Danfoss FC 103 Operating guide

MAKING MODERN LIVING POSSIBLE
Operating Instructions
VLT® Refrigeration Drive FC 103
75-630 kW
www.danfoss.com/drives
Contents Operating Instructions
Contents
1.1 Purpose of the Manual
1.2 Additional Resources
1.3 Approvals and Certifications
1.4 Disposal Instruction
1.5 Product Overview
1.5.1 Interior Views 5
1.6 Internal Controller Functions
1.7 Enclosure Types and Power Ratings
2 Safety
2.1 Qualified Personnel
2.2 Safety Precautions
3 Installation
3.1 Pre-Installation
3.1.1 Planning the Installation Site 11
3.1.2 General Considerations 11
4 4 4 4 4 5
7 8
9 9 9
11 11
3.1.3 Tools Required for Installation 12
3.2 Pre-installation Checklist
3.3 Mechanical Installation
3.3.1 Cooling 12
3.3.2 Lifting 13
3.3.3 Mechanical Dimensions 14
3.4 Electrical Installation
3.4.1 General Requirements 25
3.4.2 Grounding Requirements 28
3.4.2.1 Leakage Current (>3.5 mA) 28
3.4.2.2 Grounding 29
3.4.3 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA 12) 31
3.4.4 Motor Connection 32
3.4.4.1 Terminal Locations: D1h-D4h 33
3.4.4.2 Terminal Locations: D5h-D8h 35
3.4.4.3 Terminal Locations: E1-E2 43
3.4.5 Motor Cable 47
12 12
25
3.4.6 Motor Rotation Check 48
3.4.7 AC Mains Connection 48
3.4.8 Shielding against Electrical Noise 49
3.5 Control Wiring Connection
3.5.1 Access 49
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49
Contents Operating Instructions
3.5.2 Using Screened Control Cables 49
3.5.3 Grounding of Screened Control Cables 50
3.5.4 Control Terminal Types 51
3.5.5 Wiring to Control Terminals 51
3.5.6 Safe Torque Off (STO) 52
3.5.7 Control Terminal Functions 52
3.6 Serial Communication
3.7 Optional Equipment
3.7.1 Anti-condensation Heater 53
3.7.2 Mains Shield 53
4 Start-up and Functional Testing
4.1 Pre-start
4.1.1 Safety Inspection 54
4.2 Applying Power
4.3 Basic Operational Programming
4.3.1 Set-up Wizard 56
4.4 Automatic Motor Adaptation
4.5 Check Motor Rotation
4.6 Local-control Test
4.7 System Start-up
5 User Interface
5.1 Local Control Panel
53 53
54 54
56 56
61 61 61 62
63 63
5.1.1 LCP Layout 63
5.1.2 Setting LCP Display Values 65
5.1.3 Display Menu Keys 65
5.1.4 Navigation Keys 66
5.1.5 Operation Keys 66
5.2 Back-up and Copying Parameter Settings
5.2.1 Uploading Data to the LCP 67
5.2.2 Downloading Data from the LCP 67
5.3 Restoring Default Settings
5.3.1 Recommended Initialisation 67
5.3.2 Manual Initialisation 67
6 Programming
6.1 Introduction
6.2 Programming Example
6.3 Control Terminal Programming Examples
6.4 International/North American Default Parameter Settings
66
67
68 68 68 69 70
2 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Contents Operating Instructions
6.5 Parameter Menu Structure
6.5.1 Main Menu Structure 72
6.6 Remote Programming with MCT 10 Set-up Software
7 Application Examples
7.1 Introduction
7.2 Application Examples
8 Status Messages
8.1 Status Display
8.2 Status Message Definitions
9 Warnings and Alarms
9.1 System Monitoring
9.2 Warning and Alarm Types
9.2.1 Warnings 83
9.2.2 Alarm Trip 83
9.2.3 Alarm Trip-lock 83
71
76
77 77 77
81 81 81
83 83 83
9.3 Warning and Alarm Displays
9.4 Warning and Alarm Definitions
9.5 Fault Messages
10 Basic Troubleshooting
10.1 Start-up and Operation
11 Specifications
11.1 Power-dependent Specifications
11.2 General Technical Data
11.3 Fuse Tables
11.3.1 Protection 102
11.3.2 Fuse Selection 102
11.3.3 Short Circuit Current Rating (SCCR) 104
11.3.4 Connection Tightening Torques 104
Index
83 84 85
92 92
95 95 98
102
105
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 3
Introduction Operating Instructions
1
1 Introduction
1.1 Purpose of the Manual
This manual provides detailed information for the instal­lation and start-up of the frequency converter. Chapter 3 Installation provides requirements for mechanical and electrical installation, including:
Input
Motor
Control wiring
Serial communication wiring
Control terminal functions
Chapter 4 Start-up and Functional Testing provides detailed procedures for:
Start-up
Basic operational programming
Functional testing
The remaining chapters provide supplementary details. These details include:
User interface
Detailed programming
Application examples
Start-up
Troubleshooting
Specifications.
VLT® is a registered trademark.
1.2
Additional Resources
instructions supplied with those options for specific requirements. Contact the local Danfoss supplier or visit the Danfoss website:
www.danfoss.com/BusinessAreas/DrivesSolutions/ Documentations/VLT+Technical+Documen­tation.htm, for downloads or additional
information.
1.3 Approvals and Certifications
More approvals and certifications are available. Contact the local Danfoss partner.
The frequency converter complies with UL508C thermal memory retention requirements. For more information, refer to the section Motor Thermal Protection in the Design Guide.
For compliance with the European Agreement concerning International Carriage of Dangerous Goods by Inland Waterways (ADN), refer to ADN-compliant Installation in the Design Guide.
1.4
Disposal Instruction
Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance with local and currently valid legislation.
Other resources are available to understand advanced frequency converter functions and programming.
The VLT® Refrigeration Drive FC 103 Programming
Guide provides greater detail on working with parameters and many application examples.
The VLT® Refrigeration Drive FC 103 Design Guide
provides detailed capabilities and functionality to design motor control systems.
Supplemental publications and manuals are
available from Danfoss. See www.danfoss.com/BusinessAreas/DrivesSo-
lutions/Documentations/VLT+Technical +Documentation.htm for listings.
Optional equipment is available that may change
some of the procedures described. Refer to the
4 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
130BC252.11
1
15
14
8
9
12
13 (IP 20/Chassis)
13
(IP 21/54
NEMA 1/12)
11
10
16
130BC301.11
1
2
3
4
5
6
7
8
9
10
11
Introduction
Operating Instructions
1.5 Product Overview
A frequency converter is an electronic motor controller that converts DC into a variable AC waveform output. The frequency and voltage of the output are regulated to control the motor speed or torque. The frequency converter can vary the speed of the motor in response to system feedback, such as position sensors on a conveyor belt. The frequency converter can also regulate the motor by responding to remote commands from external controllers.
The frequency converter offers many control, monitoring and efficiency functions such as:
Monitoring the system and motor status
Issuing warnings or alarms for fault conditions
Starting and stopping the motor
Optimising energy efficiency
Operation and monitoring functions are available as status indications to an outside control system or serial communi­cation network.
1
1
Interior Views
1.5.1
LCP (Local Control Panel) 9 Relay 2 (04, 05, 06)
1 2 RS-485 fieldbus
connector
3 Digital I/O and 24 V
supply 4 Analog I/O connector 12 Cable clamp (PE) 5 USB connector 13 Ground 6 Fieldbus terminal switch 14 Motor output terminals 96
7 Analog switches (A53),
(A54) 8 Relay 1 (01, 02, 03) 16 TB5 (IP21/54 only). Terminal
Illustration 1.2 Close-up View: LCP and Control Functions
10 Lifting ring
11 Mounting slot
(U), 97 (V), 98 (W)
15 Mains input terminals 91
(L1), 92 (L2), 93 (L3)
block for anti-condensation heater
Illustration 1.1 Interior Components - Enclosure Type D
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130BB019.10
1
2
3
4
5
6
7
8
9
10
130BB020.10
1
2
3
4
5
6
7
8
10
1
Introduction Operating Instructions
Illustration 1.3 Compact IP21 (NEMA 1) and IP54 (NEMA 12) Enclosure Type E1
Illustration 1.4 Compact IP00 (Chassis) with Disconnect, Fuse and RFI Filter, Enclosure Type E2
AUX relay 5) Load sharing
1) 01 02 03 -DC +DC 04 05 06 88 89
2) Temp switch 6) SMPS fuse 106 104 105 7) Fan fuse
3) Mains 8) AUX fan R S T 100 101 102 103 91 92 93 L1 L2 L1 L2 L1 L2 L3 9) Mains ground
4) Brake 10) Motor
-R +R U V W 81 82 96 97 98 T1 T2 T3
Table 1.1 Legend to Illustration 1.3 and Illustration 1.4
6 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Introduction Operating Instructions
1.6 Internal Controller Functions
Illustration 1.5 is a block diagram of the frequency converter's internal components.
Illustration 1.5 Frequency Converter Block Diagram
Area Title Functions
3-phase AC mains supply to the
1 Mains input
2 Rectifier
3 DC-bus
4 DC reactors
5 Capacitor bank
6 Inverter
7 Output to motor
8 Control circuitry
frequency converter
The rectifier bridge converts the
AC input to DC current to supply inverter power.
Intermediate DC-bus circuit
handles the DC current.
Filter the intermediate DC circuit
voltage.
Prove line transient protection.
Reduce RMS current.
Raise the power factor reflected
back to the line.
Reduce harmonics on the AC
input.
Stores the DC power.
Provides ride-through protection
for short power losses.
Converts the DC into a
controlled PWM AC waveform for a controlled variable output to the motor.
Regulated 3-phase output
power to the motor
Input power, internal
processing, output, and motor current are monitored to provide efficient operation and control.
User interface and external
commands are monitored and performed.
Status output and control can
be provided.
1
1
Table 1.2 Legend to Illustration 1.5
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Introduction Operating Instructions
1
1.7 Enclosure Types and Power Ratings
Normal Over­load [kW]
400 V D1h/
525 V D1h/
690 V D1h/
Table 1.3 kW Rated Frequency Converters
Normal Overload [hp]
55 75 90 110 132 160 200 250 315 355 400 450 500 560 630
D1h/
D1h/D3h/
D3h/
D3h/
D5h/D6h
D5h/
D5h/
D6h
D6h
D1h/
D1h/
D3h/
D3h/
D3h/
D5h/
D5h/
D5h/
D6h
D6h
D1h/
D3h/
D3h/
D5h/
D5h/
D6h
75 100 125 150 200 250 300 350 400 450 500 550/
D6h
D6h
D1h/ D3h/ D5h/
D6h D1h/ D3h/ D5h/
D6h
D1h/ D3h/ D5h/
D6h D1h/ D3h/ D5h/
D6h
D2h/D4h/
D7h/D8h
D1h/D3h/
D5h/D6h
D2h/D4h/
D7h/D8h
D2h/D4h/
D7h/D8h
D2h/D4h/
D7h/D8h
D2h/ D4h/ D7h/
D8h D2h/ D4h/ D7h/
D8h D2h/ D4h/ D7h/
D8h
D2h/D4h/
D7h/D8h
D2h/D4h/
D7h/D8h
D2h/D4h/
D7h/D8h
E1/E2 E1/E2 E1/E2
E1/E2 E1/E2 E1/E2 E1/E2
E1/E2 E1/E2E1/E2 E1/E2
600 650
600
460 V D1h/D3h/
D5h/D6h
575 V D1h/D3h/
D5h/D6h
Table 1.4 Hp Rated Frequency Converters
D1h/ D3h/ D5h/ D6h
D1h/D3h/
D5h/D6h
D1h/D3h/
D5h/D6h
D1h/ D3h/ D5h/
D6h D1h/ D3h/ D5h/
D6h
D1h/ D3h/ D5h/
D6h D2h/ D4h/ D7h/
D8h
D2h/ D4h/ D7h/
D8h D2h/ D4h/ D7h/
D8h
D2h/ D4h/ D7h/
D8h D2h/ D4h/ D7h/
D8h
D2h/
D2h/ D4h/ D7h/
D8h
E1/E2 E1/E2E1/E2 D4h/ D7h/
D8h
E1/E2 E1/E2 E1/E2 E1/E2
8 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Safety
2 Safety
Operating Instructions
The following symbols are used in this document:
WARNING
Indicates a potentially hazardous situation which could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which could result in minor or moderate injury. It can also be used to alert against unsafe practices.
NOTICE
Indicates important information, including situations that can result in damage to equipment or property.
2.1 Qualified Personnel
Correct and reliable transport, storage, installation, operation, and maintenance are required for the trouble­free and safe operation of the frequency converter. Only qualified personnel are allowed to install or operate this equipment.
Qualified personnel are defined as trained staff, who are authorised to install, commission, and maintain equipment, systems, and circuits in accordance with pertinent laws and regulations. Additionally, the personnel must be familiar with the instructions and safety measures described in this document.
2.2
Safety Precautions
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when connected to AC mains input, DC power supply, or load sharing. Failure to perform installation, start-up, and maintenance by qualified personnel can result in death or serious injury.
Installation, start-up, and maintenance must be
performed by qualified personnel only.
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains, or DC power supply, the motor may start at any time. Unintended start during programming, service or repair work can result in death, serious injury, or property damage. The motor can start by means of an external switch, a serial bus command, an input reference signal from the LCP, or after a cleared fault condition. To prevent unintended motor start:
Disconnect the frequency converter from mains.
Press [Off/Reset] on the LCP, before
programming parameters. The frequency converter, motor, and any driven
equipment must be fully wired and assembled when the frequency converter is connected to AC mains, or DC power supply.
WARNING
DISCHARGE TIME
The frequency converter contains DC-link capacitors, which can remain charged even when the frequency converter is not powered. Failure to wait the specified time after power has been removed before performing service or repair work, could result in death or serious injury.
Stop the motor.
Disconnect the AC mains, permanent magnet
type motors, and remote DC-link power supplies, including battery back-ups, UPS, and DC-link connections to other frequency converters.
Wait for the capacitors to discharge fully before
performing any service or repair work. The duration of waiting time is specified in Table 2.1.
Voltage [V] Minimum waiting time (minutes)
20 40
380-480 110-315 kW 355-450 kW 525-690 55-400 kW 450-630 kW High voltage may be present even when the warning LED indicator lights are off.
2 2
Table 2.1 Discharge Time
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 9
Safety Operating Instructions
WARNING
LEAKAGE CURRENT HAZARD
22
Leakage currents exceed 3.5 mA. Failure to ground the frequency converter properly can result in death or serious injury.
Ensure correct grounding of the equipment by
a certified electrical installer.
WARNING
EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment can result in death or serious injury.
Ensure that only trained and qualified
personnel perform installation, start up, and maintenance.
Ensure that electrical work conforms to national
and local electrical codes. Follow the procedures in this manual.
CAUTION
UNINTENDED MOTOR ROTATION WINDMILLING
Unintended rotation of permanent magnet motors can result in serious injury or equipment damage.
Ensure that permanent magnet motors are
blocked to prevent unintended rotation.
CAUTION
INTERNAL FAILURE HAZARD
An internal failure in the frequency converter can result in serious injury, when the frequency converter is not properly closed.
Ensure that all safety covers are in place and
securely fastened, before applying power.
10 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
105
298
[11.7]
404
[15.9]
130BC519.10
130BC520.10
105
523
[20.6]
395
[15.6]
748
(29.5)
579
(22.8)
176FA276.12
≤105,0°
Installation Operating Instructions
3 Installation
3.1 Pre-Installation
3.1.1 Planning the Installation Site
NOTICE
Plan the installation site of the frequency converter before commencing the installation. Neglecting this may result in extra work during and after installation.
Select the best possible operation site by considering the following (see details on the following pages and the respective Design Guides):
Ambient operating temperature
Installation method
How to cool the unit
Position of the frequency converter
Cable routing
Ensure that the power source supplies the correct
voltage and necessary current. Ensure that the motor current rating is within the
maximum current from the frequency converter. If the frequency converter is without built-in
fuses, ensure that the external fuses are rated correctly.
3 3
Illustration 3.1 Front Clearance of IP21/IP54 Rated Enclosure Types D1h, D5h, and D6h
Voltage [V] Altitude restrictions
380-690 At altitudes above 2000 m, contact Danfoss
regarding PELV
Table 3.1 Installation at High Altitudes
General Considerations
3.1.2
Wire access
Ensure that proper cable access is present including necessary bending allowance. As the IP00/IP20 enclosure is open to the bottom, cables must be fixed to the back panel of the enclosure where the frequency converter is mounted, i.e. by using cable clamps.
CAUTION
All cable lugs/shoes must mount within the width of the terminal bus bar.
Space
Ensure proper space above and below the frequency converter to allow airflow and cable access. In addition space in front of the unit must be considered to enable opening of the panel door, see Illustration 3.1 to Illustration 3.3.
Illustration 3.2 Front Clearance of IP21/IP54 Rated Enclosure Types D2h, D7h, and D8h
Illustration 3.3 Front Clearance of IP21/IP54 Rated Enclosure Type E1
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 11
Installation
Operating Instructions
3.1.3 Tools Required for Installation
Drill with 10 or 12 mm drill
Tape measure
Wrench with relevant metric sockets (7-17 mm)
33
Extensions to wrench
Sheet metal punch for conduits or cable glands
in IP21/Nema 1 and IP54 units Lifting bar to lift the unit (rod or tube max. Ø 5
mm (1 inch), able to lift minimum 400 kg (880 lbs).
Crane or other lifting aid to place the frequency
converter in position A Torx T50 tool is needed to install the E1 in IP21
and IP54 enclosure types.
3.2 Pre-installation Checklist
Before unpacking the frequency converter, ensure
that the packaging is intact. If any damage has occurred, immediately contact the shipping company to claim the damage.
Unpack the frequency converter as close as
possible to the final installation site. Ensure the model number number on the
nameplate corresponds to the model number on the order.
Ensure that each of the following are rated for
the same voltage:
Mains (power)
Frequency converter
Motor
Ensure that the frequency converter output
current rating is equal to or greater than the motor full load current for peak motor performance.
Motor size and frequency converter
power must match for proper overload protection.
If frequency converter rating is less than
motor, full motor output cannot be achieved.
3.3
Mechanical Installation
3.3.1 Cooling
Provide top and bottom clearance for air cooling.
Generally, 225 mm (9 in) is required. Improper mounting can result in overheating and
reduced performance. Consider derating for temperatures starting
between 45 °C (113 °F) and 50 °C (122 °F) and elevation 1000 m (3300 ft) above sea level. See
VLT® Refrigeration Drive FC 103 Design Guide for detailed information.
The high-power frequency converters utilise a back­channel cooling concept that removes heat sink cooling air. Approximately 90% of the heat is lead out of the back channel of the frequency converters. The back-channel air can be redirected from the panel or room using one of the kits below.
Duct cooling
A back-channel cooling kit is available to direct the heat sink cooling air out of the panel when an IP20/chassis frequency converter is installed in a Rittal enclosure. Use of this kit reduces the heat in the panel and smaller door fans can be specified on the enclosure.
Cooling out the back (top and bottom covers)
The back-channel cooling air can be ventilated out of the room so that the heat from the back channel is not dissipated into the control room.
NOTICE
A door fan(s) is required on the enclosure to remove the heat not contained in the back channel of the frequency converters and any additional losses generated by other components inside the enclosure. Calculate the total required air flow so that the appropriate fans can be selected. A cooling clearance of 225 mm is required above the frequency converter.
Airflow
Secure the necessary airflow over the heat sink. The flow rate is shown in Table 3.2.
12 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
176FA245.10
Installation Operating Instructions
NOTICE
The fan runs for the following reasons:
AMA
DC hold
Pre-mag
DC brake
60% of nominal current is exceeded
Specific heat sink temperature exceeded (power
size dependent) Specific power card ambient temperature
exceeded (power size dependent) Specific control card ambient temperature
exceeded
Enclosure type Door fan/top fan Heat sink fan
D1h/D3h/D5h/D6h D2h/D4h/D7h/D8h E1 P450T7, P500T7
E1 P355-P450T4, P560-P630T7
E2 P450T7, P500T7
E2 P355-P450T4, P560-P630T7
Table 3.2 Airflow
102 m3/hr (60 CFM) 420 m3/hr (250 CFM) 204 m3/hr (120 CFM) 840 m3/hr (500 CFM) 340 m3/hr (200 CFM) 1105 m3/hr (650
CFM)
340 m3/hr (200 CFM) 1445 m3/hr (850
CFM)
255 m3/hr (150 CFM) 1105 m3/hr (650
CFM)
255 m3/hr (150 CFM) 1445 m3/hr (850
CFM)
Lifting
3.3.2
Always lift the frequency converter using the dedicated lifting eyes. Use a bar to avoid bending the lifting holes.
Illustration 3.4 Recommended Lifting Method
WARNING
RISK OF INJURY OR DEATH
The lifting bar must be able to handle the weight of the frequency converter to ensure that it will not break during lifting.
See Mechanical Dimensions for the weight of the
different enclosure types. Maximum diameter for bar is 2.5 cm (1 inch).
The angle from the top of the frequency
converter to the lifting cable should be 60° or greater.
Failure to follow recommendations could result in death or serious injury.
3 3
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 13
Installation Operating Instructions
3.3.3 Mechanical Dimensions
Enclosure type D1h D2h D3h D4h
110-160 kW
(380-480 V)
75-160 kW
33
IP NEMA Shipping dimensions [mm]
Drive dimensions [mm]
Max weight [kg] 98 164 98 164
Table 3.3 Mechanical Dimensions, Enclosure Types D1h-D4h
Enclosure type D5h D6h D7h D8h E1 E2
IP NEMA Shipping dimensions [mm]
Drive dimensions [mm]
Max weight [kg] 116 129 200 225 313 277
Height 587 587 587 587 Width 997 1170 997 1170 Depth 460 535 460 535 Height 901 1107 909 1122 Width 325 420 250 350 Depth 378 378 375 375
110-160 kW
(380-480 V)
75-160 kW
(525-690 V)
21/54
Type 1/12 Height 660 660 660 660 840 831 Width 1820 1820 2470 2470 2197 1705 Depth 510 510 590 590 736 736 Height 1324 1663 1978 2284 2000 1547 Width 325 325 420 420 600 585 Depth 381 381 386 406 494 498
(525-690 V)
21/54
Type 1/12
110-160 kW
(380-480 V)
75-160 kW
(525-690 V)
21/54
Type 1/12
200-315 kW
(380-480 V)
200-400 kW
(525-690 V)
21/54
Type 1/12
200-315 kW
(380-480 V)
200-400 kW
(525-690 V)
21/54
Type 1/12
110-160 kW
(380-480 V)
75-160 kW
(525-690 V)
Chassis
200-315 kW
(380-480 V)
200-400 kW
(525-690 V)
21/54
Type 1/12
20
355-450 kW
(380-480 V)
450-630 kW
(525-690 V)
21, 54
Type 12
200-315 kW
(380-480 V)
200-400 kW
(525-690 V)
20
Chassis
355-450 kW
(380-480 V)
450-630 kW
(525-690 V)
00
Chassis
Table 3.4 Mechanical Dimensions, Enclosure Types D5h-D8h, E1-E2
14 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
130
[5.1]
656
[25.8]
844
[33.2]
901
[35.5]
148 [5.8]
18 [0.7]
82
[3.2]
20
[0.8]
378
[14.9]
507
[20.0]
164
[6.5]
674
[26.5]
99
[3.9]
200
[7.9]
200
[7.9]
180
[7.1]
246
[9.7]
325
[12.8]
78
[3.1]
123
[4.8]
844
[33.2]
561
[22.1]
130BC515.11
1
4
2
3
1
33 [1.3]
63 [2.5]
24 [0.9]
22 [0.9]
25 [1.0]
11 [0.4]
10 [0.4]
11 [0.4]
2
130BD514.10
Installation Operating Instructions
All dimensions are in mm [in]
3 3
1 Ceiling 2 Air space outlet minimum 225 mm [8.9 in] 3 Air space inlet minimum 225 mm [8.9 in] 4 Floor
Illustration 3.5 Mechanical Dimensions, D1h
NOTICE
If using a kit to direct the airflow from the heat sink to the outside vent on the back of the frequency converter, the required ceiling clearance is 100 mm.
