Danfoss SET 3E Installation guide

MAKING MODERN LIVING POSSIBLE
Danfoss Heating
SET 3E
Electronic 24 Hour Programmer
for Heating and Hot Water
Installation Guide
®
Certification Mark
Danfoss can accept no responsibility for possible errors in catalogues, brochures, and other printed material. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
2
SET3E
Installation Instructions
SET3E
Electronic 24-Hour Programmer for Heating and Hot Water
GB
Index
1.0 Installation Guide .....................................................................................4
2.0 System Overview .......................................................................................4
3.0 Installation ...................................................................................................4
3.1 Wiring .....................................................................................................6
3.2 Typical Gravity DHW Pumped HTG .............................................7
3.3 Typical Fully Pumped System with Spring Return Zone
Valve in Heating .................................................................................8
3.4 Typical Gravity DHW Pumped HTG with Spring Return
Zone Valve in DHW ............................................................................9
3.5 Typical Fully Pumped System with 3-Port Mid-Position
Valve .................................................................................................... 10
3.6 Typical Fully Pumped System with Spring Return Zone
Valve in each Service ..................................................................... 11
3.7 Typical Fully Pumped System with Fully Motorised
Zone Valve in each Service ..........................................................12
4.0 Replacement ............................................................................................. 13
Danfoss Heating
3
GB
1.0 Installation Guide
Please Note:
This product should only be installed by a qualifi ed electrician or competent heating installer and should be in accordance with the current edition of the IEEE wiring regulations.
2.0 System Overview
Specifi cation
Power supply 230 ± 15% Vac, 50/60Hz
Switch action 2 x SPDT Type 1B
Switch rating
Timing accuracy ± 1 min/month
Power reserve minimum 10 hours
Enclosure rating IP30
Max. ambient temperature 45°C
Dimensions, mm (W, H, D) 158 x 99 x 38
Design standard EN 60730-2-7
Control Pollution Situation Degree 2
Rated Impulse Voltage 2.5kV
Ball Pressure Test 75°C
Max 264Vac, 50/60Hz, 3(1) A
3.0 Installation
1. Fix the wallplate to the wall or fl ush mounted box as required. The connections are at the top and the vertical centre line of the unit, at the position shown on the diagram C/L (in line with terminal
).
2. Surface cables can only enter from below the unit. If mounted on a fl ush mounted box, cables can enter from the rear through the aperture in the wallplate.
3. For mains voltage applications a link must be fi tted between terminals L, 2 and 5.
4. Whilst the unit does not require an Earth connection, a terminal is provided on the wallplate for Earth continuity purposes.
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SET3E
Leave suffi cient space
Outline of programmer
Leave at least 25mm below product
C/L
Rear entry cable access
for screwdriver access
Terminal block
Wall or plasterbox fi xing
Cable aperture knockouts
5. Referring to the wiring diagrams on page 6-12, connect the unit as shown.
GB
6. The unit is supplied ready for use in systems having PUMPED primaries. Should the unit be required for use in a system having GRAVITY primaries, remove the small link located on the rear of the unit. The link, which is clearly labelled can be found on the bottom RIGHT hand side of the unit.
7. Ensure all dust and debris are cleared from the area.
8. Locate the module on the latches at the bottom of the wallplate and hinge upwards to fully engage the unit connectors into the wallplate. Tighten the two fi xing screws to secure the unit to the wallplate.
9. Before setting the programme, check the unit and circuit. Switch ON the mains supply and press both WATER & HEATING rocker switches to the ON position - both red LED’s should now be illuminated. Adjust any remote thermostat to check the services operate correctly.
10. Then press both WATER and HEATING rocker switches to the OFF position and check that both services do not operate.
11. Finally, press both WATER and HEATING rocker switches to TIMED position prior to programming the unit.
Danfoss Heating
5
GB
3.1 Wiring
Typical wiring diagrams for various types of systems are shown on the following pages.
