Features and Benefits......................................................................................................................................................................7
Quick reference chart for fan drive motors.............................................................................................................................7
Determination of nominal motor size.......................................................................................................................................8
Fan Drive Motors Circuit Illustrations........................................................................................................................................9
Fan Drive Motor Hydraulic Schematics..................................................................................................................................11
Temperature and Viscosity.........................................................................................................................................................14
Selecting a filter.........................................................................................................................................................................15
Line sizing......................................................................................................................................................................................... 16
Motor Shaft Connection..............................................................................................................................................................16
Motor Life..........................................................................................................................................................................................16
Group 2
Model Code for Group 2 Fan Drive Motors...........................................................................................................................17
Model Code for Integral Relief Valve Pressure Setting.....................................................................................................20
Model Code for Mounting Flange/Drive Gears (Group 2)...............................................................................................21
SGM2NC Model Code Examples...............................................................................................................................................22
SGM2YN Model Code Examples...............................................................................................................................................29
SGM2YN Electric Proportional Relief Valve Data................................................................................................................ 30
SGM2VC Model Code Examples............................................................................................................................................... 38
SGM2VC Electric Proportional Relief and D03 Directional Valves Data......................................................................39
Model Code for Group 3 Fan Drive Motors...........................................................................................................................47
Model Code for Integral Relief Valve Pressure Setting.....................................................................................................50
Model Code for Mounting Flange/Drive Gears (Group 3)...............................................................................................51
SGM3NC Model Code Examples...............................................................................................................................................52
SGM3YN Model Code Examples...............................................................................................................................................57
SGM3YN Electric Proportional Relief Valve Data................................................................................................................ 58
SGM3VC Model Code Examples............................................................................................................................................... 64
SGM3VC Electric Proportional Relief and D03 Directional Valves Data......................................................................65
SGM2 and SGM3 Fan Drive Gear Motors (Group 2 and 3)
General Information
Introduction
Danfoss has for many years built up a wealth of experience with its hydraulic and electro-hydraulic fan
drive systems for vehicles and machines operating both on- and off-highway.
Modern fan drives require proportional electronic control to meet new emissions legislation. SGM2 and
SGM3 fan drive motors are based on the proven high performance Danfossgear motors.
A proportional pressure relief valve with pilot operated spool (normally closed) is integrated in the castiron rear cover of the motor. A gear pump supplies oil to the fan drive motor. The PWM signal to the
solenoid pressure relief valve controls the oil flow through the motor which determines the fan speed.
The fan speed is controlled to maintain optimum engine and hydraulic system temperatures. The
SGM2YN, SGM3YN, SGM2VC and SGM3VC provide this proportional control in an integrated package
within the rear cover.
Bi-directional fan motor capability is necessary when it is desired to switch the rotation of the fan blade
for such reasons as cleaning debris from a radiator. This allows for more efficient cooling of the machine
engine and functions. The SGM2NC and SGM3NC provide the bidirectional capability for use with remote,
inline mounted HIC manifolds that provide the reversing flow. The SGM2VC and the SGM3VC integrate
the reversing valve capability in the rear cover of the motor.
Danfoss | December 2020BC318050073602en-000102 | 5
Technical Information
SGM2 and SGM3 Fan Drive Gear Motors (Group 2 and 3)
General Information
Typical Applications
Due to the versatility, flexibility and reliability of Danfoss fan drive systems, they may be applied in
numerous applications, including the following.
SGM2 and SGM3 Fan Drive Gear Motors (Group 2 and 3)
General Information
Features and Benefits
•
Two groups of frame size (Group 2 and 3)
•
Steel and cast iron rear covers for 250 bar [3626 psi] continuous performance and 270 bar [3916 psi]
peak pressure for all port configurations
•
Displacement from 8 to 44 cm3/rev [from 0.51 to 2.69 in3/rev]
•
Maximum speed 3500 min-1 (rpm) for Group 2 and 2500 min-1 (rpm) for Group 3
•
Extreme temperature seals for continuous operation from –20°C [–4°F] up to 95°C [203°F], for today's
more demanding applications.
•
Two electro-hydraulic proportional valve options: PRV for standard fan speed modulation and
optional flat curve valves for such applications as fan motors in series.
•
DEUTSCH electrical connectors as standard to withstand dust and debris in the environment.
