Danfoss Series 40 Axial Piston Motors Technical Information

Technical Information

Series 40 Axial Piston Motors

powersolutions.danfoss.com

Technical Information

Series 40 Axial Piston Motors

Revision history

Table of revisions

 

 

 

 

 

 

 

Date

Changed

Rev

 

 

 

 

 

February 2017

Corrected document formatting

0703

 

 

 

 

 

October 2016

Minor updates

0702

 

 

 

 

 

January 2014

Danfoss layout

GA

 

 

 

 

 

September 2013

add system pressure information

FG

 

 

 

 

 

June 2013

add anti-cavitation option

FF

 

 

 

 

 

April 2011

correct system pressure gauge port 7/16-20

FE

 

 

 

 

 

August 2010

new back page

FD

 

 

 

 

 

March 2010

minor edits

FC

 

 

 

 

 

November 2007

correction to maximum torque rating 15 and 19 tooth

FB

 

 

 

 

 

April 2007

Revised dimensions for straight keyed shaft

FA

 

 

 

 

 

September-2006

Corrections in model code examples

F

 

 

 

 

 

September-2005

Major Revision

E

 

 

 

 

2 | © Danfoss | February 2017

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Technical Information

 

Series 40 Axial Piston Motors

 

Contents

 

General description

 

Basic design........................................................................................................................................................................................

5

Key features........................................................................................................................................................................................

5

Cross sections....................................................................................................................................................................................

6

System circuit diagram...................................................................................................................................................................

7

M46 motor schematic ....................................................................................................................................................................

7

Technical Specifications

 

Overview..............................................................................................................................................................................................

8

General.................................................................................................................................................................................................

8

Features and options......................................................................................................................................................................

8

Specifications.....................................................................................................................................................................................

8

Operating parameters....................................................................................................................................................................

8

Fluid specifications..........................................................................................................................................................................

9

Hydraulic unit life.............................................................................................................................................................................

9

Performance.......................................................................................................................................................................................

9

Bearing life and external shaft loading .................................................................................................................................

10

Operating Parameters

 

Fluids..................................................................................................................................................................................................

12

Viscosity.............................................................................................................................................................................................

12

Temperature....................................................................................................................................................................................

12

Case pressure...................................................................................................................................................................................

12

System Pressure..............................................................................................................................................................................

13

Speed ratings...................................................................................................................................................................................

13

System design parameters

 

Sizing equations.............................................................................................................................................................................

14

Filtration............................................................................................................................................................................................

14

Bypass valve.....................................................................................................................................................................................

14

Loop flushing valve.......................................................................................................................................................................

15

Charge Flow.....................................................................................................................................................................................

16

Charge Pressure/Open Circuit Operation.............................................................................................................................

16

Redundant braking system requirement..............................................................................................................................

16

Reservoir............................................................................................................................................................................................

16

Overpressure protection.............................................................................................................................................................

17

Product coding

 

Revised model code......................................................................................................................................................................

18

Model code modules....................................................................................................................................................................

18

Fixed motor.................................................................................................................................................................................

18

Variable motor...........................................................................................................................................................................

18

Features and options

 

Anti-Cavitation Valve Option.....................................................................................................................................................

20

Displacement limiters...................................................................................................................................................................

20

Speed sensor option.....................................................................................................................................................................

21

Pulse pickup and connector.......................................................................................................................................................

23

Shaft options....................................................................................................................................................................................

23

Through-shaft options.................................................................................................................................................................

24

Shaft options

 

M25 MF..............................................................................................................................................................................................

25

M35/44 MF........................................................................................................................................................................................

25

M35/44 MV.......................................................................................................................................................................................

26

M46 MV..............................................................................................................................................................................................

27

Control options

 

Direct displacement control (DDC).........................................................................................................................................

28

External Control Handle Requirements............................................................................................................................

28

Two-position hydraulic control.................................................................................................................................................

29

Installation drawings

 

© Danfoss | February 2017

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Technical Information

 

Series 40 Axial Piston Motors

 

Contents

 

M25 MF: axial ports, twin ports, loop flushing, speed sensor........................................................................................

30

M25 MF: mounting flange..........................................................................................................................................................

32

M35/M44 MF: mounting flange................................................................................................................................................

32

M35/M44 MF: axial ports, twin ports, loop flushing, speed sensor..............................................................................

33

M35/M44 MF: radial ports, twin ports, anti-cavitation valve..........................................................................................

