Danfoss T90 100cc Service guide

Parts Manual
Series T90 Axial Piston Motor
Size 100cc
www.danfoss.com
Parts Manual
Series T90 Axial Piston Motor Size 100cc
Revision history Table of revisions
Date Changed Rev
May 2021 Replaced nameplate sample and few updated parts number. 0203
May 2020 Updated Common parts and Loop flushing, and Changed document number from
December 2019 Danfoss layout, DITA-CMS 0201
June 2016 First edition 0101
0202
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Parts Manual
Series T90 Axial Piston Motor Size 100cc

Contents

General Information
Service parts identification........................................................................................................................................................... 4
Nameplate...........................................................................................................................................................................................4
Date code............................................................................................................................................................................................ 5
Procedure to identify a part..........................................................................................................................................................6
General............................................................................................................................................................................................6
Example of a Part Identification.............................................................................................................................................6
Order code.......................................................................................................................................................................................... 7
Fixed displacement motor
Common parts (MAX)..................................................................................................................................................................... 8
Common parts (MBX, MIX)......................................................................................................................................................... 10
End cap.............................................................................................................................................................................................. 12
Loop flushing...................................................................................................................................................................................14
Charge pressure setting...............................................................................................................................................................16
Shaft / Overhaul seal kit...............................................................................................................................................................18
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Parts Manual
Series T90 Axial Piston Motor Size 100cc

General Information

Service parts identification

The following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the parts included in the Series T90, 100 cc fixed displacement cartridge motor.
The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major Repairs” or “Conversions” on the Series T90, 100 cc motor.

Nameplate

Each unit will have a nameplate affixed to the housing. The nameplate will include the following information.
Model Code
The Danfoss model code completely defines the specific unit and must be used when ordering parts to service this product.
Model Number
The Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number.
Serial Number
The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period.
The letter code indicates the location of original manufacture (assembly). “C” indicates the unit was originally assembled in Shanghai, China.
The first number (2 digits) indicates the year of manufacture. The second number (2 digits) indicates the calendar week of manufacture. The third number (5 digits) is a sequential number used to identify a specific unit.
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Parts Manual
Series T90 Axial Piston Motor Size 100cc
General Information

Date code

The date code is defined as the year and week of manufacture. The same item number may list more than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of your unit from the nameplate to determine which service part number you need to order.
Example: The service part desired is item G30
Order Code Item Date Begin Date End Part Number Part Name Usage
N H10 89-38 8800668 Loop flushing
H10 87-02 89-37 8800021 Loop flushing
All units using this order code with a date code of 87-02 and up to and including 89-37, must use part number “8800021”. All units with a date code of 89-38 and newer must use part number “8800668”.
spool,
1
defeated
1 spool, defeated (SB-1989-020)
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Parts Manual
Series T90 Axial Piston Motor Size 100cc
General Information

Procedure to identify a part

General

The modular design of Series T90 units results in a simplified service parts list and part number identification procedure.
The same item numbers are used for same part names on all units within a product type. (Example: The lip seal - Item L40 has the same item number on all motors.)
A part number that has another number following it in parentheses is done to make this a world wide manual. The first number is sold in Germany. The number in parentheses is sold in the United States. (Example: 515965 (9005110-5600), customers would order 9005110-5600 if ordering the part in the United States.)

Example of a Part Identification

The nameplate on a Series T90 motor has an Order Code of T90M100 NC 0 N 8 N 0 S1 W 00 NNN 00 00 F0. Use the following procedures to determine the part number of the drive shaft used on this motor.
1) Referring to the shaft module in the Order Code, the shaft option for this motor is identified by the code “F1”. (T90M100 NC 0 N 8 N 0 S1 W 00 NNN 00 00 F0)
2) Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this unit, which is “S1”. The shaft is found to be item L100 and part number 11012429.
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9T
0
M
0
1
0
N
C
0
N
8
S 1
0
N
0 0
W
F 0
0
N N
N
0 0
0
Series
Displacement
Not applicable
Not applicable
End cap
Not applicable
Not applicable
Not applicable
Shaft
Loop flushing
Not applicable
G
P100 709E
L H W K
Special hardware features
Not applicable
Not applicable
Charge pressure setting
Type
Parts Manual
Series T90 Axial Piston Motor Size 100cc
General Information