1 Bottom mounting slot detail
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 15
2 Top mounting hole detail
Illustration 3.6 Detail Dimensions, D1h
211 [8.3]
623
[24.5]
148
[5.8]
280
[11.0]
346
[13.6]
420
[16.5]
1051
[41.4]
1107 [43.6]
857
[33.7]
130
[5.1]
320
[12.6]
271
[10.7]
20
[0.8]
18
[0.7]
379
[14.9]
96
[3.8]
879
[34.6]
142
[5.6]
107
[4.2]
213
[8.4]
1050
[41.3]
718
[28.3]
130BC516.11
1
4
2
3
1
2
33 [1.3]
25 [1.0]
24 [0.9]
20 [0.8]
75 [2.9]
11 [0.4]
9 [0.3]
11 [0.4]
12 [0.5]
130BD515.10
Installation Operating Instructions
33
1 Ceiling 2 Air space outlet minimum 225 mm [8.9 in] 3 Air space inlet minimum 225 mm [8.9 in] 4 Floor
Illustration 3.7 Mechanical Dimensions, D2h
NOTICE
If using a kit to direct the airflow from the heat sink to the outside vent on the back of the frequency converter, the required ceiling clearance is 100 mm.
1 Top mounting hole detail 2 Bottom mounting slot detail
Illustration 3.8 Detail Dimensions, D2h
16 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
130BC517.11
250
[9.8]
844
[33.2]
889
[35.0]
909
[35.8]
130
[5.1]
656
[25.8]
200 [7.9]
180
[7.1]
495
[19.5]
660
[26.0]
61
[2.4]
148 [5.8]
82
[3.2]
18
[0.7]
375
[14.8]
20
[0.8]
200
[7.9]
77.5
[3.1]
122.5 [4.8]
26
[1.0]
844
[33.2]
128
[5.0]
1
4
2
3
1 2
33 [1.3]
25 [1.0]
24 [0.9]
20 [0.8]
40 [1.6]
11 [0.4]
9 [0.3]
11 [0.4]
130BD517.10
Installation Operating Instructions
3 3
1 Ceiling 2 Air space outlet minimum 225 mm [8.9 in] 3 Air space inlet minimum 225 mm [8.9 in] 4 Floor
Illustration 3.9 Mechanical Dimensions, D3h
NOTICE
If using a kit to direct the airflow from the heat sink to the outside vent on the back of the frequency converter, the required ceiling clearance is 100 mm.
1 Top mounting hole detail 2 Bottom mounting slot detail
Illustration 3.10 Detail Dimensions, D3h
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 17
130BC518.11
280
[11.0]
857
[33.7]
130
[5.1]
320
[12.6]
1051
[41.4]
1096
[43.1]
1122
[44.2]
148 [5.8]
18 [0.7]
142 [5.6]
375
[14.8]
611
[24.1]
176 [6.9]
868
[34.2]
59
[2.3]
271
[10.7]
350
[13.8]
107
[4.2]
213
[8.4]
39
[1.5]
1050
[41.3]
20
[0.8]
1
4
2
3
64 [2.5]
63 [2.5]
24 [0.9]
9 [0.3]
25 [1.0]
11 [0.4]
20 [0.8]
15 [0.6]
11 [0.4]
4X
1 2
130BD518.10
Installation Operating Instructions
33
1 Ceiling 2 Air space outlet minimum 225 mm [8.9 in] 3 Air space inlet minimum 225 mm [8.9 in] 4 Floor
Illustration 3.11 Mechanical Dimensions, D4h
NOTICE
If using a kit to direct the airflow from the heat sink to the outside vent on the back of the frequency converter, the required ceiling clearance is 100 mm.
1 Top mounting hole detail 2 Bottom mounting slot detail
Illustration 3.12 Detail Dimensions, D4h
18 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
130BD463.10
149 [5.9]
731 [28.8]
1107 [43.6]
381 [15]
115 [4.5]
23 [0.9]
16.1 [6.3]
1277 [50.3]
123 [4.8]
1324 [52.1]
1276 [50.2]
200 [7.9]
78 [3.1]
123 [4.8]
78 [3.1]
200 [7.9]
220 [8.7]
130 [5.1]
200 [7.9]
1111 [43.7]
130 [5.1]
325
[12.8] 306 [12.1]
276 [10.9]
180 [7.1]
2
1
64 [2.5]
63 [2.5]
24 [0.9]
9 [0.3]
25 [1.0]
11 [0.4]
20 [0.8]
15 [0.6]
11 [0.4]
4X
1 2
130BD518.10
Installation Operating Instructions
3 3
1 Ceiling 2 Air space outlet minimum 225 mm [8.9 in]
Illustration 3.13 Mechanical Dimensions, D5h
NOTICE
If using a kit to direct the airflow from the heat sink to the outside vent on the back of the frequency converter, the required ceiling clearance is 100 mm.
1 Top mounting hole detail 2 Bottom mounting slot detail
Illustration 3.14 Detail Dimensions, D5h
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 19
130BD464.10
1447 [57.0]
909 [35.8]
159 [6.3]
381 [15.0]
115 [4.5]
23 [0.9]
1663 [65.5]
1615 [63.6]
1452 [57.2]
559 [22.0]
130 [5.1]
200 [7.9]
123 [4.8]
78 [3.1]
200 [7.9]
325 [12.8]
306 [12.1]
276 [10.9]
180 [7.1]
130 [5.1]
1617 [63.7]
181 [7.1]
200 [7.9]
78 [3.1]
123 [4.8]
1
2
3
4
63.5 [3]
63 [2.5]
24 [0.9]
9 [0.3]
25 [1.0]
11 [0.4]
20 [0.8]
15 [0.6]
1 2
11 [0.4]
4X
130BD519.10
Installation Operating Instructions
33
1 Ceiling 2 Air space outlet minimum 225 mm [8.9 in] 3 Air space intlet minimum 225 mm [8.9 in] 4 Floor
Illustration 3.15 Mechanical Dimensions, D6h
NOTICE
If using a kit to direct the airflow from the heat sink to the outside vent on the back of the frequency converter, the required ceiling clearance is 100 mm.
1 Top mounting hole detail 2 Bottom mounting slot detail
Illustration 3.16 Detail Dimensions, D6h
20 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
1754 [69.1]
209 [8.2]
1282 [50.5]
386 [15.2]
156 [6.2]
23 [0.9]
25 [1]
161 [6.3]
1931 [76]
170 [4.2] 213 [8.4] 320 [12.6]
1978 [77.9]
1953 [76.9]
107 [4.2]
213 [8.4]
320 [12.6]
1
280 [11]
374 [14.7]
411 [16.2]
420 [16.5]
130 [5.1]
1760 [69.3]
130 [5.1]
668 [26.3]
130BD465.10
2
70 [2.8]
25 [1.0]
23 [0.9]
11 [0.4]
4X
130BD520.10
Installation Operating Instructions
3 3
1 Ceiling 2 Air space outlet minimum 225 mm [8.9 in]
Illustration 3.17 Mechanical Dimensions, D7h
NOTICE
If using a kit to direct the airflow from the heat sink to the outside vent on the back of the frequency converter, the required ceiling clearance is 100 mm.
Illustration 3.18 Top Mounting Hole Dimension Detail, D7h
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 21
1699 [66.9]
1400 [55.1]
215 [8.5]
2236 [88]
406 [16]
156 [6.2]
23 [0.9]
25 [1]
162 [6.4]
2284 [89.9]
2259 [88.9]
107 [4.2] 213 [8.4]
320 [12.6]
107 [4.2] 213 [8.4]
320 [12.6]
420 [16.5]
411 [16.2]
374 [14.7]
280 [11]
130 [5.1]
130 [5.1]
2065 [81.3]
973 [38.3]
1
130BD466.10
2
70
[2.8] 25 [1.0]
23 [0.9]
11 [0.4]
4X
130BD521.10
Installation Operating Instructions
33
1 Ceiling 2 Air space outlet minimum 225 mm [8.9 in]
Illustration 3.19 Mechanical Dimensions, D8h
NOTICE
If using a kit to direct the airflow from the heat sink to the outside vent on the back of the frequency converter, the required ceiling clearance is 100 mm.
Illustration 3.20 Top Mounting Hole Dimension Detail, D8h
22 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
E1
225
8.86( )
1551
61.1( )
2000
(78.74)
727
28.6( )
72
2.8( )
164
600
(23.62)
198
7.8( )
145
5.7( )
494
19.4( )
392
15.4( )
538
21.2( )
160
6.3( )
1043
41.1( )
160
6.3( )
72
2.8( )
27
1.1( )
23
0.9( )
185
7.3( )
185
7.3( )
58
2.3( )
484
19.1()
2X13
0.5
( )
25
1.0
(
)
56
2.2( )
6.5( )
185
7.3( )
1.0( )
F
F
130BA444.10
SIDE CABLE ENTRY KNOCK-OFF PLATE
CABLE BASE
BOTTOM CABLE ENTRY
IP21 AND IP54 / UL AND NEMA TYPE 1 AND 12
Ø 25
Installation Operating Instructions
3 3
F Lifting eye detail
Illustration 3.21 Mechanical Dimensions, E1
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 23
130BA445.10
225
64
1320
585
269
156
23
25
498
539
1547
1502
160
1043
14
184
184
184
139
304
2X13
(2.5)
(23.0)
(52.0)
(6.2)
(19.5)
(10.6)
(21.2)
(60.9)
(5.5)
(12.0)
(7.3) (7.3)
(0.5)
(1.5)
120 (4.7)
25
(1.0)
(59.1)
(41.1)
(6.3)
(8.9)
225 (8.9)
(1.0)
25
(1.0)
(0.9)
27
(1.0)
13
(0.5)
E2
D
E
D
E
IP00 / CHASSIS
Installation Operating Instructions
33
D Lifting eye detail E Rear mounting slots
Illustration 3.22 Mechanical Dimensions, E2
24 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Installation
Operating Instructions
3.4 Electrical Installation
3.4.1 General Requirements
This section contains detailed instructions for wiring the frequency converter. The following tasks are described:
Wiring the motor to the frequency converter
output terminals. Wiring the AC mains to the frequency converter
input terminals. Connecting control and serial communication
wiring. After power has been applied, checking input
and motor power; programming control terminals for their intended functions.
WARNING
EQUIPMENT HAZARD
Rotating shafts and electrical equipment can be hazardous. All electrical work must conform to national and local electrical codes. It is strongly recommended that installation, start up, and maintenance are performed only by trained and qualified personnel. Failure to follow these guidelines could result in death or serious injury.
3 3
CAUTION
WIRING ISOLATION
Run input power, motor wiring, and control wiring in 3 separate metallic conduits, or use separated shielded cable for high frequency noise isolation. Failure to isolate power, motor, and control wiring could result in less than optimum performance of the frequency converter and associated equipment.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 25
130BD599.11
3-phase power
input
DC bus
Switch Mode Power Supply
Motor
Analog Output
Interface
relay1
relay2
ON=Terminated OFF=Open
Brake resistor
91 (L1) 92 (L2) 93 (L3)
PE
88 (-) 89 (+)
50 (+10 V OUT)
53 (A IN)
54 (A IN)
55 (COM A IN)
0/4-20 mA
12 (+24 V OUT)
13 (+24 V OUT)
37 (D IN)
18 (D IN)
20 (COM D IN)
10 V DC 15 mA 130/200 mA
+ - + -
(U) 96 (V) 97 (W) 98 (PE) 99
(COM A OUT) 39
(A OUT) 42
(P RS-485) 68
(N RS-485) 69
(COM RS-485) 61
0 V
5V
S801
0/4-20 mA
RS-485
RS-485
03
+10 V DC
0/-10 V DC -
+10 V DC
+10 V DC 0/4-20 mA
0/-10 V DC-
240 V AC, 2 A
24 V DC
02
01
05
04
06
24 V (NPN)
0 V (PNP)
0 V (PNP)
24 V (NPN)
19 (D IN)
24 V (NPN)
0 V (PNP)
27
24 V
0 V
(D IN/OUT)
0 V (PNP)
24 V (NPN)
(D IN/OUT)
0 V
24 V
29
24 V (NPN)
0 V (PNP)
0 V (PNP)
24 V (NPN)
33 (D IN)
32 (D IN)
1 2
ON
S201
ON
21
S202
ON=0/4-20 mA OFF=0/-10 V DC ­ +10 V DC
95
P 5-00
21
ON
S801
(R+) 82
(R-) 81
: Chassis
**
240 V AC, 2 A
400 V AC, 2 A
*
*
*
: Ground
: Ground 1
: Ground 2
: PE
Installation
Operating Instructions
33
Illustration 3.23 Interconnect Diagram
A=Analog, D=Digital *Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the VLT® Frequency
Converters - Safe Torque Off Operating Instructions. **Do not connect cable screen.
26 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Motor
Line Power
Stop
Start
Speed
Control
130BX370.10
Installation Operating Instructions
For safety, comply with the following requirements:
Electronic controls equipment is connected to
hazardous mains voltage. Take extreme to protect against electrical hazards when applying power to the unit.
Run motor cables from multiple frequency
converters separately. Induced voltage from output motor cables run together can charge equipment capacitors, even with the equipment turned off and locked out.
Field wiring terminals are not intended to receive
a conductor one size larger.
Overload and equipment protection
An electronically activated function within the
frequency converter provides overload protection for the motor. The overload calculates the level of increase to activate timing for the trip (controller output stop) function. The higher the current draw, the quicker the trip response. The overload provides Class 20 motor protection. See chapter 9 Warnings and Alarms for details on the trip function.
Because the motor wiring carries high frequency
current, it is important that wiring for mains, motor power, and control are run separately. Use metallic conduit or separated shielded wire. See Illustration 3.24. Failure to isolate power, motor, and control wiring could result in less than optimum equipment performance.
All frequency converters must be provided with
short-circuit and overcurrent protection. Input fusing is required to provide this protection, see Illustration 3.25. If not factory supplied, fuses must be provided by the installer as part of installation. See maximum fuse ratings in chapter 11.3.1 Protection.
3 3
Illustration 3.24 Example of Proper Electrical Installation using Conduit
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 27
L1
L1L2L2L3L3
2
91 92 93
1
130BB460.11
Installation Operating Instructions
established, see (>3.5 mA).
A dedicated ground wire is required for input
power, motor power, and control wiring. Use the clamps provided with the equipment for
33
1 Fuses 2 Ground
Illustration 3.25 Frequency Converter Fuses
Wire Type and Ratings
All wiring must comply with local and national
regulations regarding cross-section and ambient temperature requirements.
Danfoss recommends that all power connections
are made with a minimum 75 °C rated copper wire.
Grounding Requirements
3.4.2
WARNING
GROUNDING HAZARD
For operator safety, it is important to ground
the frequency converter properly in accordance with national and local electrical codes as well as instructions contained within this document.
Do not use conduit connected to the frequency
converter as a replacement for proper grounding.
Ground currents are higher than 3.5 mA.
Failure to ground the frequency converter properly could result in death or serious injury.
3.4.2.1
Follow national and local codes regarding protective earthing of equipment with a leakage current >3.5 mA. Frequency converter technology implies high frequency switching at high power. This generates a leakage current in the ground connection. A fault current in the frequency converter at the output power terminals might contain a DC component, which can charge the filter capacitors and cause a transient ground current. The ground leakage current depends on various system configurations including RFI filtering, screened motor cables, and frequency converter power.
EN/IEC61800-5-1 (Power Drive System Product Standard) requires special care if the leakage current exceeds 3.5 mA. Grounding must be reinforced in one of the following ways:
See EN 60364-5-54 § 543.7 for further information.
proper ground connections. Do not ground one frequency converter to
another in a daisy-chain fashion. Keep the ground wire connections as short as
possible. Use high-strand wire to reduce electrical noise.
Follow motor manufacturer wiring requirements.
Leakage Current (>3.5 mA)
Ground wire of at least 10 mm
2 separate ground wires both complying with the
dimensioning rules
chapter 3.4.2.1 Leakage Current
2
NOTICE
It is the responsibility of the user or certified electrical installer to ensure correct grounding of the equipment in accordance with national and local electrical codes and standards.
Follow all local and national electrical codes to
ground electrical equipment properly. Proper protective earthing for equipment with
ground currents higher than 3.5 mA must be
28 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
130BC303.10
130BC304.10
Installation Operating Instructions
3.4.2.2 Grounding
The frequency converter can be grounded using conduit or shielded cable. For grounding of the power connections, use the dedicated grounding points as shown in Illustration 3.26 to Illustration 3.28.
3 3
Illustration 3.26 Grounding Points for IP20 (Chassis) Enclosures
Illustration 3.27 Grounding for IP21/54 Enclosures.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 29
176FA259.11
:ASTENER TORQUE: MM8 9.6 Nm (7FT-LB)
ASTENER TORQUE: M10 19 Nm (14FT-LB)
S/L2 92
T/L3 93
R/L1 91
W/T3 98
1
Installation Operating Instructions
33
1 Ground terminals
Illustration 3.28 Position of Ground Terminals IP00, Enclosure Type E
30 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
130BC521.10
205 [8.1]
138 [5.4]
274
[10.8]
27
[1.0]
137 [5.4]
1
2
130BC524.11
196 [7.7]
145 [5.7]
27
[1.0]
185 [7.3]
1
2
369 [14.5]
111 [4.4]
224 [8.8]
242
[9.5]
121
[4.8]
43
[1.7]
1
2
130BC550.11
Installation Operating Instructions
3.4.3 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA 12)
Cables are connected through the gland plate from the bottom. Remove the plate and plan where to place the entry for the glands or conduits. Illustration 3.29 to Illustration 3.33 show the cable entry points viewed from the bottom of various frequency converters.
NOTICE
Fit the gland plate to the frequency converter to ensure the specified protection degree.
3 3
Mains side
1 2 Motor side
Illustration 3.30 D2h, Bottom View
1 Mains side 2 Motor side
Illustration 3.29 D1h, Bottom View
Mains side
1 2 Motor side
Illustration 3.31 D5h & D6h, Bottom View
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 31
130BC552.11
222 [8.7]
115 [4.5]
337
[13.3]
169 [6.6]
43
[1.7]
-A-
1
2
2
1
176FA289.12
35
350
202.8
98.6
130.0
62.5
Installation Operating Instructions
Motor Connection
3.4.4
WARNING
INDUCED VOLTAGE
Induced voltage from output motor cables run together
33
1 Mains side 2 Motor side
Illustration 3.32 D7h & D8h, Bottom View
can charge equipment capacitors even with the equipment turned off and locked out.
Run output motor cables from multiple
frequency converters separately.
Failure to run output motor cables separately could result in death or serious injury.
For maximum cable sizes, see chapter 11.1 Power-
dependent Specifications. Comply with local and national electrical codes
for cable sizes. Gland plates are provided at the base of IP21/54
and higher (NEMA 1/12) units. Do not install power factor correction capacitors
between the frequency converter and the motor. Do not wire a starting or pole-changing device
between the frequency converter and the motor. Connect the 3-phase motor wiring to terminals
96 (U), 97 (V), and 98 (W). Ground the cable in accordance with the
instructions provided. Torque terminals in accordance with the
information provided in chapter 11.3.4 Connection Tightening Torques.
Follow motor manufacturer wiring requirements.
Mains side
1 2 Motor side
Illustration 3.33 E1, Bottom View
32 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
A
A
B
B
33
1.3[ ]
0
0.0[ ]
62
2.4[ ]
101
4.0[ ]
140
5.5[ ]
163
6.4[ ]
185
7.3[ ]
224
8.8[ ]
263
10.4[ ]
293
11.5[ ]
GROUND 88
3.5[ ]
0
0.0[ ]
200
7.9[ ]
94
3.7[ ]
244
9.6[ ] 0
0.0[ ]
272
10.7[ ]
0
0.0[ ]
S
U
W
R T V
3X M8x20 STUD WITH NUT
SECTION A-A
MAINS TERMINALS
MAINS TERMINAL
SECTION B-B
MOTOR TERMINALS
MOTOR
TERMINAL
130BC305.10
B
B
A
A
254.7
10[ ]
0.0
0[ ]
GROUND 143.4
6[ ]
0.0 0[ ]
GROUND 168.4
7[ ]
331.2 13[ ]
211.1 8[ ]
GROUND168.4
7[ ]
GROUND143.4
6[ ]
42.4
2[ ]
0.0
0[ ]
68.1
3[ ]
125.8
5[ ]
183.5
7[ ]
245.8
10[ ]
299.8
12[ ]
353.8
14[ ]
377.6
15[ ]
284.2
11[ ]
0.0
0[ ]
R
S
T
U
V
W
4X M10x20 STUD WITH NUT
SECTION B-B
MOTOR TERMINALS AND
BRAKE TERMINALS
MOTOR TERMINAL
SECTION A-A
MAINS TERMINALS
MAINS TERMINAL
130BC332.10
Installation Operating Instructions
3.4.4.1 Terminal Locations: D1h-D4h
3 3
Illustration 3.34 Terminal Locations D1h
Illustration 3.35 Terminal Locations D2h
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 33
A
A
B
B
83
3.3[ ]
0
0.0[ ]
188
7.4[ ]
244
9.6[ ] 0
0.0[ ]
290
11.4[ ]
272
10.7[ ]
0
0.0[ ]
22
0.9[ ]
0
0.0[ ] 62
2.4[ ]
101
4.0[ ]
145
5.7[ ]
184
7.2[ ]
223
8.8[ ]
152
6.0[ ] 217
8.5[ ]
292
11.5[ ]
R
S
T
U
V
W
BRAKE
SECTION A-A
MAINS TERMINALS
MAINS TERMINAL
SECTION B-B
MOTOR TERMINALS AND
BRAKE TERMINALS
MOTOR TERMINAL
BRAKE
TERMINAL
130BC302.10
A
A
B
B
33
1.3[ ]
0
0.0[ ] 91
3.6[ ]
149
5.8[ ]
211
8.3[ ]
265
10.4[ ]
319
12.6[ ]
200
7.9[ ]
0
0.0[ ]
319
12.6[ ]
376
14.8[ ]
293
11.5[ ]
255
10.0[ ]
0
0.0[ ]
306
12.1[ ]
284
11.2[ ]
0
0.0[ ]
236.8
9[ ]
R
S
T
U
V
W
BRAKE
TERMINALS
SECTION A-A
MAINS TERMINALS
MAINS TERMINAL
SECTION B-B
MOTOR TERMINALS AND
BRAKE TERMINALS
TERMINAL
BRAKE / REGEN
MOTOR TERMINAL
130BC333.10
Installation Operating Instructions
33
Illustration 3.36 Terminal Locations D3h
Illustration 3.37 Terminal Locations D4h
34 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
B
B
A
A
45
1.8[ ]
0
0[ ]
46
1.8[ ]
99
3.9[ ]
153
6[ ]
146
5.8[ ] 182
7.2[ ]
193
7.6[ ]
249
9.8[ ]
221
8.7[ ] 260
10.2[ ]
118
4.6[ ]
0
0[ ]
148
5.8[ ]
221
8.7[ ]
90
3.6[ ]
196
7.7[ ]
227
9[ ]
113
4.4[ ]
0
0[ ]
206
8.1[ ]
A-A
R
S
T
U
V
W
B-B
130BC535.11
1
2
3
4
Installation Operating Instructions
3.4.4.2 Terminal Locations: D5h-D8h
3 3
1 Mains terminals 2 Brake terminals 3 Motor terminals 4 Ground terminals
Illustration 3.38 Terminal Locations, D5h with Disconnect Option
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 35
33
1.3[ ]
0
0[ ]
62
2.4[ ]
101
4[ ]
140
5.5[ ]
163
6.4[ ]
185
7.3[ ]
191
7.5[ ]
224
8.8[ ]
256
10.1[ ]
263
10.4[ ]
293
11.5[ ]
511
20.1[ ]
0
0[ ]
517
20.4[ ]
623
24.5[ ]
727
28.6[ ]
246
9.7[ ]
0
0[ ]
293
11.5[ ]
274
10.8[ ]
0
0[ ]
R
S
T
U
V
W
B-B
A-A
3
4
130BC536.11
1
2
Installation Operating Instructions
33
1 Mains terminals 2 Brake terminals 3 Motor terminals 4 Ground terminals
Illustration 3.39 Terminal Locations, D5h with Brake Option
36 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
B
B
A
A
0
0.0[ ]
96
3.8[ ]
195
7.7[ ]
227
8.9[ ]
123
4.8[ ]
153
6.0[ ]
458
18.0[ ]
0
0.0[ ]
46
1.8[ ]
50
2.0[ ]
99
3.9[ ] 147
5.8[ ]
182
7.2[ ]
193
7.6[ ]
221
8.7[ ]
249
9.8[ ]
260
10.2[ ]
146
5.8[ ]
0
0.0[ ] 286
11.2[ ]
0
0.0[
113
4.4[ ]
]
206
8.1[ ]
B-B
A-A
R
S
T
U
V
W
130BC537.12
1
2
3
4
5
Installation Operating Instructions
3 3
1 Mains terminals 2 TB6 terminal block for contactor 3 Brake terminals 4 Motor terminals 5 Ground terminals
Illustration 3.40 Terminal Locations, D6h with Contactor Option
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 37
A
A
99
3.9[ ] 153
6.0[ ]
0
0.0[ ]
225
8.9[ ]
45
1.8[ ]
0
0.0[ ] 286
11.2[ ] 0
0.0[ ] R
S
T
A-A
130BC538.12
1
2
3
4
5
Installation Operating Instructions
33
1 Brake terminals 2 TB6 terminal block for contactor 3 Motor terminals 4 Ground terminals 5 Mains terminals
Illustration 3.41 Terminal Locations, D6h with Contactor and Disconnect Options
38 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
130BC542.11
B
BAA
372
14.7[ ]
412
16.2[ ]
395
15.6[ ]
515
20.3[ ]
0
0[ ]
66
2.6[ ]
95
3.7[ ]
131
5.1[ ]
151
5.9[ ]
195.5
8[ ]
238
9.4[ ]
292
11.5[ ]
346
13.6[ ]
49
1.9[ ]
198
7.8[ ]
368
14.5[ ]
545
21.4[ ]
0
0[ ]
119
4.7[ ] 276
10.9[ ]
0
0[ ]
B-B
A-A
R
S
T
U
V
W
1
2
3
4
Installation Operating Instructions
3 3
1 Mains terminals 2 Motor terminals 3 Ground terminals 4 Brake terminals
Illustration 3.42 Terminal Locations, D7h with Disconnect Option
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 39
130BC543.11
B
B
A
A
0
0[ ]
66
2.6[ ]
123
4.9[ ]
181
7.1[ ]
243
9.6[ ]
269
10.6[ ]
297
11.7[ ]
325
12.8[ ]
351
13.8[ ]
40
1.6[ ]
0
0[ ]
1009
39.7[ ]
1034
40.7[ ]
1082
42.6[ ]
1202
47.3[ ]
1260
49.6[ ]
375
14.8[ ]
290
11.4[ ]
0
0[ ]
257
10.1[ ]
309
12.1[ ]
0
0[ ]
B-B
A-A
R
S
T
U
V
W
1
2
3
4
Installation Operating Instructions
33
1 Mains terminals 2 Brake terminals 3 Motor terminals 4 Ground terminals
Illustration 3.43 Terminal Locations, D7h with Brake Option
40 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
A
A
B
B
69
2.7[ ]
0
0[ ]
123
4.9[ ]
177
7[ ]
238
9.4[ ]
292
11.5[ ]
346
13.6[ ]
49
1.9[ ]
378
14.9[ ]
198
7.8[ ]
378
14.9[ ]
0
0[ ]
418
16.5[ ]
898
35.3[ ]
401
15.8[ ]
521
20.5[ ]
95
3.7[ ]
151
5.9[ ]
119
4.7[ ]
0
0[ ]
252
9.9[ ]
127
5[ ]
0
0[ ]
A-A
B-B
R
S
T
U
V
W
130BC544.12
1
2
3
4
5
Installation Operating Instructions
3 3
1 TB6 terminal block for contactor 4 Brake terminals 2 Motor terminals 5 Mains terminals 3 Ground terminals
Illustration 3.44 Terminal Locations, D8h with Contactor Option
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 41
C
C
567
22.3[ ]
0
0[ ]
58
2.3[ ]
0
0[ ]
123
4.9[ ]
188
7.4[ ]
246
9.7[ ]
0
0[ ]
C-C
130BC545.12
R
S
T
1
2
3
4
5
Installation
Operating Instructions
33
1 TB6 terminal block for contactor 4 Motor terminals 2 Mains terminals 5 Ground terminals 3 Brake terminals
Illustration 3.45 Terminal Locations, D8h with Contactor and Disconnect Options
42 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
176FA278.10
0[0.0]
0[0.0]
600[23.6]
525[20.7]
412[16.2]
300[11.8]
188[7.4]
75[3.0]
B
492[19.4]
323[12.7]
195[7.7]
0[0.0]
155[6.1]
193[7.6]
280[11.0]
371[14.6]
409[16.1]
Installation Operating Instructions
3.4.4.3 Terminal Locations: E1-E2
Terminal Locations - E1
Consider the following position of the terminals when designing the cable access.
