danfoss vlt Quick Guide

Application Quick Guide

VLT® AQUA Drive FC 200

Safet y instruc tions

This Ap plicatio n Quick Gu ide is inten ded only fo r use by train ed specia lists in con junction with the pr oduct manu als

for wor king on VLT® AQUA D rive FC 200 se ries frequ ency conve rters.

Hazar dous volt ages are pre sent in the f requenc y converte r when it is co nnected t o the mains . Incorrec t install ation of th e motor, frequ ency conve rter or con trol cabl es can cause irreparab le damage t o the frequ ency conve rter or sys tem as well a s serious or f atal injuri es.

To prevent e lectric al shock, the freque ncy conver ter must b e disconne cted from t he mains be fore perf orming all m aintenan ce work. The DC li nk capaci tors of the V LT® AQUA Dr ive FC 200 ret ain their c harge for a ve ry long ti me even afte r disconne cting th e mains suppl y. It is there fore esse ntial to wai t for the dura tion of the period spe ciﬁed on t he unit or in t he produc t manual bef ore carry ing out any mai ntenance wo rk after di sconnec ting the ma ins supply.

Always f ollow the in structi ons contai ned in the re levant pro duct manua ls as well as l ocal and nat ional rul es and safet y regulat ions.

The cont ents of this App lication Qui ck Guide refer m ainly to the bas ic unit of the VLT® AQ UA Drive with gra phical contro l panel (LCP 102) up to 90 kW (400 V) and ini tial operati on with an asyn chronous moto r. For the sake of cl arity, this App lication Quic k Guide does no t cover all optio ns and accessor ies or detail ed diﬀerences with higher-p ower models o r special vari ants. Please r efer to the corr esponding pr oduct manua l in all cases.

Table of contents

1. Conne ction

1.1 List of power and supply ter minals

1.2 Control term inals in basic un it (withou t A, B or C option s)

1.3 Function of D IP switches in b asic unit (withou t A, B or C option s)

1.4 Digital inp ut programmi ng options

2. Opera tion via LCP 102

2.1 Graphical c ontrol unit LCP 102

2.2 Explanati on of LCP 102 status dis play

3. Easy co mmission ing

3.1 Commissioni ng menu (Q2 subme nu of Quick men u)

3.2 Further comm only used par ameters fro m the main menu

3.3 Transf erring unit p arameters us ing the LCP copy fu nction (Par. 0.50)

3.4 Parameter se tting with M CT 10 softwar e

4. Proﬁb us DP inter face

4.1 General se ttings

4.2 Further set tings

5. Fault an alysis

5.1 Warnings, al arms, and alar m resetting

5.2 If the drive fa ils to restar t after reset ting an alarm

5.3 Warning and al arm indicatio ns

6. Appli cation exa mples

6.1 Start /stop, four-po le motor, motor t hermistor

6.2 Start /stop, four-po le motor, overs ynchronous , motor th ermistor

6.3 Start /stop, two- pole motor, mot or thermisto r

6.4 Start /stop, two- pole motor, over synchrono us, motor th ermistor

6.5 Start /stop, motor th ermistor

6.6 Fixed sp eeds

6.7 Automat ic fast ramp

6.8 Manual /Oﬀ/Automatic sel ection wit h refere nce value inpu t via keypad

6.9 Manual /Oﬀ/Automatic sel ection wit h refere nce value inpu t via potentio meter

6.10 Manu al Proﬁbus time -out sele ction

6.11 Press ure control in %

6.12 Press ure control in Pa

6.13 Press ure control in b ar with pipe com pensation

6.14 Volum e ﬂow control in m³/h , feedback sig nal output 0–20 mA

6.15 Volum etric ﬂow contr ol in m³/h, oversy nchronous, feedb ack signal out put 0–20 mA

6.16 Press ure control in b ar, basic cascad e controller

1. Connection

DC-Zwischenkreis

Netz Motor

1.1 Power and sup ply terminals

DC link circuitMains

Motor

91 (L1) 92 (L2) 93 (L3) 95

88 (-)

DC-Bus

89 (+)

MCB 107

(Option)

(-)35(+)

Integrat ed switch-

Integr. Schaltnetzteil

mode pow er supply

10Vdc 15 mA 200mA

+ - + -

24Vdc

135550 12

Steuerkarte

Control

Card

(U) 96

(V) 97

(W) 98

(PE) 99

(R+) 82

(R-) 81

Bremswiderstand

Brake re sistor

(Option)

(option)

Cauti on

The DC l ink capaci tors reta in dangero us DC voltag es for a very long time eve n after di sconnect ing the mai ns supply.

