Danfoss FC 101 Design guide [zh]

ENGINEERING TOMORROW

VLT® HVAC Basic Drive FC 101

vlt-drives.danfoss.com

1		6
1.1		6
1.2		6
1.3		6
1.4		6
1.5		7
1.6		7
1.7		9
1.8		9
	1.8.1 CE	9
	1.8.2 UL	9
	1.8.3 RCM	10
	1.8.4 EAC	10
	1.8.5 UkrSEPRO	10
2		11
2.1		11
2.2		11
3		13
3.1		13
	3.1.1	13
	3.1.2 -	13
	3.1.3	13
	3.1.4	14
	3.1.5	15
	3.1.6	15
	3.1.7 /	15
	3.1.8	16
	3.1.9	17
	3.1.10	18
	3.1.11	19
	3.1.12	19
	3.1.13 VLT®	19
	3.1.14	20
	3.1.15 VLT®	20
	3.1.16	21
	3.1.17 VLT®	21
	3.1.18	22

MG18C841

Danfoss A/S © 04/2018

1

VLT® HVAC Basic Drive FC 101

	3.1.19 VLT®	22
	3.1.20	23
	3.1.21 VLT®	23
	3.1.22	24
	3.1.23 VLT®	24
3.2		25
	3.2.1	25
	3.2.2 PM/EC+	25
	3.2.3	25
	3.2.4	25
	3.2.5	26
	3.2.6	27
	3.2.7	28
	3.2.8 PI	28
3.3		28
3.4	EMC	34
	3.4.1 EMC	34
	3.4.2	35
	3.4.3 EMC	36
	3.4.4	37
	3.4.5	37
	3.4.6	37
	3.4.7	39
3.5	(PELV)	39
3.6		40
3.7		40
	3.7.1 (ETR)	40
	3.7.2	40

4		43
4.1		43
4.2		44
	4.2.1 (LCP)	44
	4.2.2 LCP	44
	4.2.3 IP21/NEMA 1	45
	4.2.4	46
4.3		47
	4.3.1	47
	4.3.2	48
	4.3.3	50

2

Danfoss A/S © 04/2018

MG18C841

5		51
5.1		51
	5.1.1	53
	5.1.2 EMC	58
	5.1.3	60
6		61
6.1		61
6.2	(LCP)	61
6.3		62
	6.3.1	62
	6.3.2	62
	6.3.3 Main Menu	75
6.4		75
6.5		75
6.6		75
7 RS485		77
7.1	RS485	77
	7.1.1	77
	7.1.2	77
	7.1.3	77
	7.1.4 Modbus	78
	7.1.5 EMC	78
7.2	FC	78
	7.2.1	78
	7.2.2 Modbus RTU FC	79
7.3		79
7.4	FC	79
	7.4.1	79
	7.4.2	79
	7.4.3 (LGE)	79
	7.4.4 (ADR)	79
	7.4.5 (BCC)	79
	7.4.6	80
	7.4.7 PKE	80
	7.4.8 (PNU)	81
	7.4.9 (IND)	81
	7.4.10 (PWE)	81
	7.4.11	81

MG18C841

Danfoss A/S © 04/2018

3

VLT® HVAC Basic Drive FC 101

7.4.12	81
7.4.13 (PCD)	81
7.5	81
7.5.1	81
7.5.2	82
7.6 Modbus RTU	82
7.6.1	82
7.6.2	82
7.6.3 Modbus RTU	82
7.7	83
7.8 Modbus RTU	83
7.8.1	83
7.8.2 Modbus RTU	83
7.8.3 /	83
7.8.4	84
7.8.5	84
7.8.6	84
7.8.7 CRC	84
7.8.8	84
7.8.9 PCD /	85
7.8.10	86
7.8.11 Modbus RTU	86
7.8.12 Modbus	86
7.9	86
7.9.1	86
7.9.2	87
7.9.3 IND	87
7.9.4	87
7.9.5	87
7.9.6	87
7.10	87
7.10.1 01 [ ]	87
7.10.2 / 05 [ ]	88
7.10.3 / 0F [ ]	88
7.10.4 03 [ ]	88
7.10.5 06 [ ]	89
7.10.6 10 [ ]	89
7.10.7 / 17	89
7.11 Danfoss FC	90
7.11.1 FC 8-10 = FC	90

