Danfoss D1P 65cc Service guide

Parts Manual
D1 High Power Open Circuit Pump
Size 65
www.danfoss.com
Parts Manual
Revision history Table of revisions
Date Changed Rev
December 2021 Added overhaul seal kit number 0201
June 2019 First edition 0101
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Parts Manual

Contents

General information
Controls
Input shaft
Mounting flange
End cap
Auxiliary mounting flange
Special hardware
Overhaul seal kit
Service Parts Identification............................................................................................................................................................4
Nameplate...........................................................................................................................................................................................4
Date code............................................................................................................................................................................................ 5
About service bulletins...................................................................................................................................................................5
Procedure to identify a part..........................................................................................................................................................5
Adobe Acrobat 2-page viewing..................................................................................................................................................6
Order code.......................................................................................................................................................................................... 7
Control TPSN...................................................................................................................................................................................... 8
Shaft T.................................................................................................................................................................................................10
Mounting flange U4......................................................................................................................................................................12
End cap N4........................................................................................................................................................................................14
Aux mounting NN..........................................................................................................................................................................16
D1P 65 special hardware NNN.................................................................................................................................................. 18
D1P 65 seal kit................................................................................................................................................................................. 20
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Parts Manual

General information

Service Parts Identification

Nameplate

The following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the parts included in the .
The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major Repairs” or “Conversions” on the .
Each unit will have a nameplate affixed to the housing. The nameplate will include the following information:
Model Code
The Danfoss model code completely defines the specific unit and must be used when ordering parts to service this product.
Model Number
The Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number.
Serial Number
The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period.
The letter code indicates the location of original manufacture (assembly). The first number (2 digits) indicates the year of manufacture. The second number (2 digits) indicates the
calendar week of manufacture. The third number (5 digits) is a sequential number used to identify a specific unit.
Example name tag; D1P 193 shown
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Parts Manual
General information

Date code

About service bulletins

The date code is defined as the year and week of manufacture. The same item number may list more than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of your unit from the nameplate to determine which service part number you need to order.
Example: The service part desired is item G30
Order Code Item Date Begin Date End Part Number Part Name Qty. per
80 G30 89-17 8000243 End cap gasket 1
G30 89-16 8000151 End cap gasket
(SB-1995-006)
Model/Kit
1
All units using this order code with a date code prior to 89-17 must use part number “8000151.” All units with a date code of 89-17 and newer must use part number “8000243.”
A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You must read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins to this manual as you receive them.

Procedure to identify a part

The modular design of this product results in a simplified service parts list and part number identification procedure.
The same item numbers are used for same part names on all units within a product type. A part number that has another number following it in parentheses is done to make this a world wide manual.
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Parts Manual
General information

Adobe Acrobat 2-page viewing

While viewing manual in Adobe Acrobat, the following settings need to be applied to ensure proper page display.
1. Select “View” “Page Display” “Two Page View”
2. Select “View” “Page Display” “Show Cover Page in Two Page View”
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D 1 P 0 6 5 L A T P S N T U 4 N 4 N N 0 5 0 2 5 0 2 2 N N F S F S N N N NN N
Series
Product type
Displacement
A B C D E F G H J K L M N P R S
Rotation
Product version
Control type
Input shaft
Endcap
Power control setting
Pressure compensated control setting
Load sensing control setting
Hydraulic disp control start pressure setting
Max displacement setting
Min displacement setting
Special hardware
Special feature
Parts Manual
General information

Order code

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QD01
D550
*D540
D175
D135
D103
*D450
*D480
*D350
*D380
*D850
D870
*D880
*D145
D160
D160
D900
A220
D470
D370
Parts Manual

Controls

D1P 65 control TPSN
Parts configuration
Generic end cap used to show part location only.
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Parts Manual
Controls
Order code: TPSN
Item Date Begin Date End Part Number Part Name Qty. per
A220 18-42 11219431 Bias piston 1 D103 18-42 11040532 Plug assembly 3 D135 18-42 11040532 Plug assembly 1 D145 18-42 11168710 Control seal 1 D160 18-42 11130807 Dowel pin 2 D175 18-42 52718 Screw 5 D350 18-42 9004104-1160 O-ring 1 D370 18-42 11167267 Screw 1 D380 18-42 612291 Lock nut 1 D450 18-42 90094104-1160 O-ring 1 D470 18-42 11167267 Screw 1 D480 18-42 612291 Lock nut 1 D540 18-42 9004104-0100 O-ring 1 D550 18-42 11130806 Retainer ring 1 D850 18-42 9004104-1160 O-ring 1 D870 18-42 11167267 Screw 1 D880 18-42 612291 Plug 1 D900 18-42 11139781 Plug assembly 1 QD01 18-42 11180173 SVC control kit 1
Model/Kit
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QE01
E120
E110
E100
Parts Manual

Input shaft

D1P 65 shaft T
Parts configuration
Generic housing used to show part location only.
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Parts Manual
Input shaft
Order code: T
Item Date Begin Date End Part Number Part Name Qty. per
E100 18-42 11216308 14 tooth shaft 1 E110 18-42 11056378 Roller bearing 1 E120 18-42 11127784 Retainer ring 1 QE01 18-42 11226110 SVC shaft kit
Model/Kit
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F110
*F120
F140
F150
F100
*F230
*F220
F210
QF01
F180
F160
F110
*F120
*F130
Parts Manual