34

M35/M44 MF: side ports, through shaft.................................................................................................................................

35

M35/M44 MV: twin ports.............................................................................................................................................................

36

M35/M44 MV: mounting flange, trunnion control............................................................................................................

37

M46 MV: side ports, loop flushing............................................................................................................................................

37

M46 MV: axial ports, loop flushing...........................................................................................................................................

39

M46 MV: side ports, thru shaft twin ports, loop flushing.................................................................................................

40

M46 MV: mounting flange..........................................................................................................................................................

41

M46 MV: control ports..................................................................................................................................................................

42

Schematics

 

Motor Schematics..........................................................................................................................................................................

43

4 | © Danfoss | February 2017

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Technical Information

Series 40 Axial Piston Motors

General description

Basic design

Series 40 is a family of hydrostatic pumps and motors for medium power applications with maximum loads of 345 bar [5000 psi]. These pumps and motors can be applied together or combined with other products in a system to transfer and control hydraulic power.

Series 40 transmissions (pump plus motor) provide an infinitely variable speed range between zero and maximum in both forward and reverse modes of operation. The pumps and motors each come in four frame sizes: M25, M35, M44, and M46.

Series 40 pumps are compact, high power density units. All models use the parallel axial piston / slipper concept in conjunction with a tiltable swashplate to vary the pump’s displacement. Reversing the angle of the swashplate reverses the flow of fluid from the pump, reversing the direction of rotation of the motor output.

Series 40 M35, M44, and M46 pumps may include an integral charge pump to provide system replenishing and cooling fluid flow, as well as servo control fluid flow on M46 pumps. M25 pumps are designed to receive charge flow from an auxiliary circuit or from a gear pump mounted on the auxiliary mounting pad. Series 40 pumps feature a range of auxiliary mounting pads to accept auxiliary hydraulic pumps for use in complementary hydraulic systems.

Series 40 M46 pumps offer proportional controls with either manual, hydraulic, or electronic actuation. An electric three-position control is also available. The M25, M35, and M44 pumps include a trunnion style direct displacement control.

Series 40 motors also use the parallel axial piston / slipper design in conjunction with a fixed or tiltable swashplate. The family includes M25, M35, M44 fixed motor units and M35, M44, M46 variable motor units.

The M35 and M44 variable motors feature a trunnion style swashplate and direct displacement control. The M46 variable motors use a cradle swashplate design and a two-position hydraulic servo control.

Key features

3 sizes of variable displacement motors

3 sizes of fixed displacement motors

Efficient axial piston design

Complete family of control systems

Proven reliability and performance

Compact, lightweight

Worldwide sales and service

© Danfoss | February 2017

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Danfoss Series 40 Axial Piston Motors Technical Information

Technical Information

Series 40 Axial Piston Motors

General description

Cross sections

M35/M44 variable motor (MV), M25 fixed motor (MF), M35/M44 fixed motor (MF), M46 variable motor (MV) (SAE flange)

 

 

Displacement limiter

 

 

Bearing

Piston

 

Cylinder

Cylinder block

Output shaft

 

Output shaft

Lip seal

Bearing

Lip seal

Piston

Swash plate

Piston

Cylinder block

Output shaft

Piston

Bearing

Output shaft

 

 

 

Bearing

Lip seal

Lip seal

 

 

Cylinder block

 

 

Swash plate

Servo piston

 

 

P101738E

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Technical Information

Series 40 Axial Piston Motors

General description

System circuit diagram

 

 

Heat exchanger

Reservoir

 

Control

bypass

 

 

handle

 

Filter

 

 

 

 

Displacement

Heat

 

 

control

 

 

exchanger

 

 

valve

 

 

 

Fixed displacement

 

 

 

 

 

 

motor

Cylinder

 

 

Cylinder

 

 

block

block

 

 

 

 

assembly

assembly

 

 

 

 

 

 

 

 

Bypass

 

 

 

valve

 

 

 

Output

 

 

Charge

shaft

 

 

 

 

 

pump

Loop flushing

Input

 

 

module

 

 

 

shaft

Variable

 

 

 

 

Suction flow

 

displacement

Check valves

 

 

 

pump

w/ high pressure

Charge pressure

 

 

relief valve

Servo pressure

 

 

 

 

 

 

High pressure

 

 

 

Case flow

 

 

 

P100586E

A Series 40 M35 fixed motor is shown in a hydraulic circuit with a Series 40 M46 variable pump. A loop flushing module is included on the motor. The circuit features suction filtration and heat exchanger.