4

Danfoss A/S © 04/2018

MG18C841

7.11.2	FC (STW)	91
7.11.3		93

8	94
8.1	94
8.1.1	94
8.1.2	95
8.1.3	98
8.1.4	99
8.2	99
8.2.1 3x200–240 V AC	99
8.2.2 3x380–480 V AC	100
8.2.3 3x525–600 V AC	104
8.3	105
8.4	107
8.4.1 (L1, L2, L3)	107
8.4.2 (U, V, W)	107
8.4.3	107
8.4.4	107
8.4.5	108
8.4.6	108
8.4.7	108
8.4.8 RS485	108
8.4.9 24 V	109
8.4.10	109
8.4.11 10 V	109
8.4.12	110
8.5 dU/Dt	110
	113

MG18C841

Danfoss A/S © 04/2018

5

VLT® HVAC Basic Drive FC 101

1	1	1

1.1

以便集成到电机控制和监测系统中。详细描述了系统集成 的操作、要求和建议。提供了输入功率特性、电动机控制 输出以及变频器周围工作环境的信息。

和效率且设计良好的系统。

VLT®

1.2

MG18C8xx			4.2x
1.1

4.0x 33 201722 kW (30 hp) 400 V IP2018.5 kW (25 hp) 400 V IP54

H1–H5 I2–I4 1.2

		33	2017	34 2017
	OSS
	3.xx
	OSS
	4.xx
		33	2017	34 2017
	33			4.xx
		3.xx
	2017
		3.xx
	34
				4.xx
	2017
	1.2

1.3

还用于防范不安全的行为。

1.4
°C
°F
A		/AMP
AC
AMA
AWG
DC
EMC
ETR
FC
fM,N
kg

6

Danfoss A/S © 04/2018

MG18C841

Hz
IINV
ILIM
IM,N
IVLT,MAX
IVLT,N
kHz
LCP
m
mA
MCT
mH
min
ms
nF
Nm
ns
PM,N
PCB
PELV
RPM
s
TLIM
UM,N
V
1.3

•VLT® HVAC Basic Drive FC 101

•VLT® HVAC Basic Drive FC 101

•Danfoss VLT® Energy Box

“PC ” www.danfoss.com/en/ service-and-support/downloads/dds/vlt- energy-box/.

VLT® Energy Box Danfoss

HVAC HVAC Danfoss

Danfoss CDDanfoss

MCT 10

www.danfoss.com/en/service-and-support/ downloads/dds/vlt-motion-control-tool-mct-10/.

81463800 FC 101 FC 101

1 1*.upd www.danfoss.com/en/service- and-support/downloads/dds/vlt-motion-control-tool- mct-10/#Overview.

1.6

IVLT, MAX

IVLT,N

UVLT, MAX

LCP 1.4 1 2

1

直流制动、停止和[Off]

2

1.4

fJOG

fM

fMAX

fMIN

fM,N

IM

IM,N

nM,N

PM,N

UM

UM,N

MG18C841

Danfoss A/S © 04/2018

7

VLT® HVAC Basic Drive FC 101

1 1

Torque		<![if ! IE]> <![endif]>175ZA078.10
	Pull-out

RPM

1.1

ηVLT

- 1 – 1.4

1.4

传输到模拟输入端53 54

•0–20 mA 4–20 mA

•: 0–10 V DC

FC

-100% +100%

8

RefMAX

100% 10 V 20 mA3-03

RefMIN

0% 0 V 0 mA 4 mA 3-02

模拟输入有两种类型

•0–20 mA 4–20 mA

•: 0–10 V DC

0-20 mA 4-20 mA

(AMA)

AMA

2 24 V 40 mA

ETR

14-22

14-22

定期工作。

LCP

(LCP)IP20 IP543 9.8

(lsb)

MCM

Mille Circular Mil1 MCM = 0.5067 mm2

(msb)

/ [OK]

PI

PI

RCD

两个菜单中的参数设置可以保存起来。可在这2

1

(SLC)