3 3
Illustration 3.46 IP21 (NEMA 1) and IP54 (NEMA 12) Enclosure Power Connection Positions
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 43
176FA272.10
0[0.0]
55[2.2]
91[3.6]
139[5.5]
175[6.9]
0[0.0]
453[17.8]
B
A A A A
-R 81
9
19 Nm [14 FTa
Installation Operating Instructions
33
Illustration 3.47 IP21 (NEMA 1) and IP54 (NEMA 12) Enclosure Power Connection Positions (Detail B)
44 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
E
F
B
C
D
0 0.0[ ]
51 2.0[ ]
226 8.9[ ]
266 10.5[ ]
441 17.4[ ]
0 0.0[ ]
28 1.1[ ]
167 6.6[ ] 195 7.7[ ]
A
0 0.0[ ]
176FA279.11
Installation Operating Instructions
3 3
Illustration 3.48 IP21 (NEMA 1) and IP54 (NEMA 12) Enclosure Power Connection Position of Disconnect Switch
Enclosure
types
E1
IP54/IP21 UL AND NEMA1/NEMA12 A B C D E F
Unit type Dimensions [mm]/(inch)
450-630 KW (690 V) 396 (15.6) 267 (10.5) 332 (13.1) 397 (15.6) 528 (20.8) N/A 355-450 kW (400 V) 408 (16.1) 246 (9.7) 326 (12.8) 406 (16.0) 419 (16.5) 459 (18.1)
Table 3.5 Dimensions for Disconnect Terminal
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 45
176FA280.10
585[23.0]
518[20.4]
405[15.9]
68[2.7]
0[0.0]
186[7.3]
0[0.0]
0[0.0]
181[7.1]
293[11.5]
409[16.1]
371[14.6]
280[11.0]
192[7.6]
154[6.1]
17[0.7]
A
R/L1 91
9
S/L2 92
U/T1 96 V/T2 97
T/L3 93
W/T3 98
FASTENER TORQUE M8 9.6 Nm (7 FT-LB) FASTENER TORQUE M8 9.6 Nm (7 FT-LB)
176FA282.10
0(0.0)
47(1.9)
83(3.3)
131(5.2)
167(6.6)
0(0.0)
147(5.8)
A A A A
019Nm (14 F)
9
A
R 81
Installation Operating Instructions
Terminal locations - enclosure type E2
Consider the following position of the terminals when designing the cable access.
33
Illustration 3.49 IP00 Enclosure Power Connection Positions
Illustration 3.50 IP00 Enclosure Power Connection Positions
46 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
E
0
0.0[ ]
F
B
0 0.0[ ]
C
D
A
0 0.0[ ]
176FA281.11
Installation Operating Instructions
3 3
Illustration 3.51 IP00 Enclosure Power Connections Positions of Disconnect Switch
NOTICE
Power connections can be made to positions A or B
Enclosure
type
E2
Table 3.6 Dimensions for Disconnect Terminal
3.4.5
250/315 kW (400 V) AND 355/450-500/630
315/355-400/450 kW (400 V) 408 (16.1) 239 (9.4) 319 (12.5) 399 (15.7) 113 (4.4) 153 (6.0)
Motor Cable
Connect the motor to terminals U/T1/96, V/T2/97, W/T3/98. Ground to terminal 99. All types of 3-phase asynchronous standard motors can be used with a frequency converter unit. The factory setting is for clockwise rotation with the frequency converter output connected as follows:
Terminal no. Function
96, 97, 98, Mains U/T1, V/T2, W/T3 99 Ground
Unit type Dimensions [mm]/(inch)
IPOO/CHASSIS A B C D E F
KW (690 V)
396 (15.6) 268 (10.6) 333 (13.1) 398 (15.7) 221 (8.7) N/A
Table 3.7 Terminals for Motor Cable Connection
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 47
175HA036.11
U1V
1
W
1
96 97 98
FC
Motor
U
2V2
W
2
U1V
1
W
1
96 97 98
FC
Motor
U
2V2
W
2
130BC254.10
2
1
Installation Operating Instructions
3.4.6 Motor Rotation Check
The direction of rotation can be changed by switching 2 phases in the motor cable, or by changing the setting of 4-10 Motor Speed Direction.
33
Terminal U/T1/96 connected
to U-phase
Terminal V/T2/97 connected
to V-phase
Terminal W/T3/98
connected to W-phase
Table 3.8 Wiring for Changing Motor Direction
A motor rotation check can be performed using 1-28 Motor Rotation Check and following the steps shown in the
display.
AC Mains Connection
3.4.7
All frequency converters may be used with an
isolated input source as well as with ground reference power lines. When supplied from an
1
Mains connection
2 Motor connection
isolated mains source (IT mains or floating delta) or TT/TN-S mains with a grounded leg (grounded
Illustration 3.52 Connecting to AC Mains
delta), set 14-50 RFI Filter to [0] Off. When off, the internal RFI filter capacitors between the chassis and the intermediate circuit are isolated. Isolating the capacitors prevents damage to the intermediate circuit and reduces ground capacity currents in accordance with IEC 61800-3.
Size wiring is based upon the input current of the
frequency converter. Comply with local and national electrical codes
for cable sizes.
1. Ground the cable in accordance with the instructions provided.
2. Connect 3-phase AC input power wiring to terminals L1, L2, and L3 (see Illustration 3.52).
48 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
175ZT975.10
Installation Operating Instructions
3.4.8 Shielding against Electrical Noise
To ensure best EMC performance, mount the EMC metal cover before mounting the mains power cable.
NOTICE
The EMC metal cover is only included in units with an RFI filter.
Illustration 3.53 Mounting of EMC Shield.
3.5.2
Using Screened Control Cables
Danfoss recommends braided screened/armoured cables to optimise EMC immunity of the control cables and the EMC emission from the motor cables.
The ability of a cable to reduce the incoming and outgoing radiation of electric noise depends on the transfer impedance (ZT). The screen of a cable is normally designed to reduce the transfer of electric noise; however, a screen with a lower transfer impedance (ZT) value is more effective than a screen with a higher transfer impedance (ZT).
Transfer impedance (ZT) is rarely stated by cable manufac­turers, but it is often possible to estimate transfer impedance (ZT) by assessing the physical design of the cable.
Transfer impedance (ZT) can be assessed on the basis of the following factors:
The conductibility of the screen material.
The contact resistance between the individual
screen conductors. The screen coverage, i.e. the physical area of the
cable covered by the screen - often stated as a percentage value.
Screen type, i.e. braided or twisted pattern.
3 3
3.5 Control Wiring Connection
Isolate control wiring from high power
components in the frequency converter. If the frequency converter is connected to a
thermistor for PELV isolation, optional thermistor control wiring must be reinforced/double insulated. A 24 V DC supply voltage is recommended.
Access
3.5.1
All terminals to the control cables are located underneath the LCP on the inside of the frequency converter. To access, open the door (IP21/54) or remove the front panel (IP20).
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 49
175ZA166.13
0,01 0,1 1 10 100 MHz
10
10
10
1
10
10
10
10
10
a
b
c
d
e
f
g
The lower the Z the better the cable screening performance
Transfer impedance, Z
t
mOhm/m
1
2
PE
FC
PE
PLC
130BB922.12
PE PE
<10 mm
100nF
FC
PE
PE
PLC
<10 mm
130BB609.12
PE
FC
PE
FC
130BB923.12
PE PE
69 68 61
69 68 61
1
2
<10 mm
PE
FC
PE
FC
130BB924.12
PE PE
69
69
68
68
1
2
<10 mm
Installation Operating Instructions
33
1
Min. 16 mm
2
2 Equalizing cable
Illustration 3.55 Correct Screening
50/60 Hz ground loops
With very long control cables, ground loops may occur. To eliminate ground loops, connect one end of the screen-to­ground with a 100 nF capacitor (keeping leads short).
Illustration 3.56 Avoiding Ground Loops
a Aluminium-clad with copper wire b Twisted copper wire or armoured steel wire cable c Single-layer braided copper wire with varying percentage
screen coverage (this is the typical Danfoss reference
cable). d Double-layer braided copper wire e Twin layer of braided copper wire with a magnetic,
screened/armoured intermediate layer f Cable that runs in copper tube or steel tube g Lead cable with 1.1 mm wall thickness
Avoid EMC noise on serial communication
This terminal is connected to ground via an internal RC link. Use twisted-pair cables to reduce interference between conductors. The recommended method is shown below:
Illustration 3.54 Cable Screening Performance
Grounding of Screened Control
3.5.3 Cables
Correct screening
The preferred method in most cases is to secure control and serial communication cables with screening clamps provided at both ends to ensure best possible high frequency cable contact. If the ground potential between the frequency converter and the PLC is different, electric noise may occur that disturbs the entire system. Solve this problem by fitting an equalizing cable next to the control cable. Minimum cable cross section: 16 mm2.
50 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
1
Min. 16 mm
2
2 Equalizing cable
Illustration 3.57 Avoiding EMC Noise
Alternatively, the connection to terminal 61 can be omitted:
1
Min. 16 mm
2
2 Equalizing cable
Illustration 3.58 Screening without Using Terminal 61
1
4
2
3
130BA012.12
61
68
69
39
42
50
53
54
55
12
13
18
19
27
29
32
33
20
37
130BT306.10
Installation Operating Instructions
3.5.4 Control Terminal Types
Terminal functions and default settings are summarised in chapter 3.5.7 Control Terminal Functions.
Some options available for ordering with the unit
may provide additional terminals. See the manual provided with the equipment option.
3.5.5 Wiring to Control Terminals
Terminal plugs can be removed for easy access.
Illustration 3.60 Removal of Control Terminals
Tie down all control wires to the designated control cable routing as shown in Illustration 3.60. Remember to connect the shields in a way which ensures optimum electrical immunity.
3 3
Fieldbus connection
Connections are made to the relevant options on the control card. For details, see the relevant fieldbus
Illustration 3.59 Control Terminal Locations
instruction. The cable must be placed in the provided path inside the frequency converter and tied down with other control wires (see Illustration 3.61).
Connector 1 provides:
4 programmable digital input terminals
-
2 additional digital terminals
-
programmable as either input or output 24 V DC terminal supply voltage
-
A common wire for optional customer
-
supplied 24 V DC voltage
Connector 2 terminals (+)68 and (-)69 are for an
RS-485 serial communications connection.
Connector 3 provides
2 analog inputs
-
1 analog output
-
10 V DC supply voltage
-
Common wires for the inputs and
-
output
Connector 4 is a USB port available for use with
the MCT 10 Set-up Software. Also provided are 2 Form C relay outputs which
are located on the power card.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 51
176FA246.10
U/T1 96
-DC 88
R/L1 91
S/L2 92
T/L3 93
+DC 89
V/T2 97
W/13
130BT310.11
Installation Operating Instructions
The default terminal programming is intended to
initiate frequency converter functioning in a typical operational mode.
3.5.7.1 Terminal 53 and 54 Switches
Analog input terminals 53 and 54 can select
33
either voltage (0 to 10 V) or current (0/4-20 mA) input signals.
Remove power to the frequency converter before
changing switch positions. Set switches A53 and A54 to select the signal
type. U selects voltage, I selects current. The switches are accessible when the LCP has
been removed (see Illustration 3.62).
NOTICE
Some option cards available for the unit may cover these switches and must be removed to change switch settings. Always remove power to the unit before removing option cards. Observe the discharge time in Table 2.1.
Terminal 53 default is for a speed reference signal
Illustration 3.61 Control Card Wiring Path for E-enclosures
In the Chassis (IP00) and NEMA 1 units, it is also possible to connect the fieldbus from the top of the unit. On the NEMA 1 unit, a cover plate must be removed. Kit number for fieldbus top connection: 176F1742
in open loop, which is set in 16-61 Terminal 53
Switch Setting
Terminal 54 default is for a feedback signal in
closed loop, which is set in 16-63 Terminal 54 Switch Setting
Safe Torque Off (STO)
3.5.6
Safe Torque Off is an option. To run Safe Torque Off, additional wiring for the frequency converter is required.
Refer to VLT® Frequency Converters Safe Torque Off Operating Instructions for further information.
Control Terminal Functions
3.5.7
Frequency converter functions are commanded by receiving control input signals.
Each terminal must be programmed for the
function it is supporting in the parameters associated with that terminal. See
chapter 6 Programming and chapter 7 Application Examples for terminals and associated parameters.
It is important to confirm that the control
terminal is programmed for the correct function. See chapter 6 Programming for details on accessing parameters and programming.
Illustration 3.62 Location of Terminals 53 and 54 Switches and Bus Termination Switch
52 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Installation Operating Instructions
3.6 Serial Communication
3.7.2
Mains Shield
RS-485 is a 2-wire bus interface compatible with multi-drop network topology, i.e. nodes can be connected as a bus, or via drop cables from a common trunk line. A total of 32 nodes can be connected to 1 network segment. Repeaters divide network segments. Each repeater functions as a node within the segment it is installed in. Each node connected within a given network must have a unique node address across all segments.
Terminate each segment at both ends, using
either the termination switch (S801) of the frequency converter or a biased termination resistor network.
Always use screened twisted pair (STP) cable for
bus cabling. Always follow good common installation practice.
Low-impedance ground connection of the screen at every node is important, including at high frequencies.
Connect a large surface of the screen to ground,
for example with a cable clamp or a conductive cable gland. It may be necessary to apply potential-equalizing cables to maintain the same ground potential throughout the network. Partic­ularly in installations with long cables.
To prevent impedance mismatch, always use the
same type of cable throughout the entire network.
When connecting a motor to the frequency
converter, always use screened motor cable.
The mains shield is a Lexan cover installed inside the enclosure to provide protection according to BGV A3 (former VBG-4) accident-prevention requirements.
NOTICE
Mains shield is only available for IP21/IP54 (NEMA 1/ NEMA 12).
3 3
Cable Impedance Max. cable length [m] 1200 (including drop lines)
Table 3.9 Cable Information
3.7
Optional Equipment
Screened twisted pair (STP) 120 Ω
500 station-to-station
3.7.1 Anti-condensation Heater
An anti-condensation heater can be installed inside the frequency converter to prevent condensation from forming inside the enclosure when the unit is turned off. The heater is controlled by customer-supplied 230 V AC. For best results, only operate the heater when the unit is not running.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 53
Start-up and Functional Tes... Operating Instructions
4 Start-up and Functional Testing
4.1 Pre-start
4.1.1 Safety Inspection
WARNING
44
HIGH VOLTAGE
If input and output connections have been connected improperly, there is potential for high voltage on these terminals. If power leads for multiple motors are improperly run in same conduit, there is potential for leakage current to charge capacitors within the frequency converter, even when disconnected from mains input.
For initial start-up, make no assumptions about power components.
Follow pre-start procedures.
Failure to follow pre-start procedures could result in personal injury or damage to equipment.
1. Switch off the Input power to the unit and ensure that it is locked out. Do not rely on the frequency converter disconnect switches for input power isolation.
2. Verify that there is no voltage on input terminals L1 (91), L2 (92), and L3 (93), phase-to-phase and phase-to­ground,
3. Verify that there is no voltage on output terminals 96 (U), 97 (V), and 98 (W), phase-to-phase and phase-to-ground.
4. Confirm continuity of the motor by measuring ohm values on U-V (96-97), V-W (97-98), and W-U (98-96).
5. Check for proper grounding of the frequency converter as well as the motor.
6. Inspect the frequency converter for loose connections on terminals.
7. Record the following motor-nameplate data
7a Power 7b Voltage 7c Frequency 7d Full load current 7e Nominal speed.
These values are needed to program the motor nameplate data later.
8. Confirm that the supply voltage matches the voltage of the frequency converter and the motor.
CAUTION
Before applying power to the unit, inspect the entire installation as detailed in Table 4.1. Check mark those items when completed.
Inspect for Description
Auxiliary equipment
Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers on the input
power side of the frequency converter or output side to the motor. Ensure that they are ready for full speed operation.
Check function and installation of any sensors used for feedback to the frequency converter.
Remove power factor correction caps on motors, if present.
54 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Start-up and Functional Tes... Operating Instructions
Inspect for Description
Cable routing
Control wiring
Cooling clearance
EMC considerations
Environmental consider­ations
Fusing and circuit breakers
Grounding
Input and output power wiring
Panel interior
Switches
Vibration
Use separate metallic conduits for each of the following:
-
-
-
Check for broken or damaged wires and loose connections.
Check that control wiring is isolated from power and motor wiring for noise immunity.
Check the voltage source of the signals, if necessary.
Use shielded or twisted pair cable. Ensure that the shield is terminated correctly.
Measure that top and bottom clearance is adequate to ensure proper air flow for cooling.
Check for proper installation regarding electromagnetic compatibility.
See equipment label for the maximum ambient operating temperature limits.
Humidity levels must be 5–95%, non-condensing.
Check for proper fusing or circuit breakers.
Check that all fuses are inserted firmly and in operational condition and that all circuit breakers are
in the open position.
The unit requires a ground wire from its chassis to the building ground.
Check for good ground connections that are tight and free of oxidation.
Grounding to conduit or mounting the back panel to a metal surface is not sufficient.
Check for loose connections.
Check that motor and mains are in separate conduit or separated screened cables.
Inspect that the unit interior is free of debris and corrosion.
Ensure that all switch and disconnect settings are in the proper positions.
Check that the unit is mounted solidly or that shock mounts are used, as necessary.
Check for an unusual amount of vibration.
Input power
Motor wiring
Control wiring
4 4
Table 4.1 Start-up Checklist
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 55
130BC951.10
Start-up and Functional Tes...
Operating Instructions
4.2 Applying Power
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when connected to AC mains.
Only qualified personnel should perform instal-
lation, start-up and maintenance.
44
Failure to comply could result in death or serious injury.
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains, the motor may start at any time.
Ensure that the frequency converter, motor, and
any driven equipment are in operational readiness.
Failure to comply could result in death, serious injury, equipment, or property damage.
1. Confirm that the input voltage is balanced within 3%. If not, correct input voltage imbalance before proceeding. Repeat this procedure after the voltage correction.
2. Ensure that optional equipment wiring, if present, matches the installation application.
3. Ensure that all operator devices are in the OFF position. Panel doors should be closed or cover mounted.
4. Apply power to the unit. DO NOT start the frequency converter at this time. For units with a disconnect switch, turn to the ON position to apply power to the frequency converter.
NOTICE
If the status line at the bottom of the display reads AUTO REMOTE COASTING or Alarm 60 External Interlock is displayed, this indicates that the unit is ready to operate, but is missing an input signal on terminal 27.
The built-in wizard menu guides the installer through the set-up of the frequency converter in a clear and structured manner, and has been constructed with reference to the industries refrigeration engineers, to ensure that the text and language is known within that specific business area.
At start-up, the FC 103 asks the user to run the VLT® Drive Application Guide or to skip it (until it has been run, the FC 103 asks every time at start-up), thereafter in the event of power failure, the application guide is accessed via the Quick Menu screen. If [Cancel] is pressed, the FC 103 returns to the status screen. An automatic timer cancels the wizard after 5 min. of inactivity (no keys pressed). The wizard must be re­entered via the Quick Menu when it has been run once. Answering the questions on the screens takes the user though a complete set-up for the FC 103. Most standard refrigeration applications can be set up by using this application guide. Access advanced features via the menu structure (Quick Menu or Main Menu) in the frequency converter.
The FC 103 Wizard covers all standard settings for:
Compressors
Single fan and pump
Condenser fans
These applications are then further expanded to allow control of the frequency converter via its own internal PID controllers or from an external control signal.
After completing set-up, re-run the wizard or start the application
The application guide can be cancelled at any time by pressing [Back]. The application guide can be re-entered via the Quick Menu. When re-entering the application guide, either keep previous changes to the factory set-up or restore default values.
On power-up, the FC 103 launches an application guide. In the event of power failure, the application guide is accessed via the Quick Menu screen.