M46 motor schematic

M1

X2

X1

A

 

L2

B

 

M2

L2

P101869

The system ports (A and B) connect to the high pressure work lines. The motor receives pressurized fluid in its inlet port and discharges de-energized fluid through the outlet port. Either port can act as inlet or outlet; flow is bidirectional. System port pressure is gauged through ports M1 and M2. The motor has two case drains (L1 and L2). The motor may include loop flushing. Loop flushing provides additional cooling and filtration capacity.

© Danfoss | February 2017

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Technical Information

Series 40 Axial Piston Motors

Technical Specifications

Overview

Specifications and operating parameters are shown below. Not all hardware options are available for all configurations. For additional information, see Operating Parameters on page 12, System design parameters on page 14, Product coding on page 18, Features and options on page 20 and Control options on page 28.

General

Product Line

Series 40 motors

 

 

Product Type

In-line, axial piston, fixed and variable, positive

 

displacement motors

 

 

Direction of Rotation

Clockwise (CW) and counterclockwise (CCW)

 

 

Installation Position

Discretionary, the housing must be filled with hydraulic

 

fluid before operation

 

 

Filtration Configuration

Suction or charge pressure filtration

 

 

Other System Requirements

Independent braking system, circuit overpressure

 

protection, suitable reservoir and heat exchanger

 

 

Features and options

Model

M25 MF

M35 MF

M44 MF

M35 MV

M44 MV

M46 MV

 

 

 

 

 

 

 

Type of mounting

SAE B

SAE B

SAE B

SAE B

SAE B

SAE B

 

 

 

 

 

 

 

Port connections

Twin, Axial

Side, Twin, Axial

Side, Twin, Axial

Twin

Twin

Side, Twin, Axial

 

 

 

 

 

 

 

Output shaft

Splined, Tapered

Splined, Tapered,

Splined, Tapered,

Splined

Splined

Splined, Tapered

options

 

Straight Key

Straight Key

 

 

 

 

 

 

 

 

 

 

Control options

-

-

-

DDC

DDC

Hyd. 2-pos.

 

 

 

 

 

 

 

Loop flushing

Option

Option

Option

Option

Option

Option

 

 

 

 

 

 

 

Displacement

-

-

-

Option

Option

Option

limiters

 

 

 

 

 

 

 

 

 

 

 

 

 

Speed sensors

Option

Option

Option

-

-

Option

 

 

 

 

 

 

 

Specifications

Model

Unit

M25MF

M35 MF

M44 MF

M35MV

M44MV

M46 MV

 

 

 

 

 

 

 

 

Model configuration

-

Fixed

Fixed

Fixed

Variable

Variable

Variable

 

 

 

 

 

 

 

 

Type of mounting

-

SAE B

SAE B

SAE B

SAE B

SAE B

SAE B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Displacement

cm3/rev [in3/rev]

25

[1.50]

35

[2.14]

44

[2.65]

35

[2.14]

44

[2.65]

46

[2.80]

Weight

kg [lbf]

11

[26]

11

[26]

11

[26]

21

[47]

21

[47]

23

[51]

 

 

 

 

 

 

 

 

Mass moment of inertia

kg•m2 [slug•ft2]

0.0018

0.0033

0.0032

0.0033

0.0032

0.0050 [0.0037]

 

 

[0.0013]

[0.0024]

[0.0023]

[0.0024]

[0.0023]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating parameters

Model

M25 MF

M35 MF

M44 MF

M35 MV

M44 MV

M46 MV

 

 

 

 

 

 

 

Case pressure bar [psi]

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum working

1.7 [25]

 

 

 

 

 

 

 

 

 

 

 

 

Maximum

5.2 [75]

 

 

 

 

 

 

 

 

 

 

 

 

Speed limits min-1[rpm]

 

 

 

 

 

 

Rated @ max disp.

4000

3600

3300

3600

3300

4000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8 | © Danfoss | February 2017

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Technical Information

Series 40 Axial Piston Motors

Technical Specifications

Model

 

M25 MF

M35 MF

M44 MF

M35 MV

M44 MV

M46 MV

 

 

 

 

 

 

 

 

Maximum @ max. disp.

 

5000

4500

4100

4500

4100

4100

 

 

 

 

 

 

 

 

Rated @ min. disp.

 

-

-

-

4200

3900

4500

 

 

 

 

 

 

 

 

Maximum @ min. disp.

