Danfoss INDIV-X-10V, INDIV-X-10W Installation guide

Installation Guide
0.0 Table of Contents
1. General.......................................3
1.1 Introduction.............................................3
1.2 Application..............................................3
2. Specification ..................................4
2.1 General Description .....................................4
2.1.1 Type ....................................................4
2.1.2 Design ..................................................4
2.1.3 Characteristics...........................................4
2.1.4 Display ..................................................5
2.1.5 Electronics ..............................................5
2.1.6 Versions.................................................5
2.1.7 Optical Interface.........................................5
2.1.8 Radio Transmission ......................................5
2.2 Operating mode.........................................6
2.2.1 Cycle Time...............................................6
2.2.2 Single Sensor Version with Start Sensor...................6
2.2.3 Double Sensor Version...................................6
2.2.4 Comparison of the Measuring Principles..................7
2.2.5 Temperature Measurement and Calculation ..............7
2.2.6 Calculation of the Displayed Consumption Value .........8
2.2.7 Start of Counting ........................................9
2.3 Display and Additional Functions .......................10
2.3.1 The Menu Sequences of the Digital Display..............10
2.3.2 The Digital Displays.....................................12
2.3.3 Rolling Digital Display ..................................15
2.3.4 Energy-Saving Night Mode between 20.00 and 6.00 h ...16
2.3.5 Communication Indicator ..............................16
2.3.6 Real Time Clock and Calendar ...........................16
2.3.7 Readout................................................17
2.3.8 Check Code ............................................17
2.3.9 Change of Battery ......................................18
2.3.10 Protection against Outside Influences . . . . . . . . . . . . . . . . . . .18
2.4 Special Functions.......................................19
2.4.1 Suppression of Summer Counting.......................19
2.4.2 Programmable Start Temperature of
Summer and Winter period .............................19
2.4.3 Annual Reset of the Values..............................19
2.4.4 Unit Scale and Product Scale ............................19
2.5 Parameterisation .......................................21
2.6 Error ...................................................21
2.6.1 Description of the Function Control .....................21
2.6.2 List of Errors ............................................22
2.7 Radio Standby – Radio-HCA INDIV-X-10W ...............22
2.7.1 Sleeping Mode .........................................22
2.7.2 Installation Mode .......................................22
2.7.3 Operation Mode........................................23
3. Installation ..................................24
3.1 Introduction............................................24
3.2 DIN Standard Requirements for the Installation..........24
3.3 General Restrictions ....................................25
3.4 Operating Range .......................................25
3.5 Installation to the Radiator..............................26
3.6 Wall-Mounting .........................................27
3.7 Installation of Fastening-Parts Kits.......................28
3.7.1 Installation to Sectional Radiator ........................28
3.7.2 Wall-Mounting - Sectional Radiator .....................28
3.7.3 Installation to Folded Radiator ..........................29
3.7.4 Wall-Mounting – Folded Radiator .......................30
3.7.5 Installation to Panel-Type Radiator ......................31
3.7.6 Wall-Mounting - Panel-Type Radiator....................32
3.7.7 Installation to Panel-Type Radiator
with Front Convection Plate.............................33
3.7.8 Bathroom radiator – Towel rails .........................34
3.7.9 Sectional radiator wide .................................35
3.8 Overview mounting accessories.........................36
3.9 Mounting and Sealing ..................................37
4. Commissioning ..............................38
5. Readout .....................................39
5.1 Manual Readout ........................................39
5.2 Readout over the Optical Interface ......................39
5.2.1 Optical Probe...........................................39
5.2.2 Transmission Protocol ..................................39
5.2.3 Timing of the Optical Interface ..........................40
5.2.4 Frames of the Optical Readout ..........................41
5.2.5 Remote Radio Readout .................................43
5.2.6 Stationary Readout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Danfoss Heating VIIGC102
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
0.0 Table of Contents
5.2.7 Timing of Radio Transmission ...........................44
5.2.8 Frame of the Radio Transmission ........................45
6. Rating factors ................................46
6.1 Taking Measurements ..................................46
6.1.1 Rating of Radiators of Over Length or
High Nominal Output...................................46
6.1.2 Rating of Radiator ......................................47
6.2 Table of Rating factors ..................................48
7. Technical Data ...............................50
7.1 Dimensional Drawing...................................51
8. Enclosure ....................................52
8.1 Enclosure 1.............................................52
8.2 Enclosure 2.............................................53
8.3 Temperature Limits acc. to EN 834.......................54
8.4 Calculation of Temperature – Interpolation Table ........55
8.5 Rating factors acc. to EN 834 ............................56
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VIIGC102 Danfoss Heating
Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
1. General
1.1 Introduction
This installation guide is used for the users and the service personnel of the Danfoss heat cost allocators. It describes the handling of the heat cost allocator INDIV-X-10V and the radio heat cost allocator INDIV-X-10W. Since the measuring functions are the same for both heat cost allocators the descriptions in this guide apply for both versions. In case of deviations, a special note is made to this end.
Primarily, the installation of the heat cost allocator to the most common radiator types is described. Apart from the information on the installation of the heat cost allocator, basic information (rating of heat cost allocators) is given and special features of our devices (design, function, installation) are described in this guide as well.
1.2 Application
The heat cost allocator is an accessory measuring device to record the heat output of radiators in units.
Units are apartments, office-, and business-, commercial or industrial premises where the heat is supplied by a conjoint central heating system or via a conjoint district heating station.
The entity of the units forms a billing unit. If one billing unit consists of units with typical differences (e.g. technical differences such as different heating systems or different consumptions of e.g. industrial premises and apartments), a sub-division of the billing unit in unit groups may be necessary.
Each radiator is equipped with a heat cost allocator which records and assesses the heat output of the radiator and displays the consumption value. The consumption value is the basis for allocating the heating costs to each unit which is necessary for the annual billing of the heating costs.
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.1 General Description
2.1.1 Type
The electronic heat cost allocators Danfoss INDIV-X-10V / INDIV­X-10W operate either according to the single sensor principle with start sensor or the double sensor principle. The device has been developed and approved in accordance with the European Standard EN 834:2013.
2.1.2 Design
The heat cost allocator consists of a microprocessor, a lithium battery, two temperature sensors, a heat conducting aluminium back plate, a multi-functional display and a plastic housing. The measuring circuit consists of the temperature sensors, the analogue-digital conversion, the reference resistance for standardising the measuring transformation and the microprocessor for accessing the radiator heat output. During each measuring the circuit tolerances are eliminated with a reference resistance and the heat cost allocator carries out an automatic self-test.
2.1.3 Characteristics
• Measuring by two temperature sensors, radiator and ambient temperature sensor (NTC-resistor)
• Optional measuring principle: 1 sensor mode with start sensor or two sensor mode
• Unit scale or product scale
• Recording of cumulated heat consumption on the annual set day
• Recording of 36 monthly values or 18 monthly and half monthly values
• Optical interface for the readout of the data and programming
• Readout via radio optional with a mobile radio modem or directly by the billing office over the radio central installed outside the unit
• User-friendly operation by push button
• 6-digit and high-contrast LCD display
• Check code for postcard mail-in method
• Remote sensor version with 1.5 m cable
• Standard aluminium back plate for nearly all existing bolts with common dimensions and installation possibilities – thus easy installation (no cutting and welding of bolts necessary)
• Snap-on blind to cover colour shadows for increased aesthetics
• Safe operation and fraud detection
• Factory seal protecting against unauthorized manipulation
• Possibility to use seal sticker as second seal for further protecting against manipulation
• Lithium battery with a capacity of up to 10+1 years
• Meets EN 834:2013.