4.3 Basic Operational Programming
4.3.1 Set-up Wizard
NOTICE
RISK OF EQUIPMENT DAMAGE
Always stop the frequency converter before using the wizard. Failure to stop the frequency converter may cause equipment damage.
56 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Illustration 4.1 Quick Menu Screen
If [Cancel] is pressed, the FC 103 returns to the status screen. An automatic timer cancels the wizard after 5 min. of inactivity (no keys pressed). Re-enter the wizard via the Quick Menu as described in this section.
130BC952.10
130BC953.10
130BC954.10
Start-up and Functional Tes...
If [OK] is pressed, the application guide starts with the following screen:
Illustration 4.2 Start-up of Application Guide
Operating Instructions
NOTICE
Numbering of steps in wizard (e.g. 1/12) can change depending on choices in the workflow.
This screen automatically changes to the first input screen of the application guide:
Illustration 4.6 Current and Nominal Speed Set-up
4 4
Illustration 4.7 Min. and Max. Frequency Set-up
Illustration 4.3 Language Selection
Illustration 4.4 Application Selection
Compressor pack set-up
As an example, see screens below for a compressor pack set-up:
Illustration 4.5 Voltage and Frequency Set-up
Illustration 4.8 Min. Time between 2 Starts
Illustration 4.9 Select with/without Bypass Valve
Illustration 4.10 Select Open Loop or Closed Loop
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 57
Start-up and Functional Tes... Operating Instructions
NOTICE
Internal/closed loop: The FC 103 controls the application directly using the internal PID control and needs an input from an external input, such as a temperature or other sensor, which is wired directly into the frequency converter and controls from the sensor signal. External/open loop: The FC 103 takes its control signal from another controller (such as a pack controller), which
44
gives the frequency converter e.g. 0-10 V, 4-20 mA or FC 103 Lon. The frequency converter changes its speed depending on this reference signal.
Illustration 4.11 Select Sensor Type
Illustration 4.14 Info: Set Switch Accordingly
Illustration 4.15 Select Unit and Conversion from Pressure
Illustration 4.12 Settings for Sensor
Illustration 4.13 Info: 4-20 mA Feedback Chosen - Connect Accordingly
Illustration 4.16 Select Fixed or Floating Setpoint
Illustration 4.17 Set Setpoint
Illustration 4.18 Set High/Low Limit for Setpoint
58 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
130BC955.10
130BP956.10
130BC957.10
Start-up and Functional Tes...
Illustration 4.19 Set Cut Out/In Value
Illustration 4.20 Select Pack Control Set-up
Operating Instructions
After completing set-up, re-run the wizard or start the application. Select between the following options:
Re-run wizard
Go to main menu
Go to status
Run AMA - Note this is a reduced AMA if
compressor application is selected, and full AMA if single fan and pump is selected.
If condenser fan is selected in application NO
AMA can be run. Run application - this mode starts the frequency
converter in either hand/local mode or via an external control signal if open loop is selected in an earlier screen.
4 4
Illustration 4.21 Set Number of Compressors in Pack
Illustration 4.22 Info: Connect Accordingly
Illustration 4.23 Info: Setup Completed
Illustration 4.24 Run Application
The application guide can be cancelled at any time by pressing [Back]. The application guide can be re-entered via the Quick Menu:
Illustration 4.25 Quick Menus
When re-entering the application guide, select between previous changes to the factory set-up or restore default values.
NOTICE
If the system requirement is to have the internal pack controller for 3 compressors plus bypass valve connected, specify FC 103 with the extra relay card (MCB
105) mounted inside the frequency converter. Programme the bypass valve to operate from one of the extra relay outputs on the MCB 105 board. This is needed because the standard relay outputs in the FC 103 are used to control the compressors in the pack.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 59
130BP066.10
1107 RPM
0 -
**
Operation/Display
1 -
**
Load/Motor
2 -
**
Brakes
3 -
**
Reference / Ramps
3.84 A 1 (1)
Main menu
0-
**
Operation / Display
0.0%
0-0
*
Basic Settings
0-1
*
Set-up Operations
0-2
*
LCP Display
0-3
*
LCP Custom Readout
0.00A 1(1)
130BP087.10
0-0
*
Basic Settings
0.0%
0-03 Regional Settings
[0] International
0.00A 1(1)
130BP088.10
130BB847.10
Q1 My Personal Menu
Q2 Quick Setup
Q5 Changes Made
Q6 Loggings
13.7% 13.0A 1(1)
Quick Menus
Start-up and Functional Tes...
Operating Instructions
4.3.2 Required Initial Frequency Converter Programming
NOTICE
If the wizard is run, ignore the following.
Frequency converters require basic operational programming before running for best performance. This
44
requires entering motor-nameplate data for the motor being operated and the minimum and maximum motor speeds. Enter data in accordance with the following procedure. Parameter settings recommended are intended for start-up and checkout purposes. Application settings may vary. See chapter 5 User Interface for detailed instructions on entering data via the LCP.
Enter data with power ON, but before operating the frequency converter.
1. Press [Main Menu] twice on the LCP.
2. Press the navigation keys to scroll to parameter
group 0-** Operation/Display and press [OK].
Illustration 4.28 Basic Settings
5.
Press the navigation keys to select [0] Interna- tional or [1] North America as appropriate and press [OK]. (This changes the default settings for a number of basic parameters. See
chapter 6.4 International/North American Default Parameter Settings for a complete list.)
6. Press [Quick Menu] on the LCP.
7. Press the navigation keys to scroll to parameter
group Q2 Quick Setup and press [OK].
Illustration 4.26 Main Menu
3. Press the navigation keys to scroll to parameter
group 0-0* Basic Settings and press [OK].
Illustration 4.27 Operation/Display
4. Press the navigation keys to scroll to
0-03 Regional Settings and press [OK].
Illustration 4.29 Quick Menus
8. Select the language and press [OK].
9. A jumper wire should be in place between control terminals 12 and 27. If this is the case, leave 5-12 Terminal 27 Digital Input at factory default. Otherwise select No Operation. For frequency converters with an optional Danfoss bypass, no jumper wire is required.
10.
Set 3-02 Minimum Reference
11.
Set 3-03 Maximum Reference
12.
Set 3-41 Ramp 1 Ramp Up Time
13.
Set 3-42 Ramp 1 Ramp Down Time
14.
Set 3-13 Reference Site. Linked to Hand/Auto* Local Remote.
60 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Start-up and Functional Tes...
Operating Instructions
4.4 Automatic Motor Adaptation
Automatic motor adaptation (AMA) is a test procedure, which measures the electrical characteristics of the motor to optimise compatibility between the frequency converter and the motor.
The frequency converter builds a mathematical
model of the motor for regulating output motor current. The procedure also tests the input phase balance of electrical power. It compares the motor characteristics with the data entered in parameters 1-20 to 1-25.
The motor shaft does not turn and no harm is
done to the motor while running the AMA. Some motors may be unable to run the complete
version of the test. In that case, select [2] Enable reduced AMA.
If an output filter is connected to the motor,
select Enable reduced AMA. If warnings or alarms occur, see
chapter 9 Warnings and Alarms
Run this procedure on a cold motor for best
results.
3. Press [OK].
4.
Scroll to 1-28 Motor Rotation Check.
5. Press [OK].
6.
Scroll to [1] Enable.
The following text appears: Note! Motor may run in wrong direction.
7. Press [OK].
8. Follow the on-screen instructions.
To change the direction of rotation, remove power to the frequency converter and wait for the discharge time to elapse, see Table 2.1. Reverse the connection of any 2 of the 3 motor cables on the motor or frequency converter side of the connection.
4.6 Local-control Test
CAUTION
MOTOR START
Ensure that the motor, system and any attached equipment are ready for start. It is the responsibility of the user to ensure safe operation under any condition. Failure to ensure that the motor, system, and any attached equipment is ready for start could result in personal injury or equipment damage.
4 4
NOTICE
The AMA algorithm does not work when using PM motors.
To run AMA
1. Press [Main Menu] to access parameters.
2.
Scroll to parameter group 1-** Load and Motor.
3. Press [OK].
4.
Scroll to parameter group 1-2* Motor Data.
5. Press [OK].
6.
Scroll to 1-29 Automatic Motor Adaptation (AMA).
7. Press [OK].
8.
Select [1] Enable complete AMA.
9. Press [OK].
10. Follow the on-screen instructions.
11. The test runs automatically and indicates when it is complete.
4.5
Check Motor Rotation
Before running the frequency converter, check the motor rotation. The motor runs briefly at 5 Hz or the minimum frequency set in 4-12 Motor Speed Low Limit [Hz].
1. Press [Quick Menu].
2.
Scroll to Q2 Quick Setup.
NOTICE
The [Hand On] key provides a local start command to the frequency converter. The [Off] key provides the stop function. When operating in local mode, [▲] and [▼] increase and decrease the speed output of the frequency converter. [] and [] move the display cursor in the numeric display.
1. Press [Hand On].
2. Accelerate the frequency converter by pressing [▲] to full speed. Moving the cursor left of the
decimal point provides quicker input changes.
3. Note any acceleration problems.
4. Press [Off].
5. Note any deceleration problems.
If acceleration problems were encountered:
If warnings or alarms occur, see
chapter 9 Warnings and Alarms. Check that motor data is entered correctly.
Increase the ramp-up time in 3-41 Ramp 1 Ramp
Up Time. Increase the current limit in 4-18 Current Limit.
Increase the torque limit in 4-16 Torque Limit
Motor Mode.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 61
Start-up and Functional Tes...
If deceleration problems were encountered:
If warnings or alarms occur, see
chapter 9 Warnings and Alarms. Check that motor data is entered correctly.
Increase the ramp-down time in 3-42 Ramp 1
Ramp Down Time. Enable overvoltage control in 2-17 Over-voltage
44
Control.
See chapter 5.1.1 Local Control Panel for resetting the frequency converter after a trip.
Operating Instructions
NOTICE
Chapter 4.2 Applying Power and chapter 4.3 Basic Operational Programming conclude the procedures for
applying power to the frequency converter, basic programming, set-up, and functional testing.
4.7 System Start-up
The procedure in this section requires user-wiring and application programming to be completed. Chapter 7 Application Examples is intended to help with this task. Other aids to application set-up are listed in chapter 1.2 Additional Resources. The following procedure is recommended after application set-up by the user is completed.
CAUTION
MOTOR START
Ensure that the motor, system and any attached equipment is ready for start. It is the responsibility of the user to ensure safe operation under any condition. Failure to do so could result in personal injury or equipment damage.
1. Press [Auto On].
2. Ensure that the external control functions are properly wired to the frequency converter and all programming is completed.
3. Apply an external run command.
4. Adjust the speed reference throughout the speed range.
5. Remove the external run command.
6. Note any problems.
If warnings or alarms occur, see chapter 9 Warnings and Alarms.
62 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
130BD512.10
Auto
on
Reset
Hand
on
O
Status
Quick
Menu
Main
Menu
Alarm
Log
Back
Cancel
Info
OK
Status
1(1)
0.00 kW
O Remote Stop
0.0Hz
On
Alarm
Warn.
A
0.00 A
0.0 %
B
C
D
2605 kWh
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 19 20 21
User Interface
5 User Interface
5.1 Local Control Panel
Operating Instructions
5.1.1
LCP Layout
The local control panel (LCP) is the combined display and keypad on the front of the unit. The LCP is the user interface to the frequency converter.
The LCP has several user functions.
Start, stop, and control speed when in local
control Display operational data, status, warnings and
cautions Programming frequency converter functions
Manually reset the frequency converter after a
fault when auto-reset is inactive
An optional numeric LCP (NLCP) is also available. The NLCP operates in a manner similar to the LCP. See the Programming Guide, for details on use of the NLCP.
The LCP is divided into 4 functional groups (see Illustration 5.1).
A. Display area B. Display menu keys C. Navigation keys and indicator lights (LEDs) D. Operation keys and reset
5 5
Illustration 5.1 Local Control Panel (LCP)
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 63
A. Display Area
The display area is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V DC supply.
The information displayed on the LCP can be customised for user application. Select options in the Quick Menu Q3-13 Display Settings.
User Interface Operating Instructions
Callout Display Parameter number Default setting
1 1.1 0-20 Reference % 2 1.2 0-21 Motor current 3 1.3 0-22 Power [kW] 4 2 0-23 Frequency 5 3 0-24 kWh counter
Table 5.1 Legend to Illustration 5.1, Display Area
B. Display Menu Keys
Menu keys are used for menu access for parameter set-up, toggling through status display modes during normal
55
operation, and viewing fault log data.
Callout Key Function
6 Status Shows operational information. 7 Quick Menu Allows access to programming
parameters for initial set-up instructions and many detailed application instructions.
8 Main Menu Allows access to all programming
parameters.
9 Alarm Log Displays a list of current warnings, the
last 10 alarms, and the maintenance log.
Table 5.2 Legend to Illustration 5.1, Display Menu Keys
C. Navigation Keys and Indicator Lights (LEDs)
Navigation keys are used for programming functions and moving the display cursor. The navigation keys also provide speed control in local (hand) operation. There are also 3 frequency converter status indicator lights in this area.
Callout Key Function
10 Back Reverts to the previous step or list in the
menu structure.
11 Cancel Cancels the last change or command as
long as the display mode has not changed.
12 Info Press for a definition of the function being
displayed.
13 Navigation
keys
14 OK Press to access parameter groups or to
Press to move between items in the menu.
enable a choice.
Callout Indicator Light Function
15 ON Green The ON light activates when the
frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply.
16 WARN Yellow When a warning is issued, the
yellow WARN light comes on and text appears in the display area identifying the problem.
17 ALARM Red A fault condition causes the red
alarm light to flash and an alarm text is displayed.
Table 5.4 Legend to Illustration 5.1, Indicator Lights (LEDs)
D. Operation Keys and Reset
Operation keys are located at the bottom of the LCP.
Callout Key Function
18 Hand On Starts the frequency converter in local
control.
An external stop signal by control
input or serial communication overrides the local hand on.
19 Off Stops the motor but does not remove
power to the frequency converter.
20 Auto On Puts the system in remote operational
mode.
Responds to an external start
command by control terminals or serial communication.
21 Reset Resets the frequency converter manually
after a fault has been cleared.
Table 5.5 Legend to Illustration 5.1, Operation Keys and Reset
NOTICE
The display contrast can be adjusted by pressing [Status] and [▲]/[▼] keys.
Table 5.3 Legend to Illustration 5.1, Navigation Keys
64 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
1.1
2
3
1.3
1.2
130BT831.10
0.0%
Off Remote Stop
1 (1)
0.00 kw0.00 A
0.0Hz
2605kWh
Status
130BP045.10
Status
Quick Menu
Main
Menu
Alarm
Log
User Interface
Operating Instructions
5.1.2 Setting LCP Display Values
The display area is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V DC supply.
The information displayed on the LCP can be customised for user application.
Each display readout has a parameter associated
with it. Options are selected in the quick menu Q3-13
Display Settings. Display 2 has an alternate larger display option.
The frequency converter status at the bottom line
of the display is generated automatically and is not selectable.
Display Parameter number Default setting
1.1 0-20 Reference %
1.2 0-21 Motor current
1.3 0-22 Power [kW] 2 0-23 Frequency 3 0-24 kWh counter
Illustration 5.2 Display Readouts
Display Menu Keys
5.1.3
Menu keys are used for menu access for parameter set-up, toggling through status display modes during normal operation, and viewing fault log data.
Illustration 5.3 Menu Keys
Key Function Status
Quick Menu
Main Menu
Alarm Log
Shows operational information.
In Auto mode, press to toggle between
status readout displays.
Press repeatedly to scroll through each
status display.
Press [Status] plus [▲] or [▼] to adjust the display brightness.
The symbol in the upper right corner of the
display shows the direction of motor rotation and which set-up is active. This is not programmable.
Allows access to programming parameters for initial set-up instructions and many detailed application instructions.
Press to access Q2 Quick Set-up for
sequenced instructions to program the basic frequency controller set-up.
Follow the sequence of parameters as
presented for the function set-up.
Allows access to all programming parameters.
Press twice to access top-level index.
Press once to return to the last location
accessed.
Press to enter a parameter number for
direct access to that parameter.
Displays a list of current warnings, the last 10 alarms, and the maintenance log.
For details about the frequency converter
before it entered the alarm mode, select the alarm number using the navigation keys and press [OK].
5 5
Table 5.6 Function Description Menu Keys
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 65
130BT117.10
OK
Back
Info
Warn
Alarm
On
Cancel
130BP046.10
Hand
on
O
Auto
on
Reset
User Interface
Operating Instructions
5.1.4 Navigation Keys
Navigation keys are used for programming functions and
5.1.5
Operation Keys
Operation keys are located at the bottom of the LCP. moving the display cursor. The navigation keys also provide speed control in local (hand) operation. There are also 3 frequency converter status indicator lights in this area.
Illustration 5.5 Operation Keys
55
Illustration 5.4 Navigation Keys
Key Function Back
Cancel
Info
Navigation Keys OK
Table 5.7 Navigation Keys Functions
Light Indicator Function
Green ON The ON light activates when the
Yellow WARN When warning conditions are met,
Red ALARM A fault condition causes the red
Reverts to the previous step or list in the menu structure. Cancels the last change or command as long as the display mode has not changed. Press for a definition of the function being displayed. Press the 4 navigation keys to move between items in the menu. Press to access parameter groups or to enable a choice.
frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply.
the yellow WARN light comes on and text appears in the display area identifying the problem.
alarm light to flash and an alarm text is displayed.
Key Function Hand On
Off
Auto On
Reset
Table 5.9 Operation Keys Functions
5.2
Back-up and Copying Parameter
Starts the frequency converter in local control.
Use the navigation keys to control frequency
converter speed.
An external stop signal by control input or
serial communication overrides the local hand on.
Stops the motor, but does not remove power to the frequency converter. Puts the system in remote operational mode.
Responds to an external start command by
control terminals or serial communication.
Speed reference is from an external source.
Resets the frequency converter manually after a fault has been cleared.
Settings
Programming data is stored internally in the frequency
converter.
The data can be uploaded into the LCP memory
as a storage back up. Once stored in the LCP, the data can be
downloaded back into the frequency converter. Data can also be downloaded into other
frequency converters by connecting the LCP into those units and downloading the stored settings. (This is a quick way to program multiple units with the same settings).
Initialisation of the frequency converter to restore
factory default settings does not change data stored in the LCP memory.
Table 5.8 Indicator Lights Functions
66 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
User Interface
Operating Instructions
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains, or DC power supply, the motor may start at any time. Unintended start during programming, service or repair work can result in death, serious injury, or property damage. The motor can start by means of an external switch, a serial bus command, an input reference signal from the LCP, or after a cleared fault condition. To prevent unintended motor start:
Disconnect the frequency converter from mains.
Press [Off/Reset] on the LCP, before
programming parameters. The frequency converter, motor, and any driven
equipment must be fully wired and assembled when the frequency converter is connected to AC mains, or DC power supply.
Uploading Data to the LCP
5.2.1
1. Press [Off] to stop the motor before uploading or downloading data.
2.
Go to 0-50 LCP Copy.
3. Press [OK].
4.
Select All to LCP.
5. Press [OK]. A progress bar shows the uploading process.
6. Press [Hand On] or [Auto On] to return to normal operation.
Downloading Data from the LCP
5.2.2
Restoring the frequency converter parameter settings back to default values is done by initialisation of the frequency converter. Initialisation can be carried out via 14-22 Operation Mode or manually.
Initialisation using 14-22 Operation Mode does not
change frequency converter data such as operating hours, serial communication selections, personal menu settings, fault log, alarm log, and other monitoring functions.
Using 14-22 Operation Mode is generally
recommended. Manual initialisation erases all motor,
programming, localisation, and monitoring data and restores factory default settings.
Recommended Initialisation
5.3.1
1. Press [Main Menu] twice to access parameters.
2.
Scroll to 14-22 Operation Mode.
3. Press [OK].
4.
Scroll to Initialisation.
5. Press [OK].
6. Remove power to the unit and wait for the display to turn off.
7. Apply power to the unit.
Default parameter settings are restored during start-up. This may take slightly longer than normal.
8. Alarm 80 is displayed.
9. Press [Reset] to return to operation mode.
5 5
Manual Initialisation
1. Press [Off] to stop the motor before uploading or downloading data.
2.
Go to 0-50 LCP Copy.
3. Press [OK].
4.
Select All from LCP.
5. Press [OK]. A progress bar shows the downloading process.
6. Press [Hand On] or [Auto On] to return to normal operation.
5.3
Restoring Default Settings
NOTICE
Initialisation restores the unit to factory default settings. Any programming, motor data, localisation, and monitoring records are lost. Uploading data to the LCP provides a back-up before initialisation.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 67
5.3.2
1. Remove power to the unit and wait for the display to turn off.
2. Press and hold [Status], [Main Menu], and [OK] at the same time and apply power to the unit.
Factory default parameter settings are restored during start-up. This may take slightly longer than normal.
Manual initialisation does not reset the following frequency converter information:
15-00 Operating hours
15-03 Power Up's
15-04 Over Temp's
15-05 Over Volt's
5-1*
130BB848.10
3-15 Reference Resource
[
1
]] Analog input 53
14.7% 0.00A 1(1)
References
Q3-21
130BT762.10
3-02 Minimum Reference
0.000 Hz
14.7% 0.00A 1(1)
Analog Reference
Q3-21
130BT763.11
3-03 Maximum Reference
50.000 Hz
14.7% 0.00A 1(1)
Analog Reference
Q3-21
130BT764.10
6-10 Terminal 53 Low
Voltage
0.00 V
14.7% 0.00A 1(1)
Analog Reference
Programming Operating Instructions
6 Programming
6.1 Introduction
The frequency converter is programmed for its application functions using parameters. Parameters are accessed by pressing either [Quick Menu] or [Main Menu] on the LCP. (See chapter 5.1 Local Control Panel for details on using the LCP function keys). Parameters may also be accessed via a PC using the MCT 10 Set-up Software (see
chapter 6.6.1 Remote Programming with MCT 10 Set-up Software).
2.
3-02 Minimum Reference. Set the minimum internal frequency converter reference to 0 Hz. (This sets the minimum frequency converter speed at 0 Hz).
66
The Quick Menu is intended for initial start-up (Q2-** Quick Set-up) and detailed instructions for common frequency
Illustration 6.2 Programming Example Step 2
converter applications (Q3-** Function Set-up). Step-by-step instructions are provided. These instructions enable the user to walk through the parameters used for programming applications in their proper sequence. Data entered in a parameter can change the options available in the parameters following that entry. The Quick Menu presents easy guidelines for getting most systems up and
3.
3-03 Maximum Reference. Set the maximum internal frequency converter reference to 60 Hz. (This sets the maximum frequency converter speed at 60 Hz. Note that 50/60 Hz is a regional variation).
running.
The Main Menu accesses all parameters and allows for advanced frequency converter applications.
6.2
Programming Example
Here is an example for programming the frequency converter for a common application in open loop using the Quick Menu.
This procedure programs the frequency converter
to receive a 0-10 V DC analog control signal on input terminal 53.
The frequency converter responds by providing
Illustration 6.3 Programming Example Step 3
4.
6-10 Terminal 53 Low Voltage. Set the minimum external voltage reference on terminal 53 to 0 V. (This sets the minimum input signal at 0 V).
6-60 Hz output to the motor proportional to the input signal (0-10 V DC=6-60 Hz).
Select the following parameters using the navigation keys to scroll to the titles and press [OK] after each action.
1.
3-15 Reference 1 Source
Illustration 6.4 Programming Example Step 4
Illustration 6.1 Programming Example Step 1
68 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Q3-21
130BT765.10
6-11 Terminal 53 High
Voltage
10.00 V
14.7% 0.00A 1(1)
Analog Reference
130BT773.11
Q3-21
14.7 % 0.00 A 1(1)
Analog Reference
6 - 14 Terminal 53 Low Ref./Feedb. Value
000020.000
130BT774.11
Q3-21
14.7 % 0.00 A 1(1)
Analog Reference
6 - 15 Terminal 53 High Ref./Feedb. Value
50.000
53
55
6-1*
+
A53
U - I
130BC958.10
0-10V
130BT768.10
2-** Brakes
3-** Reference / Ramps
4-** Limits / Warnings
5-** Digital In/Out
14.6% 0.00A 1(1)
Main Menu
Programming Operating Instructions
5.
6-11 Terminal 53 High Voltage. Set the maximum external voltage reference on Terminal 53 to 10 V. (This sets the maximum input signal at 10 V).
