Danfoss S90 NFPE User guide

MAKING MODERN LIVING POSSIBLE
Electrical Installation
Series 90 Pump
Non Feedback Proportional Electric (NFPE)
powersolutions.danfoss.com
Electrical Installation S90 NFPE
Revision history Table of revisions
Date Changed Rev
Apr 2007 AA
2 11023289 • Rev BAAugust 2015
Electrical Installation S90 NFPE

Contents

Literature references
S90 Pump NFPE literature references....................................................................................................................................... 4
Latest version of technical literature.........................................................................................................................................4
Product overview
Product image................................................................................................................................................................................... 5
Nomenclature....................................................................................................................................................................................5
Theory of operation.........................................................................................................................................................................6
Signal current versus displacement..................................................................................................................................... 6
Hydrostatic drive line power...................................................................................................................................................6
Hydraulic schematics...................................................................................................................................................................... 7
Electrical specifications.................................................................................................................................................................. 7
Electrical installation
Pinout....................................................................................................................................................................................................8
AMP Junior Power Timer connector.....................................................................................................................................8
Pin compatibility...............................................................................................................................................................................8
S90 NFPE input/output matrix.....................................................................................................................................................8
Mating connector.............................................................................................................................................................................9
AMP connector parts list.......................................................................................................................................................... 9
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Electrical Installation S90 NFPE

Literature references

S90 Pump NFPE literature references

Literature title Description Literature number
S90 Axial Pumps Technical Information Complete product electrical
PLUS+1® Compliant S90 NFPE Control Function Block User Manual

Latest version of technical literature

Danfoss product literature is online at: http://powersolutions.danfoss.com/literature/
and mechanical specifications
Compliant function block set-up information
520L0603
11022913
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A R C M P J G N F L H T W Y Z K
Electrical Installation

Product overview

Product image

Nomenclature

S90 NFPE
S90 Pump NFPE
M module - NFPE control options
Option Description
FA Non Feedback Proportional Electric Control, 12 Vdc, 25 bar FB Non Feedback Proportional Electric Control, 24 Vdc, 25 bar FC Non Feedback Proportional Electric Control, 12 Vdc, 32 bar FD Non Feedback Proportional Electric Control, 24 Vdc, 32 bar FG Non Feedback Proportional Electric Control, 12 Vdc, 32 bar FH Non Feedback Proportional Electric Control, 24 Vdc, 32 bar FK Non Feedback Proportional Electric Control, 12 Vdc, 25 bar FL Non Feedback Proportional Electric Control, 24 Vdc, 25 bar FM Non Feedback Proportional Electric Control, 12 Vdc, 32 bar FN Non Feedback Proportional Electric Control, 24 Vdc, 32 bar
Only certain control options for the Series 90 pump utilize the Non Feedback Proportional Control (NFPE). Please refer to the pump's nomenclature to determine if the pump is equipped with the proper option. The nomenclature can be found on the pump's name tag.
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"0"
Signal Current
Displacemen
t
100 %
100 %
W
Electrical Installation
Product overview

Theory of operation

S90 NFPE
The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an electrical input signal activates one of two proportional solenoids that port charge pressure to either side of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism.
The pump displacement is proportional to the solenoid signal current, but it also depends upon pump input speed and system pressure. This characteristic also provides a power limiting function by reducing the pump swashplate angle as system pressure increases.

Signal current versus displacement

Hydrostatic drive line power

Warning
Unintended vehicle or machine movement hazard. The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may cause the system to lose hydrostatic braking capacity. You must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostatic drive power loss.
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B
A
M5
M4
M3
M1
M2
L1
S
L2
M6
P003 174
Electrical Installation S90 NFPE
Product overview

Hydraulic schematics

Non feedback proportional electric (NFPE)

Electrical specifications

S90 NFPE electrical specifications
Voltage Start current End current Maximum current Coil resistance at 20 °C [70 °F] Recommended PWM frequency** Minimum PWM frequency
*
PWM signal required for optimum control performance.Verify the PWM frequency is set correctly in the PLUS+1
controller. The default is set at 4000 Hz which will significantly reduce EDC performance.
12V 24V
440 mA 220 mA
1290 mA 645 mA
1500 mA 750 mA
4.98 Ω 20.60 Ω
200 Hz
80 Hz
®
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W
Electrical Installation S90 NFPE

Electrical installation

Pinout

AMP Junior Power Timer connector

Pin location
Pinout
Pin Function
1 PWM signal 2 Ground
Pinout (alternative)
Pin Function
1 Ground 2 PWM signal

Pin compatibility

S90 NFPE input/output matrix

PLUS+1® module pin type
Pin Function
1, 2 PWMOUT/DOUT/PVG Power supply 1, 2 PWMOUT/DOUT/PVGOUT 1, 2 Power ground
*
Use output pins with configurable PWM frequency.
*
*
Warning
Unintended vehicle or machine movement hazard. Verify the wiring harness to ensure the correct PLUS +1® pin is properly connected to each control pin.
Shaft rotation Active solenoid Port A flow Port B flow Servo cylinder
Clockwise Counterclockwise
A B A B
Out In In Out
In Out Out In
M5 M4 M5 M4
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Electrical Installation S90 NFPE
Electrical installation

Mating connector

AMP connector parts list

Description Quantity Ordering number
Two pin connector 1 Tyco Electronics 282189-1 Contacts 2 Tyco Electronics 929940-1 Seal plugs 2 Tyco Electronics 828904-1 Mating connector kit 1 Danfoss K19815
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Electrical Installation S90 NFPE
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Electrical Installation S90 NFPE
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Danfoss Power Solutions GmbH & Co. OHG
Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0
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Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222
Danfoss Power Solutions (US) Company
2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000
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Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 3418 5200
Products we offer:
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller­inverter.com
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www.turollaocg.com
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www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
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Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles.
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11023289 • Rev BA • August 2015 www.danfoss.com
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