The wai ting time s speciﬁe d on the unit or in the pro duct manua l must be obs erved in any e vent.

For your own safety, o nly use sui table meas uring equ ipment. Fo r example, f or measur ements on fr equency converter s with main s volta ge of 380 to 48 0 V AC, use mea suring equ ipment rat ed at catego ry III 600 V or better (s ee IEC 61010-1).

Termina l no. Descript ion Remar ks

91 (L1), 92 (L2), 93 (L3) Three -phase conn ection for ma ins supply

95 PE conduc tor connec tion Use mini mum 10 mm

96 (W ), 97 (V), 98 (W ) Three-p hase motor con nection See nam eplate for nom inal data

99 PE conduc tor connec tion Equipo tential bondi ng for motor

88 (-), 89 (+)

81 (-), 82 (+) Optional b rake resistor co nnection f or increased d ynamic brak ing Note : maximum vol tage 850–1000 V D C.

35 (-), 36 (+)

Capaci tor-backed DC link circuit int ended for coup ling severa l drive axes

MCB 107 D optio n: connecti on for optiona l external 24 V p ower supply f or control ele ctronics ( plug-and- socket connec tor).

Note: m aximum volta ge 850–1000 V DC .

Max. 24 V D C +/- 15% Max. I nput current 2 .2 A

2. See n ote below.

As freq uency conver ters can pro duce earth le akage curren ts greater than 3.5 mA due to the ir mode of oper ation, in accor dance with EN 50178 an earth co nductor wit h a cross-sec tion of at leas t 10 mm connec ted.

Warnin g Termina ls 88/89 for DC link coupl ing can only b e used wit h special ac cessorie s and involve sp ecial saf ety consi deration s. See the Danfo ss design do cumentat ion for add itional in formatio n.

Using t erminals 81 a nd 82 to incre ase dynam ic braking i s only poss ible with su itable an d correct ly dimensi oned brake r esistors and involve s special s afety con siderati ons. See th e Danfoss de sign docum entatio n for additi onal infor mation.

must be u sed or two sep arately inst alled eart h conductors must be

1.2 Cont rol termina ls in basic unit (with out A, B or C opt ions)

12 13 18 19 20 27 29 32 33 39 42

50 53 54 55

61 68 69 01 02 03

COM

RS485

0 / 4 - 20 mA

COM

24 V DC max.200 mA

0 V

5 V

BUS

(P RS-485) (N RS-485)

S 801

P.5 - 02

P.5 - 01

P. 5-00

10 V DC max.15 mA

+ -

0 - 10 V

0 - 20 mA

0 - 10 V

0 - 20 mA

S202S201

0504 06

Wechsel-

richter

Relais 1 Relais 2

** nur beim FC 200 mit Safe Stop

Inverte r

See Se ction 1.3 fo r a descript ion of swit ches S201, S202 an d S801. The ma ximum rate d voltage on a nalogue in puts 53 and 54 i s 20 V.

** only f or FC 200 with sa fe stop

Relay 1 Rela y 2

Termina l no. D escripti on Rema rks

12, 13 Interna l +24 V DC sou rce for poweri ng digital inp uts. Maxim um load 200 mA

18 Digita l input (see pa rameter 5-10 for fu nction)

19 Digita l input (see pa rameter 5-11 for func tion)

27 Digita l input/outp ut (see parame ters 5-01, 5-12 & 5-30 for f unction)

29 Digita l input/outp ut (see parame ters 5-02, 5 -13 & 5-31 for fun ction)

32 Digita l input (see pa rameter 5-14 for fun ction) 33 Digita l input (see pa rameter 5-15 for fun ction)

39 Ground potential for a nalogue outp ut 42

53, 54

55 Ground potential for a nalogue inpu ts 53 and 54 61 Integr ated RC decoup ling Do not us e 68 (+), 69 (-) RS 485 serial in terface (see parameter 8 -3* for functi on) Max. 115 kbit/s 01, 02, 03 Relay ou tput 1 (see par ameter 5-4 0 [0] for funct ion) 04, 05, 0 6 Relay ou tput 2 (see par ameter 5-4 0 [1] for fu nction)

Refere nce potential (0 V) for exte rnal digital i nput/output conﬁgur ation

Only fo r FC 200 with opti onal safe sto p Digita l input for saf e stop complia nt with EN 954-1 Cat . 3 or EN 13849-1 SIL 2 (see paramet er 5-19 for functio n)

Scalab le analogue o utput 0/4–20 mA (see parameter 6. 5* for funct ion)