::
LCD-Display
Optical Interface
Push Button
Seal
Standard aluminium back plate for nearly all existing bolts with common dimensions and mounting possibilities – thus easy installation.
Snap-on blind to cover colour shadows for increased aesthetics.
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VIIGC102 Danfoss Heating
Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.1.4 Display
The heat cost allocator has a LCD-display with 6 large main digits on the right and 2 smaller digits on the left as well as two special symbols and one communication indicator. The main digits are separated by four decimal points. Below, please find the display segments:
Normally, the heat cost allocators INDIV-X-10V / INDIV-X-10W are supplied with switched-off LCD-display. On request, the heat cost allocators can also be supplied with permanent LCD- display.
2.1.5 Electronics
The device has an electrical circuitry with an 8-Bit-CMOS-micro controller of the latest generation H8-300L with extremely low current consumption operating at a voltage as from 1.8 V. The temperature measuring circuit with automatic self-calibration measures the discharging time of a capacitor. The accuracy of the measuring circuit is independent of the supply voltage.
2.1.6 Versions
• Heat cost allocator INDIV-X-10V with optical interface, standard device
• Heat cost allocator INDIV-X-10VT with optical interface, remote sensor device with 1.5 m cable

::
Display with all active segments
• Radio heat cost allocator INDIV-X-10W with optical interface, standard device
• Radio heat cost allocator INDIV-X-10WT with optical interface, remote sensor device with 1.5 m cable.
2.1.7 Optical Interface
With a standardised optical probe the consumption and configuration values can be transferred directly to a computer. With the radio heat cost allocator INDIV-X-10W all consumption values can thus be readout over the optical interface and over radio. The data are transmitted in M-bus-format acc. to EN1434. Authorised personnel can alter the configuration of the device over the optical interface with an optical probe.
2.1.8 Radio Transmission
The radio heat cost allocator INDIV-X-10W features a transceiver circuit in the 433 MHz band with integrated antenna. With the radio system, proven since more than 10 years; it is possible to readout the consumption values via a mobile radio modem or via a radio central installed directly in the office. The radio system is a bidirectional system, i.e. the radio heat cost allocator is only called from a mobile PDA or a radio central upon request to send its data. It is a great advantage that this system allows the alteration of the parameters over radio.
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.2 Operating mode
2.2.1 Cycle Time
The heat cost allocators INDIV-X-10V / INDIV-X-10W operate in a cycle of 4 minutes. Most of the time, the device is in sleeping mode. Every 4 minutes the device is set into operation and operates according to the adjoining diagram.
The clock-pulse generator is a counter which is completely independent from the rest of the programme. This counter is designed in a way so that it is impossible to stall the cycle or to skip one or more cycles.
Each cycle follows the adjoining diagram. The measuring and calculating processes are explained in detail later.
The tasks carried out during one cycle are taking approx. 200 ms. This means that the device is in sleeping mode more than 99.8 % of the time. It can be set into operation between two cycles over the optical probe or by pushing the button. In this case it carries out the requested task and then returns to sleeping mode.
In case an optical probe is connected or the button is pushed during the course of the cycle, the respective value is readout at the end of the cycle.
Start of cycle
Update time and
date
Measuring and
calculation of the
temperatur
Calculation of the
new consumtion
value
Update display
End of cycle
The button can be pushed for an indefinite period of time and the optical probe can be left in its position since the normal function of the device is not impaired by an influence from outside.
2.2.2 Single Sensor Version with Start Sensor
The start sensor of the single sensor version serves as an ambient temperature sensor which mainly functions during the heating up period. The start temperature is the threshold temperature of the radiator at which the device always starts to carry out energy ratings. For these ratings, the measured radiator temperature and an assumed ambient temperature of 20° C are used as calculation basis.
2.2.3 Double Sensor Version
For the double sensor version basically the same specifications apply as for the single sensor ver-sion with start sensor. However, for calculating the room temperature the real temperature, meas-ured by the ambient temperature sensor (corrected via the corresponding radiator-dependent „Kair-value“), is used as the basis.
2.2.3.1 Heat Accumulation Mode In order to avoid faulty measuring due to heat accumulation (e.g. in case the radiator is hidden by panels), the device switches from a defined ambient temperature (e.g. 28°C) to the one sensor mode and calculates with an ambient temperature of 20° C.
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VIIGC102 Danfoss Heating
Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.2.4 Comparison of the Measuring Principles
Single sensor device with start sensor measuring principle
For heating systems with tm
≥ 55 °C
min
The heat cost allocator calculates with a set reference temperature of 20 °C
Application: Single sensor devices with start sensor are used in areas where normal ambient temperatures are given. For low temperature heating systems the double sensor device is recommended.
For radiators which are covered or blocked by fixtures, normally the single sensor devices are used because the double sensor device is not in a position to capture the current ambient temperature due to the heat accumulation.
The processes for determining the K-value for the single sensor device with start sensor and the double sensor device are identical. It is only the measuring principle that is different.
2.2.5 Temperature Measurement and Calculation
The temperature is measured with an NTC – resistor. For the resistance measurement the dis-charging time of the capacitor is measured. The measurement is carried out as follows:
2.2.5.1 Measuring of a Resistor, Principle
1. Charging of the capacitor
Double sensor measuring principle
For heating systems with tm
≥ 35 °C
min
The heat cost allocator calculates with a variable reference temperature T
air temperature
Application: Double sensor devices are used in areas where precise measuring of the ambient temperature is necessary and/or in low temperature heating systems.
Radiators which are covered or blocked by fixtures are detected automatically by the double sensor system which then switches over internally to the single sensor mode.
Within one billing unit, only one measuring principle (either single sensor measuring principle with start sensor or double sensor measuring principle) can be used. Mixed fitments or the use of different types of devices in the same billing unit is therefore also not allowed.
2. Discharging of the capacitor through the resistance which is to be measured. At the same time a 16-bit-timer starts with the discharge to measure the discharging time.
3. As soon as the voltage on the capacitor terminals reaches a certain value, an interrupt is in-duced and the timer stops. At the same time the discharging of the capacitor is stopped as well.
After the three mentioned stages, the timer provides a 16-bit­value which corresponds to the dis-charging time of the capacitor through the resistance which is to be measured. In case the resistance is known (reference resistance), the constant ratio between discharging time and resistance can be assessed.
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.2.5.2 Calculation of the Value of an Unknown Resistance (e.g. sensor resistance)
The capacitor C is loaded at constant current. The interrupt at the end of the discharge is triggered by the same threshold voltage (a fraction of the discharge voltage). If these two conditions are met, the discharge time is directly proportional to the resistance. With a reference resistance R possible to calculate the unknown resistance value Rx with the following equation:
From this equation the self-calibration of the converter can be derived, which is given by measuring the discharging time through the reference resistance.
2.2.5.3 Measuring of the Radiator and Ambient Temperature The following measurements are carried out during one cycle:
1. Measuring of the reference resistance R
2. Measuring of the ambient temperature sensor NTC
3. Measuring of the radiator temperature sensor NTC
whose exact value is known, it is now
ref
ref
A
R
The measuring values are calculated with the following formula:
The reference resistance value is defined ex works with a tolerance of 0.5% with 50 ppm. The reference resistance features an excellent temperature and long-term stability.
The capacitor value and the threshold voltage have to remain stable over the whole cycle. However, they can vary at the medium- or long term without causing any failures because the self-calibration of the converter is repeated in every cycle while measuring the reference resistance.
2.2.6 Calculation of the Displayed Consumption Value
The value displayed on the heat cost allocator is calculated as follows:
Single sensor device Double sensor device
Explanation: TH Temperature of the radiator surface in [°C] TA Ambient temperature in [°C] Q Displayed consumption value, without unit K Correction factor
Unit scale: K = 1, set, transmitted via readout telegram 0. Product scale: Acc. to entry K = KC * KQ
! see also in chapter 6.1.2 Rating of radiators !
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VIIGC102 Danfoss Heating
Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.2.7 Start of Counting
The updating (increment) of the consumption value is carried out under the following conditions:
During winter period (heating period):
(TR ≥ 25 °C)
OR
(TR ≥ 20 °C ) AND (TR - TA ≥ ΔT
MIN
)
During summer period (off heating period):
(TR ≥ 35 °C)
OR
(TR ≥ 20 °C ) AND (TR - TA ≥ ΔT
Explanation: T TA Ambient temperature ΔT radiator and room
Radiator temperature
R
Minimum temperature difference between
MIN
MIN
)
3K for standard device (winter heating period standard setting) 4K for remote sensor device (summer heating period standard setting)
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
Long key press
Long key press
Long key press
Long key press
Long key press
Long key press
Display position 7
Display position 6
Display position 5
Display position 4
Display position 2
Display position 1
Display position 3
2. Specification
2.3 Display and Additional Functions
Comsumption value
2.3.1 The Menu Sequences of the Digital Display
The menu sequences
Ex factory all menu sequences are activated. With the software INDIV-X-VISUAL-CONF the order of the menu sequences 1 - 7 can be changed in any order. However the order within the individual menu sequences 1 – 7 can-not be changed. It is also possible to hide individual menu sequences so that they are not visible to the end-user. When reading out over the optical interface or via radio the complete set of data is always readout and transferred.
Operation of the Push Button
When pushing the button briefly the digital display always goes to the next menu sequence.
When pushing the button in one menu sequence for 2 seconds the individual values within the selected menu sequence can be accessed. When the last value within one menu sequence has been displayed, the next menu sequence can be reached by pushing the button again.
If the button is not pushed for 2 minutes, the digital display returns to the cumulated consumption value.

