Danfoss MP 54, MP 55, MP 55A Data sheet

Data Sheet
Differential pressure switch Type MP 54, 55 and 55A
MP 54 and MP 55 are used in refrigerating systems using HCFC and non-ammable HFC refrigerants.
MP 54 and MP 55 oil dierential pressure switches are used as safety switches to protect refrigeration compressors against low lubricating oil pressure.
If the oil pressure fails, the oil dierential pressure switch stops the compressor after a certain time period.
MP 54 and MP 55 are used in refrigerating systems using HCFC and non-ammable HFC refrigerants.
MP 55A is used in refrigerating systems with R717. MP 55A can also be used in systems with HCFC and non-ammable HFC refrigerants.
MP 54 has a xed dierential pressure setting. It also incorporates a thermal time relay with a xed release time setting.
MP 55 and MP 55A have adjustable dierential pressure and are available both with and without thermal time relay.
Features
• Wide regulating range
• Can be used for deep freeze, refrigeration and air conditioning plant
• Can be used for HCFC and non-ammable HFC refrigerants
• Electrical connection at the front of the unit
• Suitable for both alternating and direct current (AC and DC)
• Screwed cable entry for cables from 6 – 14 mm diameter
• Small contact dierential
AI211986438834en-000901
Danfoss
60B55.13
Danfoss
60B59.13
On start-up
Dierential pressure switch, Type MP 54, 55 and 55A
Functions
Figure 1: Electrical diagram
If there is no oil pressure on starting, or if the oil pressure falls below the set pressure during operation, the compressor will stop after the release time has elapsed.
The electrical circuit is divided into two completely separate circuits: a safety circuit and an operational circuit.
The timer (e) in the safety circuit is activated when the eective lubricating oil pressure, the oil dierential pressure (the dierence between the oil pump pressure and suction pressure), is lower than the set value.
The timer is deactivated when the oil dierential pressure is more than the set value plus the contact dierential.
Figure 2: Functions for During start
The two diagrams below explain the terms "oil dierential pressure" and "contact dierential". Both have to be considered when using oil dierential pressure switches.
The rst diagram shows the function of the dierential switch during start; the second shows the function of the switch during operation.
Pos. A: Normal start-up
The lubricating oil pressure is built up during start to the set/xed dierential plus the contact dierential, before the timer cuts out (in this example, after 45 seconds).
At point A contacts T1-T2 open and timer (e) is stopped, i.e. normal lubricating oil conditions for the compressor have been established.
Pos. B: The lubricating oil pressure does not reach the set/xed dierential plus the contact dierential before the timer period elapses. At point B the timer cuts out operational circuit L-M and the compressor stops. If a signal source is connected to terminal S, it will be activated. Restart can only be performed after about 2 minutes by activation of the reset button, provided the cause of the fault has been determined.
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Dierential pressure switch, Type MP 54, 55 and 55A
Figure 3: Functions for During operation
Pos. C: The lubricating oil pressure falls during operation to a value lower than the set/xed dierential. At point C, safety circuit T1-T2 cuts in and the timer is activated.
Pos. D: The lubricating oil pressure reaches the set/xed dierential plus the contact dierential before the timer period elapses. At point D, safety circuit T1-T2 cuts out and the timer is stopped, i.e. normal lubricating oil conditions for the compressor have been established.
Pos. E: The lubricating oil pressure falls to a value lower than the set/xed dierential during operation. At point E, safety circuit T1-T2 cuts in and the timer is activated.
Pos. F: The lubricating oil pressure remains lower than the set/xed dierential. At point F the timer cuts out operational circuit L-M and the compressor stops. If a signal source is connected to terminal S, it will be activated. Restart can only be performed after about 2 minutes by activation of the reset button, provided the cause of the fault has been determined.
After start-up
It is important that a function check should be made to ensure that the dierential pressure control is operating as it should.
This check can be made by pressing the test device (inside the unit on the left hand side).
When the test device is pressed down and held in this position, the compressor motor should stop after the release time determined by the time relay has elapsed.
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2
1
3
4
5
12345
Connection to pressure side of lubrication system, OIL
Connection to suction s ide of refrigeration plant, LP
Setting disk (MP 55 and MP 55A)
Reset button
Test device
Unit type
Material
MP 54 MP 55
Stainless steel 19/11, no. 1.4306 to EN 10088 Cold forming steel, no. 1.0338, EN 10139 Free cutting steel, no. 1.0718, EN 10277
MP 55A
Stainless steel 19/11, no. 1.4306 to EN 10088 Cold forming steel, no. 1.0338, EN 10139 Free cutting steel, no. 1.0401, EN 10277-2
Features
Specications
Control voltage
230 V or 115 V AC or DC
Permissible voltage variation
-15 – 10%
Max. working pressure
PS/MWP = 17 bar
Max. test pressure
P
e
= 22 bar
Ambient temperature The time relay is temperature-compensated in the range
-40 – 60 °C Screwed cable entry
P
g
13.5
Cable diameter
6 – 14 mm
Max. bellows temperature
100 °C
Switch
dierential max. ∆p [bar]
0.2
Dierential pressure switch, Type MP 54, 55 and 55A
Product specication
Design and Materials
Figure 4: Design for MP 54, MP 55 and MP 55A
The operation of the pressure switch relies only on the dierential pressure, i.e. the dierence in pressure between the two counteracting bellows, whereas it is independent of the absolute pressure acting on both bellows.
The MP 55 and 55A can be set for dierent dierential pressures by the setting disc (3).
