Danfoss S43, S43AD, S65, S100, S100AD Data sheet

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Data sheet
Gasketed Plate Heat Exchangers (DN 200 / 8”)
S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229
Description
SONDEX® gasketed plate heat exchangers are the ideal choice for a wide range of applications across numerous market segments.
We have the largest plate portfolio in the world, and we customize each heat exchanger to meet your exact requirements. Innovative technologies and smart design make our gasketed plate heat exchangers a stellar investment.
Benefits:
• Individually customized solution that perfectly matches your requirements and lowers your energy consumption.
• High performance and a low pressure drop eliminate unnecessary burdens on your system and optimize overall system performance.
• The design results in a compact solution with a small footprint, simple installation, and easy access for maintenance.
Common applications:
• HVAC industry
• Marine/offshore industry
• Dairy/food/beverage industry
• Sugar industry
• Biogas industry
• Pulp and paper industry
• Heavy industry
• Mining industry
• Petrochemical industry
• Chemical industry DN 200
Main data:
• Min. temperature −10 °C
• Max. temperature 180 °C
• Max. working pressure 16 / 25 bar (6 / 10 bar on request)
• Water and different fluids, steam
• Connection size DN 200 or 8”
Approvals:
• Please contact your local Danfoss/SONDEX® sales representative for an overview of the available approvals in your region
Construction standard:
• EN13445 (PED 2014/68/EU)
• ASME sec VIII, Div. 1
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Data sheet S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229 (DN 200 / 8”)
Naming of units
S43-IS16-21-TKTL89
3)
1)
1)
Type of heat exchanger:
TKTL89 - Plate grouping
21 - Number of plates in the heat exchanger
16 - Design pressure of the heat exchanger
IS - Frame type
2)
43 – Type of heat exchanger
S – Gasketed heat exchanger
43 - … Letter A shows type of the attachment of gasket to plate: e.g. 43 (without A) – SonderLock 43A (with A) – Hang-on AD - wider channel gap design TY - asymmetric channel design
2)
Description of frame types:
There are few different frame types which can be offered for different applications and duties. IS – with suspension roller, IG – without suspension roller, FS – food/sanitary with suspension roller, FG - food/sanitary, ST – simple design of frame with threaded connections
3)
Channel grouping:
In this example, the heat exchanger combines TK and TL channels. The share of TL channels equals
89% of the total number of channels.
The number of channels is defined as “the number of plates - 1”.
TK - short thermal length TM - medium thermal length TL - long thermal length
Heat exchanger design
Gasketed heat exchangers consist of
Carrying Bar
Plate Pack
Plate
Connections
Head
Flange Connections
Foundation Feet
Column
Follower
Tie Bolt
Guiding Bar
Anatomy of a SONDEX® plate heat exchanger - IS frame.
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Data sheet S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229 (DN 200 / 8”)
To the left: A multi-pass solution with connections
Heat exchanger design (continued)
Multi-pass design
on the follower and the head. To the right: A single-pass solution with all connections on the head.
Connections
The heat exchanger may have connections on both front and back end sides of the unit.
Connections on the front-end plate are marked with F and connections on the back-end plate are marked with B. The numbers 1, 2, 3 and 4 designate the position of the connection on the end-plate from the top-left port clockwise.
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Data sheet S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229 (DN 200 / 8”)
SONDEX® plate range
Common
Technical data
Heat exchanger S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229
Typ e
Max. working pressure
Max. operating temperature
Min. operating temperature
Flow medium Water and different fluids, steam
Volume / channel l 1.3 2.6 1.7 2. 38 4.23 2.92 / 1.84 3.4 8.6 4.03 5.9 11. 0
Connection size DN 200/ 8"
Connection type
Plate material
Plate thickness mm
Gasket material
Gasket attachment t ype Hang-on; Sonder Lock
Liners in connections
Frame
Frame painting specification
1)
Not available f or all frame variations
2)
SonderSaf e – double plate
S43 S43AD S65 S100 S100A D S100T Y S130 S131 S152 S221 S229
PN
(bar)
°C
• DN 200/8” flanges. Carbon steel, rubberlined or cladded with AISI 316L (other materials available on request)
Stainless steel EN 1.440 4 (AISI 316L), EN 1.4301 (AISI 304), SMO254, Hastelloy C276, titanium Gr.1 Other materials available on request
0.4; 0.5; 0.6; 0.71); 0.81) (ti) 2 x 0.4 SonderSafe plates Other thicknesses available on request
NBR, EPDM, FKM Certain gasket materials are not available for all frame sizes and/or variation
• Rubber NBR, EPDM, FKM
• Stainless steel EN 1.440 4 (AISI 316L), EN 1.4301 (AISI 304), SMO254, Hastelloy C276, titanium Gr.1
• Painted frame, color RAL 5010 (other colors available on request)
• Stainless steel frame, designed for the sanitary applications (e.g. food and dairy industries)
Painting available for corrosion categories C2L, C4M, C5M
1)
2)
(6)1), (10)1), 16, 25
Up to 180
-10
Using the right plate for each individual duty is very important, as it greatly impacts the efficiency of the entire installation. It is important that the length of the plates and the type of pattern match the requirements of individual thermal duty. We have developed a wide plate portfolio to provide the perfect plate and connection size for any duty. No application is too small or too big for us - we provide the optimal technical solution every time.
Our extensive SONDEX® plate portfolio includes plates that lie outside the commonly manufactured plate sizes to cover all thermal duties optimally.
plate range
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Data sheet S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229 (DN 200 / 8”)
Accessories Insulation
Recommended applications:
The insulation jacket for the plate heat exchanger is used in different applications with high temperatures and cooling systems.
Application Heating Cooling
Material
Outer cap
Internal insulation 0.05 mm aluminium foil
Panel fixation Plastic rivets
Temperature 20 … 200 °C -50 … -80 °C
U-value 0.55 W/m2K 0.3 8 W/m2K
Insulation class 3
Heat loss 17.1 W/m
Please note:
Inlet and outl et temperatures in the exch anger have been based on 9 0/50 – 30/70 °C.
1)
The loss of he ating/cooling is stated per m2 surface on the insu lation jacket. The bottom o f the heat exchanger is not insu lated and this fact has been e xcluded. A possible loss of ve ntilation, largely dep endent on the mounting of the h eat exchanger, has not been take n into account either.
45 mm mineral wool
Not flammable DIN EN 4102A2
1 mm aluminium
“Stucco” Embossed
1)
2
Drip trays
Recommended Applications:
The drip tray is available in two types. A “fail­safe” solution which prevents water or liquid from leaking onto the floor, or when the heat exchangers is dismantled, or opened for inspection and maintenance. And an insulated drip tray for cooling applications, which
Materials
Drip tray consists of:
• 1 mm galvanized steel frame
• Hanging brackets in galvanized steel
• 60 mm Polyurethane insulation for cooling applications
• Draining valve.
collects condensate formed outside of the plate heat exchanger.
40 mm PU-foam
DIN 4102-1 B2
1)
4
-
Spare parts
Spare parts for gasketed heat exchangers, such as plates, gaskets, frame parts can be ordered for maintenance, repair, increasing heat exchanger capacity, etc.
Selection and ordering Please contact your local SONDEX® or Danfoss
sales representative for the selection and / or ordering of the heat exchangers, spare parts, and accessories.
Please contact your local Danfoss or SONDEX® sales representative to provide you with information on spare parts available for gasketed heat exchangers.
For contact information please visit
https://www.danfoss.com/en/contact-us.
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