::
LCD-Display
Optical Interface
Push Button
Set day value
Check code
Value on December 31st
or before the reset to 0
Short key press
Current time
Current date
Set day date
Date of opening of the
device
Commissionen date
Cumulated duration of the
opening of the device
Short key press
Set day value
Check code
Short key press
Check code
Short key press
Monthly values
Short key press
Radiator temperature
Seal
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VIIGC102 Danfoss Heating
Ambiant temperature
Short key press
Segment test
Identication number
Measuring principle +
software version
Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
Display loops and display menu sequences – example
The display loops and display menu sequences are customized, for example, the rolling display:
Current consumtion unit scale
Date and Time
Set Day Value unit scale
Check code
Last monthly value
Radiator Temperature
Segment Test

::






.

::
7 S
7 S
7 S
7 S
7 S
7 S
1 S
And the display menu sequences:
Error messages

Current consumtion unit scale






Short pression on push button (1s)
Long pression on push button (>2s)
Date and Time
::
..

..

..

..


Set Day Value unit scale Check code Monthly Value Radiator Temperature Segment Test
















.

.

::



.
Danfoss Heating VIIGC102
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.3.2 The Digital Displays
During normal operation the display is deactivated and can be activated by pushing the button. On request, the heat cost allocator is also available with permanent display from 06:00 – 20:00 h or 24 hours a day. The consumption value is displayed. By pushing the button and depending on the configuration of the heat cost allocator more than 50 different values can be displayed. If the button is not pushed, the display will be active for 2 minutes only. Exception: permanent display mode.
Consumption Value Unit Scale
On the display of the heat cost allocator with unit scale an index u for unit is shown on the left side. If the index u is not displayed, the heat cost allocator is equipped with the product scale.

Consumption Value Product Scale
When commissioning the device this value is 000000. When reaching the value 999999, the counting restarts automatically at 000000.

Set Day Value

With the index ud the consumption value in unit scale recorded at midnight of the set day is displayed.



Set day Value product scale


Check Code


Consumption Value of the Previous Heating Period


Time
If a new device has not yet reached the programmed set day, 000000 is displayed.
With the index d the consumption value in product scale recorded at midnight of the set day is displayed.
If a new device has not yet reached the programmed set day, 000000 is displayed.
With the index cc the check code for the plausibility check of the manual readout is displayed.
With the index uI the consumption value is displayed which was recorded on December 31st or before the reset to zero.
000000 is displayed on a new device as long as a reset has not been carried out.
The current time (always winter time)
:
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VIIGC102 Danfoss Heating
Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
Date
The current date of the heat cost allocator
..
Set Day

..
Date of Opening of the Device

..
Commissioning Date

It is possible to program an annual set day on which the cumulated consumption value as well as the maximal radiator temperature are recorded. With the index Sd the programmed annual set day is displayed.
Each heat cost allocator is equipped with a manipulation protection which detects an unauthorised opening of the device after installation to the radiator. The date of the opening of the device is recorded and displayed with the index od.
With the index cd the commissioning date is displayed, i.e. the date on which the device has been activated by pushing the button or the date of commissioning programmed ex factory.
..
Cumulated Duration of the Opening of the Device


Identification Number


Monthly Values


Values


The cumulated duration in minutes during which the device was opened is detected. This display turns up only after commissioning in case the heat cost allocator was opened or removed.
With the index identical with the identification number. The first two digits of the identification number are the two small digits on the left upper side of the digital display.
The cumulated consumption values are recorded automatically at midnight on the last day of each month. Number of monthly values: 18 or 36
The small digits on the upper left side show the number of previous monthly values. Digit 01 stands for the recent full month and digit 18 or 36 stands for the least recent month. All monthly values are set to 000000 when the device is commissioned.
an 8 digit identification number is displayed. Ex factory the serial number is
Note INDIV-X-10W radio: The radio heat cost allocator INDIV-X-10W only transmits the first 16 monthly values via radio telegram.
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
Half Monthly Values




Radiator Temperature

The cumulated consumption values are recorded automatically at midnight on the 16th of each month.
The small digits on the upper left side indicate the number of half monthly values. Digit 41 stands for the recent half monthly value and digit 58 for the least recent half monthly value. All half monthly values are set to 000000 when the device is commissioned.
If the heat cost allocator INDIV-X-10V is programmed with 36 monthly values the menu sequences for the half monthly values are omitted.
Note INDIV-X-10W radio: The heat cost allocator INDIV-X-10W does not transmit the half monthly values via radio telegram.
With the index tH the current radiator temperature is displayed.
.
Ambient Temperature

With the index tA the current ambient temperature is displayed.
.
Maximum Radiator Temperature of the Current Heating Period

With the index P0 the maximum radiator temperature since the last reset or of the current heating period is displayed.
.
Maximum Radiator Temperature of the Previous Heating Period

With the index P1 the maximum radiator temperature before the last reset or of the previous heating period is displayed.
.
Measuring Principle and Software Version

.
Segment Test

With the index F1 or F2 the measuring principle is displayed. F1 = single sensor device with start sensor F2 = double sensor device
On the right side the software version x.xx of the heat cost allocator is displayed.
Segment test of the display.
::
Error Message
If an error is detected, Err is displayed in the first display sequence with the corresponding error message.

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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.3.3 Rolling Digital Display
The EHCA INDIV-X-10V and INDIV-X-10W also feature the possibility of a rolling display between 06:00 – 20:00 h. With the software INDIV-X-VISUAL-CONF it is possible to individualise the rolling display. Up to 7 parameters can be chosen optionally from the list below. These parameters can be combined in any order and are then shown on the rolling display.
• Consumption value
• Time
• Date
• Set day
• Set day value
• Last monthly value
• Last half monthly value
• Radiator temperature
• Ambient temperature
• Maximum radiator temperature of the current heating period or since the last reset
• Segment test
The duration of the display of the values can be chosen individually as follows:
• Short duration: 1 s (set, cannot be changed)
• Long duration: 2 - 7 s (only one value can be chosen)
Example:
Order and duration of display
• Pos. 0: Error (parameter ex factory, cannot be changed [5 s]
(only displayed in case of an error message)
• Pos 1: Time [1 s]
• Pos 2: Segment test [1 s ]
• Pos 3: Consumption value [4 s]
• Pos 4: Set day [1 s]
• Pos 5: Set day value [4 s]
• Pos 6: Last monthly value [1 s]
• Pos 7: Blank (therefore no display. It is not necessary to occupy all positions)
The rolling display can also be deactivated by the INDIV-X-VISUAL-CONF, i.e. the device operates as in standard menu mode except that only these values and the values of the corresponding sub-menus that have been defined in the rolling menu can be displayed by pushing the button. After 2 minutes during which the button has not been pushed, the display goes out.
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2. Specification
2.3.4 Energy-Saving Night Mode between 20.00 and 6.00 h
If the LCD-display is activated, the heat cost allocator switches automatically to the energy-saving night mode between 20.00 and 06.00 h (winter time). During this period the LCD-display is deac-tivated and switched off generally.
2.3.5 Communication Indicator
The communication indicator displays if the heat cost allocator is currently making a calculation and/or if it communicates internally or externally over the optical or wireless interface.



