General zone classification...................................................................................................................................................... 4
Equipment category and zones.............................................................................................................................................5
Contents of marking.................................................................................................................................................................. 6
Marking of Danfoss D1 pumps...............................................................................................................................................7
Production place and date of pump....................................................................................................................................8
Example ATEX label - D1P........................................................................................................................................................8
Maximum surface temperature
Viscosity and temperature for D1P pump.............................................................................................................................10
Model Code
Model code.......................................................................................................................................................................................11
Displacement, rotation and product version.......................................................................................................................12
Control types................................................................................................................................................................................... 12
End cap and main port options................................................................................................................................................ 13
Power control settings.................................................................................................................................................................14
Pressure compensated control settings................................................................................................................................14
Load sensing control settings................................................................................................................................................... 15
Hydraulic displacement control setting................................................................................................................................ 15
Maximum and minimum displacement settings............................................................................................................... 15
Special hardware and features..................................................................................................................................................15
Tandem pump information........................................................................................................................................................16
Mineral oils..................................................................................................................................................................................17
Danfoss | September 2021BC274750280114en-000202 | 3
Ignitable
substance (Gas)
OxygenSource of ignition
(Spark or heat)
P301 800
Technical Information
ATEX certified D1P 130/145/193/260
General information
ATEX Introduction
The ATEX Directive 2014/34/EU specifies the minimum safety requirements for equipment intended for
use in potentially explosive atmospheres in European Union member states. ATEX is derived from the
French term ATmosphères EXplosives.
Hydraulic pump are designed for mobile and stationary applications. Some pump are used in related
applications, where locations are classified as hazardous areas.
The equipment intended for use in hazardous areas are divided into two groups:
Group I:Equipment intended for use in underground parts of mines (mining equipment).
Group II:Equipment intended for use in other places than mines (non-mining equipment).
The Danfoss hydraulic pump, type D1P are intended for use in Group II applications.
Explosive atmosphere
Explosion triangle
A “hazardous area” is defined as an area in which the atmosphere contains, or may contain in sufficient
quantities, flammable or explosive gases, dusts or vapours. In such an atmosphere a fire or explosion is
possible when three basic conditions are met. This is often referred to as the “hazardous area” or
“explosion” triangle.
An atmosphere with the potential to become an explosive atmosphere during operating conditions
and/or under the influence of the surroundings is defined as a potentially explosive atmosphere.
Products covered by directive 2014/34/EU are defined as intended for use in potentially explosive
atmospheres. Removing one of the elements eliminates all risk of explosion.
General zone classification
Directive 99/92/EC divides the Hazardous areas into zones and defines criteria by which products are
categorized within these zones; Zone 0 / 20 is the most restrictive and Zones 1 / 21 and 2 / 22 are less
restrictive. The following table describes the zones in an installation where there is a potential for
explosive atmospheres. The owner of the installation must analyze and assess the area in which the
explosive gas/dust mixture may occur, and if necessary must divide it into zones. This process of zoning
then allows the correct plant and equipment to be selected for use in the area.
Very highTwo independent protection measures or safe if two errors occur
independently
Category 1
High
Safe in normal operation and in anticipated case of commonly
occurring errors
Category 2
NormalSafe in normal operation
Category 3
P301 802
Technical Information
ATEX certified D1P 130/145/193/260
General information
ZonesPresence of potentially explosive atmosphereType of risk
Gas (G)Dust (D)
020Present continuously or for long periodsPermant
121Likely to occur in normal operation occasionallyPotential
222Not likely to occur in normal operation but. If it does
occur, will persist for a short period of time
Minimal
Equipment category and zones
Mechanical components with potential ignition sources e.g. components containing non-conductive
materials or layers or components with hot surface are covered by the ATEX-directive.
Non-mining equipment for potentially explosive atmosphere is classified as:
Equipment Group II – this group comprises three categories according to the level of safety provided:
•
Category 1
•
Category 2
•
Category 3
Category 1 equipment has the highest degree of protection – see the following below.
These products have to fulfil all requirements in the ATEX directive, and have to be marked with the
required “Ex” marking.
Equipment located in zone specified areas must fulfil the following requirements (see also the following
figure):
Category 3 – approved equipment can be installed in hazardous areas zone 2 / 22 and outside zone
•
categorized areas.
Category 2 – approved equipment can be installed in hazardous areas zone 1 / 21, zone 2 / 22 and
Danfoss | September 2021BC274750280114en-000202 | 5
Category 1 – approved equipment can be installed in hazardous areas zone 0 / 20, zone 1 / 21, zone
•
2 / 22 and outside zone categorized areas.