•
12 VDC and 24 VDC coils.
•
Fail safe function - full fan speed if electrical signal fails.
•
Pressure settings factory pre-set for individual system performance.
•
High efficiency gear motors to reduce system losses and retain useful hydraulic power work functions
•
Outrigger bearings available for all 3 models to provide increased bearing capacity and therefore
more durability or extended life in applications such as slewing, tracked machines, vibe and shock
load applications that possess gyroscopic and impact loads or heavy steal fan blades
•
Shaft seal dust protector standard on all models for extended seal life in fan drive applications
•
2 Anti-Cavitation High Pressure Shock Valves, to clip pressure spikes in both directions of motor
rotation, while reversing, where the competition uses only 1
•
Integrated Reversing Directional Control Valves with open spool transitions to reduce system
pressure spikes
•
High performance valves and the use of steel / cast iron allows for full system pressure capability
without de-rating the SGM product during reversing or proportional control
•
Integrated valves packages and factory sealed outrigger bearings with high speed capability to
preserve engine space
•
PLUS+1® Compliant electronic interface allows for integration with PLUS+1® micro-controllers and
other compliant products including sensors and graphical displays
Danfoss | December 2020BC318050073602en-000102 | 11
Peak pressure
Rated pressure
Reaction time (100 ms max)
Time
Pressure
Technical Information
SGM2 and SGM3 Fan Drive Gear Motors (Group 2 and 3)
System Requirements
Pressure
Peak pressure is the highest intermittent pressure allowed at the pump's outlet. The relief valve
overshoot (reaction time) determines peak pressure. It is assumed to occur for less than 100 ms.
Rated pressure is the average, regularly occurring operating inlet pressure that should yield satisfactory
product life. The maximum machine load at the motor shaft determines rated pressure.
The illustration below shows peak pressure in relation to rated pressure and reaction time (100 ms
maximum).
System pressure is the differential between the inlet and outlet ports. It is a dominant operating variable
affecting hydraulic unit life. High system pressure, resulting from high load at the motor shaft, reduces
expected life. System pressure must remain at, or below, rated pressure during normal operation to
achieve expected life.
Back pressure is the average, regularly occurring operating outlet pressure that should yield satisfactory
motor life. The hydraulic load demand downstream of the motor determines the back pressure. The fan
drive gear motor can work with back pressure and the maximum back pressure allowed is 60% of the
maximum rated pressure.
Case drain pressure is the regularly occurring case drain line pressure that should yield satisfactory
motor life. It is recommended to design the case drain piping connecting the case drain direct to the tank
in order to keep the case drain pressure as low as possible. Max. continuous case drain pressure allowed
is 5 bar [72.5 psi] with a peak of 7 bar [101.5 psi].
SGM2 and SGM3 Fan Drive Gear Motors (Group 2 and 3)
System Requirements
Speed
Maximum speed is the limit recommended by Danfoss for a particular gear motor when operating at
rated pressure. It is the highest speed at which normal life can be expected.
N2 is max. speed related to the RV valve setting ( p2) and type of fan.
Minimum speed is the lowest operating speed limit at which normal life can be expected. The minimum
speed increases according to operating pressure increase.
When operating at higher pressures, a higher minimum speed must be maintained, see below:
Speed versus pressure
Hydraulic Fluids
Ratings and data for SGM2, SGM3 gear motors are guaranteed when the hydraulic system operates with
premium hydraulic fluids without containing oxidation, rust, or foam inhibitors.
These fluids have to work with good thermal and hydrolytic stability to prevent wear, erosion, or
corrosion of internal components. They include:
•
Hydraulic fluids following DIN 51524, part 2 (HLP) and part 3 (HVLP) specifications
•
API CD engine oils conforming to SAE J183
•
M2C33F or G automatic transmission fluids
•
Certain agricultural tractor fluids
Caution
Use only clean fluid in the gear motors and hydraulic circuit. Never mix hydraulic fluids.
Danfoss | December 2020BC318050073602en-000102 | 13
Technical Information
SGM2 and SGM3 Fan Drive Gear Motors (Group 2 and 3)
System Requirements
Temperature and Viscosity
Temperature and viscosity requirements must be concurrently met. Use of petroleum/mineral-based
fluids is highly recommended.
