Danfoss P318.21 Operating guide

Operating Guide

ECL Comfort 310, application P318.21

1.0

Table of Contents

 

1.0

Table of Contents ...............................................

1

1.1

Important safety and product information. . . . . . . . . . . . . . . . . . . .

. 2

2.0

Installation ........................................................

6

2.1

Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 6

2.2

Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 8

3.0

Daily use .........................................................

12

3.1

Understanding the controller display . . . . . . . . . . . . . . . . . . . . . . . . . .

12

3.2

Description of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

3.3

A general overview: What do the symbols mean? . . . . . . . . . . .

14

3.4

Navigation, ECL Application Key P318.21. . . . . . . . . . . . . . . . . . . . . .

15

4.0

Settings overview ............................................

16

5.0

Settings...........................................................

17

5.1

Introduction to Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

5.2

Flow temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

5.3

Control parameters (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

5.4

Flow meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

5.5

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

6.0

Common controller settings..............................

24

6.1

Introduction to ‘Common controller settings’ . . . . . . . . . . . . . . . .

24

7.0

Appendix ........................................................

25

7.1

Application upload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

7.2

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

7.3

Power down / power-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

7.4

Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

7.5

Parameter ID overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

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Operating Guide ECL Comfort 310, application P318.21

1.1 Important safety and product information

1.1.1 Important safety and product information

This Operating Guide is associated with the ECL Application Key P318 (code no. 087H3835) and is only focusing on subtype P318.21.

For detailed information about ECL Comfort 310, handling, setting etc., please see the P318 Operating Guide.

P318.21 runs an advanced Domestic Hot Water (DHW) temperature control. As option, a heating circuit can be controlled.

See the Installation Guide for application diagrams and electrical connections.

The application diagrams show mandatory temperature sensors with an underscore; example S3.

The described functions are realized in ECL Comfort 310 which also allows M-bus, Modbus and Ethernet (Internet) communication. The Application Key P318 complies with ECL Comfort 310 controllers as of firmware version 1.11. The firmware (controller software) is visible at start-up of the controller and in 'Common controller settings' in 'System'.

Up to two Remote Control Units, ECA 30 or ECA 31, can be connected.

The application P318.21 works with the additional Internal I/O module ECA 35.

The extension module ECA 35 gives PWM (= Pulse Width Modulation) signal for control valves and ON-OFF signal for Flushing and Heating circuit.

Alternatively, ECA 35 gives 0 - 10 Volt signal for control valves.

The ECL Comfort 310 works with one ECA 35 which is placed in the base part of the ECL Comfort 310.

Together with the ECL Comfort 310 the additional Internal I/O modules can also be used for extra data communication to SCADA:

Temperature, Pt 1000 (default)

0 - 10 volt signals

Digital input

The set-up of input type can be done by means of the Danfoss Software "ECL Tool" or from the ECL Portal.

The ECL Portal (see https://ecl.portal.danfoss.com) is an Internet-based tool for monitoring and remote control of ECL controllers.

Documentation

Navigation: Danfoss.com > Products & Solutions > Products > District Heating and Cooling > Documentation > Tools & Software > ECL Tool.

The URL is: https://www.danfoss.com/en/service-and-support/downloads

ECL Comfort 310 is available as:

ECL Comfort 310, 230 volt a.c. (code no. 087H3040)

ECL Comfort 310B, 230 volt a.c. (code no. 087H3050)

ECL Comfort 310, 24 volt a.c. (code no. 087H3044) The B-type has no display and dial.

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The B-type is operated by means of the remote control unit

ECA 30 / 31:

ECA 30 (code no. 087H3200)

ECA 31 (code no. 087H3201)

Internal I/O modules:

ECA 35 (code no. 087H3205)

Base part for ECL Comfort 310, 230 volt and 24 volt: Code no. 087H3230.

Additional documentation for ECL Comfort 210 and 310, modules and accessories is available on http://heating.danfoss.com/.

Application keys might be released before all display texts are translated. In this case the text is in English.

Safety Note

To avoid injury of persons and damages to the device, it is absolutely necessary to read and observe these instructions carefully.

Necessary assembly, start-up, and maintenance work must be performed by qualified and authorized personnel only.

Local legislations must be respected. This comprises also cable dimensions and type of isolation (double isolated at 230 V).

A fuse for the ECL Comfort installation is max. 10 A typically.

The ambient temperature ranges for ECL Comfort in operation are:

ECL Comfort 210 / 310: 0 - 55 °C

ECL Comfort 296: 0 - 45 °C.

Exceeding the temperature range can result in malfunctions.

Installation must be avoided if there is a risk for condensation (dew).

The warning sign is used to emphasize special conditions that should be taken into consideration.

This symbol indicates that this particular piece of information should be read with special attention.

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Operating Guide ECL Comfort 310, application P318.21

Automatic update of controller software (firmware):

The software of the controller is updated automatically when the key is inserted (as of controller version 1.11 (ECL 210 / 310) and version 1.58 (ECL 296)). The following animation will be shown when the software is being updated:

Progress bar

During update:

Do not remove the KEY

If the key is removed before the hour-glass is shown, you have to start afresh.

Do not disconnect the power

If the power is interrupted when the hour-glass is shown, the controller will not work.

Manual update of controller software (firmware):

See the section "Automatic / manual update of firmware"

As this Operating Guide covers several system types, special system settings will be marked with a system type. All system types are shown in the chapter: 'Identifying your system type'.