2.3.6 Real Time Clock and Calendar
The device has a 24 h real time clock and a calendar. However, the change from summer to winter time is not taken into account. The calendar is programmed until December 31 2099, including all leap years. The real time clock as well as the date of the heat cost allocator can be readout over the optical interface or via radio and if necessary be updated.
If the arrow of the communication indicator points inwardly internal communication takes place over the optical or wireless interface.
If the arrow of the communication indicator points outwards external communication takes place over the optical or wireless interface.
If the frame of the communication indicator appears the heat cost allocator is carrying out a measuring or a calculation.
If the current date and time have to be updated over the optical interface or via radio, it is necessary to check the date of the computer first. Date and time of the device aim at those of the computer. If the reading/programming device (computer/PDA/ Smart Phone) has a wrong time, this time will be programmed into the heat cost allocator and suddenly no longer be reached at the usual time, because the time of the heat cost allocator possibly is shifted by several hours.
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.3.7 Readout
The current and monthly values recorded by the heat cost allocator INDIV-X-10V and INDIV-X-10W as well as several other parameters can be readout over the optical interface or also over radio with the heat cost allocator INDIV-X-10W (see description chapter 5).
The following parameters are transmitted:
• Identification number (information in header)
• Error
• Software version
• Date and time
• Consumption value
• K
-value x KQ-value
c
• Current radiator temperature
• Current ambient temperature
• Date of the opening of the housing
• Cumulated duration of the opening of the housing in minutes
• Date of commissioning
• Set day
• Set day value
• Value of previous heating period
• Maximum radiator temperature of current heating period
• Maximum radiator temperature of previous heating period
• Monthly values
• Half monthly values
• Serial number
2.3.8 Check Code
A special additional feature of the electronic heat cost allocator INDIV-X-10V is the check code function for the postcard mail-in method.
With especially developed algorithms a 6 digit check code is generated out of several device data. With this check code the values stated on the postcards mailed-in by tenants can be cross checked.
For this check
• the date
• the current consumption value
• the set day value and
• the check code
are required.
For the verification of the check code Danfoss places all necessary tools (programmes, formulas) at the disposal of the authorised personnel.
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.3.9 Change of Battery
The battery of the heat cost allocator is soldered. The lithium battery is not rechargeable. A change of battery is not planned. Therefore the heat cost allocators have to be replaced after 10 years.
Disposal
It is mandatory to dispose of the heat cost allocator environmentally friendly or to return it after use to the manufacturer for appropriate disposal to ensure that the components are recycled in accordance with the battery and electronic scrap regulations. Should you do the disposal yourself please get information from your local authority on the recycling possibilities.
2.3.10 Protection against Outside Influences
2.3.10.1 Seal and seal sticker The heat cost allocator is closed with a seal which cannot be removed without damaging it. Thus it is impossible to open the device unnoticed.
A seal sticker as second seal is used for further protecting against manipulation. After mounting, the seal sticker is fixed between housing of heat cost allocator and aluminium back plate. Heat cost allocator cannot be removed from aluminium back plate without damaging a sticker.
After installation, the electronic part of the device is no longer accessible. The digital display, the push button and the optical interface are covered by a sight glass. It is impossible to access the inside of the device through these openings without damaging the sight glass.
2.3.10.2 Electronic Detector in Case of an Opening of the Device The electronic detector detects unauthorised opening, removing and closing of the heat cost allocator. As soon as the housing of the heat cost allocator is opened and/or removed, the electronic detector triggers an error message. The duration of each opening is counted, cumulated and only the last date of opening recorded.
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2. Specification
2.4 Special Functions
2.4.1 Suppression of Summer Counting
The period during which summer counting is suppressed can be programmed by the software.
If the heat cost allocator is in the period of summer counting suppression, consumption measuring is deactivated. If an automatic readout is carried out during this period the temperatures can be read anyway since the temperature measuring is still active.
2.4.2 Programmable Start Temperature of Summer and
Winter period
The threshold values for the start temperature can be programmed separately for the summer and winter period within a temperature range of 25 - 40 °C in steps of 0.01°C. The respective change-over days (e.g. summer period as from May 15th and winter period as from October 15th) are also freely programmable. By separating the start temperature for the summer and winter period, it is possible to avoid a faulty energy rating due to sun exposure. If the value is below the start temper-ature, an energy calculation is carried out in accordance with the conditions mentioned in chapter 2.2.7.
2.4.3 Annual Reset of the Values
The function of the annual reset of the cumulated consumption value can be programmed by the software over the optical interface. One of the following dates can be chosen for the reset:
• December 31st
• Set day
• Start summer period
• Start winter period
If the special function „suppression of summer counting“ is activated, the homologation acc. to EN 834 is void. This special function is not included in the applicable standard.
Please note that only the cumulated consumption value is reset. All other values are not reset.
2.4.4 Unit Scale and Product Scale
For the heat cost allocators INDIV-X-10V and INDIV-X-10W, distinction is made between the unit scale and the product scale.
If heat cost allocators are used with the same scale on all radiators, this scale is called unit scale. The display values are the same on the different radiators if the heat cost allocators are exposed to the same temperature for the same period of time.
The evaluation of the display values is carried out arithmetically with the rating factors of the calculation software to receive the final consumption values.
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.4.4.1 Advantages of the Unit Scale
• Easy and quick installation of the heat cost allocator, no programming necessary
• Possible errors by doing the scaling on site are avoided due to allocation by experts.
With the product scale, the radiator rating data are programmed in the heat cost allocator on site. The overall rating factor K is calculated directly in the heat cost allocator and thus the consump-tion value is displayed immediately.
2.4.4.2 Advantages of the Product Scale
• The actual consumption of each consuming point within one billing unit can be compared easi-ly and quickly on site.
total
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.5 Parameterisation
With the software INDIV-X-VISUAL-CONF the following parameterisations can be carried out over the optical interface:
Parameterisation ex factory - Example
Date and time UTC+1 (winter time) Set day 01.01. Date of commissioning deactivated Start of summer period May15 End of summer period October 15 Start temperature summer period 35°C (Radiator temperature) Start temperature winter period 25°C (Radiator temperature) Activation of heat accumulation mode summer period 35°C (Maximum ambient temperature) Activation of heat accumulation mode winter period 28°C (Maximum ambient temperature) Double sensor measuring principle activated Single sensor measuring principle with start sensor deactivated Reset to zero of consumption value deactivated Suppression of summer counting deactivated Unit scale activated § Product scale deactivated Rating factor KC 1.0 § Rating factor KQ 1.0 § 36 monthly values activated 18 monthly and 18 half monthly values deactivated Check code activated Identification number identical with serial number Digital display deactivated Menu sequences all Rolling display activated Sleeping mode activated Cold counting deactivated
§ Unit scale K