Illustration 6.5 Programming Example Step 5
6.
6-14 Terminal 53 Low Ref./Feedb. Value. Set the minimum speed reference on terminal 53 to 6 Hz. (This tells the frequency converter that the minimum voltage received on terminal 53 (0 V) equals 6 Hz output).
Illustration 6.8 Wiring Example for External Device Providing 0-10 V Control Signal (Frequency Converter Left, External Device Right)
6 6
6.3 Control Terminal Programming Examples
Illustration 6.6 Programming Example Step 6
7.
6-15 Terminal 53 High Ref./Feedb. Value. Set the maximum speed reference on terminal 53 to 60 Hz. (This tells the frequency converter that the maximum voltage received on terminal 53 (10 V) equals 60 Hz output).
Illustration 6.7 Programming Example Step 7
Control terminals can be programmed.
Each terminal has specified functions it is capable
of performing. Parameters associated with the terminal enable
the function. For proper frequency converter functioning, the
control terminals must be:
Wired properly
-
Programmed for the intended function
-
Receiving a signal
-
See Table 6.1 for control terminal parameter number and default setting. (Default setting can change based on the selection in 0-03 Regional Settings).
The following example shows accessing terminal 18 to see the default setting.
1. Press [Main Menu] twice, scroll to parameter
group 5-** Digital In/Out Parameter Data Set and press [OK].
With an external device providing a 0-10 V control signal connected to frequency converter terminal 53, the system is now ready for operation. Note that the scroll bar on the right in the last illustration of the display is at the bottom, indicating the procedure is complete.
Illustration 6.8 shows the wiring connections used to enable this set-up.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 69
Illustration 6.9 Main Menu Display Example
130BT769.10
5-0* Digital I/O mode
5-1* Digital Inputs
5-4* Relays
5-5* Pulse Input
14.7% 0.00A 1(1)
Digital In/Out
5-**
5-1*
130BT770.10
5-10 Terminal 18 Digital
Input
[
8
]] Start
14.7% 0.00A 1(1)
Digital Inputs
Programming
Operating Instructions
2.
Scroll to parameter group 5-1* Digital Inputs and press [OK].
Illustration 6.10 Parameter Group Display Example
3.
Scroll to 5-10 Terminal 18 Digital Input. Press [OK] to access function choices. The default setting
66
Illustration 6.11 Function Choice Display Example
Start is shown.
6.4 International/North American Default Parameter Settings
Setting 0-03 Regional Settings to [0] International or [1] North America changes the default settings for some parameters. Table 6.1 lists those parameters that are effected.
Parameter International default
parameter value
0-03 Regional Settings 0-71 Date Format DD-MM-YYYY MM/DD/YYYY 0-72 Time Format 24 h 12 h 1-20 Motor Power [kW] 1-21 Motor Power [HP] 1-22 Motor Voltage 230 V/400 V/575 V 208 V/460 V/575 V 1-23 Motor Frequency 3-03 Maximum Reference 3-04 Reference Function
International North America
See Note 1 See Note 1
See Note 2 See Note 2
50 Hz 60 Hz
50 Hz 60 Hz
Sum External/Preset
North American
default parameter
value
Parameter International default
parameter value
4-13 Motor Speed High Limit [RPM] See Note 3 4-14 Motor Speed High Limit [Hz] See Note 4 4-19 Max Output Frequency 4-53 Warning Speed High 5-12 Terminal 27 Digital Input 5-40 Function Relay [2] Drive ready No alarm 6-15 Terminal 53 High Ref./Feedb. Value 6-50 Terminal 42 Output
14-20 Reset Mode
22-85 Speed at Design Point [RPM] See Note 3 22-86 Speed at Design Point [Hz]
Table 6.1 International/North American Default Parameter Settings
Note 1: 1-20 Motor Power [kW] is only visible when 0-03 Regional Settings is set to [0] International. Note 2: 1-21 Motor Power [HP], is only visible when 0-03 Regional Settings is set to [1] North America. Note 3: This parameter is only visible when 0-02 Motor Speed Unit is set to [0] RPM. Note 4: This parameter is only visible when 0-02 Motor Speed Unit is set to [1] Hz. Note 5: The default value depends on the number of motor poles. For a 4 poled motor, the international default value is 1500 RPM and for a 2 poled motor, 3000 RPM. The corresponding values for North America is 1800 and 3600 RPM.
1500 RPM 1800 RPM
50 Hz 60 Hz
100 Hz 120 Hz
1500 RPM 1800 RPM
Coast inverse External interlock
50 60
Output frequency Speed 4-20 mA
Manual reset Infinite auto reset 1500 RPM 1800 RPM
50 Hz 60 Hz
Changes made to default settings are stored and available for viewing in the Quick Menu along with any programming entered into parameters.
1. Press [Quick Menu].
2.
Scroll to Q5 Changes Made and press [OK].
3.
Select Q5-2 Since Factory Setting to view all programming changes or Q5-1 Last 10 Changes for the most recent.
North American
default parameter
value
70 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Q5
130BB850.10
Q5-1 Last 10 Changes
Q5-2 Since Factory Setti...
25.9% 0.00A 1(1)
Changes Made
130BP089.10
Q1 My Personal Menu
Q2 Quick Setup
Q3 Function Setups
Q5 Changes Made
25.9% 0.00A 1(1)
Quick Menus
Programming
Illustration 6.12 Changes Made
6.4.1 Parameter Data Check
1. Press [Quick Menu].
2.
Scroll to Q5 Changes Made and press [OK].
Operating Instructions
6 6
Illustration 6.13 Q5 Changes Made
3.
Select Q5-2 Since Factory Setting to view all programming changes or Q5-1 Last 10 Changes for the most recent.
6.5
Parameter Menu Structure
Establishing the correct programming for applications often requires setting functions in several related parameters. These parameter settings provide the frequency converter with the system details it needs to operate properly. System details may include such things as:
Input and output signal types
Programming terminals
Minimum and maximum signal ranges
Custom displays
Automatic restart
Other features
See the LCP display to view detailed parameter
programming and setting options. Press [Info] in any menu location to view
additional details for that function. Press and hold [Main Menu] to enter a parameter
number for direct access to that parameter. Details for common application set-ups are
provided in chapter 7 Application Examples.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 71
Programming Operating Instructions
5-68 Pulse Output Max Freq #X30/6
5-8* I/O Options
5-80 AHF Cap Reconnect Delay
5-9* Bus Controlled
5-90 Digital & Relay Bus Control
5-94 Pulse Out #27 Timeout Preset
5-93 Pulse Out #27 Bus Control
5-96 Pulse Out #29 Timeout Preset
5-95 Pulse Out #29 Bus Control
5-98 Pulse Out #X30/6 Timeout Preset
5-97 Pulse Out #X30/6 Bus Control
6-** Analog In/Out
6-0* Analog I/O Mode
6-01 Live Zero Timeout Function
6-00 Live Zero Timeout Time
6-02 Fire Mode Live Zero Timeout Function
6-1* Analog Input 53
6-10 Terminal 53 Low Voltage
6-12 Terminal 53 Low Current
6-11 Terminal 53 High Voltage
6-14 Terminal 53 Low Ref./Feedb. Value
6-13 Terminal 53 High Current
6-16 Terminal 53 Filter Time Constant
6-15 Terminal 53 High Ref./Feedb. Value
6-17 Terminal 53 Live Zero
6-2* Analog Input 54
6-21 Terminal 54 High Voltage
6-20 Terminal 54 Low Voltage
6-23 Terminal 54 High Current
6-22 Terminal 54 Low Current
6-25 Terminal 54 High Ref./Feedb. Value
6-24 Terminal 54 Low Ref./Feedb. Value
6-27 Terminal 54 Live Zero
6-26 Terminal 54 Filter Time Constant
6-3* Analog Input X30/11
6-30 Terminal X30/11 Low Voltage
6-31 Terminal X30/11 High Voltage
6-35 Term. X30/11 High Ref./Feedb. Value
6-34 Term. X30/11 Low Ref./Feedb. Value
6-37 Term. X30/11 Live Zero
6-36 Term. X30/11 Filter Time Constant
6-4* Analog Input X30/12
6-40 Terminal X30/12 Low Voltage
6-41 Terminal X30/12 High Voltage
6-45 Term. X30/12 High Ref./Feedb. Value
6-44 Term. X30/12 Low Ref./Feedb. Value
6-47 Term. X30/12 Live Zero
6-46 Term. X30/12 Filter Time Constant
6-5* Analog Output 42
6-51 Terminal 42 Output Min Scale
6-50 Terminal 42 Output
6-52 Terminal 42 Output Max Scale
6-54 Terminal 42 Output Timeout Preset
6-53 Terminal 42 Output Bus Control
6-60 Terminal X30/8 Output
6-6* Analog Output X30/8
6-61 Terminal X30/8 Min. Scale
6-62 Terminal X30/8 Max. Scale
6-63 Terminal X30/8 Output Bus Control
66
4-19 Max Output Frequency
4-5* Adj. Warnings
4-50 Warning Current Low
4-51 Warning Current High
1-87 Compressor Min. Speed for Trip [Hz]
1-9* Motor Temperature
1-90 Motor Thermal Protection
1-91 Motor External Fan
4-53 Warning Speed High
4-52 Warning Speed Low
1-93 Thermistor Source
2-** Brakes
4-56 Warning Feedback Low
4-55 Warning Reference High
4-54 Warning Reference Low
2-01 DC Brake Current
2-0* DC-Brake
2-00 DC Hold/Preheat Current
4-58 Missing Motor Phase Function
4-57 Warning Feedback High
2-03 DC Brake Cut In Speed [RPM]
2-02 DC Braking Time
4-6* Speed Bypass
4-60 Bypass Speed From [RPM]
2-06 Parking Current
2-04 DC Brake Cut In Speed [Hz]
4-61 Bypass Speed From [Hz]
2-07 Parking Time
4-63 Bypass Speed To [Hz]
4-62 Bypass Speed To [RPM]
2-1* Brake Energy Funct.
2-10 Brake Function
4-64 Semi-Auto Bypass Set-up
5-** Digital In/Out
2-16 AC brake Max. Current
2-17 Over-voltage Control
5-0* Digital I/O mode
5-00 Digital I/O Mode
3-** Reference / Ramps
3-0* Reference Limits
5-02 Terminal 29 Mode
5-01 Terminal 27 Mode
5-1* Digital Inputs
3-04 Reference Function
3-02 Minimum Reference
3-03 Maximum Reference
5-13 Terminal 29 Digital Input
5-12 Terminal 27 Digital Input
5-10 Terminal 18 Digital Input
5-11 Terminal 19 Digital Input
3-13 Reference Site
3-1* References
3-10 Preset Reference
3-11 Jog Speed [Hz]
5-16 Terminal X30/2 Digital Input
5-14 Terminal 32 Digital Input
5-15 Terminal 33 Digital Input
3-16 Reference 2 Source
3-14 Preset Relative Reference
3-15 Reference 1 Source
5-17 Terminal X30/3 Digital Input
5-18 Terminal X30/4 Digital Input
3-17 Reference 3 Source
3-19 Jog Speed [RPM]
5-19 Terminal 37 Safe Stop
5-3* Digital Outputs
3-4* Ramp 1
3-41 Ramp 1 Ramp Up Time
5-30 Terminal 27 Digital Output
5-31 Terminal 29 Digital Output
3-42 Ramp 1 Ramp Down Time
3-5* Ramp 2
5-32 Term X30/6 Digi Out (MCB 101)
3-51 Ramp 2 Ramp Up Time
5-33 Term X30/7 Digi Out (MCB 101)
3-52 Ramp 2 Ramp Down Time
5-4* Relays
5-40 Function Relay
3-8* Other Ramps
3-80 Jog Ramp Time
5-41 On Delay, Relay
3-81 Quick Stop Ramp Time
5-42 Off Delay, Relay
5-5* Pulse Input
3-82 Starting Ramp Up Time
3-9* Digital Pot.Meter
5-50 Term. 29 Low Frequency
5-51 Term. 29 High Frequency
5-52 Term. 29 Low Ref./Feedb. Value
3-90 Step Size
3-91 Ramp Time
3-92 Power Restore
5-53 Term. 29 High Ref./Feedb. Value
3-93 Maximum Limit
5-55 Term. 33 Low Frequency
5-54 Pulse Filter Time Constant #29
3-94 Minimum Limit
3-95 Ramp Delay
5-58 Term. 33 High Ref./Feedb. Value
5-56 Term. 33 High Frequency
5-57 Term. 33 Low Ref./Feedb. Value
4-** Limits / Warnings
4-1* Motor Limits
4-10 Motor Speed Direction
5-59 Pulse Filter Time Constant #33
5-6* Pulse Output
4-12 Motor Speed Low Limit [Hz]
4-11 Motor Speed Low Limit [RPM]
5-60 Terminal 27 Pulse Output Variable
4-13 Motor Speed High Limit [RPM]
5-62 Pulse Output Max Freq #27
4-14 Motor Speed High Limit [Hz]
5-65 Pulse Output Max Freq #29
5-63 Terminal 29 Pulse Output Variable
4-16 Torque Limit Motor Mode
4-17 Torque Limit Generator Mode
5-66 Terminal X30/6 Pulse Output Variable
4-18 Current Limit
1-0* General Settings
1-00 Configuration Mode
1-03 Torque Characteristics
1-1* Motor Selection
Structure
6.5.1 Main Menu
1-10 Motor Construction
1-1* VVC+ PM
1-14 Damping Gain
1-15 Low Speed Filter Time Const.
0-** Operation / Display
0-0* Basic Settings
0-01 Language
0-02 Motor Speed Unit
1-17 Voltage filter time const.
1-16 High Speed Filter Time Const.
0-03 Regional Settings
0-04 Operating State at Power-up
1-2* Motor Data
1-20 Motor Power [kW]
0-05 Local Mode Unit
0-1* Set-up Operations
0-10 Active Set-up
1-21 Motor Power [HP]
1-22 Motor Voltage
1-23 Motor Frequency
0-11 Programming Set-up
0-12 This Set-up Linked to
1-25 Motor Nominal Speed
1-24 Motor Current
0-14 Readout: Prog. Set-ups / Channel
0-13 Readout: Linked Set-ups
1-28 Motor Rotation Check
1-26 Motor Cont. Rated Torque
0-2* LCP Display
0-20 Display Line 1.1 Small
1-29 Automatic Motor Adaptation (AMA)
0-22 Display Line 1.3 Small
0-21 Display Line 1.2 Small
1-3* Adv. Motor Data
0-23 Display Line 2 Large
1-30 Stator Resistance (Rs)
1-31 Rotor Resistance (Rr)
0-25 My Personal Menu
0-24 Display Line 3 Large
1-36 Iron Loss Resistance (Rfe)
1-35 Main Reactance (Xh)
0-3* LCP Custom Readout
1-37 d-axis Inductance (Ld)
0-30 Custom Readout Unit
1-39 Motor Poles
0-31 Custom Readout Min Value
0-32 Custom Readout Max Value
1-40 Back EMF at 1000 RPM
1-46 Position Detection Gain
0-37 Display Text 1
1-5* Load Indep. Setting
1-50 Motor Magnetisation at Zero Speed
0-38 Display Text 2
0-39 Display Text 3
1-52 Min Speed Normal Magnetising [Hz]
1-51 Min Speed Normal Magnetising [RPM]
0-4* LCP Keypad
0-40 [Hand on] Key on LCP
1-59 Flystart Test Pulses Frequency
1-58 Flystart Test Pulses Current
0-42 [Auto on] Key on LCP
0-41 [Off] Key on LCP
1-61 High Speed Load Compensation
1-6* Load Depen. Setting
1-60 Low Speed Load Compensation
0-43 [Reset] Key on LCP
0-5* Copy/Save
0-50 LCP Copy
0-51 Set-up Copy
1-63 Slip Compensation Time Constant
1-64 Resonance Dampening
1-65 Resonance Dampening Time Constant
0-6* Password
0-60 Main Menu Password
0-61 Access to Main Menu w/o Password
1-66 Min. Current at Low Speed
0-65 Personal Menu Password
1-62 Slip Compensation
1-7* Start Adjustments
1-70 PM Start Mode
1-71 Start Delay
1-72 Start Function
Password
0-67 Bus Password Access
0-66 Access to Personal Menu w/o
0-7* Clock Settings
1-73 Flying Start
0-70 Set Date and Time
1-75 Start Speed [Hz]
1-74 Start Speed [RPM]
0-71 Date Format
0-72 Time Format
1-79 Compressor Start Max Time to Trip
1-78 Compressor Start Max Speed [Hz]
1-76 Start Current
1-77 Compressor Start Max Speed [RPM]
1-8* Stop Adjustments
1-80 Function at Stop
0-79 Clock Fault
0-81 Working Days
0-82 Additional Working Days
0-77 DST/Summertime End
0-76 DST/Summertime Start
0-74 DST/Summertime
1-81 Min Speed for Function at Stop [RPM]
0-83 Additional Non-Working Days
1-86 Compressor Min. Speed for Trip [RPM]
1-82 Min Speed for Function at Stop [Hz]
0-89 Date and Time Readout
1-** Load and Motor
72 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Programming Operating Instructions
15-76 Option in Slot C1/E1
15-77 Slot C1/E1 Option SW Version
15-8* Operating Data II
15-81 Preset Fan Running Hours
15-80 Fan Running Hours
15-9* Parameter Info
15-92 Defined Parameters
15-93 Modified Parameters
15-99 Parameter Metadata
16-** Data Readouts
16-0* General Status
16-00 Control Word
16-01 Reference [Unit]
16-02 Reference [%]
16-03 Status Word
16-05 Main Actual Value [%]
16-09 Custom Readout
16-1* Motor Status
16-10 Power [kW]
16-11 Power [hp]
16-13 Frequency
16-12 Motor Voltage
16-14 Motor current
16-15 Frequency [%]
16-16 Torque [Nm]
16-17 Speed [RPM]
16-18 Motor Thermal
16-22 Torque [%]
16-3* Drive Status
16-30 DC Link Voltage
16-32 Brake Energy /s
16-33 Brake Energy /2 min
16-34 Heatsink Temp.
16-35 Inverter Thermal
16-36 Inv. Nom. Current
16-37 Inv. Max. Current
16-38 SL Controller State
16-40 Logging Buffer Full
16-39 Control Card Temp.
16-49 Current Fault Source
16-41 LCP Bottom Statusline
16-5* Ref. & Feedb.
16-53 Digi Pot Reference
16-54 Feedback 1 [Unit]
16-50 External Reference
16-52 Feedback[Unit]
16-55 Feedback 2 [Unit]
16-56 Feedback 3 [Unit]
16-6* Inputs & Outputs
16-60 Digital Input
16-62 Analog Input 53
16-61 Terminal 53 Switch Setting
16-64 Analog Input 54
16-63 Terminal 54 Switch Setting
16-65 Analog Output 42 [mA]
16-66 Digital Output [bin]
16-67 Pulse Input #29 [Hz]
16-68 Pulse Input #33 [Hz]
16-69 Pulse Output #27 [Hz]
6 6
14-59 Actual Number of Inverter Units
14-6* Auto Derate
12-95 Broadcast Storm Filter
12-96 Port Config
9-52 Fault Situation Counter
9-53 Profibus Warning Word
14-61 Function at Inverter Overload
14-62 Inv. Overload Derate Current
14-60 Function at Over Temperature
15-** Drive Information
12-98 Interface Counters
12-99 Media Counters
13-** Smart Logic
13-0* SLC Settings
9-64 Device Identification
9-65 Profile Number
9-67 Control Word 1
9-63 Actual Baud Rate
15-0* Operating Data
15-00 Operating hours
13-01 Start Event
13-00 SL Controller Mode
9-68 Status Word 1
9-70 Programming Set-up
15-01 Running Hours
13-02 Stop Event
9-71 Profibus Save Data Values
15-04 Over Temp's
15-05 Over Volt's
15-06 Reset kWh Counter
13-12 Comparator Value
13-10 Comparator Operand
13-11 Comparator Operator
9-80 Defined Parameters (1)
9-81 Defined Parameters (2)
9-82 Defined Parameters (3)
15-07 Reset Running Hours Counter
13-2* Timers
13-20 SL Controller Timer
9-83 Defined Parameters (4)
9-84 Defined Parameters (5)
15-03 Power Up's
15-02 kWh Counter
13-03 Reset SLC
13-1* Comparators
9-72 ProfibusDriveReset
9-75 DO Identification
15-08 Number of Starts
15-1* Data Log Settings
15-10 Logging Source
15-11 Logging Interval
13-41 Logic Rule Operator 1
13-4* Logic Rules
13-40 Logic Rule Boolean 1
9-91 Changed Parameters (2)
9-92 Changed Parameters (3)
9-90 Changed Parameters (1)
15-12 Trigger Event
15-13 Logging Mode
13-43 Logic Rule Operator 2
13-42 Logic Rule Boolean 2
9-93 Changed Parameters (4)
9-94 Changed Parameters (5)
15-14 Samples Before Trigger
15-2* Historic Log
15-20 Historic Log: Event
13-44 Logic Rule Boolean 3
13-5* States
13-51 SL Controller Event
9-99 Profibus Revision Counter
11-** LonWorks
11-2* LON Param. Access
15-22 Historic Log: Time
15-21 Historic Log: Value
13-52 SL Controller Action
14-** Special Functions
11-21 Store Data Values
11-9* AK LonWorks
15-23 Historic log: Date and Time
15-3* Alarm Log
15-30 Alarm Log: Error Code
14-0* Inverter Switching
14-00 Switching Pattern
14-01 Switching Frequency
11-91 AK Service Pin
11-98 Alarm Text
11-90 VLT Network Address
15-34 Alarm Log: Status
15-35 Alarm Log: Alarm Text
15-32 Alarm Log: Time
15-33 Alarm Log: Date and Time
15-31 Alarm Log: Value
14-04 PWM Random
14-03 Overmodulation
11-99 Alarm Status
12-** Ethernet
14-1* Mains On/Off
14-10 Mains Failure
14-11 Mains Voltage at Mains Fault
12-01 IP Address
12-0* IP Settings
12-00 IP Address Assignment
15-4* Drive Identification
14-12 Function at Mains Imbalance
12-02 Subnet Mask
15-41 Power Section
15-42 Voltage
15-40 FC Type
14-21 Automatic Restart Time
14-2* Reset Functions
14-20 Reset Mode
12-03 Default Gateway
12-04 DHCP Server
12-05 Lease Expires
15-43 Software Version
15-44 Ordered Typecode String
14-23 Typecode Setting
14-22 Operation Mode
12-06 Name Servers
12-07 Domain Name
15-45 Actual Typecode String
15-46 Frequency Converter Ordering No
14-26 Trip Delay at Inverter Fault
14-25 Trip Delay at Torque Limit
12-08 Host Name
12-09 Physical Address
15-50 SW ID Power Card
15-47 Power Card Ordering No
15-48 LCP Id No
15-49 SW ID Control Card
14-29 Service Code
14-28 Production Settings
14-30 Current Lim Ctrl, Proportional Gain
14-3* Current Limit Ctrl.
12-10 Link Status
12-11 Link Duration
12-12 Auto Negotiation
12-1* Ethernet Link Parameters
15-53 Power Card Serial Number
15-51 Frequency Converter Serial Number
14-32 Current Lim Ctrl, Filter Time
14-31 Current Lim Ctrl, Integration Time
12-13 Link Speed
12-14 Link Duplex
15-62 Option Ordering No
15-61 Option SW Version
15-6* Option Ident
15-60 Option Mounted
14-42 Minimum AEO Frequency
14-4* Energy Optimising
14-40 VT Level
14-41 AEO Minimum Magnetisation
12-81 HTTP Server
12-82 SMTP Service
12-8* Other Ethernet Services
12-80 FTP Server
15-63 Option Serial No
15-70 Option in Slot A
15-71 Slot A Option SW Version
14-43 Motor Cosphi
14-5* Environment
14-50 RFI Filter
12-89 Transparent Socket Channel Port
12-90 Cable Diagnostic
12-9* Advanced Ethernet Services
15-74 Option in Slot C0/E0
15-75 Slot C0/E0 Option SW Version
15-73 Slot B Option SW Version
15-72 Option in Slot B
14-53 Fan Monitor
14-55 Output Filter
14-52 Fan Control
14-51 DC Link Compensation
12-94 Broadcast Storm Protection
12-92 IGMP Snooping
12-93 Cable Error Length
12-91 Auto Cross Over
9-45 Fault Code
9-47 Fault Number
9-28 Process Control
6-64 Terminal X30/8 Output Timeout Preset
8-** Comm. and Options
8-0* General Settings
8-01 Control Site
8-02 Control Source
8-03 Control Timeout Time
8-04 Control Timeout Function
8-07 Diagnosis Trigger
8-06 Reset Control Timeout
8-05 End-of-Timeout Function
8-1* Control Settings
8-10 Control Profile
8-13 Configurable Status Word STW
8-3* FC Port Settings
8-30 Protocol
8-31 Address
8-32 Baud Rate
8-33 Parity / Stop Bits
8-35 Minimum Response Delay
8-36 Maximum Response Delay
8-37 Maximum Inter-Char Delay
8-4* Adv. Protocol Set.