High temperature limits apply at the inlet port of the motors. The motors should run at or below the
maximum continuous temperature.
Minimum (cold start) temperature relates to the physical properties of component materials.
Maximum continuous temperature allowed at which normal life can be expected.
Peak (intermittent) temperature is the overheating temperature that is tolerable by the machine for a
transient/limited time.
Cold oil, generally, doesn’t affect the durability of motors components. It may affect the ability of oil to
flow and transmit power. For this reason, keep the temperature at 16°C [60 °F] above the pour point of
the hydraulic fluid.
Minimum viscosity occurs only during brief occasions of maximum ambient temperature and severe
duty cycle operation. It’s the minimum acceptable viscosity to allow normal motor life.
Maximum viscosity occurs only during cold start at very low ambient temperatures. It’s the upper limit
of viscosity that allows the motor to start.
•
Size heat exchangers to keep the fluid within these limits
•
Test regularly to verify that these temperatures and viscosity limits aren’t exceeded
•
Keep the fluid viscosity in the recommended viscosity range for maximum unit efficiency and bearing
life
Fluid viscosity limits, in mm2/s [SUS]
Maximum (cold start)Recommended rangeRange for high efficiencyMinimum
SGM2 and SGM3 Fan Drive Gear Motors (Group 2 and 3)
System Requirements
Filtration
Filters
Use a filter that conforms to Class 22/18/13 of ISO 4406 (or better). It may be on the motor outlet
(discharge filtration) or inlet (pressure filtration).
Selecting a filter
When selecting a filter, please consider:
•
Contaminant ingression rate (determined by factors such as the number of actuators used in the
system)
•
Generation of contaminants in the system
•
Required fluid cleanliness
•
Desired maintenance interval
•
Filtration requirements of other system components
Measure filter efficiency with a Beta ratio (βX). βx ratio is a measure of filter efficiency defined by ISO 4572.
It is the ratio of the number of particles greater than a given diameter (in microns) upstream of the filter
to the number of these particles downstream of the filter.
•
For discharge filtration with controlled reservoir ingression, use a β
•
For pressure filtration, use a filtration with an efficiency of β10 = 75
35-45
= 75 filter
The filtration requirements for each system are unique. Evaluate filtration system capacity by monitoring
and testing prototypes.
Fluid cleanliness level and βX ratio
Fluid cleanliness level (per ISO 4406)
βX ratio (discharge filtration)
βX ratio (pressure or return filtration)
Recommended inlet screen size
Reservoir
The reservoir provides clean fluid, dissipates heat, removes entrained air, and allows fluid volume
changes associated with fluid expansion and cylinder differential volumes. A correctly sized reservoir
accommodates maximum volume changes during all system operating modes. It promotes de-aeration
of the fluid as it passes through, and accommodates a fluid dwell-time between 60 and 180 seconds,
allowing entrained air to escape.
Minimum reservoir capacity depends on the volume required to cool and hold the oil from all retracted
cylinders, allowing for expansion due to temperature changes. A fluid volume of 1 to 3 times the pump
output flow (per minute) is satisfactory. The minimum reservoir capacity is 125% of the fluid volume.
Install the suction line above the bottom of the reservoir to take advantage of gravity separation and
prevent large foreign particles from entering the line. Cover the line with a 100-125 micron screen. The
pump should be below the lowest expected fluid level.
Put the return-line below the lowest expected fluid level to allow discharge into the reservoir for
maximum dwell and efficient deaeration. A baffle (or baffles) between the return and suction lines
promotes deaeration and reduces fluid surges.
Danfoss | December 2020BC318050073602en-000102 | 15
Technical Information
SGM2 and SGM3 Fan Drive Gear Motors (Group 2 and 3)
System Requirements
Line sizing
Choose pipe sizes that accommodate minimum fluid velocity to reduce system noise, pressure drops and
overheating in order to maximize system life and performance. Line velocity should not exceed 5.0 m/s
[16.4 ft/s].
Most systems use hydraulic oil containing 10% dissolved air by volume. Over-aeration, or entrained air, is
the result of flow line restrictions, where the dissolved air comes out of solution, or when air is allowed to
leak into the hydraulic circuit. These include inadequate pipe sizes, sharp bends, or elbow fittings,
causing a reduction of flow-line cross-sectional area. This problem will not occur if these circuit
recommendations are followed, rated speed requirements are maintained, and reservoir size and
location are adequate.
