Installation Instructions
Motor Adapter Plate
1.1.1 Items Supplied
Motor adapter plate
•
Accessory bag
•
motor plug
-
motor connector gasket
-
screws
-
1.1.2 Additional Items Required
FCP 106 frequency converter
•
Motor
•
Customised gasket to fit between motor and motor
•
adapter plate. For information refer to Prepare Gasket
®
DriveMotor FCP 106 and FCM 106 Operating
in VLT
Instructions.
Crimp terminals. Order numbers from manufacturer
•
TE (AMP standard power timer contacts):
927827-1 (0.5-1 mm2) [AWG 20-17]
•
927833-1 (1.5-2.5 mm2) [AWG 15.5-13.5]
•
927824-1 (2.5-4 mm2) [AWG 13-11]
•
1.1.3 Safety Instructions
For important information about safety precautions for installation, refer to VLT
Instructions
®
DriveMotor FCP 106 and FCM 106 Operating
WARNING
DISCHARGE TIME
The frequency converter contains DC-link capacitors, which
can remain charged even when the frequency converter is
not powered. Failure to wait the specified time after power
has been removed before performing service or repair work,
could result in death or serious injury.
1. Stop motor.
2. Disconnect AC mains, permanent magnet type
motors, and remote DC-link power supplies,
including battery back-ups, UPS, and DC-link
connections to other frequency converters.
3. Wait for the capacitors to discharge fully, before
performing any service or repair work. The duration
of waiting time is specified in Table 1.1.
Voltage
[V]
3x400 0.55–7.5 4
High voltage can be present even when the warning LED indicator
Power Range
lights are off.
1)
[kW]
Minimum waiting
time
(min)
Table 1.1 Discharge Time
®
1) Power ratings relate to NO, see VLT
Operating Instructions.
Danfoss A/S © Rev. 2013-12-02 All rights reserved. MI03O102
DriveMotor FCP 106 and FCM 106
Installation Instructions Motor Adapter Plate
1.1.4 Prepare Adapter Plate
The adapter plate is available with or without pre-drilled holes.
For adapter plate with no pre-drilled holes, refer to
Illustration 1.1.
1.1.5 Connect FCP 106 to Motor
NOTICE
To avoid damage to equipment, before mounting the FCP
106 on the motor, observe
cooling clearances
•
screw clearances
•
®
Clearances are specified in VLT
106 Operating Instructions
DriveMotor FCP 106 and FCM
NOTICE
RISK OF DAMAGE
Risk of damage to motor or frequency converter exists if
screws extend too far into the enclosure or too far above
the adapter plate.
To connect the FCP 106 to the motor, follow the installation
steps shown in Table 1.2 and Illustration 1.2.
Area 1 Area 2
Illustration 1.1 Adapter Plate, Guide for Drilling Holes
When the adapter plate has no holes, drill them as follows:
4 holes within area 1, for fastening adapter plate to
•
motor (required).
1 hole within area 2, for a lifting lug (optional).
•
Make allowance for countersunk screws.
•
For adapter plate with pre-drilled holes, no extra holes are
required. Pre-drilled holes are specific for FCM 106 motors
only.
2
Danfoss A/S © Rev. 2013-12-02 All rights reserved. MI03O102
Installation Instructions Motor Adapter Plate
Step Description
1 Mount motor phases and thermistor wires in crimp terminals.
2 Mount PE clamp to motor connector and connect crimp PE
terminal to wire.
3 Mount the customised gasket between the motor and
adapter plate.
See Additional Items Required.
4 Pull motor phases and thermistor wires through the neck of
the adapter plate.
5 Mount the adapter plate onto the motor using 4 screws.
Select screw type and tightening torque to suit the motor.
•
Insert guide pins into 2 of the screw holes, before
•
lowering the adapter plate into position. Remove the
guide pins when mounting screws.
Ensure metallic contact is established between the
•
adapter plate and the motor, via the screws.
6 Mount motor connector gaskets onto the neck of the adapter
plate.
7 Click the terminals into the motor connector.
Mount the 3 motor phases.
•
Mount the 2 thermistor wires.
•
Mount PE connector
•
For correct installation refer to terminal numbers printed
•
on the motor connector.
NOTICE
The thermistor is not galvanically isolated.
Interchanging the thermistor wires with the motor
wires may permanently damage the frequency
converter.
8 Click motor connector into the neck of the adapter plate.
9 Position FCP 106 on adapter plate.
10 Fasten the FCP 106 to adapter plate using 4 screws, supplied.
Screwdriver Torx 20, tightening torque 7.0 Nm
Table 1.2 Installation Steps as Shown in Illustration 1.2
The FCP 106 is now mounted onto the motor. The combined
unit is known as the DriveMotor.
®
For motor shaft alignment, see VLT
FCM 106 Operating Instructions.
DriveMotor FCP 106 and
MI03O102 Danfoss A/S © Rev. 2013-12-02 All rights reserved.
3
MT1, M
T2
U, V, W Motor phases
Illustration 1.2 Connecting FCP 106 to Motor
Motor thermistor wires
MI03O102130R0560 Rev. 2013-12-02
*MI03O102*
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