The KPS Series consists of a series of pressure and
temperature controlled switches. In this series,
special attention has been given to meeting
demands for a high level of enclosure, robust and
compact construction, and resistance to shock
and vibration.
For KPS pressure switches the position of the
contacts depends on the pressure in the inlet
connection and the set scale value.
For KPS thermostats the position of the contacts
depends on the temperature of the sensor and
the set scale value.
The series covers most outdoor as well as indoor
application requirements and is suitable for
use in monitoring alarm and control systems
in factories, diesel plants, compressors, power
stations and on board ships.
Features
Approvals
Ship approvals
• A high level of enclosure
• Adjustable dierential
CE-marked in accordance with:
– LVD 2014/35/EU
(EN 60947-1, EN 60947-4-1, EN 60947-5-1)
American Bureau of Shipping, ABS
Det Norske Veritas, DNV
Germanischer Lloyd, GL
Registro Italiano Navale, RINA (KPS 43, KPS 45,
KPS 47, KPS 76, KPS 77, KPS 79, KPS 80, KPS 81, KPS 83)
Maritime Register of Shipping, RMRS
2. Pressure switches for high pressure and strongly pulsating media
Typ eSetting
range P
Adjustable
e
also gs. 1,
di. see
2, and 3
[bar][bar][bar][bar][bar]
KPS 431 – 100.7 – 2.812018024 0G 1/
KPS 454 – 402.2 – 11120180240G 1/
KPS 476 – 603.5 – 1712018024 0G 1/
Range setting
The pressure range within which the unit will
give a signal (contact changeover).
Permissible
overpressure
Max. test
pressure
Min. burst
pressure
Pressure
connection
Max. test pressure
The highest pressure the unit may be subjected
to when, for example, testing the system for
leakage. Therefore, this pressure must not occur
Dierential
as a recurring system pressure.
The dierence between make pressure and
break pressure (see also g. 5 & 6, page 6).
Min. bursting pressure
The pressure which the pressure-sensitive
Permissible overpressure
element will withstand without leaking.
The highest permanent or recuiring pressure the
unit can be loaded with.
SwitchSingle pole changeover (SPDT) Contact material: Gold-plated silver contact
Ohmic10 A, 440 V, AC-1
Contact load
(when Au surface
isburntaway)
Alternating current
Inductive
Starting currentmax. 50 A (locked rotor)
6 A, 440 V, AC-3
4 A, 440 V, AC-15
Direct current12 W, 220 V, DC-13, see curve, g. 4, page 5
Ambient temperature
Temperature of medium
KPS 31 – 39-40 – 70 °C
KPS 43 – 47-25 – 70 °C
KPS 31 – 39-40 – 100 °C
1)
KPS 43 – 47-25 – 100 °C
Vibration resistanceVibration-stable in the range 2 – 30 Hz, amplitude 1.1 mm og 30 – 300 Hz, 4 g.
IP67 (including IPX6) according to EN 60529.
Enclosure
The pressure switch housing is enamelled pressure die cast aluminium (GD-AlSi 12).
Thecover is fastened by four screws which are anchored toprevent loss.
The enclosure can be sealed with wire.
Cable entryPg 13.5 for cable diameters from 5 – 14 mm.
IdenticationThe type designation and code no. of the unit is stamped in the side of the housing.
1)
For water and seawater, max. 80 °C.
TypesScale accuracyMean value of snap point variation after
400000operations
[bar][bar]
KPS 31±0.2±0 .1
KPS 33±0.3±0.2
KPS 35±0.5±0.3
KPS 37±1.0±0.4
KPS 39±3.0±0.7
KPS 43±1. 0±0.2
KPS 45±4.0±1.0
KPS 47±6.0±1. 5
Materials in contact with the medium
Typ eMaterials
Bellows capsuleDeep-drawn plate, material no. 1.0524 (DIN 1624)
KPS 31, KPS 33
KPS 35, KPS 37, KPS 39
KPS 43, KPS 45, KPS 47
BellowsStainless steel, material no. 1.4306 (DIN 17440)
Pressure connectionSteel C20, material no. 1.0420 (DIN 1652)
BellowsStainless steel, material no. 1.4306 (DIN 17440)
Pressure connectionBrass, W. no. 2.0401 (DIN 17660)
Diaphragm capsuleNickel-plated brass, DIN 50 968 Cu/Ni 5 (DIN 1756)
Acceptable load for thegoldplating ofthecontact
Data sheet | Pressure switch and Thermostat, KPS
Function
I. Alarm for falling pressure
given at the set rangevalue
II. Alarm for rising pressure
given at the set range value
plus the dierential.
1. KPS 31
Contacts 1-2 make and contacts 1-4 break when
the pressure falls under the set range value.