SLC SLC

8

Danfoss A/S © 04/2018

MG18C841

可通过编程自动复位来取消。请勿因个人安全而使用跳 闸。

因个人安全而使用跳闸。

VT

VVC+

/ (VVC+)

1.7

是I1 IRMS I1 IRMSRMS IRMS

=

3 ×

U

×

I

1

× cos

ϕ

3 ×

U

×

I

RMS

I

cos

I

cos

1

I

ϕ1

I

1

I

I

=

× RMS

=

ϕ1 = 1

I

I

In

RMS =

12

+

52

+

72

+

RMS

. . +

2

而可将对主电源施加的负载降低到最低程度。

1.8

1.8.1 CE

CE (Communauté européenne)EU 1.5EU

CE CE

				1	1
EU
		2014/35/EU
EMC		2014/30/EU
ErP

1.5 EU

1.8.1.1

50–1000 V 75– 1600 V

1.8.1.2 EMC

EMC EMC 2014/30/EU(EMI) EMI

CECE EMC

1.8.1.3 ErP

ErP

1.8.2 UL

UL

1.2 UL

IP54 UL

UL 508C

MG18C841

Danfoss A/S © 04/2018

9

				VLT® HVAC Basic Drive FC 101
1	1	1.8.3 RCM

1.3 RCM

RCM (EMC)RCM RCM EN/IEC 61800-3

1.8.4 EAC

1.4 EAC

EurAsian Conformity EAC)

EAC EACEAC Danfoss

1.8.5 UkrSEPRO

089

1.5 UkrSEPRO

UKrSEPROUkrSepro

10

Danfoss A/S © 04/2018

MG18C841

2

2.1

运输、存放、安装、操作和维护。仅允许具备资质的人员 安装或操作本设备。

人员还必须熟悉本指南中所述的说明和安全措施。

2.2

机可随时启动。在编程、维护或维修过程中意外启动可能 会导致死亡、严重人身伤害或财产损失。可利用外部开 关、现场总线命令、从LCP LOPMCT 10

•LCP [Off/Reset] /

2 2

则可能导致死亡或严重伤害。

•UPS

•2.1

[V]	[kW (hp)]
3x200	0.25–3.7		(0.33–5)	4
3x200	5.5–11		(7–15)	15
3x400	0.37–7.5		(0.5–10)	4
3x400	11–90	(15–125)		15
3x600	2.2–7.5		(3–10)	4
3x600	11–90	(15–125)		15

2.1

3.5 mA

•

• 连接并组装完毕。

MG18C841

Danfoss A/S © 04/2018

11

VLT® HVAC Basic Drive FC 101

2 2

• 固定。

12

Danfoss A/S © 04/2018

MG18C841

3

3.1

3.1.1 泵设备

3.1.3

3.1.2 -

是一种最理想的能量控制系统。

3.1 A B C

	120																						<![if ! IE]> <![endif]>130BA781.11
													A
	100
																	SYSTEM CURVE
	80
<![if ! IE]> <![endif]>%											B								FAN CURVE
<![if ! IE]> <![endif]>PRESSURE	60
	40
									C
	20
	0
																	140		160
			20		40		60		80		100			120							180
									Volume %
	120
<![if ! IE]> <![endif]>%	100
	80
<![if ! IE]> <![endif]>POWER	60
<![if ! IE]> <![endif]>INPUT	40
	20			ENERGY
				CONSUMED
	0
			20		40		60		80		100			120			140		160		180
									Volume %

3.2

60% -50%

3.1.3

3.3 RPM20% 20%

50%

100% 80% 50%

3.3

3 3

MG18C841

Danfoss A/S © 04/2018

13

VLT® HVAC Basic Drive FC 101

	100%			<![if ! IE]> <![endif]>175HA208.10
	80%
3	3
	50%	Flow ~n
			Pressure~n 2
	25%
	12,5%		Power ~n3
				n
		50%	80%	100%
	3.3

		:	Q	=	n
			Q1		n1
			H			n
		:	2	=		2	2
			H1			n1
			P 2			n 2	3
		:	P1	=		n1
			2			2
Q	=							P	=
Q1	=							P1	=
Q2	=							P2	=
H	=							n	=
H1	=							n1	=
H2	=							n2	=