Note: Whilst every attempt has been made to ensure the accuracy of this information it is recommended that the specifi c information relating to the ancillary controls is obtained from the manufacturers concerned.
TIMER
NOTES:
FOR SET2E LINK TERMINALS 1 & 5
N/O
N/C
N/O
N/C
FP975 ON A SET WALLPLATE
N
NOTE: For mains voltage applications links must be fi tted between terminals L, 2 and 5.
L123
ON
COM
DHW
OFF
45
ON
COM
HTG
6
OFF
6
SET3E
3.2 Typical Gravity DHW Pumped HTG
D.H.W. HTG
Mains Supply
Programmer Terminals
N
L
3 amp fuse
Boiler Pump
ON OFF
ON OFF
N L 1 2 3 4 5 6
Links
Room
Stat
N
N
N
GB
DHW = Domestic Hot Water
Danfoss Heating
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3.3 Typical Fully Pumped System with Spring Return Zone Valve in Heating
D.H.W. HTG
GB
Mains Supply
Programmer Terminals
N
L
3 amp fuse
Cyl. Stat
Boiler
ON OFF
ON OFF
N L 1 2 3 4 5 6
Links
Room
Stat
N
N
N
S.R.Z.V
& Pump
Other Danfoss Randall products suitable for use with above circuit:­AT cylinder thermostat; 2 x HP22 or HP28 motorised zone valve with spring return actuator and SPST auxiliary switch.
in HTG
8
SET3E
3.4 Typical Gravity DHW Pumped HTG with
Spring Return Zone Valve in DHW
D.H.W. HTG
Mains Supply
N
Programmer Terminals
N
L
Cyl. Stat
S.R.Z.V
in DHW
ON OFF
N L 1 2 3 4 5 6
3 amp fuse
N
N
N
Boiler Pump
ON OFF
GB
Room
Stat
Other Danfoss Randall products suitable for use with above circuit:­AT cylinder thermostat; HP28C motorised zone valve with spring return actuator and SPDT auxiliary switch.
Danfoss Heating
9
3.5 Typical Fully Pumped System with 3-Port Mid-Position Valve
D.H.W. HTG
GB
Mains Supply
Programmer Terminals
N
L
3 amp fuse
Cyl. Stat
Boiler
& Pump
N
ON OFF
ON OFF
N L 1 2 3 4 5 6
Links
Room
Stat
N
N
3-port
mid pos
valve
Other Danfoss Randall products suitable for use with above circuit:­AT cylinder thermostat HS3 3-port mid-position valve with spring return actuator.
10
SET3E
3.6 Typical Fully Pumped System with Spring
Return Zone Valve in each Service
D.H.W. HTG
N
Mains Supply
S.R.Z.V.
in DHW
Programmer Terminals
N
L
3 amp fuse
Cyl. Stat
Boiler
ON
OFF
ON
OFF
N L 1 2 3 4 5 6
Links
Room
Stat
N
N
N
S.R.Z.V.
in HTG
GB
Other Danfoss Randall products suitable for use with above circuit:­AT cylinder thermostat 2 x HP22 or HP28 motorised zone valve with spring return actuator and SPST auxiliary switch
Danfoss Heating
11
3.7 Typical Fully Pumped System with Fully Motorised Zone Valve in each Service
D.H.W. HTG
GB
Mains Supply
N
Programmer Terminals
Cyl. Stat
F.M.Z.V
in DHW
N
ON
OFF
ON
OFF
N L 1 2 3 4 5 6
L
Links
3 amp fuse
Room
Stat
N
N
Boiler
N
F.M.Z.V
in HTG
Other Danfoss Randall products suitable for use with above circuit:­AT cylinder thermostat.
12
SET3E
4.0 Replacement
Please see overleaf for a table containing replacement wiring information.