The contacts changeover to their initial position
when the pressure again rises to the set range
value plus the dierential (see g. 5).
[bar]
Fig. 5
[s]
Scale setting
Mechanical dierential
I. Alarm for rising pressure
given at the set rangevalue
II. Alarm for falling pressure
given at the set range value
minus the dierential
2. All other KPS pressure SWITCHES
Contacts 1-4 make and contacts 1-2 break when
the pressure rises above the set range value.
The contacts changeover to their initial position
when the pressure again fails to the range value
minus the dierential (see g. 6).
An alarm must be given when the lubricating oil
pressure in an engine falls below 0.8 bar. The
alarm is in the form of a lamp.
Choose a KPS 31 (range 0 – 2.5 bar).
The minimum permissible lubricating oil
pressure of 0.8 bar must be set on the
rangespindle.
The dierential is xed at 0.1 bar, i.e. the alarm
will not cut out before the pressure rises to
0.9 bar. The lamp must be connected to
terminals 1and 2 in the pressure switch.
KPS pressure switches are tted with a 3 mm
steel mounting plate. The units should not be
allowed to hang from the pressure connection.
Pressure connection
When tting or removing pressure lines, the
spanner ats on the pressure connection should
be used to apply counter-torque.
Steam plant
To protect the pressure element from excessive
heat, the insertion of a water-lled loop is
recommended. The loop can, for example, be
made of 10 mm copper tube as shown in g. 8.
Water systems
Water in the pressure element is not harmful, but
if frost is likely to occur a water-lled pressure
element may burst. To prevent this happening,
the pressure control can be allowed to operate
on an air cushion.
Media-resistance
See table of materials in contact with the
medium, page 4. If seawater is involved, types
KPS 43, KPS 45, KPS 47 are recommended.
Pulsations
If the pressure medium is superimposed with
severe pulsations, which occur in automatic
sprinkler systems (re protection), fuel systems
for diesel motors (priming lines), and hydraulic
systems (e.g. propeller systems), etc., types
KPS43, KPS 45, KPS 47 are recommended. The
maximum permissible pulsation level for these
types is 120 bar.
Setting
When the pressure switch cover is removed, and
the locking screw (5) is loosened, the range can
be set with the spindle (1) while at the same time
the scale (2) is being read. In units having an
adjustable dierential, the spindle (3) must be
used to make the adjustment. The dierential
obtained can be read direct on the scale (4) or,
with types KPS 43, KPS 45, KPS 47, can be
determined by reading the scale value and using
the nomograms in gs. 1, 2, 3 (page 5). The
working line for determining the dierential
must not intersect the shaded areas in the
nomograms.
Selection of dierential
To ensure that the plant functions properly,
a suitable dierential pressure is necessary. Too
small a dierential will give rise to short running
SwitchSingle pole changeover (SPDT) Contact material: Gold-plated silver contact
Ohmic10 A, 440 V, AC-1
Contact load
(when Au surface
isburntaway)
Ambient temperature-40 – 70 °C
Vibration resistanceVibration-stable in the range 2 – 30 Hz, amplitude 1.1 mm og 30 – 300 Hz, 4 G.
Enclosure
Cable entryPg 13.5 for cable diameters from 5 – 14 mm.
IdenticationThe type designation and code no. of the unit is stamped in the side of the housing.
Types
KPS 76±3max. drift 2
KPS 77
KPS 79
KPS 80±3max. drift 2
KPS 81±6max. drift 2
KPS 83±6max. drift 2
*)
Scale values are indicative only. Results given in table are measured in laboratory conditions for factory set values
(scale center). The scale accuracy for min and max positions could dier signicantly. There are many factors which
could inuence on product working and scale accuracy.
Alternating current
Direct current12 W, 220 V, DC-13, see g. 12
IP67 to EN 60529 / IEC 60529.
The thermostat housing is enamelled pressure die cast aluminium (GID-AlSI 12).
Thecover is fastened by four screws which are anchored to prevent loss.
The enclosure can be sealed with fuse wire.
Scale accuracy
[°C][°C]
±3max. drift 2
±3 max. drift 2
Inductive
Starting currentmax. 50 A (locked rotor)
*)
Snap point variation after 400000operations
6 A, 440 V, AC-3
4 A, 440 V, AC-15
Direct current (DC) -load
[mA]
12 W
B
Fi g. 12
A
[V]
Curve A:
gives the maximum load
Hatched area B:
Acceptable load for thegoldplating ofthecontact
To ensure that the plant functions properly,
asuitable dierential is necessary. Too small
adierential will give rise to short running
periods with a risk of hunting. Too high
adierential will result in large temperature
variations.