With the software INDIV-X-VISUAL-CONF it is also possible to reset all recorded consumption values as well as all error messages. Furthermore, the device can also be reprogrammed from operation to sleeping mode.
= KQ = 1.0 displayed in the telegramme as KC * KQ = 1.0
C
2.6 Error
2.6.1 Description of the Function Control
After a hardware reset and before each measuring the microcontroller carries out a self-test. In case an error is detected, the corresponding error-bit in the RAM is set and the respective error message is displayed on the digital display. After 4 minutes a reset is carried out (before the next measuring) and the recorded error-bit in the RAM is deleted automatically. If after the reset the error is detected again, the corresponding error-bit in the RAM is also set and the respective error message is displayed on the digital display.
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.6.2 List of Errors
Err.001 Manipulation (fraud) ! Disabled with remote sensor version ! Err.002 Measuring error Err.008 Only INDIV-X-10W: error EEPROM, error of radio communication Err.016 Error of digital display – the data to be processed cannot be displayed Err.032 Button pushed constantly Err.064 Measured temperature not within temperature range (0..105°C; 0..120°C remote sensor). Cable of remote temperature sensor are in contact (short-circuited). Err.066 Cable of remote temperature sensor are not in contact.
2.7 Radio Standby – Radio-HCA INDIV-X-10W
In order to achieve a user-friendly and power-saving radio standby, the radio heat cost allocator features the following different operating modes:
2.7.1 Sleeping Mode
Ex factory the radio heat cost allocator INDIV-X-10W is in sleeping mode, but the internal clock and the date are running.
Current consumption is reduced to a minimum since no measuring and no calculations are carried out and furthermore communication options are not assisted.
Transition from sleeping to installation mode is achieved by pushing the button once or by reaching the programmed commissioning date.
2.7.2 Installation Mode
During the installation mode all functions of the radio heat cost allocator are carried out and radio transmission is possible for max. 24 hours. This guarantees an optimal availability of the radio heat cost allocator for test purposes during installation.
The radio heat cost allocator remains in installation mode until midnight and then switches over automatically to operation mode.
midnight Sleeping mode Installation mode Operation mode
Transition from sleeping mode to installation mode is
achieved by pushing the button once or by reaching the
programmed commissioning date
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
2. Specification
2.7.3 Operation Mode
2.7.3.1 Walk-By Radio Remote Readout A walk-by remote readout of the data of the heat cost allocator INDIV-X-10W is possible every day from 6.00 to 17.58 (winter time).
No readout possible between 18.00 and 20.00 (winter time)!
2.7.3.2 Readout over Radio Central (installed directly in the building)
For the readout over a radio central installed in the building, the following applies (see table below):
The device with the corresponding final numeral of the serial number is ready for radio transmission during the time stated in the table below.
Time Serial Number
20:00 – 20:58 XXXXXXX0
21:00 – 21:58 XXXXXXX1
22:00 – 22:58 XXXXXXX2
23:00 – 23:58 XXXXXXX3
00:00 – 00:58 XXXXXXX4
01:00 – 01:58 XXXXXXX5
02:00 – 02:58 XXXXXXX6
03:00 – 03:58 XXXXXXX7
04:00 – 04:58 XXXXXXX8
05:00 – 05:58 XXXXXXX9
After readout of the data from the radio heat cost allocator, the radio availability is deactivated again.
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
3. Installation
3.1 Introduction
To guarantee the proper functioning of the heat cost allocator INDIV-X-10V and INDIV-X-10W, it is of great importance that it is installed by an expert. On one hand, a constant heat transfer between radiator and heat cost allocator has to be guaranteed. On the other hand, the installation of the heat cost allocators to a large variety of radiator types should be as easy as possible.
The installation can be carried out in two different ways. The standard device is installed directly to the radiator. For the wall-mounted version the remote sensor is installed to the radiator and the heat cost allocator is wall-mounted. For the installation of the heat cost allocators, special fastening-parts kits are available. To avoid faulty installation, we also recommend reading the Kc­data in the data base prior to the installation.
The heat cost allocator is an electronic device which – like all other similar devices – has to be handled with care. It is sensible to electric discharge and contacting certain areas of the PCB. Electric discharge can destroy the device or – even worse - damage it in a way that it fails after an indefinite period of time.
For this reason it is essential to avoid contact with the PCB.
3.2 DIN Standard Requirements for the Installation
a. Heat cost allocators can be installed in heating systems where
the mean design heating medium temperature is between the upper operating temperature limit tmax and the lower operating temperature limit t technical data, see enclosure)
b. The installation of the devices has to be durable and safe against
manipulation.
c. The devices have to be installed in a place where sufficient
correlation between the displayed value and the heat output of the radiator is given over a maximum operating range.
d. Within one billing unit (in case of pre-distribution of the energy
consumption: within one users’ group) only heat cost allocators of the same make and the same type with identical rating systems may be used. Each device type has to be identifiable as such.
e. Combinations of radiators and heat cost allocators with a
measured value of c > 0.3 in basic condition are not permitted. In exceptional cases c-values of up to 0.4 are permitted within one billing unit if the concerned heating surface does not exceed 25 % of the overall heated surface or if the mean design heating medium temperature is above 80°C. Heat cost allocators may only be installed to radiators where the c-value is known at the time of billing.
min
(t
and t
max
are stated in the
min
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
3. Installation
3.3 General Restrictions
Electronic heat cost allocators cannot be used with steam heating, floor heating, ceiling radiant heaters and flap-controlled radiators.
In case of combined valve- and flap-controlled radiators, the installation of an electronic heat cost allocator is only permitted if the flap control is dismounted or shut down in position „open“.
Convector heaters where the performance can be altered by an electric blower as well as heat towel racks with an electric heating cartridge may only be equipped with an electronic heat cost allocator if the additional electric attachments are dismounted or shut down.
3.4 Operating Range
The heat cost allocators can be used in heating systems with the following mean heating medium temperatures:
For single sensor devices with start sensor
55°C…105° C for standard heat cost allocator 55°C…120°C for wall-mounted heat cost allocator (remote sensor)
For double sensor devices
35°C…105° C for standard heat cost allocators 55°C…120°C for wall-mounted heat cost allocators (remote sensor)
A heat cost allocator can be used in heating systems where the suitability of the system is in line with the operating conditions for which the heat cost allocator has been approved.
The diagram in the enclosure 1 should be used to check if the heating system is in line with the operating range.
Please refer to standard EN 834 (excerpt in enclosure 3) for the definition of the terms.
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
0,75 x BH
3. Installation
3.5 Installation to the Radiator
The heat cost allocator is always installed in the middle of the overall length (0,5 x BL) of the radiator at a height of ¾ of the overall height (0,75 x BH) measured from the bottom to the small round whole in the middle.
If the height of the radiator is less than (<) 470 mm, the heat cost allocator must be installed at 50% BH.
If the radiator has an even number of sections the heat cost allocator is installed between the middle sections. If the radiator has an uneven number of sections the device is installed next to the valve-sided middle section.
When welding the heat cost allocator the upper threaded bolt has to be welded from the bottom side in the middle of the overall length (0,5 x BL) and at a height of (0,75 x BH) + 2 cm. The lower bolt is positioned vertically 5 cm below the upper bolt and welded. Before welding the lacquer has to be removed from the welding points. Atten-tion has to be paid that the bolts are welded onto a water-bearing area or a flute. Only use M3 bolts with a maximum length of 8 mm or there’s a risk that the device will be damaged. Mount the back plate through the 2 oval holes, adjusted to the top edge of the 2 ovals holes.