8-45 BTM Transaction Command
8-43 PCD Read Configuration
8-42 PCD Write Configuration
8-40 Telegram Selection
8-46 BTM Transaction Status
8-47 BTM Timeout
8-5* Digital/Bus
8-50 Coasting Select
8-52 DC Brake Select
8-53 Start Select
8-54 Reversing Select
8-55 Set-up Select
8-56 Preset Reference Select
8-8* FC Port Diagnostics
8-80 Bus Message Count
8-81 Bus Error Count
8-82 Slave Message Count
8-83 Slave Error Count
8-9* Bus Jog / Feedback
8-90 Bus Jog 1 Speed
8-91 Bus Jog 2 Speed
8-94 Bus Feedback 1
8-96 Bus Feedback 3
8-95 Bus Feedback 2
9-** PROFIdrive
9-00 Setpoint
9-07 Actual Value
9-15 PCD Write Configuration
9-18 Node Address
9-22 Telegram Selection
9-16 PCD Read Configuration
9-27 Parameter Edit
9-23 Parameters for Signals
9-44 Fault Message Counter
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 73
Programming Operating Instructions
25-20 Neutral Zone [unit]
25-21 + Zone [unit]
25-22 - Zone [unit]
25-23 Fixed Speed neutral Zone [unit]
25-24 + Zone Delay
25-25 - Zone Delay
25-26 ++ Zone Delay
25-27 -- Zone Delay
25-31 Stage Function
25-3* Staging Functions
25-30 Destage At No-Flow
25-33 Destage Function
25-32 Stage Function Time
25-34 Destage Function Time
25-4* Staging Settings
25-43 Destaging Threshold
25-44 Staging Speed [RPM]
25-42 Staging Threshold
25-45 Staging Speed [Hz]
25-46 Destaging Speed [RPM]
25-47 Destaging Speed [Hz]
25-8* Status
25-80 Pack Status
25-81 Compressor Status
25-82 Lead Compressor
25-83 Relay Status
25-84 Compressor ON Time
25-85 Relay ON Time
25-86 Reset Relay Counters
25-87 Inverse Interlock
25-88 Pack capacity [%]
25-9* Service
25-90 Compressor Interlock
25-91 Manual Alternation
26-** Analog I/O Option
26-0* Analog I/O Mode
26-00 Terminal X42/1 Mode
26-02 Terminal X42/5 Mode
26-01 Terminal X42/3 Mode
26-1* Analog Input X42/1
26-10 Terminal X42/1 Low Voltage
26-14 Term. X42/1 Low Ref./Feedb. Value
26-11 Terminal X42/1 High Voltage
26-16 Term. X42/1 Filter Time Constant
26-15 Term. X42/1 High Ref./Feedb. Value
26-17 Term. X42/1 Live Zero
26-2* Analog Input X42/3
26-20 Terminal X42/3 Low Voltage
26-21 Terminal X42/3 High Voltage
26-24 Term. X42/3 Low Ref./Feedb. Value
26-26 Term. X42/3 Filter Time Constant
26-25 Term. X42/3 High Ref./Feedb. Value
26-27 Term. X42/3 Live Zero
26-3* Analog Input X42/5
26-30 Terminal X42/5 Low Voltage
26-34 Term. X42/5 Low Ref./Feedb. Value
26-31 Terminal X42/5 High Voltage
26-36 Term. X42/5 Filter Time Constant
26-35 Term. X42/5 High Ref./Feedb. Value
66
22-90 Flow at Rated Speed
22-89 Flow at Design Point
22-88 Pressure at Rated Speed
22-77 Minimum Run Time
22-75 Short Cycle Protection
22-76 Interval between Starts
21-42 Ext. 2 Integral Time
21-40 Ext. 2 Normal/Inverse Control
21-41 Ext. 2 Proportional Gain
22-78 Minimum Run Time Override
22-79 Minimum Run Time Override Value
22-8* Flow Compensation
21-43 Ext. 2 Differentation Time
21-44 Ext. 2 Dif. Gain Limit
21-5* Ext. CL 3 Ref./Fb.
22-84 Speed at No-Flow [Hz]
22-82 Work Point Calculation
22-83 Speed at No-Flow [RPM]
22-81 Square-linear Curve Approximation
22-80 Flow Compensation
21-54 Ext. 3 Feedback Source
21-53 Ext. 3 Reference Source
21-52 Ext. 3 Maximum Reference
21-50 Ext. 3 Ref./Feedback Unit
21-51 Ext. 3 Minimum Reference
22-87 Pressure at No-Flow Speed
22-86 Speed at Design Point [Hz]
22-85 Speed at Design Point [RPM]
21-57 Ext. 3 Reference [Unit]
21-58 Ext. 3 Feedback [Unit]
21-55 Ext. 3 Setpoint
21-59 Ext. 3 Output [%]
21-6* Ext. CL 3 PID
23-** Time-based Functions
21-60 Ext. 3 Normal/Inverse Control
21-61 Ext. 3 Proportional Gain
23-0* Timed Actions
23-00 ON Time
21-63 Ext. 3 Differentation Time
21-62 Ext. 3 Integral Time
23-01 ON Action
23-02 OFF Time
23-03 OFF Action
21-64 Ext. 3 Dif. Gain Limit
22-** Appl. Functions
22-0* Miscellaneous
23-04 Occurrence
23-1* Maintenance
23-10 Maintenance Item
23-11 Maintenance Action
22-21 Low Power Detection
22-00 External Interlock Delay
22-2* No-Flow Detection
22-20 Low Power Auto Set-up
23-13 Maintenance Time Interval
23-14 Maintenance Date and Time
23-12 Maintenance Time Base
22-23 No-Flow Function
22-24 No-Flow Delay
22-22 Low Speed Detection
23-16 Maintenance Text
23-1* Maintenance Reset
23-15 Reset Maintenance Word
22-26 Dry Pump Function
22-27 Dry Pump Delay
22-3* No-Flow Power Tuning
23-5* Energy Log
23-50 Energy Log Resolution
22-30 No-Flow Power
22-31 Power Correction Factor
23-51 Period Start
23-53 Energy Log
22-33 Low Speed [Hz]
22-32 Low Speed [RPM]
23-54 Reset Energy Log
23-6* Trending
22-35 Low Speed Power [HP]
22-34 Low Speed Power [kW]
23-62 Timed Bin Data
23-60 Trend Variable
23-61 Continuous Bin Data
22-38 High Speed Power [kW]
22-36 High Speed [RPM]
22-37 High Speed [Hz]
23-63 Timed Period Start
22-39 High Speed Power [HP]
23-64 Timed Period Stop
23-65 Minimum Bin Value
22-4* Sleep Mode
22-40 Minimum Run Time
23-66 Reset Continuous Bin Data
22-41 Minimum Sleep Time
23-67 Reset Timed Bin Data
23-8* Payback Counter
22-43 Wake-up Speed [Hz]
22-42 Wake-up Speed [RPM]
23-80 Power Reference Factor
23-81 Energy Cost
23-82 Investment
22-45 Setpoint Boost
22-46 Maximum Boost Time
22-44 Wake-up Ref./FB Difference
23-83 Energy Savings
23-84 Cost Savings
22-5* End of Curve
22-50 End of Curve Function
25-** Pack Controller
25-0* System Settings
25-00 Pack Controller
22-60 Broken Belt Function
22-51 End of Curve Delay
22-6* Broken Belt Detection
25-06 Number of Compressors
25-04 Compressor Cycling
25-2* Zone Settings
22-62 Broken Belt Delay
22-61 Broken Belt Torque
22-7* Short Cycle Protection
20-32 User Defined Refrigerant A2
16-70 Pulse Output #29 [Hz]
20-33 User Defined Refrigerant A3
16-71 Relay Output [bin]
20-42 Cut-in Value
20-41 Cut-out Value
20-4* Thermostat/Pressostat
20-40 Thermostat/Pressostat Function
16-72 Counter A
16-73 Counter B
16-75 Analog In X30/11
16-76 Analog In X30/12
20-71 PID Performance
20-72 PID Output Change
20-7* PID Autotuning
20-70 Closed Loop Type
16-77 Analog Out X30/8 [mA]
16-82 Fieldbus REF 1
16-80 Fieldbus CTW 1
16-8* Fieldbus & FC Port
20-73 Minimum Feedback Level
16-84 Comm. Option STW
20-74 Maximum Feedback Level
16-85 FC Port CTW 1
20-79 PID Autotuning
20-82 PID Start Speed [RPM]
20-8* PID Basic Settings
20-81 PID Normal/ Inverse Control
16-86 FC Port REF 1
16-9* Diagnosis Readouts
16-90 Alarm Word
16-91 Alarm Word 2
20-84 On Reference Bandwidth
20-83 PID Start Speed [Hz]
16-92 Warning Word
16-93 Warning Word 2
20-93 PID Proportional Gain
20-9* PID Controller
20-91 PID Anti Windup
16-96 Maintenance Word
16-94 Ext. Status Word
16-95 Ext. Status Word 2
20-96 PID Diff. Gain Limit
20-95 PID Differentiation Time
20-94 PID Integral Time
18-** Info and Readouts
18-0* Maintenance Log
18-00 Maintenance Log: Item
21-** Ext. Closed Loop
21-0* Ext. CL Autotuning
21-00 Closed Loop Type
18-03 Maintenance Log: Date and Time
18-02 Maintenance Log: Time
18-01 Maintenance Log: Action
21-04 Maximum Feedback Level
21-02 PID Output Change
21-03 Minimum Feedback Level
21-01 PID Performance
18-12 Fire Mode Log: Date and Time
18-1* Fire Mode Log
18-10 FireMode Log:Event
18-11 Fire Mode Log: Time
21-09 PID Autotuning
21-1* Ext. CL 1 Ref./Fb.
21-10 Ext. 1 Ref./Feedback Unit
21-11 Ext. 1 Minimum Reference
18-32 Analog Input X42/5
18-31 Analog Input X42/3
18-3* Inputs & Outputs
18-30 Analog Input X42/1
21-14 Ext. 1 Feedback Source
21-13 Ext. 1 Reference Source
21-12 Ext. 1 Maximum Reference
18-35 Analog Out X42/11 [V]
18-34 Analog Out X42/9 [V]
18-33 Analog Out X42/7 [V]
21-17 Ext. 1 Reference [Unit]
21-18 Ext. 1 Feedback [Unit]
21-15 Ext. 1 Setpoint
20-** Drive Closed Loop
20-0* Feedback
20-00 Feedback 1 Source
21-19 Ext. 1 Output [%]
21-2* Ext. CL 1 PID
21-20 Ext. 1 Normal/Inverse Control
21-21 Ext. 1 Proportional Gain
20-03 Feedback 2 Source
20-04 Feedback 2 Conversion
20-01 Feedback 1 Conversion
20-02 Feedback 1 Source Unit
21-22 Ext. 1 Integral Time
20-05 Feedback 2 Source Unit
21-23 Ext. 1 Differentation Time
20-06 Feedback 3 Source
21-24 Ext. 1 Dif. Gain Limit
21-3* Ext. CL 2 Ref./Fb.
21-30 Ext. 2 Ref./Feedback Unit
21-31 Ext. 2 Minimum Reference
20-12 Reference/Feedback Unit
20-07 Feedback 3 Conversion
20-08 Feedback 3 Source Unit
20-2* Feedback/Setpoint
21-34 Ext. 2 Feedback Source
21-33 Ext. 2 Reference Source
21-32 Ext. 2 Maximum Reference
20-20 Feedback Function
20-21 Setpoint 1
20-22 Setpoint 2
21-37 Ext. 2 Reference [Unit]
21-38 Ext. 2 Feedback [Unit]
21-35 Ext. 2 Setpoint
20-23 Setpoint 3
20-25 Setpoint Type
20-3* Feedback Adv. Conv
21-39 Ext. 2 Output [%]
21-4* Ext. CL 2 PID
20-30 Refrigerant
20-31 User Defined Refrigerant A1
74 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Programming Operating Instructions
6 6
31-19 Remote Bypass Activation
31-11 Bypass Running Hours
31-10 Bypass Status Word
26-37 Term. X42/5 Live Zero
26-4* Analog Out X42/7
26-40 Terminal X42/7 Output
26-41 Terminal X42/7 Min. Scale
26-42 Terminal X42/7 Max. Scale
26-44 Terminal X42/7 Timeout Preset
26-43 Terminal X42/7 Bus Control
26-5* Analog Out X42/9
26-50 Terminal X42/9 Output
26-51 Terminal X42/9 Min. Scale
26-52 Terminal X42/9 Max. Scale
26-54 Terminal X42/9 Timeout Preset
26-53 Terminal X42/9 Bus Control
26-6* Analog Out X42/11
26-60 Terminal X42/11 Output
26-61 Terminal X42/11 Min. Scale
26-62 Terminal X42/11 Max. Scale
26-64 Terminal X42/11 Timeout Preset
26-63 Terminal X42/11 Bus Control
28-** Compressor Functions
28-1* Oil Return Management
28-10 Oil Return Management
28-11 Low Speed Running Time
28-13 Boost Duration
28-12 Fixed Boost Interval
28-2* Discharge Temperature Monitor
28-20 Temperature Source
28-21 Temperature Unit
28-24 Warning Level
28-25 Warning Action
28-26 Emergency Level
28-27 Discharge Temperature
28-72 Enable Day/Night Via Bus
28-7* Day/Night Settings
28-71 Day/Night Bus Indicator
28-74 Night Speed Drop [RPM]
28-73 Night Setback
28-76 Night Speed Drop [Hz]
28-75 Night Speed Drop Override
28-8* P0 Optimization
28-82 P0
28-81 dP0 Offset
28-83 P0 Setpoint
28-84 P0 Reference
28-85 P0 Minimum Reference
28-87 Most Loaded Controller
28-86 P0 Maximum Reference
28-9* Injection Control
28-90 Injection On
28-91 Delayed Compressor Start
30-** Special Features
30-2* Adv. Start Adjust
30-22 Locked Rotor Protection
30-23 Locked Rotor Detection Time [s]
31-** Bypass Option
31-00 Bypass Mode
31-02 Bypass Trip Time Delay
31-01 Bypass Start Time Delay
31-03 Test Mode Activation
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 75
Programming Operating Instructions
6.6 Remote Programming with
MCT 10 Set-up Software
Danfoss has a software program available for developing, storing, and transferring frequency converter programming. The MCT 10 Set-up Software allows the user to connect a PC to the frequency converter and perform live programming rather than using the LCP. Additionally, all frequency converter programming can be done off-line and simply downloaded to the frequency converter. Or the entire frequency converter profile can be loaded onto the PC for back-up storage or analysis.
The USB connector or RS-485 terminal are available for connecting the PC to the frequency converter.
66
76 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
FC
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 V
A IN
A IN
COM
A OUT
COM
12
13
18
19
20
27
29
32
33
37
50
53
54
55
42
39
130BB929.10
FC
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 V
A IN
A IN
COM
A OUT
COM
12
13
18
19
20
27
29
32
33
37
50
53
54
55
42
39
130BB930.10
FC
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10
V
A IN
A IN
COM
A OUT
COM
12
13
18
19
20
27
29
32
33
37
50
53
54
55
42
39
A53
U - I
-10 - +10V
+
-
130BB926.10
Application Examples
7 Application Examples
Operating Instructions
7.1 Introduction
Parameters
Function Setting
The examples in this section are intended as a quick reference for common applications.
Parameter settings are the regional default values
unless otherwise indicated (selected in 0-03 Regional Settings).
Parameters associated with the terminals and
their settings are shown next to the drawings. Where switch settings for analog terminals A53 or
A54 are required, these are also shown.
1-29 Automatic Motor Adaptation (AMA) 5-12 Terminal 27 Digital Input
[1] Enable complete AMA [0] No operation
* = Default Value
Notes/comments:
Parameter group 1-2* must be set according to motor. D IN 37 is an option.
7.2 Application Examples
Parameters
Function Setting
1-29 Automatic Motor Adaptation (AMA) 5-12 Terminal 27 Digital Input
[1] Enable complete AMA [2]* Coast inverse
Table 7.2 AMA without T27 Connected
* = Default Value Notes/comments: Parameter group 1-2* must be set according to motor. D IN 37 is an option.
Parameters
Function Setting
6-10 Terminal 53 Low Voltage 6-11 Terminal 53
0.07 V* 10 V*
High Voltage 6-14 Terminal 53
0 Hz
Low Ref./Feedb. Value 6-15 Terminal 53
50 Hz
High Ref./Feedb. Value
Table 7.1 AMA with T27 Connected
Table 7.3 Analog Speed Reference (Voltage)
* = Default Value
Notes/comments:
D IN 37 is an option.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 77
7 7
130BB927.10
FC
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10
V
A IN
A IN
COM
A OUT
COM
12
13
18
19
20
27
29
32
33
37
50
53
54
55
42
39
A53
U - I
4 - 20mA
+
-
FC
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10
A IN
A IN
COM
A OUT
COM
12
13
18
19
20
27
29
32
33
37
50
53
54
55
42
39
130BB802.10
130BB805.11
Speed
Start (18)
FC
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 V
A IN
A IN
COM
A OUT
COM
12
13
18
19
20
27
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37
50
53
54
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39
130BB803.10
Speed
130BB806.10
Latched Start (18)
Stop Inverse (27)
Application Examples Operating Instructions
Parameters
Function Setting
6-12 Terminal 53
4 mA*
Low Current 6-13 Terminal 53
20 mA*
High Current 6-14 Terminal 53 Low Ref./Feedb. Value 6-15 Terminal 53 High Ref./Feedb. Value
* = Default Value
Notes/comments:
D IN 37 is an option.
0 Hz
50 Hz
Illustration 7.1 Start/Stop Command with Safe Torque Off
Parameters
Function Setting
5-10 Terminal 18 Digital Input 5-12 Terminal 27 Digital Input
[9] Latched Start [6] Stop Inverse
* = Default Value
77
Notes/comments:
If 5-12 Terminal 27 Digital Input is set to [0] No operation, a jumper wire to terminal 27 is not needed.
Table 7.4 Analog Speed Reference (Current)
D IN 37 is an option.
Parameters
Function Setting
5-10 Terminal 18
[8] Start*
Digital Input 5-12 Terminal 27 Digital Input 5-19 Terminal 37 Safe Stop
[0] No operation [1] Safe Stop Alarm
Table 7.6 Pulse Start/Stop
* = Default Value
Notes/comments:
If 5-12 Terminal 27 Digital Input is set to [0] No operation, a jumper wire to terminal 27 is not needed. D IN 37 is an option.
Table 7.5 Start/Stop Command with Safe Torque Off Option
Illustration 7.2 Latched Start/Stop Inverse
78 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
FC
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 V
A IN
A IN
COM
A OUT
COM
12
13
18
19
20
27
29
32
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37
50
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130BB934.10
FC
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10
V
A IN
A IN
COM
A OUT
COM
12
13
18
19
20
27
29
32
33
37
50
53
54
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42
39
130BB928.10
FC
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10
V
A IN
A IN
COM
A OUT
COM
12
13
18
19
20
27
29
32
33
37
50
53
54
55
42
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A53
U - I
≈ 5kΩ
130BB683.10
FC
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 V
A IN
A IN
COM
A OUT
COM
12
13
18
19
20
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130BB804.10
Application Examples
Operating Instructions
Parameters
Function Setting
5-10 Terminal 18
[8] Start
Digital Input 5-11 Terminal 19 Digital Input
5-12 Terminal 27 Digital Input 5-14 Terminal 32 Digital Input 5-15 Terminal 33 Digital Input 3-10 Preset
[10] Reversing*
[0] No operation [16] Preset ref bit 0 [17] Preset ref bit 1
Reference
Preset ref. 0 Preset ref. 1 Preset ref. 2 Preset ref. 3
25% 50% 75% 100%
Parameters
Function Setting
6-10 Terminal 53 Low Voltage 6-11 Terminal 53
0.07 V* 10 V*
High Voltage 6-14 Terminal 53
0 Hz
Low Ref./Feedb. Value 6-15 Terminal 53
1500 Hz
High Ref./Feedb. Value
* = Default Value
Notes/comments:
D IN 37 is an option.
7 7
* = Default Value
Notes/comments:
D IN 37 is an option.
Table 7.9 Speed Reference (using a Manual Potentiometer)
Table 7.7 Start/Stop with Reversing and 4 Preset Speeds
Parameters
Function Setting
5-11 Terminal 19
[1] Reset
Digital Input
* = Default Value
Notes/comments:
D IN 37 is an option.
5-10 Terminal 18 Digital Input 5-12 Terminal 27 Digital Input 5-13 Terminal 29 Digital Input 5-14 Terminal 32 Digital Input
Parameters
Function Setting
[8] Start*
[19] Freeze Reference [21] Speed Up [22] Speed Down
* = Default Value
Table 7.8 External Alarm Reset
Table 7.10 Speed Up/Down
Notes/comments:
D IN 37 is an option.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 79
S t a r t ( 1 8 )
F r e e z e r e f ( 2 7 )
S p e e d u p ( 2 9 )
S p e e d d o w n ( 3 2 )
S p e e d
R e f e r e n c e
130BB840.10
FC
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10
V
A IN
A IN
COM
A OUT
COM
R1R2
12
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01
02
03
04
05
06
-
61 68 69
RS-485
+
130BB685.10
130BB686.12
VLT
+24 V
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
+10 V
A IN
A IN
COM
A OUT
COM
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18
19
20
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29
32
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A53
U - I
D IN
37
Application Examples Operating Instructions
Parameters
Function Setting
1-90 Motor Thermal Protection 1-93 Thermistor Source
[2] Thermistor trip [1] Analog input 53
* = Default Value
Notes/comments:
If only a warning is desired,
1-90 Motor Thermal Protection
Illustration 7.3 Speed Up/Down
should be set to [1] Thermistor warning.
D IN 37 is an option.
8-30 Protocol
77
8-31 Address 8-32 Baud Rate
Parameters
Function Setting
FC* 1* 9600*
NOTICE
Danfoss recommends using 24 V DC as thermistor supply voltage.
* = Default Value
Notes/comments:
Select protocol, address and baud rate in the above
Table 7.12 Motor Thermistor
mentioned parameters. D IN 37 is an option.
Table 7.11 RS-485 Network Connection
CAUTION
Thermistors must use reinforced or double insulation to meet PELV insulation requirements.
80 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Status
799RPM 7.83A 36.4kW
0.000
53.2%
1(1)
Auto Hand O
Remote Local
Ramping Stop Running Jogging . . . Stand by
130BB037.11
1 2 3
Status Messages Operating Instructions
8 Status Messages
8.1 Status Display
When the frequency converter is in Status mode, status messages are generated automatically and appear in the bottom line of the display (see Illustration 8.1).
1
Operation mode (see Table 8.1)
2
Reference site (see Table 8.2)
3
Operation status (see Table 8.3)
Illustration 8.1 Status Display
8.2 Status Message Definitions
Table 8.1, Table 8.2 and Table 8.3 define the meaning of the status message display words.
Off
Auto On The frequency converter is controlled from the
Hand On The frequency converter can be controlled by
Table 8.1 Operation Mode
Remote
Local The frequency converter uses [Hand On]
The frequency converter does not react to any control signal until [Auto On] or [Hand On] is pressed.
control terminals and/or the serial communi­cation.
the navigation keys on the LCP. Stop commands, reset, reversing, DC brake, and other signals applied to the control terminals can override local control.
The speed reference is given from external signals, serial communication, or internal preset references.
control or reference values from the LCP.