Some timecontrols are connected in diff erent ways depending upon the type of system and/or the controls which are fi tted. Consult
the column headed “NOTE: The conversion applies only if....” to
determine whether the SET3E GRAVITY or PUMPED is the correct conversion.
If there is any doubt about the way in which the existing programmer is connected, please contact our Technical Services Department before proceeding with replacement.
Note: The SET3E is a direct plug-in replacement for a Danfoss Randall SET5, although it does not off er 5/2 day programming option.
GB
Danfoss Heating
13
GB
An additional
terminal block is
(or pairs of leads)
disconnected leads
required where these
should be terminated
NOTE
applies only if..
This conversion
is set to pumped
Pumped/Gravity link
is set to pumped
Pumped/Gravity link
is set to pumped
Pumped/Gravity link
are linked
Terminal 5, 8 & 10
linked
Terminals 5 & 7 are
is set to pumped
Pumped/Gravity link
14
MAINS WATER HEATING
DANFOSS RANDALL
N L ON COM OFF ON COM OFF
SET3E
(PUMPED)
NL123456 ABCD
DANFOSS RANDALL 922/972 N L 3 2 1 6 5 4
DANFOSS RANDALL 4033 7 6 4 1 5 2 - 3
DANFOSS RANDALL SET5 N L 1 2 3 4 5 6
GLOWWORM MASTERMIND N L 3 - 1 4 - 2
HONEYWELL ST7100 N L 8 6 7 5 3 4
HONEYWELL ST6300 N L 3 - 1 4 - 2
HONEYWELL ST6400 N L 3 - 1 4 - 2
HORSTMANN 423 AMETHYST 7 & 10 2, 3 1 5 - 4 7 - 6 8
HORSTMANN 424 GEM 2, 3 1, 10 4 5 6 7 8 9
HORSTMANN LEUCITE 423 & 424 2 1 3 5 4 6 7 8
HONEYWELL ST669 N L 6 8 7 3 5 4
SET3E
LANDIS & GYR RWB2 N L 3 - 1 4 - 2
ABCD
ABC
A/S
3A/S,3
GB
is set to pumped
Pumped/Gravity link
is set to pumped
Pumped/Gravity link
is set to pumped
Pumped/Gravity link
is set to pumped
Pumped/Gravity link
POTTERTON MINI-MINDER N L 3 - 1 4 - 2
Danfoss Heating
POTTERTON EP2000, EP3000 N L 3 - 1 4 5 2
N, 3 L 2 - 1 A/S - 4 A/S,5
RANDALL 3033 1, 7 6 4 - 5 2 - 3
SANGAMO FORM 1 410 & 414 4, 5 6 1 3 2 8 - 7
SANGAMO S409/1 N, 1, 3 L 2 - - 5 - - 6, 4
SANGAMO S409/3 3, 6 7 5 - 4 1 - 2
SATCHWELL LIBRA & DHP 2201 1 2 6 7 8 3 4 5
SATCHWELL ET1401 & ET1451 1 2 7 6 8 4 3 5
SMITH IND CENTROLLER 90 1 2 5 - - 4 - - 3 6
SMITH IND CENTROLLER 1000 N L 3 - 1 4 - 2
SWITCHMASTER 800 & 805 N L 3 - 4 1 - 2
SWITCHMASTER 900 & 9000 N L 3 - 4 1 - 2
VENNER CHC/W2 (with stat) N, 2, 4 L 1 - - A/S - -
VENNER CHC/W2 (air stat linked) N, 2, 4 L 1 - - 3 - -
VENNER VENOTROL 80M & 80PM
N, 3 L 2 - 1 5 - 4
(with air stat)
VENNER VENOTROL 80M &80PM (air
stat linked)
15
Danfoss Randall Ltd.
Ampthill Road Bedford MK42 9ER
Tel: 0845 1217 400 Fax: 0845 1217 515 Email: danfossrandall@danfoss.com Website: www.danfoss-randall.co.uk
Part No. 8633v01s6-1 03/11
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