Service Kit Instructions
Series 51
Servo cover replacement
Replace servo cover this way:
1.Remove the 4 screws (items G24) retaining the G260 servo cover
•using an 8mm hex [Allen] wrench for 160 cc motors,
or
•a 10 mm hex [Allen] wrench (250cc motors).
2.Remove the G260 servo cover and G36 and G100 O-rings.
3.Inspect G36 and G100 O-rings.
•Replace, if necessary, with P/N 792739 (G100) and 364076 (G36 for 160 cc), or 707737 (G36 for 250 cc).
Series 51 Maximum displacement limiter
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G24 |
G24 |
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F10* |
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G24 |
F20* |
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G24 |
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G260 |
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G36 |
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G100 |
•Do not discard any O-ring until you are certain that you have the correct replacement.
4.For motors with 100% maximum displacement, remove the F10* displacement limiter screw using a 10 mm hex [Allen] wrench for 160 cc and 250 cc motors. Servo stops against the servo cover.
Motors with less than 100% displacement require the displacement limiter F10* screw and F20 spacer.
5.Install the G36 and G100 O-rings.
6.Install the new servo cover.
7.Install the G24 servo cover screws.
8.Torque the G24 servo cover screws to:
•78 Nm [58 lbf•ft] for 160cc motors using an 8mm hex [Allen] wrench.
•110 Nm [81 lbf•ft] for 250cc motor using a 10mm hex [Allen] wrench.
© Danfoss, 2013 |
BLN-10245 • Rev AA • September 2013 |
1 |