Order code

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*L25
B83
QC04
*G30
*QB83
L70
L60
L40
L50
L20
L10
B80
B10
B50
B50
D50
C20
C30
C40
C45
C06
C50
C80
G90
G96
Generic end cap used to show part location only
B81
P400681
Parts Manual
Series T90 Axial Piston Motor Size 100cc

Fixed displacement motor

Common parts (MAX)

* = Included in overhaul seal kit Q210
Enlarged bold type item numbers are recommended parts to be stocked for servicing
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Parts Manual
Series T90 Axial Piston Motor Size 100cc
Fixed displacement motor
Common Parts
Order Code
Item
B10 88-43 8200561 Housing (SB-1988-018 and SB-2004-015) 1 B50 88-43 9004800-3708 Pin (SB-1988-018) 2 B80 87-02 664524 (9005110-9000) Plug assembly 1 B81 87-02 664524 (9005110-9000) Plug assembly 1 C40 87-02 11057798 Slipper guide retainer 1 C45 87-02 11063829 Slipper guide retainer spacer 1 C50 87-02 8200237 Hold down tube 1 C80 87-02 324137 Valve plate 1 D50 87-02 11136453 Thrust plate 1 G30 87-02 8200511 End cap gasket (SB-2001-011) 1 G90 04-51 9007210-1617 Screw (SB-2004-015) 6 G90 87-02 04-50 9007210-1617 Screw (SB-2004-015) 4 G95 87-02 04-50 675900 (9007210-1209) Screw (SB-2004-015) 2 G96 87-02 9007210-1017 Screw 1 L10 87-02 11135149 Roller bearing 1 L20 87-02 9006300-0175 Retaining ring 1 L25 87-02 521722 Seal assembly (SB-2006-012) 1 L45 87-02 11138297 Lip seal (SB-2006-012) 1 L50 87-02 9004104-1540 O-ring 1 L60 87-02 516768 Retainer plate 1 L70 87-02 041160 (9007314-0605) Screw 4
Date Begin
Date End
Part Number Part Name
Qty. per Model/Kit
Special hardware
Order Code
MAX C06 87-02 11183385 Cylinder block assembly w/speed ring 1
Item
C20 87-02 11149730 Piston assembly (SB-1988-023) 9 B83 87-02 KPPG13408 Speed sensor 1 QB83 87-02 085043 (9004201-3700) O-ring 1 QC04 87-02 11183389 Cylinder block kit w/speed ring 1
Date Begin
Date End
Part Number Part Name
Qty. per Model/Kit
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*L25
QC04
*G30
L70
L60
L20
L10
D50
C20
C30
C40
C45
C05
C50
C80
G90
G96
Generic end cap used to show part location only
B80
B10
B50
B83
B81
B50
L40
L50
P400680
Parts Manual
Series T90 Axial Piston Motor Size 100cc
Fixed displacement motor

Common parts (MBX, MIX)

* = Included in overhaul seal kit Q210
Enlarged bold type item numbers are recommended parts to be stocked for servicing
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Parts Manual
Series T90 Axial Piston Motor Size 100cc
Fixed displacement motor
Common Parts
Order Code
MBX B83 15-22 140644 Plug assembly 1
MIX B83 09-50 140644 Plug assembly 1
Item
C05 15-22 11155338 Cylinder block assembly 1 C20 15-22 11149730 Piston assembly 9 QC04 15-22 11150422 Cylinder block kit w/speed ring 1
C05 09-50 11155338 Cylinder block assembly 1 C20 09-50 11149730 Piston assembly 9 QC04 09-50 11150422 Cylinder block kit w/speed ring 1
Date Begin
Date End
Part Number Part Name
Qty .per Model/Kit
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P400468
G04
G70
G20
(7)(8, D)
G04
G70
G20
G51
G50
G51
G50
Parts Manual
Series T90 Axial Piston Motor Size 100cc
Fixed displacement motor