3.1

3.1.4

叶(IGV) Danfoss(BMS)

3.3 60% 350%

<![if ! IE]>

<![endif]>130BA782.10

Discharge damper

Less energy savings

Maximum energy savings

IGV

Costlier installation

3.4

3.5

40%Danfoss 50%

14

Danfoss A/S © 04/2018

MG18C841

3.1.5

节省超过50% kWh

	Pshaft = Pshaft output		<![if ! IE]> <![endif]>175HA210.11
	[h]	t
	2000

1500

1000

500

						Q
100	200	300	400
					[m3 /h]

3.6

m3/h
	%
				A1 - B1	kWh	A1 - C1	kWh
350	5		438	42.5	18.615	42.5	18.615
									3		3
300	15		1314	38.5	50.589	29.0	38.106
250	20		1752	35.0	61.320	18.5	32.412
200	20		1752	31.5	55.188	11.5	20.148
150	20		1752	28.0	49.056	6.5	11.388
100	20		1752	23.0	40.296	3.5	6.132
Σ	100		8760	–	275.064	–	26.801
3.2

3.1.6

系统中新的流量或压力条件。

PI

3.1.7 /

电流的设备。传统的系统普遍使用星形/

3.8

3.7

MG18C841

Danfoss A/S © 04/2018

15

3 3

VLT® HVAC Basic Drive FC 101

	800														<![if ! IE]> <![endif]>175HA227.10	3.1.8
	700															3.1.9
	600										4
	500
<![if ! IE]> <![endif]>current																1.5 VLT® Energy Box
	400
<![if ! IE]> <![endif]>load-	300
<![if ! IE]> <![endif]>% Full											3
	200
											2
	100
					1
	0
	0				12,5			25			37,5			50Hz
														Full load
														& speed
1	VLT® HVAC Basic Drive FC							101
2	/
3
4
3.8

16

Danfoss A/S © 04/2018

MG18C841

3.1.9

Cooling section

Heating section

Inlet guide vane

Fan section

<![if ! IE]> <![endif]>175HA205.12

Supply

Fan

air

V.A.V

3

3

-

+

M

Sensors

outlets

PT

Return

Flow

Return

Flow

Control

Control

3-Port

3-Port

valve

Valve

valve

Valve

Mechanical

Bypass

posi-

Bypass

posi-

linkage

tion

tion

and vanes

x6

IGV

M

Pump

M

Pump

Motor

Duct

or

x6

x6

actuator

Local

Main

D.D.C.

B.M.S

Starter

Starter

Starter

control

Control

Fuses

Fuses

Temperature

LV

LV

control

Pressure

signal

supply

supply

Power

0/10V

P.F.C

P.F.C

control

Factor

signal

Correction

0/10V

Mains

Mains

Mains

D.D.C.

E.M.S.

V.A.V.

P

T

3.9

MG18C841

Danfoss A/S © 04/2018

17

VLT® HVAC Basic Drive FC 101

3.1.10

Cooling section Heating section Fan section

								Supply
3	3						Fan	air
		-			+				V.A.V
							M	Sensors
									outlets
								PT
	Return	Flow		Return	Flow
							x3
		M	Pump		M	Pump		Duct
			x3			x3
								Local	Main
		VLT			VLT		VLT	D.D.C.
									B.M.S
							Pressure	control
							control
							0-10V
							or
							0/4-20mA
				Control		Control
						temperature
				temperature
						0-10V
				0-10V
						or
				or
						0/4-20mA
				0/4-20mA	Mains		Mains
		Mains
	D.D.C.
	E.M.S.
	V.A.V.
	P
	T
	3.10

<![if ! IE]>

<![endif]>175HA206.11

18

Danfoss A/S © 04/2018

MG18C841

3.1.11

HVAC

3.1.12

VAV VAV 3 3

3.1.13 VLT®

IGV

耗也因此被大幅度降低。

VLT® HVAC Basic Drive FC 101 PI

			Pressure
Cooling coil	Heating coil	Frequency	signal
	Filter	converter			VAV boxes
			Supply fan
D1			3		T
					Pressure
				Flow	transmitter
D2
		Frequency
		converter	Return fan
				Flow
			3
D3