Interna l +10 V DC power s ource, for exa mple, for supp lying potent iometer or mot or thermisto r

Analog ue inputs 0–10 V DC o r 0/4–20 mA, selec table for ref erence/fee dback or motor thermistor (funct ion: terminal 53, see paramet er 6-1*; terminal 54 , see parame ter 6-2*; refere nce, see param eters 3-15, 3-16 & 3-17; feed back, see parame ter 20-0* ; motor thermi stor, see param eters 1-93 & 1-90)

0–24 V DC, R i = 4 kΩ < 5 V = logi c “0” (PNP logic) > 10 V = logic “1” (PN P logic)

Frame po tential for ter minals 12, 13

Input: see terminals 18 and 19 Outpu t: 0/24 V DC, max . 40 mA Pulse ou tput: see pro duct manual

Input: see terminals 18 and 19 Pulse inp ut: see prod uct guide

To achieve th e safety fun ction, the in formation in t he design g uide must be ob served.

0/4–20 mA, 50 0 Ω max.

10 V DC, max . 15 mA

0 to +10 V, scalable, R i approx. 10 kΩ; 0 to 20 mA, s calable, Ri a pprox. 200 Ω V/mA selec tion; see S201/S202 Note: ma ximum voltag e on analogue i nputs

20 V.

Max. 24 0 V AC, 2 A (resistive load) See the d esign guide fo r further in formation.

1.3 Function of DIP swi tches in basic unit (without A, B or C optio ns)

Bus term ination

Chang es to DIP swi tch setti ngs become e ﬀective o nly after s witching oﬀ and then o n again.

Current /voltage se lection termin als 53/54

1.4 Digital inp ut programming opt ions

Termina l no. Index 18 19 27 29 32 33

Parame ter 5-10 5 -11 5-12 5 -13 5 -14 5-15 Not us ed [0] Alarm r eset [1] Coast (i nverse) [2] Coast /Reset (inve rse) [3] Quic k stop ramp (inv erse) [4] DC brak e (inverse) [5] Stop (in verse) [6] Ext . interloc k [7 ] Start [8] Latch ed start pu lse [9] Revers ing [10] Start + reversing [11] Fixed s peed (jo g) [14] Fixed r eference e nabled [15] Fixed r eference b it 0 [16] Fixed r eference b it 1 [17] Fixed r eference b it 2 [18] Store r eference [19] Store s peed [20] Spee d up [21] Spee d down [22] Set-u p select bi t 0 [23]

Set-u p select b it 1

[24]

3 3 3 3

3 3 3 3 3 3

3 3

3 3 3 3 3 3

3 3 3

3 3 3 3 3 3

3 3 3 3 3

3 3 3 3

3 3 3

x x

3 3

Termina l no. Index 18 19 27 29 32 33 Parame ter 5-10 5 -11 5-12 5 -13 5 -14 5-15

Counte r input [ 30] - - - Pulse i nput [32] - - - Ramp bi t 0 [3 4] Mains f ailure (inve rse) [36] Run Per missive [52] Manua l Start [53] Auto st art [54] DigiP ot Increas e [55] DigiP ot Decreas e [56] DigiP ot Clear [57] Counte r A (+1) [60] - - - Counte r A (-1) [61] - - - Reset C ounter A [62] Counte r B (+1) [63] - - - Counte r B (-1) [6 4] - - - Reset C ounter B [65] Sleep Mode [66] Reset M aintenan ce Word [78] Lead Pu mp Start [120] Lead Pu mp Alterna tion [121] Pump 1 In terlock [130] Pump 2 In terlock [131]

Pump 3 In terlock

[132]

3 3 3 3 3 3

[3] = sele ctable; [-] not s electable; [x] = f actory set up. See program ming manual for d etails.

2. Operation via LCP 102

2.1 Graphical control u nit LCP 102

Text disp lay

Menu se lection

Status LE Ds

Opera ting mode

Warn.

Warn

Alarm

SStatus

Hand

Accessin g commissioni ng menus

Accessin g parameter m ain menu (all para meters)

Alarm

Main

Quick

Back

Cancel

Auto

Off

Reset

Fault log a nd alarm diagn osis

Log

Online he lp (for each parame ter,

Info

menu item a nd alarm)

Alarm re set (see Sec tion 5.1)

SStatus

Quick Menu

Main

Alarm

Log

2.2 E xplanation of LCP 102 sta tus display

Alarm

Warning

Direc tion

Parame ter set

(1) = Operation, (4) = P rogram

Status li ne

Opera ting range

Status li ne

Opera ting mode

Opera tional statu s

Refere nce source

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