Danfoss S51-1 TA User guide

MAKING MODERN LIVING POSSIBLE
Electrical Installation
Series 51-1 Motor
Pressured Compensated Controls TA
powersolutions.danfoss.com
Electrical Installation S51-1 Pressured Compensated Controls TA
Revision history Table of revisions
Date Changed Rev
April 2007 First edition AA
2 11024993 • Rev BAAugust 2015
Electrical Installation S51-1 Pressured Compensated Controls TA

Contents

Literature references
S51-1 Motor Pressured Compensated Controls TA literature references....................................................................4
Latest version of technical literature.........................................................................................................................................4
Product overview
Product image................................................................................................................................................................................... 5
Nomenclature....................................................................................................................................................................................5
Theory of operation.........................................................................................................................................................................6
TA**..................................................................................................................................................................................................6
TACA................................................................................................................................................................................................ 6
TAD1, TAD2, TAD7...................................................................................................................................................................... 6
Control operation TA**............................................................................................................................................................. 6
Hydraulic schematics...................................................................................................................................................................... 7
Electrical specifications.................................................................................................................................................................. 7
Electrical installation
Pinout....................................................................................................................................................................................................8
DIN 43650 connector.................................................................................................................................................................8
AMP Junior Power Timer connector.....................................................................................................................................8
Pin compatibility...............................................................................................................................................................................8
Pressure compensator logic......................................................................................................................................................... 9
Hydraulic brake pressure defeat............................................................................................................................................9
Electric brake pressure defeat................................................................................................................................................ 9
Mating connector.............................................................................................................................................................................9
DIN 43650 connector parts list...............................................................................................................................................9
AMP connector parts list.......................................................................................................................................................... 9
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Electrical Installation S51-1 Pressured Compensated Controls TA

Literature references

S51-1 Motor Pressured Compensated Controls TA literature references

Literature title Description Literature number
S51 and 51-1 Bent Axis Variable Displacement Motors Technical Information
On/Off Functions Function Block User Manual Compliant function block

Latest version of technical literature

Danfoss product literature is online at: http://powersolutions.danfoss.com/literature/
Complete product electrical and mechanical specifications
set-up information
520L0440
11022918
4 11024993 • Rev BAAugust 2015
5 1
R G L F M N J S T W Y P K V Z X
Electrical Installation

Product overview

Product image

Nomenclature

S51-1 model code
S51-1 Pressured Compensated Controls TA
S51-1 Motor Pressured Compensated Controls TA
M and N options
M Description N Description
TA Pressure compensated
control
D1 Electric brake pressure defeat,
12 Vdc, DIN Connector
D2 Electric brake pressure defeat,
24 Vdc, DIN Connector
D7 Electric brake pressure defeat,
12 Vdc, AMP Connector
CA With hydraulic brake pressure
defeat
C2 Without brake pressure
defeat
Only certain control options for the S51-1 motor utilize the Pressure Compensated Control. The combination of the M and N modules define the motor control’s functionality. Please refer to the motor’s nomenclature to determine if the motor is equipped with the proper options. The nomenclature can be found on the motor’s nametag.
11024993 • Rev BAAugust 2015 5
min max
Displacement
Ramp < 10 bar
[145 psi]
Regulator start
Setting range
130
[1890]
370
[5370]
System pressure Δ p bar [psi]
P001 173E
W
Electrical Installation
Product overview

Theory of operation

S51-1 Pressured Compensated Controls TA

TA**

Displacement is regulated automatically between minimum displacement and maximum displacement in response to system pressure.
Regulator start = minimum displacement
Regulator end = maximum displacement
Regulator start pressure is adjustable from 110 to 370 bar [1600 to 5370 psi].
Pressure ramp from regulator start pressure (with motor at minimum displacement) until maximum displacement is reached is less than 10 bar [145 psi]. This ensures optimal power utilization throughout the entire displacement range of the motor.

TACA

Pressure compensator configuration: TACA with hydraulic brake pressure defeat. A shuttle valve, ahead of the pressure compensator, prevents operation in the deceleration direction
(when the motor is running in pump mode). This is designed to prevent rapid or uncontrolled deceleration while the vehicle/machine is slowing down. The shuttle valve must be controlled by a 2-line external signal.
Pressure compensator override with brake pressure defeat is mainly used in systems with pumps having electric or hydraulic proportional controls or automotive controls.