0,5 x BL
0,5 x BL
0,75 x BH
If the radiator is of a length of more than 3 m, two heat cost allocators have to be installed. This radiator is thus regarded as two series connected individual radiators which however are individually.
Example of 2 heat cost allocators Mounting: 0.75 X BH + 2 cm to the upper bolt
5 cm
(0,75xBH)+2 cm
0,5 x BL
0,5 x BL
0,25 BL
0,25 BL
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
3. Installation
3.6 Wall-Mounting
The heat cost allocator has to be wall-mounted if the overall height of the radiator is less than 250 mm or if, for aesthetical reasons, the heat cost allocator cannot be mounted directly onto the radiator.
In this case, the heat cost allocator is wall-mounted on the side opposite to the valve and at a minimum distance from the radiator of 10 cm.
at least 10 cm
at least 10 cm
• After marking and drilling the holes, the aluminium profile is fastened with 2 metal screws and 2 spring washer.
• The parts necessary for the wall-mounting are included in the corresponding fastening-parts kits for the installation of the remote sensor.
• After installation of the device to the wall and the sensor to the radiator, the sensor cable is laid in a cable duct.
• Mount the back plate through the 2 oval holes adjusted to the top edge of the 2 oval holes.
088H2424
088H2345
088H2420
088H2423
Mounting Accessories Code No.
2 plastic dowels Ø5 mm 3.25 088H2424 1 aluminium back plate (supplied with EHCA) 088H2345 2 spring washers 088H2420 2 oval head wood screws 3 x 35 088H2423
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
3. Installation
3.7 Installation of Fastening-Parts Kits
3.7.1 Installation to Sectional Radiator
088H2408
088H2345
088H2420
• For radiators made from cast iron it is necessary to apply heat transfer compound (Electrolu-be HTS) onto the contact surfaces of the aluminium profile before installation. Mount the back plate through the little hole in the middle.
088H2412
Mounting Accessories Code No.
1 tensioning bracket 088H2408 1 aluminium back plate (supplied with EHCA) 088H2345 1 cylinder head screw M4 x 40 088H2412 1 spring washer B 4 088H2420
3.7.2 Wall-Mounting - Sectional Radiator
• The remote sensor has to be fixed in the receiver housing with adhesive to avoid loosening.
• The contact surfaces of the cover angles have to be coated with adhesive before bringing them together.
• After mounting, it possible to fix a seal sticker on the receiver housing.
0088H2408
Remote sensor
088H2410
088H2420 088H2412
088H2406
Mounting Accessories Code No.
1 tensioning bracket 088H2408 1 aluminium profile „receiver housing“ 088H2410 1 spring washer B 4, DIN 128 088H2420 1 cylinder head screw M4 x 40 (with crosshead) 088H2412 2 cover angles, white 088H2406 2 plastic dowels Ø5 mm 3.25 (wall) 088H2424 2 oval head wood screws 3 x 35 (wall) 088H2423
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3. Installation
3.7.3 Installation to Folded Radiator
088H2413
088H2421
088H2345
088H2420 088H2411
• Mount the aluminium back plate through the small round hole
Mounting Accessories Code No.
1 hexagon nut B M4, DIN 934 088H2413 2 bracing angles 088H2421 2 spring washers B4, DIN 128 088H2420 1 oval head screw M4 x 30 088H2411 1 aluminium back plate (supplied with EHCA) 088H2345
• If necessary use 2 x 2 bracing angles to improve more stability (photo) and, if needed, short the screw
Mounting Accessories Code No.
2 hexagon nut B M4, DIN 934 088H2413 2 x 2 bracing angles 088H2421 4 spring washers B4, DIN 128 088H2420 2 oval head screw M4 x 30 088H2411 1 aluminium back plate (supplied with EHCA) 088H2345
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
3. Installation
3.7.4 Wall-Mounting – Folded Radiator
088H2415 088H2414
088H2409
088H2405
088H2407
• The remote sensor has to be fixed in the receiver housing with adhesive to avoid loosening.
• The contact surfaces of the cover angles have to be coated with adhesive before bringing them together.
• After mounting, it possible to fix a seal sticker on the receiver housing.
Mounting Accessories Code No.
1 tensioning nut 088H2415 1 tensioning bolt 088H2414 1 aluminium profile « receiver housing» 088H2409 1 safety plate 088H2405 2 cover angles, white 088H2407 2 plastic dowels Ø5 mm 3.25 (wall) 088H2424 2 oval head wood screws 3 x 35 (wall) 088H2423
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3. Installation
3.7.5 Installation to Panel-Type Radiator
088H2422
088H2345
088H2418
088H2416
• Mount the back plate through the 2 oval holes adjusted to the top edge of the 2 oval holes
Mounting Accessories Code No.
2 threaded bolts M3 x 8 (see page 27!) 088H2422 2 spring washers B3, DIN 137 088H2418 2 slotted nuts M3, DIN 546 088H2416 1 aluminium back plate (supplied with EHCA) 088H2345 Tool: Screw driver size 5 for M3
or
Mounting Accessories Code No.
2 threaded bolts M3 x 8 (see page 27!) 088H2422 2 Nuts M3 6-kant size 5.5 with flange 1 aluminium back plate (supplied with EHCA) 088H2345 Tool: Socket wrench hexagonal size 5.5
or
Mounting Accessories Code No.
2 threaded bolts M3 x 8 (see page 27!) 088H2422 2 Nuts M3 mit 6-kant size 5.5 1 aluminium back plate (supplied with EHCA) 088H2345 Tool: Socket wrench hexagonal size 5.5
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
20 mm
¼ BH** or ½ BH**
088H2422
088H2417
Remote sensor
088H2404
Remain inside sensor
Detached part
3. Installation
3.7.6 Wall-Mounting - Panel-Type Radiator
088H2422
20 mm
Remote sensor
¼ BH** or ½ BH**
088H2417
088H2404
Remain inside sensor
Detached part
• The remote sensor has to be coated with heat transfer compound (Electrolube HTS) on the contact surface.
• Turn on the pull-off nuts 088H2417 till it breaks. After put on the HK-sensor cover to ensure the manipulation protection.
• Mount the back plate through the 2 oval holes adjusted to the top edge of the 2 oval holes
Mounting Accessories Code No.
2 threaded bolts M3 x 8 088H2422 2 pull-off nuts M3 088H2417 1 HK-sensor cover 088H2404 2 plastic dowels Ø5 mm 3.25 (wall) 088H2424 2 oval head wood screws 3 x 35 (wall) 088H2423
088H2424
088H2345
088H2420
088H2423
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3. Installation
3.7.7 Installation to Panel-Type Radiator with Front Convection Plate
088H2425
088H2419
• The contact surfaces of the aluminium screws have to be coated with heat transfer compound (Electrolube HTS).
• The aluminium screws have to be fastened with adhesive to avoid loosening.
Mounting Accessories Code No.
3 sheet-metal screws 2.9 x 9.5 088H2419 1 aluminium back plate 088H2425
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
3. Installation
3.7.8 Bathroom radiator – Towel rails
Heat cost allocator mounted verticaly on distributor or collector part
• Assembly with 2 threaded bolts welded on 75% BH +50mm on the side or front of the flow distributor or return collector
Mounting Accessories Code No.
2 threaded bolts M3 x 8 (see page 27!) 088H2422 2 spring washers B3, DIN 137 088H2418 2 slotted nuts M3, DIN 546 088H2416 1 aluminium back plate (supplied with EHCA) 088H2345 Tool: Screw driver size 5 for M3
Heat cost allocator mounted horizontally on cross tubes
• Assembly to the nearest possible place to the flow place or return place on the cross tubes on 75% BH with 2 tensioning brackets
Mounting Accessories Code No.
2 tensioning bracket 088H2408 1 aluminium back plate (supplied with EHCA) 088H2345 2 cylinder head screw M4 x 40 088H2412 2 spring washer B 4 088H2420
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3. Installation
3.7.9 Sectional radiator wide
088H2428
088H2430
088H2427
088H2345
• Mount the back plate through the 2 oval holes adjusted to the top edge of the 2 oval holes
Mounting Accessories Code No.
2 tensioning bracket 50mm 088H2428 1 aluminium back plate (supplied with EHCA) 088H2345 1 heat conductor aluminium plate 60mm 088H2427 2 cylinder head screw M4 x 40 088H2412 1 cylinder head screw M3 x 10 088H2429 1 Nut M3 088H2430
088H2412
088H2429
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3. Installation
3.8 Overview mounting accessories
Code No. Designation
088H2400 Replacement seal 1000 pieces
088H2345 Aluminium back plate
088H2401 Plastic blind cover
088H2402 Optical head USB
088H2403 Bracket for Opto-probe
088H2404 Cover for sensor 088H2405 Safety plate 088H2406 Cover angles, white , Sectional radiator
088H2407 Cover angles, white , Folded radiator
088H2408 Tensioning bracket
088H2409 Aluminium profile « receiver housing»
088H2410 Aluminium profile « receiver housing»