AC Brake
AMA finish OK Automatic motor adaptation (AMA) was
AMA ready AMA is ready to start. Press [Hand On] to start. AMA running AMA process is in progress. Coast
Ctrl. Ramp-down Control ramp-down was selected in
Current High The frequency converter output current is
Current Low The frequency converter output current is
DC Hold
DC Stop
Feedback high The sum of all active feedbacks is above the
Feedback low The sum of all active feedbacks is below the
AC Brake was selected in 2-10 Brake Function. The AC brake overmagnetises the motor to achieve a controlled slow down.
carried out successfully.
Coast inverse was selected as a function
for a digital input (parameter group 5-1* Digital Inputs). The corresponding terminal
is not connected.
Coast activated by serial communication
14-10 Mains Failure.
The mains voltage is below the value set
in 14-11 Mains Voltage at Mains Fault at mains fault
The frequency converter ramps down the
motor using a controlled ramp-down
above the limit set in 4-51 Warning Current High.
below the limit set in 4-52 Warning Speed Low DC hold is selected in 1-80 Function at Stop and a stop command is active. The motor is held by a DC current set in 2-00 DC Hold/ Preheat Current. The motor is held with a DC current (2-01 DC
Brake Current) for a specified time (2-02 DC Braking Time).
DC brake is activated in 2-03 DC Brake Cut
In Speed [RPM] and a stop command is active.
DC brake (inverse) is selected as a function
for a digital input (parameter group 5-1* Digital Inputs). The corresponding terminal
is not active.
The DC brake is activated via serial
communication.
feedback limit set in 4-57 Warning Feedback High.
feedback limit set in 4-56 Warning Feedback Low.
8 8
Table 8.2 Reference Site
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 81
Status Messages
Operating Instructions
Freeze output The remote reference is active, which holds
the present speed.
Freeze output was selected as a function
for a digital input (parameter group 5-1* Digital Inputs). The corresponding terminal
is active. Speed control is only possible via the terminal functions speed up and speed down.
Hold ramp is activated via serial communi-
cation.
Freeze output request
Freeze ref.
88
Jog request A jog command has been given, but the
Jogging The motor is running as programmed in
Motor check
OVC control Overvoltage control was activated in
Power Unit Off (For frequency converters with an external 24
A freeze output command has been given, but the motor remains stopped until a run permissive signal is received. Freeze Reference was selected as a function for a digital input (parameter group 5-1* Digital Inputs). The corresponding terminal is active. The frequency converter saves the actual reference. Changing the reference is now only possible via terminal functions speed up and speed down.
motor is stopped until a run permissive signal is received via a digital input.
3-19 Jog Speed [RPM].
Jog was selected as function for a digital
input (parameter group 5-1* Digital Inputs). The corresponding terminal (e.g. terminal
29) is active.
The Jog function is activated via the serial
communication.
The Jog function was selected as a
reaction for a monitoring function (e.g. No signal). The monitoring function is active.
In 1-80 Function at Stop, Motor Check was selected. A stop command is active. To ensure that a motor is connected to the frequency converter, a permanent test current is applied to the motor.
2-17 Over-voltage Control. The connected motor is supplying the frequency converter with generative energy. The overvoltage control adjusts the V/Hz ratio to run the motor in controlled mode and to prevent the frequency converter from tripping.
V power supply installed only). Mains supply to the frequency converter is removed, but the control card is supplied by the external 24 V.
Protection md Protection mode is active. The unit has
detected a critical status (an overcurrent or overvoltage).
To avoid tripping, switching frequency is
reduced to 4 kHz.
If possible, protection mode ends after
approximately 10 s.
Protection mode can be restricted in
14-26 Trip Delay at Inverter Fault.
Ramping The motor is accelerating/decelerating using
the active ramp-up/down. The reference, a limit value or a standstill is not yet reached.
Ref. high The sum of all active references is above the
reference limit set in 4-55 Warning Reference High.
Ref. low The sum of all active references is below the
reference limit set in 4-54 Warning Reference Low.
Run on ref. The frequency converter is running in the
reference range. The feedback value matches the setpoint value.
Run request A start command has been given, but the
motor is stopped until a run permissive signal is received via digital input.
Running The motor is driven by the frequency
converter.
Speed high Motor speed is above the value set in
4-53 Warning Speed High.
Speed low Motor speed is below the value set in
4-52 Warning Speed Low.
Standby In Auto On mode, the frequency converter
starts the motor with a start signal from a digital input or serial communication.
Start delay
Start fwd/rev Start forward and start reverse were selected
Stop The frequency converter has received a stop
Trip An alarm occurred and the motor is stopped.
Trip lock An alarm occurred and the motor is stopped.
In 1-71 Start Delay, a delay starting time was set. A start command is activated and the motor starts after the start delay time expires.
as functions for 2 different digital inputs (parameter group 5-1* Digital Inputs). The motor starts in forward or reverse depending on which corresponding terminal is activated.
command from the LCP, digital input, or serial communication.
Once the cause of the alarm is cleared, the frequency converter can be reset manually by pressing [Reset] or remotely by control terminals or serial communication.
Once the cause of the alarm is cleared, power must be cycled to the frequency converter. The frequency converter can then be reset manually by pressing [Reset] or remotely by control terminals or serial communication.
Table 8.3 Operation Status
82 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
130BP085.11
Status
0.0Hz 0.000psi 0.00A
0.0Hz
1:0 - Off
!Live zero error [W2]
Off Remote Stop
!1(1)
130BP086.11
Status
0.0Hz 0.000kW 0.00A
0.0Hz 0
Earth Fault [A14]
Auto Remote Trip
1(1)
130BD812.10
Back
Cancel
Info
OK
On
Alarm
Warn.
2
130BB467.11
Warnings and Alarms Operating Instructions
9 Warnings and Alarms
9.1 System Monitoring
The frequency converter monitors the condition of its input power, output, and motor factors as well as other system performance indicators. A warning or alarm may not necessarily indicate a problem internal to the frequency converter itself. In many cases, it indicates failure conditions from input voltage, motor load or temperature, external signals, or other areas monitored by the frequency converter’s internal logic. Be sure to investigate those areas exterior to the frequency converter as indicated in the alarm or warning.
9.2 Warning and Alarm Types
9.2.1 Warnings
A warning is issued when an alarm condition is impending, or when an abnormal operating condition is present and may result in the frequency converter issuing an alarm. A warning clears itself when the abnormal condition is removed.
Alarm Trip
9.2.2
An alarm is issued when the frequency converter is tripped, that is, the frequency converter suspends operation to prevent frequency converter or system damage. The motor coasts to a stop. The frequency converter logic continues to operate and monitor the frequency converter status. After the fault condition is corrected, the frequency converter can be reset. It is then ready to start operation again.
9.3
Warning and Alarm Displays
Illustration 9.1 Warning Display Example
An alarm or trip-lock alarm flashes in the display along with the alarm number.
Illustration 9.2 Alarm Display Example
In addition to the text and alarm code on the frequency converter display, there are 3 status indicator lights.
9 9
A trip can be reset in any of 4 ways:
Pressing [Reset]
Digital reset input command
Serial communication reset input command
Auto reset
Alarm Trip-lock
9.2.3
An alarm that causes the frequency converter to trip-lock requires that input power is cycled. The motor coasts to a stop. The frequency converter logic continues to operate and monitor the frequency converter status. Remove input power to the frequency converter and correct the cause of
Warning ON OFF Alarm OFF ON (Flashing) Trip-Lock ON ON (Flashing)
Warn. LED Alarm LED
the fault, then restore power. This action puts the frequency converter into a trip condition as described
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 83
above and may be reset in any of those 4 ways.
Illustration 9.3 Indicator Lights
Warnings and Alarms Operating Instructions
9.4 Warning and Alarm Definitions
Table 9.1 defines whether a warning is issued before an alarm, and whether the alarm trips the unit or trip locks the unit.
No. Description Warning Alarm/Trip Alarm/Trip lock Parameter reference
1 10 Volts low X 2 Live zero error (X) (X) 6-01 Live Zero Timeout
Function
4 Mains phase loss (X) (X) (X) 14-12 Function at Mains
Imbalance 5 DC link voltage high X 6 DC link voltage low X 7 DC over voltage X X 8 DC under voltage X X 9 Inverter overloaded X X 10 Motor ETR over temperature (X) (X) 1-90 Motor Thermal Protection 11 Motor thermistor over temperature (X) (X) 1-90 Motor Thermal Protection 12 Torque limit X X 13 Over Current X X X 14 Earth (ground) fault X X X 15 Hardware mismatch X X 16 Short Circuit X X 17 Control word timeout (X) (X) 8-04 Control Timeout Function
99
18 Start Failed X
19 Discharge Temperature High X
23 Internal Fan Fault X 24 External Fan Fault X 14-53 Fan Monitor 29 Drive over temperature X X X 30 Motor phase U missing (X) (X) (X) 4-58 Missing Motor Phase
31 Motor phase V missing (X) (X) (X) 4-58 Missing Motor Phase
32 Motor phase W missing (X) (X) (X) 4-58 Missing Motor Phase
33 Inrush fault X X 34 Fieldbus communication fault X X 35 Out of frequency range X X 36 Mains failure X X 38 Internal fault X X 39 Heatsink sensor X X 40 Overload of Digital Output Terminal 27 (X) 5-00 Digital I/O Mode,
41 Overload of Digital Output Terminal 29 (X) 5-00 Digital I/O Mode,
42 Overload of Digital Output On X30/6 (X) 5-32 Term X30/6 Digi Out (MCB
42 Overload of Digital Output On X30/7 (X) 5-33 Term X30/7 Digi Out (MCB
46 Pwr. card supply X X 47 24 V supply low X X X 48 1.8 V supply low X X
1-77 Compressor Start Max
Speed [RPM],
1-79 Pump Start Max Time to
Trip
28-25 Warning Action
28-26 Emergency Level
Function
Function
Function
5-01 Terminal 27 Mode
5-02 Terminal 29 Mode
101)
101)
84 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Warnings and Alarms Operating Instructions
No. Description Warning Alarm/Trip Alarm/Trip lock Parameter reference
49 Speed limit X (X) 1-86 Trip Speed Low [RPM] 50 AMA calibration failed X 51 AMA check U 52 AMA low I 53 AMA motor too big X 54 AMA motor too small X 55 AMA Parameter out of range X 56 AMA interrupted by user X 57 AMA timeout X 58 AMA internal fault X X 59 Current limit X 60 External Interlock X 62 Output Frequency at Maximum Limit X 64 Voltage Limit X 65 Control board overtemperature X X X 66 Heat sink Temperature Low X 67 Option Configuration has Changed X 68
Safe Stop 69 Pwr.card temp X X 70 Illegal FC configuration X 77 Reduced Power Mode 79 Illegal PS config X X 80 Drive Initialized to Default Value X 91 Analog input 54 wrong settings X 92 NoFlow X X 22-2* No-Flow Detection 93 Dry Pump X X 22-2* No-Flow Detection 94 End of Curve X X 22-5* End of Curve 95 Broken Belt X X 22-6* Broken Belt Detection 96 Start Delayed X 22-7* Short Cycle Protection 97 Stop Delayed X 22-7* Short Cycle Protection 98 Clock Fault X 0-7* Clock Settings 99 Locked rotor 104 Mixing Fan Fault X X 250 New spare parts X 251 New Type Code X X
1)
nom
nom
and I
nom
X X
(X) (X)
5-19 Terminal 37 Digital Input
14-53 Fan Monitor
9 9
Table 9.1 Alarm/Warning Code List
(X) Dependent on parameter
1)
Cannot be Auto reset via 14-20 Reset Mode
9.5
Fault Messages
The following warning/alarm information defines each warning/alarm condition, provides the probable cause for the condition, and details a remedy or troubleshooting procedure.
WARNING 1, 10 Volts low
The control card voltage is below 10 V from terminal 50. Remove some of the load from terminal 50, as the 10 V supply is overloaded. Max. 15 mA or minimum 590 .
This condition can be caused by a short in a connected potentiometer or improper wiring of the potentiometer.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 85
Troubleshooting
Remove the wiring from terminal 50. If the
warning clears, the problem is with the customer wiring. If the warning does not clear, replace the control card.
WARNING/ALARM 2, Live zero error
This warning or alarm only appears if programmed by the user in 6-01 Live Zero Timeout Function. The signal on one of the analog inputs is less than 50% of the minimum value programmed for that input. Broken wiring or faulty device sending the signal can cause this condition.
Warnings and Alarms
Operating Instructions
Troubleshooting
Check connections on all the analog input
terminals. Control card terminals 53 and 54 for signals, terminal 55 common. MCB 101 terminals 11 and 12 for signals, terminal 10 common. MCB 109 terminals 1, 3, 5 for signals, terminals 2, 4, 6 common).
Check that the frequency converter programming
and switch settings match the analog signal type.
Perform an input terminal signal test.
WARNING/ALARM 3, No motor
No motor has been connected to the output of the frequency converter.
WARNING/ALARM 4, Mains phase loss
A phase is missing on the supply side, or the mains voltage imbalance is too high. This message also appears for a fault in the input rectifier on the frequency converter. Options are programmed in 14-12 Function at Mains Imbalance.
Troubleshooting
Check the supply voltage and supply currents to
99
WARNING 5, DC link voltage high
The intermediate circuit voltage (DC) is higher than the high voltage warning limit. The limit is dependent on the frequency converter voltage rating. The unit is still active.
WARNING 6, DC link voltage low
The intermediate circuit voltage (DC) is lower than the low voltage warning limit. The limit is dependent on the frequency converter voltage rating. The unit is still active.
WARNING/ALARM 7, DC overvoltage
If the intermediate circuit voltage exceeds the limit, the frequency converter trips after a time.
Troubleshooting
WARNING/ALARM 8, DC under voltage
If the intermediate circuit voltage (DC link) drops below the under voltage limit, the frequency converter checks if a 24 V DC back-up supply is connected. If no 24 V DC back­up supply is connected, the frequency converter trips after a fixed time delay. The time delay varies with unit size.
Troubleshooting
the frequency converter.
Connect a brake resistor.
Extend the ramp time.
Change the ramp type.
Activate the functions in 2-10 Brake Function.
Increase the value in 14-26 Trip Delay at Inverter
Fault.
Check that the supply voltage matches the
frequency converter voltage. Perform an input voltage test.
WARNING/ALARM 9, Inverter overload
The frequency converter is about to cut out because of an overload (too high current for too long). The counter for electronic, thermal inverter protection gives a warning at 98% and trips at 100%, while giving an alarm. The frequency converter cannot be reset until the counter is below 90%. The fault is that the frequency converter is overloaded by more than 100% for too long.
Troubleshooting
WARNING/ALARM 10, Motor overload temperature
According to the electronic thermal protection (ETR), the motor is too hot. Select whether the frequency converter gives a warning or an alarm when the counter reaches 100% in 1-90 Motor Thermal Protection. The fault occurs when the motor is overloaded by more than 100% for too long.
Troubleshooting
WARNING/ALARM 11, Motor thermistor over temp
The thermistor might be disconnected. Select whether the frequency converter gives a warning or an alarm in 1-90 Motor Thermal Protection.
Troubleshooting
Perform a soft charge circuit test.
Compare the output current shown on the LCP
with the frequency converter rated current. Compare the output current shown on the LCP
with measured motor current. Display the Thermal Drive Load on the LCP and
monitor the value. When running above the frequency converter continuous current rating, the counter should increase. When running below the frequency converter continuous current rating, the counter should decrease.
Check for motor overheating.
Check if the motor is mechanically overloaded.
Check that the motor current set in 1-24 Motor
Current is correct Ensure that motor data in parameters 1-20 to
1-25 are set correctly. If an external fan is in use, ensure that is is
selected in 1-91 Motor External Fan. Running AMA in 1-29 Automatic Motor Adaptation
(AMA) tunes the frequency converter to the motor more accurately and reduces thermal loading.
Check for motor overheating.
Check if the motor is mechanically overloaded.
Check that the thermistor is connected correctly
between either terminal 53 or 54 (analog voltage input) and terminal 50 (+10 V supply) and that
86 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Warnings and Alarms
Operating Instructions
the terminal switch for 53 or 54 is set for voltage. Check 1-93 Thermistor Source selects terminal 53 or 54.
When using digital inputs 18 or 19, check that
the thermistor is connected correctly between either terminal 18 or 19 (digital input PNP only) and terminal 50.
If using a thermal switch or thermistor, check that
the programming if matches sensor wiring.
WARNING/ALARM 12, Torque limit
The torque has exceeded the value in 4-16 Torque Limit Motor Mode or the value in 4-17 Torque Limit Generator Mode. 14-25 Trip Delay at Torque Limit can change this from
a warning only condition to a warning followed by an alarm.
Troubleshooting
If the motor torque limit is exceeded during ramp
up, extend the ramp up time. If the generator torque limit is exceeded during
ramp down, extend the ramp down time. If torque limit occurs while running, possibly
increase the torque limit. Be sure the system can operate safely at a higher torque.
Check the application for excessive current draw
on the motor.
WARNING/ALARM 13, Over current
The inverter peak current limit (approximately 200% of the rated current) is exceeded. The warning lasts about 1.5 s, then the frequency converter trips and issues an alarm. This fault may be caused by shock loading or fast acceleration with high inertia loads. If extended mechanical brake control is selected, trip can be reset externally.
Troubleshooting
Remove power and check if the motor shaft can
be turned. Check that the motor size matches the frequency
converter. Check parameters 1-20 to 1-25 for correct motor
data.
ALARM 14, Earth (ground) fault
There is current from the output phases to ground, either in the cable between the frequency converter and the motor or in the motor itself.
Troubleshooting:
Remove power to the frequency converter and
repair the ground fault. Check for ground faults in the motor by
measuring the resistance to ground of the motor leads and the motor with a megohmmeter.
Perform current sensor test.
ALARM 15, Hardware mismatch
A fitted option is not operational with the present control board hardware or software.
Record the value of the following parameters and contact the Danfoss supplier:
15-40 FC Type
15-41 Power Section
15-42 Voltage
15-43 Software Version
15-45 Actual Typecode String
15-49 SW ID Control Card
15-50 SW ID Power Card
15-60 Option Mounted
15-61 Option SW Version (for each option slot)
ALARM 16, Short circuit
There is short-circuiting in the motor or motor wiring.
Remove power to the frequency converter and
repair the short circuit.
WARNING/ALARM 17, Control word timeout
There is no communication to the frequency converter. The warning is only active when 8-04 Control Timeout Function is NOT set to OFF. If 8-04 Control Timeout Function is set to [5] Stop and trip, a warning appears and the frequency converter ramps down until it trips then displays an alarm.
Troubleshooting
Check connections on the serial communication
cable. Increase the value in 8-03 Control Timeout Time.
Check the operation of the communication
equipment. Verify a proper installation based on EMC
requirements.
ALARM 18, Start failed
The speed has not exceeded 1-77 Compressor Start Max Speed [RPM] during start within the allowed time. (set in 1-79 Pump Start Max Time to Trip). This may be caused by a
blocked motor.
Warning/Alarm 19, Discharge Temperature High
Warning: The discharge temperature exceeds the level programmed in 28-25 Warning Action.
Alarm: The discharge temperature exceeds the level programmed in 28-26 Emergency Level.
WARNING 23, Internal fan fault
The fan warning function is an extra protective function that checks if the fan is running/mounted. The fan warning can be disabled in 14-53 Fan Monitor ([0] Disabled).
9 9
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 87
Warnings and Alarms Operating Instructions
Troubleshooting
Check fan resistance.
Check soft charge fuses.
WARNING 24, External fan fault
The fan warning function is an extra protective function that checks if the fan is running/mounted. The fan warning can be disabled in 14-53 Fan Monitor ([0] Disabled).
Troubleshooting
Check fan resistance.
Check soft charge fuses.
ALARM 29, Heat Sink temp
The maximum temperature of the heat sink has been exceeded. The temperature fault does not reset until the temperature drops below a defined heat sink temperature. The trip and reset points are different based on the frequency converter power size.
Troubleshooting
Check for the following conditions
Ambient temperature too high
Motor cable too long
Incorrect airflow clearance above and below the
99
This alarm is based on the temperature measured by the heat sink sensor mounted inside the IGBT modules.
Troubleshooting
ALARM 30, Motor phase U missing
Motor phase U between the frequency converter and the motor is missing.
Troubleshooting
ALARM 31, Motor phase V missing
Motor phase V between the frequency converter and the motor is missing.
Troubleshooting
ALARM 32, Motor phase W missing
Motor phase W between the frequency converter and the motor is missing.
Troubleshooting
frequency converter Blocked airflow around the frequency converter
Damaged heat sink fan
Dirty heat sink
Check fan resistance.
Check soft charge fuses.
Check IGBT thermal sensor.
Remove power from the frequency converter and
check motor phase U.
Remove power from the frequency converter and
check motor phase V.
Remove power from the frequency converter and
check motor phase W.
ALARM 33, Inrush fault
Too many power-ups have occurred within a short time period.
Troubleshooting
Let the unit cool to operating temperature.
WARNING/ALARM 34, Fieldbus communication fault
The fieldbus on the communication option card is not working.
WARNING/ALARM 35, Option fault
Option fault. Please contact your supplier.
WARNING/ALARM 36, Mains failure
This warning/alarm is only active if the supply voltage to the frequency converter is lost and 14-10 Mains Failure is NOT set to [0] No Function.
Troubleshooting
Check the fuses to the frequency converter and
mains power supply to the unit.
ALARM 38, Internal fault
When an internal fault occurs, a code number defined in Table 9.2 is displayed.
Troubleshooting
Cycle power.
Check that the option is properly installed.
Check for loose or missing wiring.
It may be necessary to contact the Danfoss supplier or service department. Note the code number for further troubleshooting directions.
No. Text
0 Serial port cannot be initialised. Contact the
Danfoss supplier or Danfoss Service Department.
256-258 Power EEPROM data is defective or too old.
512 Control board EEPROM data is defective or too
old. 513 Communication time out reading EEPROM data 514 Communication time out reading EEPROM data 515 Application oriented control cannot recognize the
EEPROM data. 516 Cannot write to the EEPROM because a write
command is on progress. 517 Write command is under time-out. 518 Failure in the EEPROM 519 Missing or invalid barcode data in EEPROM 783 Parameter value outside of min/max limits
1024-1279 A CAN telegram that has to be sent can not be
sent.
1281 Digital signal processor flash time-out 1282 Power micro software version mismatch 1283 Power EEPROM data version mismatch 1284 Cannot read digital signal processor software
version.
1299 Option SW in slot A is too old.
88 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Warnings and Alarms
Operating Instructions
No. Text
1300 Option SW in slot B is too old. 1315 Option SW in slot A is not supported (not
allowed).
1316 Option SW in slot B is not supported (not
allowed).
1317 Option SW in slot C0 is not supported (not
allowed).
1318 Option SW in slot C1 is not supported (not
allowed).
1379 Option A did not respond when calculating
platform version.
1380 Option B did not respond when calculating
platform version.
1381 Option C0 did not respond when calculating
platform version.
1382 Option C1 did not respond when calculating
platform version.
1536 An exception in the application oriented control is
registered. Debug information written in LCP.
1792 DSP watchdog is active. Debugging of power part
data, motor oriented control data not transferred correctly.
2049 Power data restarted. 2064-2072 H081x: option in slot x has restarted. 2080-2088 H082x: option in slot x has issued a power-up-
wait.
2096-2104 H983x: option in slot x has issued a legal power-
up-wait. 2304 Could not read any data from power EEPROM. 2305 Missing SW version from power unit 2314 Missing power unit data from power unit 2315 Missing SW version from power unit 2316 Missint lo_statepage from power unit 2324 Power card configuration is determined to be
incorrect at power-up. 2325 A power card has stopped communicating while
main power is applied. 2326 Power card configuration is determined to be
incorrect after the delay for power cards to
register. 2327 Too many power card locations have been
registered as present. 2330 Power size information between the power cards
does not match. 2561 No communication from DSP to ATACD 2562 No communication from ATACD to DSP (state
running) 2816 Stack overflow control board module 2817 Scheduler slow tasks 2818 Fast tasks 2819 Parameter thread 2820 LCP stack overflow 2821 Serial port overflow 2822 USB port overflow
No. Text
2836 cfListMempool too small
3072-5122 Parameter value is outside its limits.
5123 Option in slot A: Hardware incompatible with
control board hardware.
5124 Option in slot B: Hardware incompatible with
Control board hardware.
5376-6231 Out of memory
Table 9.2 Internal Fault Code Numbers
ALARM 39, Heat sink sensor
No feedback from the heat sink temperature sensor. The signal from the IGBT thermal sensor is not available on
the power card. The problem could be on the power card, on the gate drive card, or the ribbon cable between the power card and gate drive card.
