Danfoss HDU Data sheet

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Danfoss HDU Data sheet

Data Sheet

Horizontal Distribution Units - HDU Multi-port

Application

Danfoss pre-fabricated HDU distribution units are

 

made for distribution and measuring of water-

 

based heating in 2-pipe horizontal systems.

 

A HDU is easily mounted on the apartment wall

 

and connected to the riser. The radiators in the

 

apartment are connected through the manifold.

 

The unit design provides a good overview of the

 

installation, which makes after-service easy.

All Danfoss distribution units are equipped with:

heat meter, for individual measuring of energy consumption.

dP controller, to ensure hydraulic stability in the heating system.

HDU multi-port units are wall-mounted and created for parallel radiator distribution. HDU multiport units are available with 4 or 7 manifold ports, each in two versions with left or right connection.

HDU 4-port

- with left connection

Installation Example

HDU multi-port system

Danfoss Heating Solutions

VDIGB102

© Danfoss

08/2012

1

Data Sheet

Horizontal Distribution Units - HDU Multi-port

 

 

 

 

Technical Data

 

 

Max. temperature

90 °C

 

 

 

 

Max. working pressure in heating system piping before the unit

2 bar

 

 

 

 

Normal required differential pressure over unit (HDU-SF)

0.26 bar*

 

 

 

 

Max. differential pressure in a control loop

0.22 bar

 

 

 

 

Max. static pressure

10 bar (PN10)

 

 

 

 

Connection to riser (in and out)

R ¾"

 

 

 

 

Connection to manifold (out)

¾"

 

 

 

 

Power supply (Heat Meter)

A-cell battery, 3.6 VDC

 

 

 

 

*At differential pressure in control loop 10 kPa at

 

 

100% AB-PM setting.

 

Ordering

HDU-SF

 

 

Connection

Code no.

 

Horizontal Distribution Unit Single Flat - HDU-SF 4-port

left

003L1222

 

 

 

 

 

 

 

Horizontal Distribution Unit Single Flat - HDU-SF 4-port

right

003L1228

 

 

 

 

 

 

 

Horizontal Distribution Unit Single Flat - HDU-SF 7-port

left

003L1225

 

 

 

 

 

 

 

Horizontal Distribution Unit Single Flat - HDU-SF 7-port

right

003L1231

 

 

 

 

 

 

 

 

 

 

 

 

 

Accessories and Spare Parts

 

 

Code no.

 

Manifold port plug (10 pcs.)

 

 

003L1246

 

 

 

 

 

 

 

Capillary tube for AB-PM

 

 

003L8152

 

 

 

 

 

 

 

Filter for strainer

 

 

 

065B8248

 

 

 

 

 

 

 

 

 

 

 

 

 

Modules for Heat Meter

 

 

Code no.

 

 

M-Bus module

 

 

087G6027

 

 

 

 

 

 

 

Communication

L-Bus module (use for external radio)

 

087G6035

 

 

 

 

 

 

RS232 module

 

 

087G6029

 

 

 

 

 

 

 

 

 

 

 

 

RS485 module

 

 

087G6032

 

 

 

 

 

 

 

 

Analogue output module (4 - 20 mA)

 

087G6034

 

 

 

 

 

 

 

Function

Combined module (2 pulse inputs / 1 pulse output)

 

087G6041

 

 

 

 

 

 

Pulse input module (2 inputs)

 

087G6037

 

 

 

 

 

 

 

 

 

 

 

Pulse output module (2 outputs)

 

087G6039

 

 

 

 

 

 

 

 

 

 

 

 

Compression Fittings

Data

Size

Code no.

 

 

 

 

16 x 2 mm

013G4156

 

 

 

 

 

 

 

For PEX tubing

 

PN6

20 x 2 mm

013G4160

 

(in accordance with ISO 15875)

G ¾” internal thread

20 x 2.25 mm

013G4093

 

 

 

 

 

 

 

 

 

 

20 x 2.5 mm

013G4161

 

 

 

 

 

 

 

 

 

 

16 x 2 mm

013G4186

 

 

 

 

 

 

 

For ALUPEX tubing

PN10

20 x 2 mm

013G4190

 

G ¾” internal thread

20 x 2.25 mm

013G4093

 

 

 

 

 

 

 

 

 

 

 

 

 

20 x 2.5 mm

013G4191

 

 

 

 

 

 

 

For steel and copper tubing

PN10

16 mm

013G4126

 

G ¾” internal thread

18 mm

013G4128

 

 

 

 

 

 

 

 

 

Note! Max. flow temperature given by the tube manufacturer must not be exceeded.