088H2411 Raised head screw M4 x 30 088H2412 Pan head screw 4 x 40 088H2413 Hexagon Nut B M4, DIN 934 088H2414 Pins 088H2415 Tensioning nut 088H2416 Slotted nuts M3, DIN 546 088H2417 Two-nuts M3 088H2418 Spring washers B3, DIN 137 088H2419 Tapping screw 2,9 x 9,5 088H2420 Spring washers 088H2421 Angle spreader 088H2422 Headless pinsM3 x 8 088H2423 Crosshead wood screws 3 x 35 088H2424 Plastic screw plug Ø5 mm 3.25 088H2425 Aluminium plate case support for front plate radiator 088H2427 Heat conductor aluminium plate 60mm 088H2428 Angle bracket 50mm 088H2429 Cylinder screw M3 x 10 088H2430 Nut M3
(Protection plate white radiator with sections)
(Protection plate white corrugated radiator)
(Angle bracket)
(Aluminium plate case support for corrugated radiator)
(Aluminium plate case support for sectional radiator)
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
3. Installation
3.9 Mounting and Sealing
After installation of the respective fastening-parts kit to the radiator, the heat cost allocator can be mounted and sealed as described below.
1. The heat cost allocator is placed at the upper end of the aluminium back plate. Move the heat cost allocator down so that the hooks in the housing fit in the aluminium back plate.
1.
2. The heat cost allocator is swinged on the aluminium back plate in the direction of the arrow.
3. Introduce the seal in the slot of the housing, then press until the seal clicks into the aluminium back plate.
Now the heat cost allocator can only be opened by destroying the seal.
2.
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4. Commissioning
Ex factory the heat cost allocators INDIV-X-10V and INDIV-X-10W are in the so-called sleeping mode. In this mode no measuring is carried out and thus no consumption values are calculated. Furthermore the digital display, the communication options as well as the device opening detection are deactivated.
The date and time are running in the background.
The measuring mode is set off by pushing the button or when reaching the programmed commissioning date.
Heat cost allocator INDIV-X-10W: in addition to the measuring mode, the installation mode is activated as well. During installation mode the radio transmission is possible for max. 24 hours.
After the commissioning and before leaving a new site, we recommend to perform a radio read out test and to create an installation protocol, to ensure that all the radio com­munication between the heat cost allocators and the radio central or radio modem was successful.
The measuring mode is set o by pushing the button (> 2 s) or when reaching the programmed commisioning date.
After midnight the radio heat cost allocator INDIV-X-10W changes automatically from installation to operation mode.
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5. Readout
5.1 Manual Readout
The recorded consumption values can be displayed by pushing the button. (see chapter 2.3)
Then the displayed values are copied to a data collection sheet or entered into a portable data acquisition device.
5.2 Readout over the Optical Interface
All data recorded in the heat cost allocator INDIV-X-10V and INDIV-X-10W can be transmitted directly to a computer over the optical interface.
5.2.1 Optical Probe
The hardware of the optical bidirectional interface which is built in the device is in line with standard EN 61107, 9.1992, part 3.2.
The optical probe is positioned on the front side of the device in the round cavity below the display. The position of the connecting cable is irrelevant. Thus access to the device is guaranteed even under difficult conditions.
5.2.2 Transmission Protocol
The format of the transmitted data corresponds to the following standards:
• IEC 870-5
• prEN 1434, 2006, (M-BUS, CEN / TC 176) :
2.2 Optical interface
4.2 Frame formats used
4.4 Coding of data records
4.6 Variable data structure
The following table and the diagram describe the format of a transmitted data byte:
Transmission serial, asynchronous
Connection half duplex
Speed 2’400 / 9’600 Baud
Data 8 bit
Parity 1 bit, even
No. of stop bits 1 bit
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5. Readout
The readout of the data can be subdivided in several stages. The following diagram describes the standard process from the point of view of the computer:
5.2.3 Timing of the Optical Interface
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5. Readout
5.2.4 Frames of the Optical Readout
The frame of the optical readout corresponds to the M-bus standard EN1434. Thus the optical interface can communicate with a M-bus standard software with the commands “request REQ_UD2“ and “normalize SNP_NKE“.
Frame 1:
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
5. Readout
Frame 2:
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5. Readout
5.2.5 Remote Radio Readout
5.2.5.1 General Information on the Remote Radio Readout
Danfoss expressly points out that the data transmission via mobile radio modem depends on the radio propagation conditions existing at the installation point and that under certain atmospheric or geographic conditions (especially within secluded areas as well as in so-called radio shadows) mobile radio connections cannot be established at any time and at any place. It is solely incumbent on the user to check the radio propagation conditions at the planned installation point.
5.2.5.2 Mobile Readout
The mobile radio readout of the radio heat cost allocator INDIV-X-10W is done via the mobile radio modem which is equipped with a transceiver including antenna for radio transmission. The radio modem operates at the frequency of
433.82 MHz and is combined with a PDA.
Danfoss program for the readout and parameterisation features the following main functions:
• Readout and display of an individual radio heat cost allocator
• Readout and display of a group of radio heat cost allocators
• Adding of devices in a router file
• Removing of devices in a router file
• Parameterization of an individual or a group of heat cost allocator via radio
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5. Readout
5.2.6 Stationary Readout
With the stationary readout, the radio central receives the data from the radio heat cost allocator or other Danfoss devices which are equipped with radio. The data recorded in the radio central can be readout over:
• Optical head
• USB
• RS-232
• M-Bus
• GSM / GPRS
5.2.7 Timing of Radio Transmission
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5. Readout
5.2.8 Frame of the Radio Transmission
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6. Rating factors
6.1 Taking Measurements
The value displayed by the heat cost allocator has to be converted to the value of the actual heat output of each radiator. Thereby the design and the performance of the radiator as well as the mode of installation have to be taken into account.
Therefore each radiator has to be identified precisely by taking measurements. The following data have to be established:
• Design and make of radiator
• Overall length
• Overall height
• Overall depth
• Number of sections
• Pitch
• In-line configuration
6.1.1 Rating of Radiators of Over Length or High Nominal OutputOu
If the radiator has an overall length of approx. 3 m we strongly recommend installing two heat cost allocators.
Under certain circumstances minimal flows might not be noticed on these radiators. The same applies for radiators with an extremely high nominal output of more than 10.0000 watt = 10kW.
At least two heat cost allocators should be installed to these radiators. The standard performance of each radiator is divided by the number of heat cost allocators installed.
Example: Standard performance KQ= 16.000 W = 16 Number of heat cost allocators installed to the radiator = 2 KQ individual = 16 / 2 = 8
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6. Rating factors
6.1.2 Rating of Radiator
For each radiator type the K-value is calculated according to the following diagram:
The heat cost allocator determines the heat output of the radiator, displays the consumption and records the consumption values on the set day. The heating medium temperature is captured by the temperature sensor installed to the radiator. Thus the heat output of the radiator is calculated in consideration of the radiator performance. These calculations are started as soon as the temperature difference between ambient temperature and heating medium temperature is bigger than the parameterised value.
Radiator:
- type
- model
- dimensions
Nominal power in KW, vendor factor
K
Q
Functional principle:
- panel
- wall mounting (deported sensor)
See KC factors into the table (into this manual)
X XX
K
C
* if not, take the vendor factors
Internal consign temperature normally = 1.0*
K
T
=
K
total
Out of this functional principle the necessity arises to rate the display of the heat cost allocator. For the calculation of the heat output of the radiator it is not sufficient to measure the heating medium temperature. Radiators with different performances also feature different heat output quantities even if the heating medium temperature is the same. Furthermore different designs lead to different measuring conditions for the temperature sensor installed to the radiator.