Dierentials
The mechanical dierential is the dierential that
is set by the dierential spindle in the
temperature control. The thermal dierential
(operating dierential) is the dierential the
system operates on.
[bar]
The thermal dierential is always greater than
the mechanical dierential and depends on
three factors:
1) the ow velocity of the medium,
2) the temperature change rate of the medium,
3) the heat transmission to the sensor.
Thermostat function
Contacts 1–4 make while contacts 1–2 break
when the temperature rises above the scale
setting. The contacts changeover to their initial
position when the temperature falls to the scale
setting minus the dierential. See g. 13.
I. Alarm for rising pressure
given at the set rangevalue
II. Alarm for falling pressure
given at the set range value
minus the dierential
For KPS thermostats with remote sensor
(L = 392 mm)
For KPS thermostats with sensor tted
in a sensor pocket. Compound for lling
sensor pocket to improve heat transfer
between pocket and sensor.
Application range for compound:
between pocket and sensor.
Application range for compound:
-20 – 150 °C, momentarily up to 220 °C.
For KPS thermostats without armoured
capillary tubes
Location of unit: KPS thermostats are designed
to withstand the shocks that occur, e.g. in ships,
on compressors and in large machine
installations. KPS thermostats with remote
sensor are tted with a base of 3 mm steel plate
for xing to bulkheads, etc. KPS thermostats with
bulb sensor are self-supporting from the sensor
pocket.
Resistance to media
Material specications for sensor pockets:
Sensor pocket, brass
The tube is made of Ms 72 to DIN 17660, the
threaded portion of So Ms 58Pb to DIN 17661.
Sensor pocket, stainless steel 18/8
Material designation 1.4305 to DIN 17440.
Permissible media pressure on the sensor pocket as a function of temperature
[bar]
Brass
Sensor position
As far as possible the sensor should be positioned
so that its longitudinal axis is at right angles to
the direction of ow. The active part of the sensor
is ø13 mm × 50 mm long on
rigid sensors and 2 m capillary tube. The active
length on the other thermostats is 70 mm (5 m
and 8 m capillary tubes).
The medium
The fastest reaction is obtained from a medium
having high specic heat and high thermal
conductivity. It is therefore advantageous to use
a medium that fullls these conditions (provided
there is a choice).
Flow velocity of the medium is also of
signicance. (The optimum ow velocity for
liquids is about 0.3 m/s).
For permissible media pressure see g. 14.
Stainless steel
thermostats
with
Fi g. 14
Fi g. 15
[°C]
Setting
When the thermostat cover is removed, and the
locking screw (5, g. 15) is loosened, the range
can be set with the spindle (1) while at the same
time the scale (2) is being read.
In units having an adjustable dierential, the
spindle (3) can be used while the scale (4) is
being read.
The sensor on KPS thermostats contains an
adsorption charge. Therefore function is not
aected whether the sensor is placed warmer or
colder than the remaining part of the
thermostatic element (bellows and capillary
tube). However, such a charge is to some extent
sensitive to changes in the temperature and
bellows and capillary tube. Under normal
conditions this is of no importance, but if the
temperature control is to be used in extreme
ambient temperatures there will be a scale
deviation.
deviation
The deviation can be compensated for as follows:
Scale correction = Z × a
Z can be found from g. 16, while a is the
correction factor from the table below.
Danfoss
60-413.12
Relative
scale
setting
in [%]
Fig. 16
Typ e
KPS 76-10 – 30–1.1–
KPS 7720 – 601.01.4–
KPS 7950 – 1001.52.22.9
KPS 8070 – 1201.72.43.1
KPS 8160 – 150–3.7–
KPS 83100 – 200–6.2–
Regulation rangeCorrection factor a for thermostats
[°C]with rigid sensorwith 2 and 5 m cap. tubewith 8 m cap. tube
A diesel engine with cooling water temperature
of 85 °C (normal). An alarm must be triggered if
the cooling water temperature exceeds 95 °C.
Choose a KPS 80 thermostat (range 70 – 120 °C).
Main spindle setting: 95 °C.
Dierential spindle setting: 5 °C.
The required alarm function is obtained by
connecting to thermostat terminals 1–4. After
the system has been in operation, assess the
operating dierential and make a correction
ifnecessary.
Example 2
Find the necessary scale correction for a KPS 80
set at 95 °C in 50 °C ambient temperature. The
relative scale setting Z can be calculated from
the following formula:
Setting value-min. scale value
max. scale value-min. scale value
Relative scale setting:
Factor for scale deviation Z (g. 16 page 17), Z ≈ 0.7
Correction fac tor a (table under fig. 16 page 17) = 2.4
Scale correction = Z×a = 0.7×2.4 = 1.7 °C
The KPS must be set at 95+1.7 = 96.7 °C