 

 

 

 

 

 

 

2

VDIGB102

© Danfoss

08/2012

Danfoss Heating Solutions

Data Sheet

Horizontal Distribution Units - HDU Multi-port

 

 

Design

1.

Ball valve for inand outlet connection to the

 

 

riser.

 

2.

Strainer to trap dirt, sand etc. from pipe water

 

 

(replacement filter available as accessory).

 

3.

AB-PM automatic balancing valve, combines

 

 

three functions: differential pressure controller,

 

 

control valve with linear characteristic and

 

 

flow limiter.

 

4.

Manifold for radiator connection, flow.

 

5.

Manifold for radiator connection, return.

 

6.

Automatic air vent and drainage (both inlet

 

 

and outlet has drainage and air vent possibili-

 

 

ties).

 

7.

Heat Meter for energy measuring, with 8-digit

 

 

LCD.

 

8.

Cabinet (with lockable door).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Materials in Contact with

1

Shutoff valves

Body, tailpiece, ball

Brass

Water

 

 

 

 

 

 

 

 

 

 

Seals

PTFE

 

 

 

 

 

 

 

 

 

 

 

 

O-ring

EPDM

 

 

 

 

 

 

 

 

 

 

 

2

Strainer

Body

Brass

 

 

 

 

 

 

 

 

 

 

 

 

Filter

Stainless steel

 

 

 

 

 

 

 

 

 

 

 

 

O-ring

EPDM

 

 

 

 

 

 

 

 

 

 

 

3

AB-PM valve

Body, cone (CV), seat (CV)

Brass

 

 

 

 

 

 

 

 

 

 

 

 

Membrane, O-ring, seat (PC)

EPDM

 

 

 

 

 

 

 

 

 

 

 

 

Spring, cone (PC), screw

Stainless steel

 

 

 

 

 

 

 

 

 

 

 

 

Flat gasket

NBR

 

 

 

 

 

 

 

 

 

 

 

 

Sealing agent

Dimethacrylate Ester

 

 

 

 

 

 

 

 

 

 

 

 

Capillary tube

Copper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

&

5

Manifold

Inlet adapter, shutter, manifold

Brass

 

 

 

 

 

pipe, Euro cone connector

 

 

 

 

 

 

 

 

 

 

 

 

 

O-rings

EPDM

 

 

 

 

 

 

 

 

 

 

 

6

Air vent & drainage

Body

Brass

 

 

 

 

 

 

 

 

 

 

 

 

Seals

EPDM

 

 

 

 

 

 

 

 

 

 

 

7

Heat Meter

Body of flow meter

Brass

 

 

 

 

 

 

 

 

 

 

 

 

Temperature sensors, reflectors

Stainless steel

 

 

 

 

 

 

 

 

 

 

 

 

Measuring tube

qp 0.6 - 2.5 --> PES

 

 

 

 

 

 

qp 3.5 - 60 --> PEEK-GF or PPS-GF

 

 

 

 

 

 

 

 

 

Other parts

Assembly nipples

Brass

 

 

 

 

 

 

 

 

 

 

 

 

Flat gaskets

Aramide fibres, NBR

 

 

 

 

 

 

 

Danfoss Heating Solutions

VDIGB102

© Danfoss

08/2012

3

Data Sheet

Horizontal Distribution Units - HDU Multi-port

 

 

Settings

ΔP_v

Q [l/h]

ΔP_a

ΔP_a ≥ ΔP_v + ΔP_loop

Q = Needed design flow for the loop.

P_loop = Needed design P for the loop.

P_a = available P.