 

-

-

-

5300

4850

5000

 

 

 

 

 

 

 

 

System pressure bar [psi]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum working

 

345 [5000]

380 [5511]

345 [5000]

380 [5511]

345 [5000]

345 [5000]

 

 

 

 

 

 

 

 

Maximum

 

385 [5584]

415 [6019]

415 [6019]

415 [6019]

415 [6019]

385 [5584]

 

 

 

 

 

 

 

 

Fluid specifications

 

 

 

 

 

 

 

 

 

 

Ratings and data are based on operation with premium petroleum-based hydraulic fluids reftaining

 

oxidation, rust, and foam inhibitors.

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

Unit

Minimum

 

reftinuous

Maximum

 

 

 

 

 

 

 

Viscosity

 

mm /sec (cSt)

7 [47]

 

12-60 [70-278]

1600 [7500]

 

 

[SUS]

 

 

 

 

 

 

 

 

 

 

 

Temperature

 

°C [°F]

-40 [-40]

 

82 [180]

104 [220]

 

 

 

 

 

 

Cleanliness

 

 

ISO 4406 Class 18/13 or better

 

 

 

 

 

 

 

Filtration

suction filtration

 

β35-44=75 (β10≥1.5)

 

 

efficiency

 

 

 

 

 

 

charge filtration

 

β15-20=75 (β10≥10)

 

 

 

 

 

 

Hydraulic unit life

Hydraulic unit life is the life expectancy of the hydraulic components. Hydraulic unit life is a function of speed and system pressure; however, system pressure is the dominant operating variable affecting hydraulic unit life. High pressure, which results from high load, reduces expected life.

It is desirable to have a projected machine duty cycle with percentages of time at various loads and speeds. Danfoss calculates appropriate design pressure from this information. This method of selecting operating pressure is recommended whenever duty cycle information is available.

All pressure limits are differential pressures and assume normal charge pressure. Series 40 motors will meet satisfactory life expectancy if applied within the parameters specified in this bulletin. For more detailed information on hydraulic unit life see BLN9884 Pressure and Speed Limits.

Performance

This performance graph provides typical volumetric and overall efficiencies for Series 40 motors. These efficiencies apply for all Series 40 motors at maximum displacement.

Motor performance as a function of operating speed

<![if ! IE]>

<![endif]>Efficiency - %

100

Volumetric Efficiency - 170 bar [2500 psi]

95

Volumetric Efficiency - 345 bar [5000 psi]

90

Overall Efficiency - 170 bar [2500 psi]

Overall Efficiency - 345 bar [5000 psi]

85

80

0

25

50

75

100

Speed - % of Rated Speed

P100 455E

© Danfoss | February 2017

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Technical Information

Series 40 Axial Piston Motors

Technical Specifications

The performance map provides typical motor overall efficiencies at various operating parameters. These efficiencies apply for all Series 40 motors at maximum displacement.

Motor performance as a function of operating speed

<![if ! IE]>

<![endif]>System Pressure

bar

 

psi

345

 

5000

 

270 4000

210 3000

140 2000

70 1000

0 0

0

% 0 8

85%

88%

89%

 

 

89%

 

 

 

88%

 

 

 

85%

 

 

 

80%

 

 

25

50

75

100

Speed - % of Rated Speed

 

P100 456E

Bearing life and external shaft loading

Bearing life is a function of speed, pressure and swashplate angle, plus any external loads. Other life factors include oil type and viscosity.

In vehicle propulsion drives with no external loads, where the speed, pressure, and swashplate angle are often changing, normal bearing ß10 (90% survival) life will exceed the hydraulic unit life.

In non-propel drives, such as conveyors or fan drives, the operating speed and pressure may be nearly constant leading to a distinctive duty cycle compared to that of a propulsion drive. In propel applications, Danfoss recommends a bearing life review.

Series 40 motors are designed with bearings that can accept some incidental external radial and thrust loads. However, any amount of external load will reduce the expected bearing life.

The allowable radial shaft loads are a function of the load position, the load orientation, and the operating pressures of the hydraulic unit. All external shaft loads have an effect on bearing life. In motor applications where external shaft loads cannot be avoided, the impact on bearing life can be minimized by orienting the load to the 180 degree position (see Direction of external shaft load, next page).