Motor Shaft Connection
Allowable radial shaft loads are a function of the load position, load orientation, and operating pressure
of the hydraulic motor. All external shaft loads have an effect on bearing life, and may affect motor
performance.
Shaft options for fan drive gear motors include tapered (1:5 and 1:8) and parallel.
In applications where the external shaft loads cannot be avoided, minimize the impact on the motor by
optimizing the orientation and the magnitude of the load. Danfoss fan drive gear motors are capable of
carryng most manufaturer's plastic fans up to 7.27 kg (16 lb) fan blades for the Group 2 and 11.75 kg (26
lb) fan blades for the Group 3.
For fan drives exceeding these loads, with presence of shock loads, or for slewing (swing) and oscilating
applications such as excavators, wheel loaders, harvesters, and windrowers, please consult your Danfoss
technical representative for the potential usage of an outrigger bearing.
Motor Life
Motor life is a function of speed, system pressure, and other system parameters (such as fluid quality and
cleanliness).
All Danfoss gear motors use hydrodynamic journal bearings that have an oil film maintained between the
gear/shaft and bearing surfaces at all times. If the oil film is sufficiently sustained through proper system
maintenance and operating within recommended limits, long life can be expected.
High pressure impacts motor life. When submitting an application for review, provide machine duty cycle
data that includes percentages of time at various loads and speeds.
B10 life expectancy number is generally associated with rolling element bearings. It does not exist for
hydrodynamic bearings.
Danfoss strongly recommends a prototype testing program to verify operating parameters and their
impact on life expectancy before finalizing any system design.
SGM2 and SGM3 Fan Drive Gear Motors (Group 2 and 3)
Group 2
Model Code for Mounting Flange/Drive Gears (Group 2)
Danfoss offers two types of industry standard mounting flange:
•
02 European, Pilot Ø80 mm; 4 holes
•
06 SAE A pilot Ø82.55 mm; 2 holes
Spline configuration is not available for fan drive motors. Other shaft options may exist. Contact your
Danfoss representative for availability. The table below shows order codes for each available mounting
flange and shaft:
Model code sections: E and F
Mounting flange/Drive gear availability with max. torque
Mounting FlangeDrive Gear
Code EDescriptionCode FDescriptionMaximum torque
01
European,
Pilot Ø 36.5 mm; 4 holes
Special for fan drive
BATaper 1:8; M12x1.25 with Key 4150 N•m
[1328 lbf•in]
FAParallel Ø15 mm; 36.5 mm long90 N•m
02
06SAE A pilot Ø82.55 mm; 2 holesBATaper 1:8; M12x1.25 with Key 4150 N•m [1328
9YOutrigger Bearing with dust cover
SAE A pilot Ø82.55 mm; 2 holes
European
Pilot Ø80 mm; 4 holes
AATaper 1:5; M12x1.25 with Key 3140 N•m
GBParallel Ø15.875 mm; 50.8 mm
long
DBTaper 1:8; M12x1.25 with Key 4130 N•m
[797 lbf•in]
[1239 lbf•in]
lbf•in]
80 N•m
[708 lbf•in]
[1151 lbf•in]
Caution
Shaft torque capability may limit allowable pressure. Torque ratings assume no external radial loading.
Applied torque must not exceed these limits, regardless of stated pressure parameters. Maximum torque
ratings are based on shaft torsional fatigue strength.
Danfoss | December 2020BC318050073602en-000102 | 21
Technical Information
SGM2 and SGM3 Fan Drive Gear Motors (Group 2 and 3)
SGM2NC Fan Drive Motors (Group 2)
SGM2NC is Group 2 bidirectional fan drive motor with inlet/outlet on cast iron rear cover and axial drain
line, PLUS+1 compliant.
Group 2 fan drive motors are available in displacements from 8.4 cm3/rev [0.51 in3/rev]to 25 cm3/rev [1.54
in3/rev].
Configurations include European and SAE flanges; taper 1:8, 1:5, and straight shafts Ø15.875 mm [0.62 in].
Outrigger bearing available as SAE A flange with taper shaft 1:8 and European flange with taper shaft 1:5.