P_V = min needed P for AB-PM (starting PV) = 16 kPa

 

 

 

 

<![if ! IE]>

<![endif]>ΔP loop

 

 

 

<![if ! IE]>

<![endif]>ΔP loop

 

<![if ! IE]>

<![endif]>ΔP loop

<![if ! IE]>

<![endif]>ΔP loop

Flow l/h

700

600

500

400

300

200

100

0

100% 90% 80%

70% 60%

50% 40%

30%

20%

 

 

5

6

7

8

9

10 11 12 13 14 15 16 17 18

 

 

 

 

 

 

 

 

 

 

P_loop [kPa]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P_loop

 

 

 

 

 

 

 

Flow [l/h] - average

 

 

 

[kPa]

20%

30%

 

 

40%

 

 

50%

60%

70%

80%

90%

100%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

142

209

 

 

294

 

 

360

443

509

591

642

684

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

138

201

 

 

284

 

 

346

424

484

563

611

655

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

134

193

 

 

274

 

 

331

405

460

534

580

626

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

129

185

 

 

263

 

 

316

386

435

505

548

595

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

125

177

 

 

252

 

 

300

366

410

476

516

564

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

120

168

 

 

240

 

 

285

346

386

447

484

531

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

115

160

 

 

228

 

 

269

326

361

418

452

498

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

110

151

 

 

215

 

 

253

305

337

388

420

464

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

104

142

 

 

202

 

 

237

284

313

359

388

430

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

99

134

 

 

189

 

 

221

263

288

329

355

394

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

93

125

 

 

175

 

 

205

241

264

299

322

357

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

87

116

 

 

161

 

 

188

219

240

269

289

320

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

81

107

 

 

146

 

 

172

196

216

239

256

282

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

74

97

 

 

131

 

 

155

174

192

209

222

243

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

68

88

 

 

116

 

 

138

150

168

179

189

203

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

61

79

 

 

100

 

 

120

127

144

148

155

162

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

VDIGB102

© Danfoss

08/2012

Danfoss Heating Solutions

Data Sheet

Horizontal Distribution Units - HDU Multi-port

 

 

AB-PM Automatic Balancing Valve

Example Given:

Design flow trough radiatorsloop: 450 l/h

Pressure drop trough the loop at design flow: 10 kPa

Solution:

Set to 80 %, AB-PM will control differential pressure of 10 kPa when design flow is achieved. It will at any loads including keep it under 22 kPa at zero load, while limiting the flow to radiator system to 450 l/h.

AB-PM is a combined automatic balancing valve. It features three functions in a compact valve body:

1. Differential pressure controller.

2. Control valve with linear characteristic.

3. Flow limiter.

Benefits:

▪ Reliable heating system resulting in proper heat distribution even at partial loads and noise free operation based on stable low Δp over thermostatic radiator valves even in installation where higher pump head is needed.

▪ Lower heating cost.

▪ Better indoor temperature control • Faster in simpler installation with less installation space needed.

Technical data

Nominal diameter

 

DN20

Control valves characteristic

 

Linear

 

 

 

 

Shut-off leakage rate

 

Acc. to ISO 5208 class A - no visible leakage

 

 

 

 

CV stroke

 

2.25 mm

 

 

 

 

Connection

 

Ext. thread ISO 228/1

G 1 A

 

 

 

 

Actuator

M 30 x 1.5

 

 

 

 

 

 

Design

1.Spindle.

2.Stuffing box.

3.Pointer.

4.Control valve’s cone.

5.Membrane.

6.Main spring.

7.Hollow cone (pressure controller).

8.Vulcanized seat (pressure controller).

9.Impulse tube.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AB-PM is a combined automatic balancing valve. It is working as Δp controller, flow limiter and zone controller. Higher pressure acts on the upper side of the control diaphragm (5) while via an impulse tube (9) lower pressure in the return pipe acts on the lower side of the diaphragm. When available pressure increases at partial loads, the membrane closes and thus keeps stable Δp inside the controlled loop. Δp controller keeps constant differential pressure on the controlled loop including the control part of AB-PM (similar as if ASV-I would be integrated into ASV-P).

The control part of AB-PM is working as a flow limiter. This enables to set both the design flow as well as needed Δp. The flow rate is defined by presetting AB-PM, based on pressure demand of the loop. With actuator mounted on the valve, AB-PM can be used as zone valve. When connected to the room controller with time programs, functions such as night setback, holiday mode, etc become available.

Danfoss Heating Solutions

VDIGB102

© Danfoss

08/2012

5

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