Mounting flange

D1P 65 mounting flange U4
Parts configuration
* Included in overhaul seal kit Q210
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Parts Manual
Mounting flange
Order code: U4
Item Date Begin Date End Part Number Part Name Qty. per
F100 18-42 11216305 Housing 1 F110 18-42 750638 Set screw 2 F120 18-42 042432 Seal nut 2 F130 18-42 11216303 End cap gasket 1 F140 18-42 11221169 Plug assembly 1 F150 18-42 11221169 Plug assembly 1 F160 18-42 11221169 Plug assembly 1 F180 18-42 11131936 Screw 4 F210 18-42 392456 Retainer ring 1 F220 18-42 11219051 Carrier seal assembly 1 F230 18-42 038315 O-ring 1 QF01 18-42 11226974 SVC shaft seal kit 1
Model/Kit
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G250
G140
G253
G130
G300
G210
G200
G260
G125
G100
G225
G228
G236
G235
Parts Manual

End cap

D1P 65 end cap N4
Parts configuration
Generic orifices (G130, G140) used to show part location only.
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Parts Manual
End cap
Order code: N4 (counterclockwise)
Item Date Begin Date End Part Number Part Name Qty. per
G100 18-42 11219430 End cap assembly (without impeller) 1 G200 18-42 11216099 Rear shaft bearing 1 G210 18-42 11135318 Dowel pin 2 G225 18-42 11135349 Plug assembly 1 G228 18-42 11139781 Plug assembly 1 G235 18-42 11135349 Plug assembly 1 G236 18-42 11135349 Plug assembly 1 G250 18-42 11040532 Plug assembly 1 G253 18-42 11040532 Plug assembly 1 G260 18-42 11128579 Bushing 1 G300 18-42 11152640 Straight pin 1
Model/Kit
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QH01
*H110
H100
H120
Parts Manual

Auxiliary mounting flange

D1P 65 aux mounting NN
Parts configuration
* Included in overhaul seal kit
Generic end cap used to show part location only.
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Parts Manual
Auxiliary mounting flange
Order code: NN
Item Date Begin Date End Part Number Part Name Qty. per
H100 18-42 11182965 End cap cover, without aux pad 1 H110 18-42 071845 O-ring 1 H120 18-42 395822 Screw 2 QH01 18-42 11212534 Aux pad SVC kit 1
Model/Kit
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QR01
R100
R130
A000
A110
A140
A130
QA01
QA03
A100
A310
A320
A330
A210
A230
Washer number and thickness may differ depending on kit group height
QR02
R130
Parts Manual

Special hardware

D1P 65 special hardware NNN

Parts configuration
Generic housing and bias piston used to show part location only
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Parts Manual
Special hardware
Order code: NNN
Item Date Begin Date End Part Number Part Name Qty. per
A000 18-42 11219537 Kit assembly 1 A100 18-42 11219403 Valve plate with cylinder block kit 1 A110 18-42 11219042 Slipper retainer 1 A130 18-42 11219044 Disc spring 4 A140 18-42 11219045 Slipper retainer guide 1 A210 18-42 11221969 Bias rod 1 A230 18-42 11219047 Spring 1 A310 18-42 11219446 Servo piston 1 A320 18-42 11219048 Servo rod 1 A330 18-42 11219049 Spring 1 R100 18-42 11216309 Swashplate 1 R130 18-42 11201145 Screw 4 QA01 18-42 11226976 Piston SVC kit 1 QA03 18-42 11226977 Washer SVC kit 1 QR01 18-42 11226978 Bearing SVC kit 1 QR02 18-42 11226979 Holder SVC kit 1
Model/Kit
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Parts Manual

Overhaul seal kit

D1P 65 seal kit

Seal kit
Item Date Begin Date End Part Number Part Name Qty. per
D145 18-42 11168710 Control seal 1 D350 18-42 9004104-1160 O-ring 1 D380 18-42 612291 Lock nut seal 1 D450 18-42 9004104-1160 O-ring 1 D480 18-42 612219 Lock nut seal 1 D540 18-42 9004104-0100 O-ring 1 D850 18-42 9004104-1160 O-ring 1 D880 18-42 612291 Lock nut seal 1 F120 18-42 042432 Seal nut 2 F130 18-42 11216303 End cap gasket 1 F220 18-42 11219051 Carrier seal assembly 1 F230 18-42 038315 O-ring 1 H110 18-42 071845 O-ring 1 Q210 18-42 11226975 Overhaul seal kit 1
Model/Kit
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Danfoss Power Solutions GmbH & Co. OHG
Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0
Danfoss Power Solutions ApS
Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222
Danfoss Power Solutions (US) Company
2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000
Danfoss Power Solutions Trading (Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 2080 6201
Products we offer:
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Cartridge valves
DCV directional control
valves Electric converters
Electric machines
Electric motors
Gear motors
Gear pumps
Hydraulic integrated
circuits (HICs) Hydrostatic motors
Hydrostatic pumps
Orbital motors
PLUS+1® controllers
PLUS+1® displays
PLUS+1® joysticks and
pedals PLUS+1® operator
interfaces PLUS+1® sensors
PLUS+1® software
PLUS+1® software services,
support and training Position controls and
sensors PVG proportional valves
Steering components and
systems Telematics
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electric components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market as well as the marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile electrification.
Go to www.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components.
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Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
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