WARNING 40, Overload of digital output terminal 27
Check the load connected to terminal 27 or remove short­circuit connection. Check 5-00 Digital I/O Mode and 5-01 Terminal 27 Mode.
WARNING 41, Overload of digital output terminal 29
Check the load connected to terminal 29 or remove short­circuit connection. Check 5-00 Digital I/O Mode and 5-02 Terminal 29 Mode.
WARNING 42, Overload of digital output on X30/6 or overload of digital output on X30/7
For X30/6, check the load connected to X30/6 or remove the short-circuit connection. Check 5-32 Term X30/6 Digi Out (MCB 101).
For X30/7, check the load connected to X30/7 or remove the short-circuit connection. Check 5-33 Term X30/7 Digi Out (MCB 101).
ALARM 46, Power card supply
The supply on the power card is out of range. There are 3 power supplies generated by the switch mode
power supply (SMPS) on the power card: 24 V, 5 V, and ±18 V. When powered with 24 V DC with the MCB 107 option, only the 24 V and 5 V supplies are monitored. When powered with 3-phase mains voltage, all 3 supplies are monitored.
WARNING 47, 24 V supply low
The 24 V DC is measured on the control card. The external 24 V DC back-up power supply may be overloaded, otherwise contact Danfoss.
WARNING 48, 1.8 V supply low
The 1.8 V DC supply used on the control card is outside of allowable limits. The power supply is measured on the control card. Check for a defective control card. If an option card is present, check for an overvoltage condition.
WARNING 49, Speed limit
When the speed is not within the specified range in
4-11 Motor Speed Low Limit [RPM] and 4-13 Motor Speed High Limit [RPM], the frequency converter shows a warning.
9 9
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 89
Warnings and Alarms
Operating Instructions
When the speed is below the specified limit in 1-86 Trip Speed Low [RPM] (except when starting or stopping) the
frequency converter trips.
ALARM 50, AMA calibration failed
Contact the Danfoss supplier or Danfoss Service Department.
ALARM 51, AMA check U
The settings for motor voltage, motor current, and motor power are wrong. Check the settings in parameters 1-20 to 1-25.
ALARM 52, AMA low I
The motor current is too low. Check the settings.
ALARM 53, AMA motor too big
The motor is too big for the AMA to operate.
ALARM 54, AMA motor too small
The motor is too small for the AMA to operate.
ALARM 55, AMA Parameter out of range
The parameter values of the motor are outside of the acceptable range. AMA does not run.
ALARM 56, AMA interrupted by user
The user has interrupted the AMA.
99
ALARM 57, AMA internal fault
Try to restart AMA again a number of times, until the AMA is carried out. Note that repeated runs may heat the motor to a level where the resistance Rs and Rr are increased. In most cases, however, this is not critical.
ALARM 58, AMA internal fault
Contact Danfoss.
WARNING 59, Current limit
The current is higher than the value in 4-18 Current Limit.
Troubleshooting
Ensure that motor data in parameters 1-20 to
1-25 are set correctly. Possibly increase the current limit. Be sure that
the system can operate safely at a higher limit.
WARNING 60, External interlock
External interlock has been activated. To resume normal operation, apply 24 V DC to the terminal programmed for external interlock and reset the frequency converter (via serial communication, digital I/O, or by pressing [Reset]).
WARNING 61, Tracking error
An error has been detected between the calculated motor speed and the speed measurement from the feedback device. The function for Warning/Alarm/ Disable is set in
4-30 Motor Feedback Loss Function, error setting in 4-31 Motor Feedback Speed Error, and the allowed error time in 4-32 Motor Feedback Loss Timeout. During a commissioning
procedure the function may be effective.
WARNING 62, Output frequency at maximum limit
The output frequency is higher than the value set in 4-19 Max Output Frequency.
nom
nom
and I
nom
ALARM 63, Mechanical brake low
The actual motor current has not exceeded the release brake current within the start delay time window.
ALARM 64, Voltage Limit
The load and speed combination demands a motor voltage higher than the actual DC-link voltage.
WARNING/ALARM 65, Control card over temperature
The control card has reached its trip temperature of 75 °C.
WARNING 66, Heat sink temperature low
The frequency converter is too cold to operate. This warning is based on the temperature sensor in the IGBT module. Increase the ambient temperature of the unit. Also, a trickle amount of current can be supplied to the frequency converter whenever the motor is stopped by setting
2-00 DC Hold/Preheat Current at 5% and 1-80 Function at Stop
Troubleshooting
The heat sink temperature measured as 0 °C
could indicate that the temperature sensor is defective, causing the fan speed to increase to the maximum. If the sensor wire between the IGBT and the gate drive card is disconnected, this warning would result. Also, check the IGBT thermal sensor.
ALARM 67, Option module configuration has changed
One or more options have either been added or removed since the last power-down. Check that the configuration change is intentional and reset the unit.
ALARM 68, Safe Stop activated
Safe Torque Off has been activated.
Troubleshooting
To resume normal operation, apply 24 V DC to
terminal 37, then send a reset signal (via bus, digital I/O, or by pressing [Reset]).
ALARM 69, Power card temperature
The temperature sensor on the power card is either too hot or too cold.
Troubleshooting
Check the operation of the door fans.
Check that the filters for the door fans are not
blocked. Check that the gland plate is properly installed
on IP21/IP54 (NEMA 1/12) frequency converters.
ALARM 70, Illegal FC configuration
The control card and power card are incompatible.
Troubleshooting
Contact the supplier with the type code of the
unit from the nameplate and the part numbers of the cards to check compatibility.
90 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Warnings and Alarms Operating Instructions
WARNING 77, Reduced power mode
This warning indicates that the frequency converter is operating in reduced power mode (i.e. less than the allowed number of inverter sections). This warning is generated on power cycle when the frequency converter is set to run with fewer inverters and remains on.
ALARM 79, Illegal power section configuration
The scaling card is the incorrect part number or not installed. Also MK102 connector on the power card could not be installed.
ALARM 80, Drive initialised to default value
Parameter settings are initialised to default settings after a manual reset.
Troubleshooting
Reset the unit to clear the alarm.
ALARM 91, Analog input 54 wrong settings
Switch S202 has to be set in position OFF (voltage input) when a KTY sensor is connected to analog input terminal
54.
ALARM 92, No flow
A no-flow condition has been detected in the system. 22-23 No-Flow Function is set for alarm.
Troubleshooting
Troubleshoot the system and reset the frequency
converter after the fault has been cleared.
ALARM 93, Dry pump
A no-flow condition in the system with the frequency converter operating at high speed may indicate a dry pump. 22-26 Dry Pump Function is set for alarm.
Troubleshooting
Troubleshoot the system and reset the frequency
converter after the fault has been cleared.
ALARM 94, End of curve
Feedback is lower than the set point. This may indicate leakage in the system. 22-50 End of Curve Function is set for alarm.
Troubleshooting
Troubleshoot the system and reset the frequency
converter after the fault has been cleared.
ALARM 95, Broken belt
Torque is below the torque level set for no load, indicating a broken belt. 22-60 Broken Belt Function is set for alarm.
Troubleshooting
Troubleshoot the system and reset the frequency
converter after the fault has been cleared.
ALARM 96, Start delayed
Motor start has been delayed due to short-cycle protection. 22-76 Interval between Starts is enabled.
Troubleshooting
Troubleshoot the system and reset the frequency
converter after the fault has been cleared.
WARNING 97, Stop delayed
Stopping the motor has been delayed due to short -cycle protection. 22-76 Interval between Starts is enabled.
Troubleshooting
Troubleshoot the system and reset the frequency
converter after the fault has been cleared.
WARNING 98, Clock fault
Time is not set or the RTC clock has failed.
Troubleshooting
Reset the clock in 0-70 Date and Time.
ALARM 99, Locked rotor
Rotor is blocked.
WARNING/ALARM 104, Mixing fan fault
The fan monitor checks that the fan is spinning at frequency converter power-up or whenever the mixing fan is turned on. If the fan is not operating, then the fault is annunciated. The mixing-fan fault can be configured as a warning or an alarm trip by 14-53 Fan Monitor.
Troubleshooting
Cycle power to the frequency converter to
determine if the warning/alarm returns.
ALARM 220, Overload trip
Motor overload has tripped. Indicates excess motor load.
Troubleshooting
Check motor and driven load.
To reset, press [Off Reset].
Then, to restart the system press [Auto on] or
[Hand on].
WARNING 250, New spare part
A component in the frequency converter has been replaced. Reset the frequency converter for normal operation.
WARNING 251, New typecode
The power card or other components have been replaced and the typecode changed.
Troubleshooting
Reset to remove the warning and resume normal
operation.
9 9
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 91
Basic Troubleshooting Operating Instructions
10 Basic Troubleshooting
10.1 Start-up and Operation
Symptom Possible cause Test Solution
Missing input power Missing or open fuses or circuit breaker tripped
No power to the LCP Check the LCP cable for proper
Shortcut on control voltage (terminal 12 or 50) or at control
Display dark/No function
1010
Intermittent display
Motor not running
terminals
Wrong LCP (LCP from VLT® 2800 or 5000/6000/8000/ FCD or FCM) Wrong contrast setting
Display (LCP) is defective Test using a different LCP. Replace the faulty LCP or
Internal voltage supply fault or SMPS is defective Overloaded power supply (SMPS) due to improper control wiring or a fault within the frequency converter
Service switch open or missing motor connection
No mains power with 24 V DC option card
LCP Stop Check if [Off] has been pressed. Press [Auto On] or [Hand On]
Missing start signal (Standby)
Motor coast signal active (Coasting)
Wrong reference signal source Check reference signal: Local,
See Table 4.1. See Open fuses and Tripped circuit breaker in this table for possible causes.
connection or damage. Check the 24 V control voltage supply for terminals 12/13 to 20-39 or 10 V supply for terminals 50 to
55. LCP 102 (P/N 130B1107)
Contact supplier.
To rule out a problem in the control wiring, disconnect all control wiring by removing the terminal blocks.
Check if the motor is connected and the connection is not interrupted (by a service switch or other device). If the display is functioning but no output, check that mains power is applied to the frequency converter.
Check 5-10 Terminal 18 Digital Input for correct setting for terminal 18 (use default setting). Check . for correct setting for terminal 27 (use default setting).
remote or bus reference? Preset reference active? Terminal connection correct? Scaling of terminals correct? Reference signal available?
Check the input power source. Follow the recommendations provided.
Replace the faulty LCP or connection cable. Wire the terminals properly.
Press [Status] + [▲]/[▼] to adjust the contrast.
connection cable.
If the display stays lit, then the problem is in the control wiring. Check the wiring for shorts or incorrect connections. If the display continues to cut out, follow the procedure for display dark. Connect the motor and check the service switch.
Apply mains power to run the unit.
(depending on operation mode) to run the motor. Apply a valid start signal to start the motor.
Apply 24 V on terminal 27 or program this terminal to no operation. Program correct settings. Check 3-13 Reference Site. Set preset reference active in parameter group 3-1* References. Check for correct wiring. Check scaling of terminals. Check reference signal.
92 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Basic Troubleshooting Operating Instructions
Symptom Possible cause Test Solution
Motor running in wrong direction
Motor is not reaching maximum speed
Motor speed unstable
Motor runs rough
Motor does not brake
Open power fuses or circuit breaker trip
Mains current imbalance greater than 3%
Motor current imbalance greater than 3%
Motor rotation limit
Active reversing signal Check if a reversing command is
Wrong motor phase connection
Frequency limits set wrong
Reference input signal not scaled correctly
Possible incorrect parameter settings
Possible overmagnetisation Check for incorrect motor settings
Possible incorrect settings in the brake parameters. Possible too short ramp down times Phase-to-phase short Motor or panel has a short phase
Motor overload Motor is overloaded for the
Loose connections Perform pre-start-up check for
Problem with mains power (See
Alarm 4 Mains phase loss
description) Problem with the frequency converter
Problem with motor or motor wiring
Problem with the frequency converters
Check that 4-10 Motor Speed Direction is programmed correctly.
programmed for the terminal in parameter group 5-1* Digital inputs.
Check output limits in 4-13 Motor
Speed High Limit [RPM], 4-14 Motor Speed High Limit [Hz] and 4-19 Max Output Frequency.
Check reference input signal scaling in parameter groups 6-0*
Analog I/O Mode and 3-1* References. Reference limits in parameter group 3-0* Reference Limit.
Check the settings of all motor parameters, including all motor compensation settings. For closed loop operation, check PID settings.
in all motor parameters.
Check brake parameters. Check ramp time settings.
to phase. Check motor and panel phase for shorts.
application.
loose connections. Rotate input power leads into the frequency converter one position: A to B, B to C, C to A. Rotate input power leads into the frequency converter one position: A to B, B to C, C to A. Rotate output motor leads one position: U to V, V to W, W to U.
Rotate output motor leads one position: U to V, V to W, W to U.
Program correct settings.
Deactivate reversing signal.
See chapter 3.4.6 Motor Rotation Check in this manual. Program correct limits.
Program correct settings.
Check settings in parameter group 1-6* Load Depen. Setting. For closed loop operation, check settings in parameter group 20-0* Feedback. Check motor settings in parameter groups 1-2* Motor Data, 1-3* Adv
Motor Data, and 1-5* Load Indep. Setting. Check parameter groups 2-0* DC Brake and 3-0* Reference Limits.
Eliminate any shorts detected.
Perform startup test and verify motor current is within specifi­cations. If motor current is exceeding nameplate full load current, motor may run only with reduced load. Review the specifi­cations for the application. Tighten loose connections.
If imbalanced leg follows the wire, it is a power problem. Check mains power supply. If imbalance leg stays on same input terminal, it is a problem with the unit. Contact the supplier. If imbalanced leg follows the wire, the problem is in the motor or motor wiring. Check motor and motor wiring. If imbalance leg stays on same output terminal, it is a problem with the unit. Contact the supplier.
10 10
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 93
Basic Troubleshooting Operating Instructions
Symptom Possible cause Test Solution
Bypass critical frequencies by using parameters in parameter group 4-6* Speed Bypass.
Acoustic noise or vibration (e.g. a fan blade is making noise or vibrations at certain frequencies)
Table 10.1 Troubleshooting
Resonances, e.g. in the motor/fan system
Turn off overmodulation in 14-03 Overmodulation. Change switching pattern and frequency in parameter group 14-0* Inverter Switching. Increase Resonance Dampening in 1-64 Resonance Damping.
Check if noise and/or vibration have been reduced to an acceptable limit.
1010
94 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Specifications Operating Instructions
11 Specifications
11.1 Power-dependent Specifications
Normal Load* NO NO NO NO NO NO NO NO NO
Typical Shaft output at 400 V [kW] 110 132 160 200 250 315 355 400 450 Typical Shaft output at 460 V [hp] 150 200 250 300 350 450 500 550 600 Enclosure IP21 D1h D1h D1h D2h D2h D2h E1 E1 E1 Enclosure IP54 D1h D1h D1h D2h D2h D2h E1 E1 E1 Enclosure IP20 D3h D3h D3h D4h D4h D4h - - ­Enclosure IP00 - - - - - - E2 E2 E2
Output current
Continuous (at 400 V) [A] 212 260 315 395 480 588 658 745 800 Intermittent (60 s overload) (at 400 V)[A] 233 286 347 435 528 647 724 820 880 Continuous (at 460/480 V) [A] 190 240 302 361 443 535 590 678 730 Intermittent (60 s overload) (at 460/480 V) [kVA] Continuous kVA (at 400 V) [kVA] 147 180 218 274 333 407 456 516 554 Continuous kVA (at 460 V) [kVA] 151 191 241 288 353 426 470 540 582
Max. Input current
Continuous (at 400 V) [A] 204 251 304 381 463 567 647 733 787 Continuous (at 460/480 V) [A] 183 231 291 348 427 516 580 667 718 Max. external mains fuses [A] 315 350 400 550 630 800 900
Max. cable size
Max. cable size: mains, motor and load share mm (AWG)] Max. cable size: brake mm (AWG)] 2 x95 (2x3/0) 2x185 (2x350) 2x185 (2x350 mcm) Estimated power loss at 400 V [W] 2555 2949 3764 4109 5129 6663 7532 8677 9473 Estimated power loss at 460 V [W] 2257 2719 3612 3561 4558 5703 6724 7819 8527 Weight, enclosure IP21, IP54 kg (lbs.)
Weight, enclosure IP20 kg (lbs.) 62 (135) 125 (275) - - ­Weight, enclosure IP00 kg (lbs)
Efficiency 0.98 Output frequency [Hz] 0-590 Hz Heat sink overtemp. trip [°C] Power card ambient trip [°C] *Normal overload=110% current for 60 s
N110 N132 N160 N200 N250 N315 P355 P400 P450
209 264 332 397 487 588 649 746 803
2 x95 (2x3/0) 2x185 (2x350) 4x240 (4x500 mcm)
62 (135) 125 (275)
-
110
75 85
270
(594)
234
(515)
272
(598)
236
(519)
277
(609)
313
(689)
11 11
Table 11.1 Mains Supply 3x380-480 V AC
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 95
Specifications Operating Instructions
Normal Load* NO NO NO NO NO NO
Typical Shaft output at 550 V [kW] 55 75 90 110 132 160 Typical Shaft output at 575 V [hp] 75 100 125 150 200 250 Typical Shaft ouptut at 690 V [kW] 75 90 110 132 160 200 Enclosure IP21 D1h D1h D1h D1h D1h D2h Enclosure IP54 D1h D1h D1h D1h D1h D2h Enclosure IP20 D3h D3h D3h D3h D3h D4h Enclosure IP00 - - - - - -
Output current
Continuous (at 550 V) [A] 90 113 137 162 201 253 Intermittent (60 s overload) (at 550 V)[A] 99 124 151 178 221 278 Continuous (at 575/690 V) [A] 86 108 131 155 192 242 Intermittent (60 s overload) (at 575/690 V) [kVA] 95 119 144 171 211 266 Continuous kVA (at 550 V) [kVA] 86 108 131 154 191 241 Continuous kVA (at 575 V) [kVA] 86 108 130 154 191 241 Continuous kVA (at 690 V) [kVA] 103 129 157 185 229 289
Max. Input current
Continuous (at 550 V) [A] 89 110 130 158 198 245 Continuous (at 575 V) [A] 85 106 124 151 189 234 Continuous (at 690 V) [A] 87 109 128 155 197 240 Max. cable size: mains, motor and load share [mm (AWG)] Max. cable size: brake [mm (AWG)] 2x95 (2x3/0) Max. external mains fuses [A] 160 315 315 315 350 350 Estimated power loss at 575 V [W] 1161 1426 1739 2099 2646 3071 Estimated power loss at 690 V [W] 1203 1476 1796 2165 2738 3172 Weight, enclosure IP21, IP54 kg (lbs.) 62 (135) 125 (275) Weight, enclosure IP20 kg (lbs.) 62 (135) 125 (275)
1111
Weight, enclosure IP00 kg (lbs.) ­Efficiency 0.98 Output frequency 0-590 Hz Heat sink overtemp. trip Power card ambient trip *Normal overload=110% current for 60 s
N75K N90K N110 N132 N160 N200
2x95 (2x3/0)
110 °C
75 °C
Table 11.2 Mains Supply 3x525-690 V AC
96 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
Specifications
Operating Instructions
Normal Load* NO NO NO NO NO NO NO
Typical Shaft output at 550 V [kW] 200 250 315 355 400 450 500 Typical Shaft output at 575 V [hp] 300 350 400 450 500 600 650 Typical Shaft ouTput at 690 V [kW] 250 315 400 450 500 560 630 Enclosure IP21 D2h D2h D2h E1 E1 E1 E1 Enclosure IP54 D2h D2h D2h E1 E1 E1 E1 Enclosure IP20 D4h D4h D4h - - - ­Enclosure IP00 - - - E2 E2 E2 E2
Output current
Continuous (at 550 V) [A] 303 360 418 470 523 596 630 Intermittent (60 s overload) (at 550 V)[A] 333 396 460 517 575 656 693 Continuous (at 575/690 V) [A] 290 344 400 450 500 570 630 Intermittent (60 s overload) (at 575/690 V) [kVA] 319 378 440 495 550 627 693 Continuous kVA (at 550 V) [kVA] 289 343 398 448 498 568 600 Continuous kVA (at 575 V) [kVA] 289 343 398 448 498 568 627 Continuous kVA (at 690 V) [kVA] 347 411 478 538 598 681 753
Max. Input current
Continuous (at 550 V) [A] 299 355 408 453 504 574 607 Continuous (at 575 V) [A] 286 339 390 434 482 549 607 Continuous (at 690 V) [A] 296 352 400 434 482 549 607 Max. cable size: mains, motor and load share, mm (AWG) 2x185 (2x350 mcm)
Max. cable size: brake, mm (AWG) 2x185 (2x350 mcm) Max. external mains fuses [A] 400 500 550 700 700 900 900 Estimated power loss at 575 V [W] 3719 4460 5023 5323 6010 7395 8209 Estimated power loss at 690 V [W] 3848 4610 5150 5529 6239 7653 8495 Weight, enclosure IP21, IP54 kg (lbs.) 125 (275) Weight, enclosure IP20 kg (lbs.) 125 (275) ­Weight, enclosure IP00 kg (lbs.) - 221 (487) 221 (487) 236 (520) 277 (611) Efficiency 0.98 Output frequency [Hz] 0-590 0-525 Heatsink overtemp. trip [°C] Power card ambient trip [°C] *Normal overload=110% current for 60 s
N250 N315 N400 P450 P500 P560 P630
4x240 (4x500 mcm)
110 95 110
80 85
11 11
Table 11.3 Mains Supply 3x525-690 V AC
The typical power loss is at nominal load conditions and expected to be within ±15% (tolerance relates to variety
in voltage and cable conditions). The losses are based on the default switching frequency. The losses increase significantly at higher switching
frequencies.
MG16J202 Danfoss A/S © Rev. 05/2014 All rights reserved. 97
Specifications
Operating Instructions
11.2 General Technical Data
Mains supply (L1, L2, L3) Supply voltage 380–480 V ±10%, 525–690 V ±10%
Mains voltage low/mains voltage drop-out: During low mains voltage or a mains drop-out, the frequency converter continues until the intermediate circuit voltage drops below the minimum stop level, which corresponds typically to 15% below the frequency converter's lowest rated supply voltage. Power-up and full torque cannot be expected at mains voltage lower than 10% below the frequency converter's lowest rated supply voltage.
Supply frequency 50/60 Hz ±5% Max. imbalance temporary between mains phases 3.0% of rated supply voltage True power factor (λ) ≥0.9 nominal at rated load Displacement power factor (cos Φ) near unity (>0.98) Switching on input supply L1, L2, L3 (power ups) maximum one time/2 min Environment according to EN60664-1 overvoltage category III/pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100000 RMS symmetrical Amperes, 480/600 V
Motor output (U, V, W) Output voltage 0-100% of supply voltage Output frequency 0-590 Hz Switching on output Unlimited Ramp times 0.01-3600 s
1) From software version 1.10 the output frequency of the frequency converter is limited to 590 Hz. Contact local Danfoss partner for further information.
1)
Torque characteristics Starting torque (Constant torque) maximum 110% for 60 s Starting torque maximum 135% up to 0.5 s Overload torque (Constant torque) maximum 110% for 60 s
1111
1) Percentage relates to the frequency converter's nominal torque
1)
1)
1)
Cable lengths and cross-sections Max. motor cable length, screened/armoured 150 m Max. motor cable length, unscreened/unarmoured 300 m Max. cross section to motor and mains
1)
Maximum cross section to control terminals, rigid wire 1.5 mm2/16 AWG (2x0.75 mm2) Maximum cross section to control terminals, flexible cable 1 mm2/18 AWG Maximum cross section to control terminals, cable with enclosed core 0.5 mm2/20 AWG Minimum cross section to control terminals 0.25 mm
2
1) Depending on voltage and power.
Digital inputs Programmable digital inputs 4 (6) Terminal number 18, 19, 271), 291), 32, 33 Logic PNP or NPN Voltage level 0-24 V DC Voltage level, logic '0' PNP <5 V DC Voltage level, logic '1' PNP >10 V DC Voltage level, logic '0' NPN >19 V DC Voltage level, logic '1' NPN <14V DC Maximum voltage on input 28 V DC Input resistance, R
i
aprrox. 4 kΩ
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.
98 Danfoss A/S © Rev. 05/2014 All rights reserved. MG16J202
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