Zone 0Zone 1Zone 2
No requirementsts
Hazards area
Catagory
3
Catagory
2
Catagory
1
ATEX
Directive
Equipment
group II
P301 803
Ex
CE-marking Temperature class
Equipment groupGas Group
Equipment CategoryProtection type
Nature of atmosphere
Spe cifi c markin gAdd itiona l m arki ng
CEII2GcII CT4
1
2
3
7
6
5
4
P301 805
Technical Information
ATEX certified D1P 130/145/193/260
General information
Contents of marking
The rules for the marking of systems, equipment and components are uniformly defined in the standards
relating to the general technical requirements – EN 13463-1 for mechanical equipment.
A priority for all Ex equipment and protective systems is that the marking should show the areas of their
designated use. Components covered within the scope of the ATEX directive have to be CE-marked, and
marked with the specific “Ex”-sign.
Principle
The marking must indicate the following:
•
The manufacturer who has put the item of equipment on the market
•
Manufacturer’s type identification
•
Year in which the equipment was manufactured
•
A serial number
And further the ignition protection marking
•
Symbol of the equipment group and category (M1 or M2 for group I mining equipment, or 1 or 2 or 3
for Group II non-mining equipment).
Additionally for Group II equipment only:
1. The letter “G” where explosive atmospheres caused by gases, vapours or mists are concerned;
and/or
2. The letter “D” where explosive atmospheres caused by dusts are concerned.
•
Type of ignition protection system.
•
Where appropriate, symbol of explosion group of the equipment.
•
For Group II equipment, the symbol indicating the temperature class or the maximum surface
temperature in °C, or both.
5Protection typefr - Protection by flow restricting enclosure
6Gas groupIIA
7Temperature class
II - Non-mining
2 (zone 1/21)
3 (zone 2/22)
D - Dust
d - Protection by flameproof enclosure
c - Protection by constructional safety
b - Protection by control of ignition sources
p - Protection by pressurized enclosures
k - Protection by liquid immersion
IIB
IIC
Equipment without any explosion group maring can be used for
explosive atmosphere of explosive group IIA, IIB and IIC provided
the equipment is not marked for specific atmosphere.
T1 to T6
TX; where the maximum surface temperature depends not on
the equipment itself, but mainly on operating conditions (like
heated fluid) the relevant information shall be given in the
instruction for use in order to inform the user about this special
situation.
Marking of Danfoss D1 pumps
The Danfoss hydraulic pumps are marked as equipment for Group II, category 2 for gas and dust
environment and with ignition protection constructional safety and liquid immersion.
Temperature class/Maximum surface temperature depends on the operating conditions (ambient and
fluid temperature).
ATEX marking
MarkingFor model code option
CE Ex II 3G Ex h IIA T3 GcAN3 (temperature class T3)
CE Ex II 3G Ex h IIA T4 GcAN4 (temperature class T4)
CE Ex II 3G Ex h IIA T5 GcAN5 (temperature class T5)
1
See Model Code for additional information.
1
See Viscosity and temperature for D1P pump on page 10 for more information about temperature classes.
For detailed information on selecting the appropriate T-codes, please see D1P ATEX User Manual,
Danfoss | September 2021BC274750280114en-000202 | 7
Technical Information
ATEX certified D1P 130/145/193/260
General information
Production place and date of pump
The production location and date of the pump is shown at the first 5 digits of the serial no.
Example: Serial no: N45123094
Five first digits are N4512
Nis the manufacturing location (N=Nordborg ; H = Haiyan(China))
4is the year (It stands for the last digit in the possible decade).
51is the week
2is the day (2 = Tuesday)
The last four digits are a consecutive number.
The ATEX certification of the units are done under the scope of:
"Directive 2014/34/EU of the European Parliament and of the Council of 26 February 2014 on the
harmonisation of the laws of the Member States relating to equipment and protective systems intended for use
in potentially explosive atmospheres."
With following parameters:
•
Equipment group: II
•
Zone: 2 (gas)
•
Equipment Category: 3G
•
Temperature class: T3...T5
•
Explosion protection group: II A
According to this classification, the Conformity Assessment Procedure has to be executed according to
Directive 2014/34/EU, annex VIII, Modul A: Internal Production Control (see article 13, section 1 (c)) The EU
declaration of conformity has to be prepared and issued with regard to annex X of /1/. The “Essential
Health and Safety Requirements” defined by /1/, annex II, have to be considered.