°C (degrees Celsius) is a measured temperature value whereas K (Kelvin) often is used for temperature differences.

The ID no. is unique for the selected parameter.

Example

First digit

Second digit

Last three digits

 

 

 

 

11174

1

1

174

 

 

 

 

 

-

Circuit 1

Parameter no.

 

 

 

 

 

 

 

 

 

 

12174

1

2

174

 

 

 

 

 

-

Circuit 2

Parameter no.

 

 

 

 

 

 

 

 

 

 

If an ID description is mentioned more than once, it means that there are special settings for one or more system types. It will be marked with the system type in question (e.g. 12174 - A266.9).

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Parameters indicated with an ID no. like "1x607" mean a universal parameter.

x stands for circuit / parameter group.

Disposal Note

This product should be dismantled and its components sorted, if possible, in various groups before recycling or disposal.

Always follow the local disposal regulations.

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Operating Guide ECL Comfort 310, application P318.21

2.0 Installation

2.1 Before you start

Description, in general

Subtype P318.21 ex. a

Control of the flow temperature in an indirectly heated DHW (Domestic Hot Water) system. The temperature sensor S3 must be connected and the temperature control is, among others, based on the flow signal from flow meter F1. This flow is present when DHW is taken from the tap. The control valve is operated by a stepper motor via the V1 output, which is a PWM signal. With control by means of a stepper motor ( = quick operating), the control valve controls the flow for correct temperature at S3.

The measured temperature at S2 can change the Xp value (proportional band) for optimum DHW temperature control. Return temperature S5 is for monitoring only.

A Bypass function can maintain a desired temperature at S2. This helps to reduce the heat-up time for DHW if DHW has not been taken from the tap for a longer time.

Based on the measured temperature at S2, the control valve V1 can be opened periodically to a set position. ECL awaits the temperature to reach a set temperature and V1 closes again. A

schedule ("Schedule, bypass") can be set for having Bypass active in set periods.

A flush function, activating an ON-OFF valve via output X1, can avoid the heat exchanger to be too warm when no DHW is taken from the tap.

P318.21, ex. a:

The shown diagram is a fundamental and simplified example and does not contain all components that are necessary in a system.

All named components are connected to the ECL Comfort controller.

List of components:

ECL 310

ECL Comfort 310 controller

ECA 35

Extension module, placed in the base part of

 

ECL 310

S2

Supply temperature sensor (used for Bypass

 

function and compensated Xp)

S3

(mandatory) DHW temperature sensor

S5

Return temperature sensor (monitoring purpose

 

only)

S11

Input (potential free) for room thermostat,

 

see ex. b

F1

Flow sensor (connected to S7)

V1

Actuator, PWM controlled, for control valve

X1

ON-OFF flush valve

X3

See example b

A1

Alarm

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Subtype P318.21 ex. b

In addition to the description of example a, the subtype can furthermore control a heating circuit.

The ON-OFF valve X3 (= solenoid valve = magnetic valve) is operated by either the X3 output or the V2 output, which is the PWM signal for control of a stepper motor. In this case the stepper motor either fully opens or closes the X3 valve.

The week schedule ("Schedule") determines the periods (Comfort) where the heating circuit is switched in.

A room thermostat, potential free ( = volt free ) connected at input S11, can also switch in the heating if "Schedule" is in Saving mode. The heating circuit is switched off (= closed) during DHW heating.

P318.21, ex. b:

The shown diagram is a fundamental and simplified example and does not contain all components that are necessary in a system.

All named components are connected to the ECL Comfort controller.

List of components:

ECL 310

ECL Comfort 310 controller

ECA 35

Extension module, placed in the base part of

 

ECL 310

S2

Supply temperature sensor (used for Bypass

 

function and compensated Xp)

S3

(mandatory) DHW temperature sensor

S5

Return temperature sensor (monitoring purpose

 

only)

S11

Input (potential free) for room thermostat

F1

Flow sensor (connected to S7)

V1

Actuator, PWM controlled, for control valve

V2

Actuator, PWM controlled, for heating ON-OFF

X1

ON-OFF flush valve

X3

Output for heating ON-OFF. Alternative to V2

A1

Alarm

The controller is pre-programmed with factory settings that are shown in the ‘Parameter ID overview’ appendix.

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Operating Guide ECL Comfort 310, application P318.21

2.2 Electrical connections

ECL 310, power supply and alarm connections

ECA 35, output connections

V1, V2

Blk = Black, Blu = Blue, Br = Brown

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Operating Guide ECL Comfort 310, application P318.21

ECA 35, output connections

X1, X3

Sensor

Description

Recommended type

 

 

 

S2

Supply temperature sensor **

ESM-11, ESMB, ESMC, ESMU (all Pt 1000 types)

 

 

 

S3

Flow temperature sensor *

ESMU (Pt 1000 type)

 

 

 

S5

Return temperature sensor

ESM-11, ESMB, ESMC, ESMU (all Pt 1000 types)

 

 

 

*)

The flow temperature sensor must always be connected in order to have the desired functionality.

If the sensor is not connected or the cable is short-circuited, the motorized control valve closes (safety function).

**)

The supply temperature sensor must be connected for enabling the Bypass function.

ECL 310, input connections

S2, S3, S5

Note: S3 must be connected

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Operating Guide ECL Comfort 310, application P318.21

Flow sensor, F1

ECL 310, input connections

Flow sensor connection to S7

Br = Brown, Grn = Green, W = White

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