<![if ! IE]>

<![endif]>130BB455.10

3.11

MG18C841

Danfoss A/S © 04/2018

19

VLT® HVAC Basic Drive FC 101

3.1.14

(CAV)VAV

3 3 (AHU)

3.1.15 VLT®

CAV

间的恒定差值。

而进一步提高了节能水平。

DanfossHVAC CAVPID

Cooling coil	Heating coil		Temperature	<![if ! IE]> <![endif]>130BB451.10
		Frequency	signal
		converter
		Filter
			Supply fan
D1
				Temperature
				transmitter
D2			Pressure
			signal
		Frequency
		converter	Return fan
D3				Pressure
				transmitter

3.12

20

Danfoss A/S © 04/2018

MG18C841

3.1.16

其效力高出20%

内的冷却塔“ ”

Danfoss
40-50%
	3 3

地避免这些频率。

3.1.17 VLT®

VLT® VLT®

<![if ! IE]>

<![endif]>130BB453.10

Frequency converter

Water Inlet

		Temperature
		Sensor
BASIN	Water Outlet	Conderser
		Water pump
		<![if ! IE]> <![endif]>CHILLER

Supply

3.13

MG18C841

Danfoss A/S © 04/2018

21

VLT® HVAC Basic Drive FC 101

3.1.18 3.1.19 VLT®

3 3 20% 15-20%

	Frequency	<![if ! IE]> <![endif]>130BB452.10
	converter
	Water
	Inlet
	Flow or pressure sensor
	BASIN
	Water	<![if ! IE]> <![endif]>CHILLER
	Outlet
		Throttling
	Condenser	valve
	Water pump
		Supply

3.14

22

Danfoss A/S © 04/2018

MG18C841

3.1.20

/ /

/

3.1.21 VLT®

大相径庭。

Flowmeter

F

<![if ! IE]>

<![endif]>CHILLER

/

3 3PI

而不需要使用新泵轮。

Flowmeter					<![if ! IE]> <![endif]>130BB456.10
			F

<![if ! IE]>

<![endif]>CHILLER

Frequency Frequency converter converter

3.15

MG18C841

Danfoss A/S © 04/2018

23

VLT® HVAC Basic Drive FC 101

		3.1.22
		/
		/
3	3
		/
		3.1.23 VLT®
		-
						P	<![if ! IE]> <![endif]>130BB454.10
					Frequency
					converter
				3
		<![if ! IE]> <![endif]>CHILLER	<![if ! IE]> <![endif]>CHILLER	Frequency	3
				converter
		3.16

24

Danfoss A/S © 04/2018

MG18C841

3.2

1-00 [0] [1]

3.2.1

Reference handling Remote reference

Auto mode

Hand mode

Local reference scaled to Hz

LCP Hand on, o and auto on keys

P 4-14 Motor speed

high limit [Hz]

Remote

Reference

Local

P 4-12 Motor speed low limit [Hz]

P 3-4* Ramp 1

P 3-5* Ramp 2

Ramp

100%	<![if ! IE]> <![endif]>130BB892.10
0%	To motor
	control

100%
-100%				P 4-10
				Motor speed
				direction

3.17

3.17 1-00[0]

3.2.2 PM/EC+

Danfoss EC+ IEC Danfoss Danfoss VVC+ PM

•45 kW (60 hp) (200 V) 0.37– 90 kW (0.5–121 hp) (400 V) 90 kW (121 hp) (600 V) 0.37–22 kW (0.5–30 hp) (400 V)

PM

•22 Kw (30 hp)

•LC

•Rs AMA

•2.80

(LCP)/0-40 LCP [Hand On]

0-44 LCP [Off/Reset] /

0-42 LCP [Auto on]

LCP [Hand On] [Off/Reset]

/ [Off/Reset]/

Hand	O	Auto	<![if ! IE]> <![endif]>130BB893.10
On	Reset	On

3.18 LCP

1-00

3.2.4

纠正该误差。

3 3

MG18C841

Danfoss A/S © 04/2018

25

3 3

VLT® HVAC Basic Drive FC 101

Reference	+	S
	_	PI

*[-1]