Example ATEX label - D1P
Examples of ATEX pump labels – Pump produced in People's republic of China
Danfoss | September 2021BC274750280114en-000202 | 9
W
W
Technical Information
ATEX certified D1P 130/145/193/260
Maximum surface temperature
Viscosity and temperature for D1P pump
FeaturesData
Viscosity
Temperature
1)
Intermittent = Short term t < 3 min per incident.
2)
Cold start = Short term t < 3 min; p ≤ 30 bar; n ≤ 1000 min-1(rpm); please contact Danfoss Power Solutions
especially when the temperature is below -25 °C [-13 °F].
3)
Must not be exceeded locally either (e.g. in the bearing area) . The temperature in the bearing area is (depending
on pressure and speed ) up to 5 °C [41 °F] higher than the average case drain temperature.
Above maximum surface temperatures are without any deposited dust on the product. The possible
insulation effect of a dust layer on the surface has to be taken into account by the safety margin to the
minimum ignition temperature of the dust concerned. For up to 5 mm [1.97 in] layer thickness the safety
margin is 75°C [167°F]. For further information please see IEC 60079-14.
The above operating temperatures (ambient and oil) of the pump must be guaranteed by the end user.
Warning
It is compulsory to use oils whose inflammable degree is at least 50K above the maximum surface
temperature of the pump. See also Oil types / Operating fluids on page 17.
D 1 P 2 6 0 R A T P E 2 T E 4 Y 3 B 1 1 1 5 3 4 0 N N N N F S 0 5 N NN NNN
Series
Product
type
Displacement
AB CDEFGHJKLMNPRS
Rotation
Product version
Control type
Input shaft
Endcap
Power control setting
Pressure compensated control setting
Load sensing control setting
Hydraulic disp control start pressure setting
Max displacement setting
Min displacement setting
Special hardware
Special feature
Mounting flange
Auxiliary flange
Technical Information
ATEX certified D1P 130/145/193/260
Model Code
D1P model code
The below illustration and the following sections describe how to identify parts of the model code and
availability of certain part options based on frame size.
Danfoss | September 2021BC274750280114en-000202 | 11
W
Technical Information
ATEX certified D1P 130/145/193/260
Model Code
D1P 130-260 displacement, rotation and product version
Displacement
CodeDescription130145193260
130130 cm3 [7.93 in3] max. displacement per revolution
145145 cm3 [8.85 in3] max. displacement per revolution
193193 cm3 [11.78 in3] max. displacement per revolution
260260 cm3 [15.87 in3] max. displacement per revolution
Rotation
CodeDescription130145193260
RClockwise [CW]
LCounter Clockwise [CCW]
Product Version
CodeDescription130145193260
A
D1P 130-260 control types
CodeDescription130145193260
NPNNPressure Compensated Control
NPSNPressure Compensated Control + Load Sensing Control
NPNRPressure Compensated Control + Remote Pressure Compensated Control
TPSNPower Control + Pressure Compensated Control + Load Sensing Control
TPH1Power Control + Pressure Compensated Control
Control Code Explanation:
•
First digit: Power control (Torque control) , "N" means no power control.
•
Second digit: Pressure compensated control, "N" means no pressure compensated control.
•
Third & Fourth digits: Proportional displacement control or Load sensing control , "NN" means no
control in either category.
Warning
A relief valve is required to be installed in the pump outlet for additional system protection. Failure to
install the relief valve can lead to system damage and/or injury.
D1P 130-260 input shaft options
CodeDescription130145193260
T130/145/193: Spline, DIN 5480 W50 x 2 x 30 x 24 x 9g;
260: Spline, DIN 5480 W60 x 2 x 30 x 28 x 9g;
Shaft Seal Material: FKM
E2SAE J744 165-4 (E) ; Spline coupling: N50 x 2 x 30 x 24 x 9H
E3SAE J744 165-4 (E) ; Spline coupling: N60 x 2 x 30 x 28 x 9H
D1P 130-260 power control settings
Power control setting at 1500rpm (kW), “3 digit code”
1
Code
NNNNo Power Control
XXXxxx kW between ranges specified below (For example: Code "090" means 90kW)
030-11530-115 kW [40-154 hp] at 1500 rpm
035-15535-155 kW [47-208 hp] at 1500 rpm
040-21040-210 kW [54-282 hp] at 1500 rpm
1
For settings out of these ranges, please contact Danfoss Power Solutions.
2
Only increments of 5kW [6.7 hp] are allowed. E.g. 035, 040, 045, etc.)