TAD1, TAD2, TAD7

Pressure compensator configuration: TAD1, TAD2, and TAD7 with electric brake pressure defeat. A solenoid-switched valve, ahead of the pressure compensator, prevents operation in the deceleration
direction (when motor is running in pump mode). This is designed to prevent rapid or uncontrolled deceleration while the vehicle/machine is slowing down. The solenoid valve must be controlled by an external electric signal, based on direction of motor rotation.

Control operation TA**

Warning
Unintended vehicle or machine movement hazard. The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may cause the system to lose hydrostatic braking capacity. You must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the
6 11024993 • Rev BAAugust 2015
vehicle or machine in the event of hydrostatic drive power loss.
M3
T3
M3 with Electric brake pressure defeat
with Hydraulic brake pressure defeat
without Brake pressure defeat
XB
XA
T3
M3
T3
min. disp.
n
B
A
L1
M4
L2
N
P001 834E
Electrical Installation S51-1 Pressured Compensated Controls TA
Product overview

Hydraulic schematics

Circuit diagram–motor with pressure compensator control TA**

Electrical specifications

Ports:
A, B = Main pressure lines L1, L2 = Drain lines M3, M4 = Servo pressure XA, XB = Control pressure port brake pressure defeat (BPD) T3 = Orifice N = Speed sensor
Electric brake pressure defeat solenoid
N-option Voltage Rated power
D1, D7 D2
12 Vdc 24 Vdc
34 W 34 W
11024993 • Rev BAAugust 2015 7
1 2
2 1
Electrical Installation S51-1 Pressured Compensated Controls TA

Electrical installation

Pinout

DIN 43650 connector

Pin location
Pinout
Pin Function
1 PWM signal 2 Ground
Pinout (alternative)
Pin Function
1 Ground 2 PWM signal

Pin compatibility

AMP Junior Power Timer connector

Pin location
Pinout
Pin Function
1 PWM signal 2 Ground
Pinout (alternative)
Pin Function
1 Ground 2 PWM signal
PLUS+1® module pin type
Pin Function
1,2 DOUT 1,2 DOUT/PVG Power 1,2 PWMOUT/DOUT/PVG Power supply 1,2 PWMOUT/DOUT/PVGOUT 1,2 Power ground -
8 11024993 • Rev BAAugust 2015
Electrical Installation S51-1 Pressured Compensated Controls TA
Electrical installation

Pressure compensator logic

Hydraulic brake pressure defeat

Motor rotation High pressure port Control pressure on port*PCOR function
CW A XA yes CW A XB no CCW B XA no CCW B XB yes
*
Differencial control pressure between port XA/XB:
∆p
= 0.5 bar [7 psi]
min
∆p
= 50 bar [725 psi]
max

Electric brake pressure defeat

Motor rotation High pressure port Solenoid PCOR function
CW A energized yes CW A non energized no CCW B energized no CCW B non energized yes

Mating connector

DIN 43650 connector parts list

Description Quantity Ordering Number
DIN 43650 connector 1 Hirschmann 932 106-100 Mating connector kit 1 Danfoss K09129

AMP connector parts list

Description Quantity Ordering number
Two pin connector 1 Tyco Electronics 282189-1 Contacts 2 Tyco Electronics 929940-1 Seal plugs 2 Tyco Electronics 828904-1 Mating connector kit 1 Danfoss K19815
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Electrical Installation S51-1 Pressured Compensated Controls TA
10 11024993 • Rev BAAugust 2015
Electrical Installation S51-1 Pressured Compensated Controls TA
11024993 • Rev BAAugust 2015 11
Danfoss Power Solutions GmbH & Co. OHG
Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0
Danfoss Power Solutions ApS
Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222
Danfoss Power Solutions (US) Company
2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000
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Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 3418 5200
Products we offer:
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller­inverter.com
Turolla
www.turollaocg.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Bent Axis Motors
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Electrohydraulic Power
Steering Electrohydraulics
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Integrated Systems
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Handles Microcontrollers and
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PLUS+1® GUIDE
Proportional Valves
Sensors
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Transit Mixer Drives
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles.
We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster.
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Go to www.powersolutions.danfoss.com for further product information.
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Please contact the Danfoss Power Solution representative nearest you.
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
11024993 • Rev BA • August 2015 www.danfoss.com
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