The recommended maximum radial load (Re) is based on an external moment (Me) and the distance (L) from the mounting flange to the load, (see table at below). The loads in the table reflect a worst case external load orientation (0 degrees), a continuously applied working pressure of 140 bar (2000 psi), 20 bar (285 psi) charge pressure, 1800 min-1(rpm), and a bearing life (ß10) of 2000 hours. Avoid thrust loads in either direction.

The recommended maximum allowable radial load is calculated as: Re = Me / L

If continuously applied external radial loads exceed the recommended maximum allowable, or thrust loads are known to occur, contact Danfoss for an evaluation of unit bearing life. Optional high capacity bearings are available.

Tapered output shafts or clamp-type couplings are recommended for applications where radial shaft side loads are present.

10 | © Danfoss | February 2017

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Technical Information

Series 40 Axial Piston Motors

Technical Specifications

Shaft loading parameters

Re

Maximum radial side load

Me

Maximum external moment

L

Distance from mounting flange to point of load

 

 

FB

Force of block (applies at center of gravity)

T

Thrust load

 

 

Recommended maximum external shaft moments

 

M25

M35/44

M46

 

 

 

 

Me N•m [lbf•in]

29 [255]

25 [225]

24 [215]

External shaft loads

L

FB

Re

T

P100 453E

Direction of external shaft load

0 Re

End view of shaft

90 Re

270 Re

Axis of swashplate

rotation

180 Re

P100 454E

© Danfoss | February 2017

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Technical Information

Series 40 Axial Piston Motors

Operating Parameters

Fluids

Ratings and performance data are based on operating with premium hydraulic fluids containing oxidation, rust, and foam inhibitors. These include premium turbine oils, API CD engine oils per SAE J183, M2C33F or G automatic transmission fluids (ATF), DexronII (ATF) meeting AllisonC-3 or CaterpillarT0 2 requirements, and certain specialty agricultural tractor fluids. For more information on hydraulic fluid selection, see Danfoss publications: 520L0463, Hydraulic Fluids and Lubricants, Technical Information, and 520L465, Experience with Biodegradable Hydraulic Fluids, Technical Information.

Viscosity

Fluid viscosity limits

Condition

mm2/s (cSt)

SUS

Minimum

7

47

 

 

 

Continuous

12-60

70-278

 

 

 

Maximum

1600

7500

 

 

 

Maintain fluid viscosity within the continuous range for maximum efficiency and bearing life. Minimum viscosity should only occur during brief occasions of maximum ambient temperature and severe duty cycle operation. Maximum viscosity should only occur at cold start: Limit speeds until the system warms up. See Danfoss publication: 520L0463, Hydraulic Fluids and Lubricants, Technical Information.

Temperature

Maintain fluid temperature within the limits shown in the table. Minimum temperature relates to the physical properties of the component materials. Cold oil will not affect the durability of the motor components. However, it may affect the ability of the motor to transmit

power. Maximum temperature is based on material properties. Don't exceed it. Measure maximum temperature at the hottest point in the system. This is usually the case drain.

Ensure fluid temperature and viscosity limits are concurrently satisfied.

Temperature limits

Temperature limits

Minimum

- 40° C [- 40° F]

(intermittent, cold start)

 

 

 

Continuous

82.2° C [180° F]

 

 

Maximum

104.4° C [220° F]

 

 

Case pressure

Maintain case pressure within the limits shown in the table. Ensure housing is kept filled with hydraulic fluid.

Case pressure limits

Maximum (continuous)

1.7 bar [25 psi]

 

 

Intermittent (cold start)

5.2 bar [75 psi]

 

 

W Warning

Operating outside of case pressure limits will damage the motor. To minimize this risk, use full size inlet and case drain plumbing, and limit line lengths.

12 | © Danfoss | February 2017

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Technical Information

Series 40 Axial Piston Motors

Operating Parameters

System Pressure

System pressure is the differential pressure between high pressure system ports. It is the dominant operating variable affecting hydraulic unit life. High system pressure, which results from high load, reduces expected life. Hydraulic unit life depends on the speed and normal operating, or weighted average, pressure that can only be determined from a duty cycle analysis.

Application pressure is the high pressure relief or pressure limiter setting normally defined within the order code of the pump. This is the applied system pressure at which the driveline generates the maximum calculated pull or torque in the application.

Maximum Working pressure is the highest recommended application pressure. Maximum working pressure is not intended to be a continuous pressure. Propel systems with application pressures at, or below, this pressure should yield satisfactory unit life given proper component sizing.

