Danfoss S51-1 User guide

MAKING MODERN LIVING POSSIBLE
Electrical Installation
S51-1 Motor
Electrohydraulic Two-Position Controls T1, T2, T7
powersolutions.danfoss.com
Electrical Installation S51-1 Electrohydraulic Two-Position Controls T1, T2, T7
Revision history Table of revisions
Date Changed Rev
April 2007 First edition AA
2 11024964 • Rev BAAugust 2015
Electrical Installation

Contents

Literature references
Product overview
Electrical installation
S51-1 Electrohydraulic Two-Position Controls T1, T2, T7
S51-1 Electrohydraulic Two-Position Controls T1, T2, T7 literature references......................................................... 4
Latest version of technical literature.........................................................................................................................................4
Product image................................................................................................................................................................................... 5
Nomenclature....................................................................................................................................................................................5
Theory of operation.........................................................................................................................................................................6
S51-1 Electrohydraulic Two-Position Controls T1, T2, T7............................................................................................. 6
PCOR................................................................................................................................................................................................ 6
T*CA................................................................................................................................................................................................. 6
T*D1, T*D2, T* D7........................................................................................................................................................................6
T*C2..................................................................................................................................................................................................6
Control operation T1**, T2**, T7**........................................................................................................................................6
Hydraulic schematics...................................................................................................................................................................... 7
Electrical specifications.................................................................................................................................................................. 7
Pinout....................................................................................................................................................................................................8
DIN 43650 connector.................................................................................................................................................................8
AMP Junior Power Timer connector.....................................................................................................................................8
Pin compatibility...............................................................................................................................................................................8
Pressure compensator logic......................................................................................................................................................... 9
Hydraulic brake pressure defeat............................................................................................................................................9
Electric brake pressure defeat................................................................................................................................................ 9
Mating connector.............................................................................................................................................................................9
DIN 43650 connector parts list...............................................................................................................................................9
AMP connector parts list.......................................................................................................................................................... 9
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Electrical Installation S51-1 Electrohydraulic Two-Position Controls T1, T2, T7

Literature references

S51-1 Electrohydraulic Two-Position Controls T1, T2, T7 literature references

Literature title Description Literature number
S51 and 51-1 Bent Axis Variable Displacement Motors Technical Information
On/Off Functions Function Block User Manual Compliant function block

Latest version of technical literature

Danfoss product literature is online at: http://powersolutions.danfoss.com/literature/
Complete product electrical and mechanical specifications
set-up information
520L0440
11022918
4 11024964 • Rev BAAugust 2015
5 1
R G L F M N J S T W Y P K V Z X
Electrical Installation

Product overview

Product image

Nomenclature

S51-1 model code
S51-1 Electrohydraulic Two-Position Controls T1, T2, T7
S51-1 Electrohydraulic Two-Position Controls T1, T2, T7
Code M and N options
M Description N Description
T1 Electrohydraulic two-position
control, 12 Vdc, DIN Connector
T2 Electrohydraulic two-position
control, 24 Vdc, DIN Connector
T7 Electrohydraulic two-position
control, 12 Vdc, AMP® Connector
D1 Electric brake pressure defeat,
12 Vdc, DIN Connector
CA With hydraulic brake pressure
defeat C2 Without brake pressure defeat D2 Electric brake pressure defeat,
24 Vdc, DIN Connector CA With hydraulic brake pressure
defeat C2 Without brake pressure defeat D7 Electric brake pressure defeat,
12 Vdc, AMP Connector CA With hydraulic brake pressure
defeat C2 Without brake pressure defeat
Only certain control options for the S51-1 motor utilize the Electrohydraulic Two-Position Control. The combination of the M and N modules define the motor control’s functionality. Please refer to the motor’s nomenclature to determine if the motor is equipped with the proper option. The nomenclature can be found on the motor’s nametag.
11024964 • Rev BAAugust 2015 5
min.
12V/24V
max.
Displacement
Electrohydraulic two-position­control
PCOR start
setting range
Ramp <
10 [145]
130
[1890]
370 [5 370]
Pressure compensator override bar, [psi]
P001 872E
Electrical Installation
Product overview

Theory of operation

S51-1 Electrohydraulic Two-Position Controls T1, T2, T7

S51-1 Electrohydraulic Two-Position Controls T1, T2, T7
Displacement can be changed electrohydraulically under load from minimum displacement to maximum displacement and vice versa, by using a solenoid. When the solenoid is energized the motor has maximum displacement and the pressure compensator does not function.
Solenoid not energized = minimum displacement
Solenoid energized = maximum displacement

PCOR

The control can be overridden by Pressure Compensator Override (PCOR) using high loop pressure. When the PCOR activates, the motor displacement increases toward maximum. Pressure ramp from PCOR start pressure (with motor at minimum displacement) until maximum displacement is reached is less than 10 bar [145 psi]. This ensures optimal power utilization throughout the entire displacement range of the motor. PCOR start pressure is adjustable from 110 to 370 bar [1600 to 5370 psi].