End cap

* = Included in overhaul seal kit Q210
Enlarged bold type item numbers are recommended parts to be stocked for servicing
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Parts Manual
Series T90 Axial Piston Motor Size 100cc
Fixed displacement motor
End cap
Order Code
7 G04 98-34 8200582 End cap assay., axial ports (SB-1989-020 & 1998-007) 1
8 G04 98-34 8200581 End cap assay., twin ports (SB-1989-020 & 1998-007) 1
D G04 98-34 11064118 End cap assembly, twin metric ports (SB-1998-007) 1
Item
G20 87-02 11017304 Journal bearing 1 G50 87-02 140644 Plug assembly 1 G51 87-02 140644 Plug assembly 1 G70 87-02 140644 Plug assembly 1
G20 87-02 11017304 Journal bearing 1 G50 87-02 140644 Plug assembly 1 G51 87-02 140644 Plug assembly 1 G70 87-02 140644 Plug assembly 1
G20 95-40 11017304 Journal bearing 1 G50 87-02 140644 Plug assembly 1 G51 87-02 140644 Plug assembly 1 G70 87-02 140644 Plug assembly 1
Date Begin
Date End
Part Number Part Name
Qty .per Model/Kit
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P400482
H10
Generic end cap used to Show part location only
*QH50
H500
*QH50
H600
(W)
Parts Manual
Series T90 Axial Piston Motor Size 100cc
Fixed displacement motor

Loop flushing

* = Included in overhaul seal kit Q210
Enlarged bold type item numbers are recommended parts to be stocked for servicing
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Parts Manual
Series T90 Axial Piston Motor Size 100cc
Fixed displacement motor
Loop flushing
Order Code
W H10 89-38 11138733 Shuttle spool 1
Item
H500 15-02 11160971 Plug assy-spring, 51#,90MF LF 6.5 bar 1 H600 15-02 11160971 Plug assy-spring, 51#,90MF LF 6.5 bar 2 QH50 87-02 085043 (9004201-3700) O-ring 2
Date Begin
Date End
Part Number Part Name
Qty .per Model/Kit
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P400470
Generic end cap used to show part location only
QK10
*K51
*K50
(E6, F0, F3)
Parts Manual
Series T90 Axial Piston Motor Size 100cc
Fixed displacement motor

Charge pressure setting

* = Included in overhaul seal kit Q210
Enlarged bold type item numbers are recommended parts to be stocked for servicing
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Parts Manual
Series T90 Axial Piston Motor Size 100cc
Fixed displacement motor
Charge pressure setting
Order Code
E6 QK10 98-19 8510252 Cartridge CPRV kit, 16 bar, 7 L/min 1
F0 OK10 98-19 8510259 Cartridge CPRV kit, 16 bar, 11 L/min 1
F3 QK10 98-19 8510262 Cartridge CPRV kit, 16 bar, 16 L/min 1
Item
K50 98-19 001149 (9004201-6200) O-ring 1 K51 98-19 085043 (9004201-3700) O-ring 2
K50 98-19 001149 (9004201-6200) O-ring 1 K51 98-19 085043 (9004201-3700) O-ring 2
K50 98-19 001149 (9004201-6200) O-ring 1 K51 98-19 085043 (9004201-3700) O-ring 2
Date Begin
Date End
Part Number Part Name
Qty .per Model/Kit
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P400471
L100
(C6, C7& S1)
Parts Manual
Series T90 Axial Piston Motor Size 100cc
Fixed displacement motor

Shaft / Overhaul seal kit

Enlarged bold type item numbers are recommended parts to be stocked for servicing
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Parts Manual
Series T90 Axial Piston Motor Size 100cc
Fixed displacement motor
Shaft
Order Code
C6 L100 87-02 11045036 Shaft, 21 tooth spline 1
C7 L100 87-02 8200591 Shaft, 23 tooth spline 1
S1 L100 87-02 11012429 Shaft, 14 tooth spline 1
Item
Overhaul seal kit
Order Code
Item
Q210 87-02 11134055 Overhaul seal kit, T90MF100 1 G30 87-02 8200511 End cap gasket (SB-2001-011) 1 K50 89-38 01149 (9004201-6200) O-ring, .755 x .097, nitrile, 90D 1 K51 87-02 9004201-3700 O-ring, .468 x .078, nitrile, 90D 1 L25 87-02 521722 Seal carrier assembly 1 QB83 87-02 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 2 QH50 87-02 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 2
Date Begin
Date Begin
Date End
Date End
Part Number Part Name
Part Number Part Name
Qty .per Model/Kit
Qty .per Model/Kit
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