Feedback

7-30 PI

Normal/Inverse

Control

3.19

3.2.5

3.20

Ref.					<![if ! IE]> <![endif]>130BB895.10
signal
	Ref.+			PI
	P 20-01	-
Desired
	FB conversion
ow			FB		P
				Flow	Flow
	FB				P
	signal
			P

力。

100%

0%

100%
-100%	P 4-10
	Motor speed
	direction

<![if ! IE]>

<![endif]>130BB894.11

Scale to		To motor
speed		control

3.20

26

Danfoss A/S © 04/2018

MG18C841

3.2.6

Intern resource		Relative scalling reference							<![if ! IE]> <![endif]>130BE842.10
Preset relative reference
±100%	Input command:
Preset reference 0 ±100%
	preset ref bit0, bit1, bit2
Preset reference 1 ±100%								Speed open
Preset reference 2 ±100%
Preset reference 3 ±100%								loop
Preset reference 4 ±100%		Preset reference
Preset reference 5 ±100%				Input command:	mode			Scale to
Preset reference 6 ±100%		±100%		freeze reference				Hz
Preset reference 7 ±100%

							Remote
				Y	Relative	maxRefPCT	reference/
	External resource 1				reference		setpoint
		Parameter choise:	+	X	=	±200%
	No function				X+X*Y/100	minRefPct
		Reference resource 1,2,3		±200%			Process
	Analog reference					min-max ref
	±200 %					±100%	control
	Local bus reference					Freeze
	±200 %
						reference &
	Pulse input reference					increase/
	±200 %					decrease	Scale to
		+				reference
	External resource 2						process
						Input commands:	unit
	No function
		±200%
	Analog reference					Speed up/speed down
	±200 %						±200%
	Local bus reference						Feedback
	±200 %
							handling
	Pulse input reference
	±200 %

External resource 3	External reference in %	Remote
		reference in %
No function
Analog reference

±200 %

Local bus reference

±200 %

Pulse input reference ±200 %

3.21

•				X		X		Y
					+		× 100
•			X=
				Y
•			3-14
•
			Y 3-14
8			0%
3 3-15
1 3-16 2 3-17

3 3-14

3 3

MG18C841

Danfoss A/S © 04/2018

27

VLT® HVAC Basic Drive FC 101

		3.2.7					Iout [%]						<![if ! IE]> <![endif]>130BC218.11
							110%
							100%
		20-93 PI					90%
		20-94 PI					80%
							70%
3	3
							60%				40oC
							50%				104oF
											45ooC
							40%
											113 F
		3.2.8 PI					30%				50ooC
							20%				122 F
		1.					10%				fsw [kHz]
							0
									5
		2.	20-93		PI	0.3	0	2		10	16
							3.23 0.37–1.5 kW (0.5–2.0 hp) 400 V
							H1 IP20
		3.	PI
		4.	40-60%				Iout [%]						<![if ! IE]> <![endif]>130BC219.10
		5.	20-94		PI	20	110%
							100%
							90%
							80%
							70%
							60%				40	o	C
		6.	PI				50%
											45o C
							40%
		7.	15-50%
							30%				50o C
		3.3					20%
							10%
											fsw[kHz]
							0
		50 °C (122 °F) IEC/EN 60068-2-3							5
							0	2		10	16
		EN 50178 9.4.2.2					3.24	2.2	kW (3.0	hp) 200 V H2 IP20
		24
		5 °C (41 °F)
							Iout[%]						<![if ! IE]> <![endif]>130BC220.11
						<![if ! IE]> <![endif]>130BC217.10	110%
							100%
			Iout[%]				90%
		110%					80%
							70%
		100%
							60%						40oC
		90 %
							50%					104oF
		80 %											45ooC
						40o C	40%
		70 %					30%					113 F
		60 %											o
													50oC
		50 %				45o C	20%					122 F
							10%
		40 %											fsw[kHz]
						50o C	0
		30 %						2	5	10	16
							0
		20 %					3.25 2.2–4.0 kW (3.0–5.4 hp) 400 V
		10 %
							H2 IP20
		0
						16 fsw[kHz]
		0	2	5	10
		3.22 0.25–0.75 kW (0.34–1.0 hp) 200 V
		H1 IP20
		28			Danfoss A/S © 04/2018							MG18C841