Maximum pressure is the highest allowable application pressure under any circumstance. Application pressures above maximum working pressure will only be considered with duty cycle analysis and factory approval.

Minimum low loop pressure must be maintained under all operating conditions to avoid cavitation.

All pressure limits are differential pressures referenced to low loop (charge) pressure. Subtract low loop pressure from gauge readings to compute the differential.

Speed ratings

The table, Operating parameters on page 8, gives rated and maximum speeds for each displacement. Not all displacements operate under the same speed limits. Definitions of these speed limits appear below.

Rated speed is the maximum recommended operating speed at full power condition. Operating at or below this speed should yield satisfactory product life. In vehicle propel applications, maximum motor speed during unloaded, on-road travel over level ground should not exceed this limit.

Maximum speed is the highest operating speed permitted. Exceeding maximum speed reduces motor life and can cause loss of hydrostatic power and braking capacity. Never exceed the maximum speed limit under any operating conditions.

W Warning

Unintended vehicle or machine movement hazard

The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may cause the system to lose hydrostatic braking capacity. You must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostatic drive power loss.

Speed limits

Limit min-1(rpm)

M25 MF

M35 MF

M44 MF

M35 MV

M44 MV

M46 MV

Rated at max. displ.

4000

3600

3300

3600

3300

4000

 

 

 

 

 

 

 

Maximum at max. displ.

5000

4500

4100

4500

4100

4100

 

 

 

 

 

 

 

Rated at min. displ.

-

-

-

4200

3900

4500

 

 

 

 

 

 

 

Maximum at min. displ...

-

-

-

5300

4850

5000

 

 

 

 

 

 

 

© Danfoss | February 2017

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Technical Information

Series 40 Axial Piston Motors

System design parameters

Sizing equations

Use the following equations to compute output power, torque, speed, and input flow. Selecting the right motor starts with an evaluation of system requirements such as speed and torque. Select a motor that will transmit the required torque, then select a pump that will meet the flow and pressure requirements of the motor. For more information on hydrostatic drive selection, refer to Danfoss applications guideline

BLN-9885, Selection of Drive Line Components.

Based on SI units

Input f ow Q =

 

Vg

• n

 

(l/min)

1000 • ηv

 

 

Output torque M =

Vg

p • ηm

(N•m)

 

20 • π

 

 

 

Output power P =

 

Q •

p • ηt

(kW)

 

600

 

 

Motor speed n = Q • 1000 • ηv (min-1(rpm))

Vg

Variables SI units [US units]

Based on US units

Input f ow Q =

 

Vg • n

 

(US gal/min)

231 • ηv

 

 

Output torque M =

 

Vg

p • ηm

(lbf•in)

 

 

2

• π

 

Output power P =

 

Q •

p • ηt

(hp)

 

1714

 

 

Motor speed n = Q • 231• ηv (min-1(rpm))

Vg

Vg

=

Displacement per revolution

cm3/rev [in3/rev]

pO

=

Outlet pressure

bar [psi]

pi

=

Inlet pressure

bar [psi]

p

=

pO – pi (system pressure)

bar [psi]

n

=

Speed

min-1 (rpm)

ηv

=

Volumetric eff ciency

 

ηm

=

Mechanical eff ciency

 

ηt

=

Overall eff ciency (ηv • ηm)

 

Filtration

To prevent damage to the system, including premature wear, fluid entering the motor must be free of contaminants. Series 40 motors require system filtration capable of maintaining fluid cleanliness at ISO 4406-1999 class 22/18/13 or better.

Consider these factors when selecting a system filter:

Cleanliness specifications

Contaminant ingression rates

Flow capacity

Desired maintenance interval

The filter may be located either on the inlet (suction filtration) or discharge (charge pressure filtration) side of the charge pump. Series 40 pumps are available with provisions for either suction or charge pressure filtration to filter the fluid entering the charge circuit (see Loop flushing valve on page 15).

Typically, a filter with a beta ratio of β10 = 1.5 to 2.0 is adequate. However, open circuit systems supplied from a common reservoir may have considerably higher requirements. Because each system is unique, only a thorough testing and evaluation program can fully validate the filtration system. For more information, see Danfoss publication 520L0467, Design Guidelines for Hydraulic Fluid Cleanliness.

Bypass valve

In some applications it is desirable to bypass fluid around the variable displacement pump, for example; to allow a vehicle to move short distances at low speeds without running the prime mover. This is done

14 | © Danfoss | February 2017

520L0636 | 0703

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