The set dierential pressure can be read from the internal scale.
The MP 54 has a xed dierential and has no pressure setting disc.
The factory-set dierential pressure is stamped on the front plate of the switch.
Table 1: Materials in contact with the medium
Technical data
Table 2: Technical data for MP 54, MP 55 and MP 55A
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Features
Specications
Enclosure
IP20 to EN 60529 / IEC 60529
Contact loads
MP with time relay (contacts M-S) AC15 = 2 A, 250 V
DC13 = 0.2 A, 250 V
MP without time relay AC15 = 0.1 A, 250 V
DC13 = 12 W, 125 V
Wire dimensions
solid / stranded
0.2 – 1.5 mm
2
exible, without ferrules
0.2 – 1.5 mm
2
exible, with ferrules
0.2 – 1 mm
2
Tightening torque
max. 1.2 Nm
Rated impulse voltage
4 kV
Pollution degree
3
Short circuit protection, fuse
2 A
Insulation
250 V
Danfoss
60B109.12
Net weight:
approx. 0.8 kg
Dierential pressure switch, Type MP 54, 55 and 55A
Terminology
Dierential range
The pressure dierence between LP and OIL connections within which the switch can be set to operate.
Scale reading
The dierential between the oil pump pressure and the pressure in the crankcase that exists at the moment the contact system cuts in current to the time relay on falling oil pressure.
Operating range
The pressure range on the LP connection within which the switch can operate.
Contact dierential
The pressure rise above the set dierential pressure (scale reading) necessary to cut o current to the time relay.
Release time
The period for which the dierential pressure switch allows the compressor to run with too low an oil pressure during start-up and operation.
Dimensions and weight
Figure 5: Dimensions and weight for type MP 54, MP 55 and MP 55A
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Type
Dierential ∆p
Operation range,
LP side
Relay release time
Code no.
Connection
[bar]
[bar]
[s]
1
4 in Flare
1 m cap.tube
1
4 in
ODF solder
M12 x 1.5 with
6 mm cutting ring
MP 54
0.65
-1 – 12
0
(1)
060B029791--
0.65
-1 – 12
45
060B016691--
0.9
-1 – 12
60
060B016791--
0.65
-1 – 12
90
060B016891--
0.65
-1 – 12
120
060B016991--
MP 55
0.3 – 4.5
-1 – 12
45
060B017091
060B013391
-
0.3 – 4.5
-1 – 12
60
060B017191--
0.3 – 4.5
-1 – 12
60
060B017891
(2)
--0.3 – 4.5
-1 – 12
90
060B017291--
0.3 – 4.5
-1 – 12
120
060B017391--
0.3 – 4.5
-1 – 12
0
(1)
060B029991--
Type
Dierential ∆p
Operation range,
LP side
Relay release time
Code no.
Connection
[bar]
[bar]
[s]
G
3
8 A supplied with
ø6.5 / ø10 mm w
eld nip‐
ple
M12 ×1.5 with 6 mm cut‐
ting ring
MP 55A
0.3 – 4.5
-1 – 12
45
060B017491
060B018291
0.3 – 4.5
-1 – 12
60
060B017591
060B018391
0.3 – 4.5
-1 – 12
60
060B017991
(3)
-
0.3 – 4.5
-1 – 12
90
060B017691
060B018491
0.3 – 4.5
-1 – 12
120
060B017791
060B018591
0.3 – 4.5
-1 – 12
0
(4)
060B029691
Dierential pr
essure switch, Type MP 54, 55 and 55A
Ordering
igure 6: MP 55E
F
Table 3: For R22, R134a, R404A, R407A, R407C, R407F, R422B, R422D, R448A, R449A, R450A, R452A, R507A, R513A
(1)
(1)
MP without time relay. Versions without time relay are for applications where an external time relay is required – perhaps with a dier
MP without time relay. Versions without time relay are for applications where an external time relay is required – perhaps with a dierent release time than the one specied
release time than the one specied
(2)
(2)
With glow lamp that remains on during normal operation.
With glow lamp that remains on during normal operation.
ent
Table 4: For R22, R134a, R404A, R407A, R407C, R407F, R422B, R422D, R448A, R449A, R450A, R452A, R507A, R513A, R717*)
060B029891
(3) W
With gloith glow lamp that rw lamp that remains on duremains on during noring normal opermal operationation
(4) MP without time rMP without time relayelay. V. Versions without time rersions without time relay arelay are fe for applications wheror applications where an ee an exxtterernal time rnal time relay is relay is requirequired – pered – perhaps with a haps with a differdifferenentt
rrelease time than the one elease time than the one specifiedspecified
(4)
*) only for MP 55A
For complete list of approved refrigerants, visit www.products.danfoss.com and search for individual code numbers, where refrigerants are listed as part of technical data.
NOTE:
If the operational light goes out, the compressor should not run longer than the release time
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Document type
Approval authority
UA declaration (EMCD/LVD)
LLC CDC EURO TYSK
EU declaration LVD
Danfoss
Manufacturer declaration for China ROHS
Danfoss
Electrical safety certicate
CCC
Marine safety certicate
DNV GL/RINA
Dierential pressure switch, Type MP 54, 55 and 55A
Certicates, declaration and approvals
The list contains all certicates, declarations, and approvals for this product type. Individual code number may have some or all of these approvals, and certain local approvals may not appear on the list.
Some approvals may change over time. You can check the most current status at danfoss.com or contact your local Danfoss representative if you have any questions.
Table 5: Certicates, declaration and approvals
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