K
: Rating factor total
Total
KQ : Rating factor for the standard performance of the radiator, stated in KW. This value is calculated with the data received by taking measurements and the manufacturer’s data.
K
: Rating of the C-value of the radiator temperature sensor.
C
For each type of radiator this value is measured on the test rig. The respective K factors.
K
: Rating of the design ambient temperature. Normally KT = 1. For
T
design temperatures below or equal 16°C, the respective K has to be taken from the diagram see enclosure 3.
For the definition of the rating factors according to EN 834, please see enclosure 5.
-value can be taken from the table with the rating
C
-value
T
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6. Rating factors
6.2 Table of Rating factors
A detailed summary of the Kc-values is available in an Excel-file on request.
Rating factor Kc
Type of Radiator
2-Sensor 1-Sensor
DIN steel radiator
Distance of sections 50 mm
2.30 1.04 1.14
Standard
radiator
Wall-mounted
DIN radiator made from cast iron
Distance of sections 60 mm
Tubular radiator (Arbonia)
Distance of sections 45 mm
2.12 1.14 1.21
2.12 1.12 1.12
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6. Rating factors
Rating factor Kc
Type of Radiator
2-Sensor 1-Sensor
Radiator with internal tube register
(Thermal) Pitch 60 mm
2.19 1.10 1.05
Profile panel-type radiator, two banks
(Kermi) Pitch 33 mm
Standard
radiator
Wall-mounted
Panel-type radiator, smooth surface
(Gerhar + Rau) Pitch 30 mm
Panel-type radiator, single-bank
transverse stream (Arbonia) Pitch 70 mm
2.13 1.06 0.98
2.00 0.98 1.00
2.13 1.01 1.02
Further radiators on request
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7. Technical Data
Measuring system
Device versions
Single-sensor with start sensor measuring system, for heating system with t
Two-sensor measuring system, for heating system with t
Compact device
Remote sensor device with 1.5m cable length
Optional scales Unit scale or product scale
Power supply 3 V lithium battery, typical lifetime > 10 years
Display Liquid crystal display (LCD) with 6 digits (000000 - 999999)
Radiator power range 4 - 16,000 W
Sensor tempe rature range
0 °C - 120 °C
Tempera ture sensor NTC, prematurely aged
Single-sensor with start
Area of
sensor
application1)
Measuring principle
Start of counting
Two-sensor
Heating period 25 °C - 40 °C (programmable)
Off-heating period 25 °C - 40 °C (programmable)
Protection data Protection class IP52 acc. to EN60529
Ambient conditions
Temperature 5...70 °C -25...70 °C -25...70 °C
Operation Transport Storage
CE Conformity according to EMC guideline
- Interference resistance, emissions
Norms and standards
Low-voltage guideline - Electrical safety EN 60950-1
Heat cost allocators for the determination of the consumption of room heating radiators
≥ 55 °C
min
≥ 35 °C
min
Compact t
Remote sensor t
Compact t
Remote sensor t
= 55 °C, t
min
= 55 °C, t
min
= 35 °C, t
min
= 35 °C, t
min
max
max
max
max
EN 301 489-1, 489-3; EN 300 220-1, 220-2
EN 61000-6-3
EN 834
= 105 °C
= 120 °C
= 105 °C
= 120 °C
Environmental compa tibility
Product environment declaration contains
ISO 9001 (quality)
Directive (EC) 1907/2006 (REACH)
Dimensions (W x H x D) 38 x 90.5 x 28 mm
Remote sensor cable length
1.5m
Compact device without back plate: Ca. 42 g
Weight
Remote sensor device without back plate: Ca. 49 g
Aluminium back plate: Ca. 28 g
Housing material PC-ABS
Housing colours RAL 9010 White
1)
Definitions according to EN 834:
t
Upper temperature limit. Maximum mean design heating medium temperature t
max
equipped with heat cost allocators at which the heat cost allocator can be used.
t
Lower temperature limit. Minimum mean design heating medium temperature t
min
allocator can be used. For single-pipe systems, the t
t
Mean design heating medium temperature. Mean value of the design flow temperature and the design return temperature.
m,A
of the heating system is replaced by the t
m,A
of the heating system heating surfaces
m,A
of the heating system at which the heat cost
m,A
of the last radiator in the string.
m,A
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7. Technical Data
7.1 Dimensional Drawing
10
90.5
28
35.2537.75
166
83.25 82.75
38
42
INDIV-X-10 device
28.7
Remote temperature sensor
Dimensions in mm
Subject to technical change
Blind cover
8
4.5
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8. Enclosure
8.1 Enclosure 1
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8. Enclosure
8.2 Enclosure 2
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8. Enclosure
8.3 Temperature Limits acc. to EN 834
Excerpt
Design flow temperature, design return temperature, mean design heating medium temperature
The design flow temperature t temperature t heating medium required to reach, under stationary conditions
of the radiator are the temperatures of the
R,A
and the design return
V,A
in heated locations, the design room temperature at a heating load corresponding to a design reference outdoor temperature defined in consideration of the geographical position. The value averaged over the design flow temperature tVA and the design return temperature t temperature t
m,A
equals the mean design heating medium
R,A
.
Upper Temperature Limit
The upper temperature limit t heating medium temperature at which the heat cost allocator may
is the maximum mean design
max
be used.
Lower Temperature Limit
The lower temperature limit tmin is the minimum mean design heating medium temperature at which the heat cost allocator may be used.
Temperature Limits
Heat cost allocators which comply with this standard can be installed in heating systems where the mean design heating medium temperature t tmax and the lower temperature limit tmin:
is between the upper temperature limit
m,A
t
≤ t
≤ t
min
m.A
max
For heat cost allocators with the single sensor measuring principle: t
≥ 55°C.
min
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8. Enclosure
8.4 Calculation of Temperature – Interpolation Table
TREF
[°C]
1 0.000 15205.8 329593.0 0.00
2 4.423 11694.1 314696.0 0.43
3 8.823 9363.3 294340.6 0.51
4 12.522 7815.0 275076.6 0.46
5 15.616 6632.8 256694.2 0.70
6 18.328 5894.6 243167.3 1.20
7 20.438 5310.1 231297.4 -1.22
8 22.972 4587.6 214780.1 -0.66
9 26.063 3902.7 196973.9 -0.45
10 29.633 3216.0 176696.0 -0.44
11 34.058 2551.9 154173.9 -0.43
12 39.401 1952.3 130676.8 -0.41
13 45.709 1443.2 107549.3 -0.40
14 53.066 1026.4 85562.6 -0.44
15 61.672 707.6 66049.9 -0.38
16 71.254 472.3 49418.6 -0.37
17 82.057 305.5 35845.5 -0.35
Slope [Ω/°C]
Offset
[Ω]
Error
[%]
T = (Offset – R ) / Slope
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8. Enclosure
8.5 Rating factors acc. to EN 834
Excerpt
Rating factors
With the following rating factors the display values of each heat cost allocator can be converted into consumption values which are suitable to be used for billing the heating costs according to consumption:
Rating factor KQ for the heat output of the radiator
The rating factor KQ is the (non-dimensional) numerical value of the standard performance of the radiator stated in watt.
The standard performance is the heat output of a radiator in a climatic test chamber at flow-, return and ambient temperatures of 90°C, 70°C and 20°C. Here the air temperature is measured 0.75 m above the floor and in a distance of 1.5 m from the effective heating surface. If the standard performance of the radiator was determined under different temperature conditions it would have to be converted accordingly (see conditions mentioned above).
Rating factor Kc for the thermal coupling to the sensors
The rating factor Kc takes into account the different thermal couplings to the temperature sensors and the different designs of the effective heating surfaces.
Kc is the quotient out of the basic display speed and the display speed of the temperatures of the sensors which are installed to the radiators to be rated in basic condition:
Rating factor KT for rooms with low design ambient temperatures which deviate from the basic reference air temperature
For heat cost allocators with the single sensor measuring system, the rating factor KT takes into account the change in performance and the change in temperature of the sensors at design ambient temperatures which are lower than the reference temperature.
Overall rating factor K
The overall rating factor K is received by multiplying the individual rating factors. K = KQ x Kc x KT
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Installation Guide Electronic Heat Cost Allocator INDIV-X-10V, INDIV-X-10W Radio
VIIGC102
Produced by Danfoss A/S © 12/2014
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