T*CA

Pressure compensator configuration: T*CA with hydraulic brake pressure defeat. A shuttle valve ahead of the pressure compensator prevents operation in the deceleration direction
(when motor is running in pump mode). This is designed to prevent rapid or uncontrolled deceleration while the vehicle/machine is slowing down. The shuttle valve must be controlled by a 2-line external signal.

T*D1, T*D2, T* D7

Pressure compensator configuration: T*D1, T*D2, T* D7 with electric brake pressure defeat. A solenoid-switched valve ahead of the pressure compensator prevents operation in the deceleration
direction (when motor is running in pump mode). This is designed to prevent rapid or uncontrolled deceleration while the vehicle/machine is slowing down. The solenoid valve must be controlled by an external electric signal, based on direction of motor rotation.

T*C2

Pressure compensator configuration: T*C2 without brake pressure defeat Pressure compensator functions when the motor is running in motor mode as well as in pump
(deceleration) mode.

Control operation T1**, T2**, T7**

6 11024964 • Rev BAAugust 2015
W
n
T3
min. disp.
M4
L1
N
L2
A
B
M3
T3
M3
T3
M3
P001 784E
XB
XA
with Electric brake pressure defeat
with Hydraulic brake pressure defeat
without Brake pressure defeat
Electrical Installation S51-1 Electrohydraulic Two-Position Controls T1, T2, T7
Product overview
Warning
Unintended vehicle or machine movement hazard. The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may cause the system to lose hydrostatic braking capacity. You must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostatic drive power loss.

Hydraulic schematics

Circuit diagram – motor with electrohydraulic two-position control T1**, T2**, T7**

Electrical specifications

Ports:
Two-position solenoid
M-option Voltage Rated power
Electric brake pressure defeat solenoid
N-option Voltage Rated power
11024964 • Rev BAAugust 2015 7
A, B = Main pressure lines L1, L2 = Drain lines M3, M4 = Gauge port servo pressure XA, XB = Control pressure ports, brake pressure defeat T3 = Optional orifices N = Speed sensor
T1, T7 T2
12 Vdc 24 Vdc
34 W 34 W
D1, D7 D2
12 Vdc 24 Vdc
34 W 34 W
1 2
2 1
Electrical Installation S51-1 Electrohydraulic Two-Position Controls T1, T2, T7

Electrical installation

Pinout

DIN 43650 connector

Pin location
Pinout
Pin Function
1 PWM signal 2 Ground
Pinout (alternative)
Pin Function
1 Ground 2 PWM signal

Pin compatibility

AMP Junior Power Timer connector

Pin location
Pinout
Pin Function
1 PWM signal 2 Ground
Pinout (alternative)
Pin Function
1 Ground 2 PWM signal
PLUS+1® module pin type/ Two-position solenoid
Pin Function
1,2 DOUT 1,2 DOUT/PVG Power 1,2 PWMOUT/DOUT/PVG Power supply 1,2 PWMOUT/DOUT/PVGOUT 1,2 Power ground -
8 11024964 • Rev BAAugust 2015
Electrical Installation S51-1 Electrohydraulic Two-Position Controls T1, T2, T7
Electrical installation
PLUS+1® module pin type/ Electric brake pressure defeat solenoid
Pin Function
1,2 DOUT 1,2 DOUT/PVG Power 1,2 PWMOUT/DOUT/PVG Power supply 1,2 PWMOUT/DOUT/PVGOUT 1,2 Power ground -

Pressure compensator logic

Hydraulic brake pressure defeat

Motor rotation High pressure port Control pressure on port*PCOR function
CW A XA yes CW A XB no CCW B XA no CCW B XB yes
*
Differencial control pressure between port XA/XB:
∆p
= 0.5 bar [7 psi]
min
∆p
= 50 bar [725 psi]
max

Mating connector

Electric brake pressure defeat

Rotation High pressure port Solenoid PCOR function
CW A Energized Yes CW A Non-energized No CCW B Energized No CCW B Non-energized Yes

DIN 43650 connector parts list

Description Quantity Ordering Number
DIN 43650 connector 1 Hirschmann 932 106-100 Mating connector kit 1 Danfoss K09129

AMP connector parts list

Description Quantity Ordering number
Two pin connector 1 Tyco Electronics 282189-1 Contacts 2 Tyco Electronics 929940-1 Seal plugs 2 Tyco Electronics 828904-1 Mating connector kit 1 Danfoss K19815
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Electrical Installation S51-1 Electrohydraulic Two-Position Controls T1, T2, T7
10 11024964 • Rev BAAugust 2015
Electrical Installation S51-1 Electrohydraulic Two-Position Controls T1, T2, T7
11024964 • Rev BAAugust 2015 11
Danfoss Power Solutions GmbH & Co. OHG
Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0
Danfoss Power Solutions ApS
Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222
Danfoss Power Solutions (US) Company
2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000
Danfoss Power Solutions Trading (Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 3418 5200
Products we offer:
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller­inverter.com
Turolla
www.turollaocg.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
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Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles.
We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster.
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Go to www.powersolutions.danfoss.com for further product information.
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Please contact the Danfoss Power Solution representative nearest you.
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11024964 • Rev BA • August 2015 www.danfoss.com
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Danfoss A/S, 2015
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