Description130145193260
at 1500 rpm
2
2
2
If the speed is not 1500rpm, please make a conversion using the following formula, assuming constant
torque:
For example:
If actual power is 110 kW at 2100 rpm, the conversion to obtain the power control setting at 1500 rpm
should be 110*1500/2100=79, choose 080 option (round to closest 5 kW increment option).
D1P 130-260 pressure compensated control setting
Pressure compensated control setting (bar), “3 digit code”
*
Code
NNNNo Pressure compensated control
XXXxxx bar between the range specified below (For example: Code "320" means 320
150~350150~350 bar [2176~5076 psi] (Please select pressure compensated control setting
*
For settings out of these ranges, please contact Danfoss Power Solutions.
Description130145193260
bar [4641 psi])
in increments of 10 bar [145 psi]. E.g. 150 or 160 or 170, etc.)
Danfoss | September 2021BC274750280114en-000202 | 15
P400282
Control
Pump
Endcap
Control
Pump
Endcap
P400282
Control
Pump
Endcap
Control
Pump
Endcap
Control
Pump
Endcap
Technical Information
ATEX certified D1P 130/145/193/260
Model Code
D1P tandem pump information
Information about tandem pump direction and ordering instructions are found below.
Pump direction
Auxiliary pump
INDEX = 0°
Auxiliary pump
INDEX = 90°
When assembling a system the first
pump is always to be considered at 0°
INDEX as shown below.
Auxiliary pump
INDEX = 270°
Auxiliary pump
INDEX = 180°
For gear pump tandem angle information, please contact Danfoss Power Solutions.
Ordering tandem pumps
When ordering tandem pumps, the type designations of the 1st and 2nd pumps must be connected by a
“+”, and tandem pump angle should be given as indicated below.
Ordering example:
D1P193RATPE2TE4Y2E2090320NNNNFSFSNNNNNN +
D1P193RATPE2TE4Y2NN090320NNNNFSFSNNNNNN
Tandem angle 0° + 180°
Maximum ambient temperature depends on the requested ATEX class needed.
In general the ambient temperature should lie between -30 °C [-22 °F] and +90 °C [+210 °F] to ensure that
the shaft seal retains its sealing capacity.
Oil types / Operating fluids
In a hydraulic system the most important task of the oil is to transfer energy. At the same time the oil
must lubricate moving parts in hydraulic components, protect them from corrosion, and transport dirt
particles and heat out of the system. To ensure that hydraulic components operate without problems
and have long operating life it is therefore vital to select the correct oil type with the necessary additives.
Ratings and performance data are based on operating with hydraulic fluids containing oxidation, rust
and foam inhibitors. These fluids must possess good thermal and hydrolytic stability to prevent wear,
erosion and corrosion of pump components.
Mineral oils
For systems containing Danfoss hydraulic pumps, type D1P, mineral hydraulic oil with anti-wear
additives, type HLP [DIN 51524] or HM (ISO 11158) must be used. Mineral oils without anti-wear additives
or engine oils can also be used, provided operating conditions are suitable.
Warning
It is compulsory to use oils whose inflammable degree is at least 50K above the maximum surface
temperature of the pump. Maximum surface temperature for Group IIG and IID can be found under:
Viscosity and temperature for D1P pump on page 10.
Oil temperature
Maximum oil temperature depends on the requested ATEX class needed (in this case T3)..
Under normal operating conditions it is recommended to keep the temperature in the range of 30 °C [86
°F] and 60 °C [140 °F].
Fluid temperature affects the viscosity of the fluid and resulting lubricity and film thickness. High
temperatures can also limit seal life, at most non-metallic materials are adversely affected by use at
elevated temperatures.
Fluids may break down or oxidize at high temperature, reducing their lubricity and resulting in reduced
life of the unit. Oil life is greatly reduced if its temperature exceeds +60 °C [+140 °F]. As a general rule, oil
life is halved for each 8 °C [46 °F] its temperature exceeds +60 °C [+140 °F].
Viscosity
Maintain fluid viscosity within the recommended range for maximum efficiency and bearing life.
Minimum viscosity should only occur during brief occasions of maximum ambient temperature and
severe duty cycle operation. Maximum viscosity should only occur at cold start. Limit speeds until the
system warms up.
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 2080 6201
Products we offer:
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Cartridge valves
•
DCV directional control
•
valves
Electric converters
•
Electric machines
•
Electric motors
•
Gear motors
•
Gear pumps
•
Hydraulic integrated
•
circuits (HICs)
Hydrostatic motors
•
Hydrostatic pumps
•
Orbital motors
•
PLUS+1® controllers
•
PLUS+1® displays
•
PLUS+1® joysticks and
•
pedals
PLUS+1® operator
•
interfaces
PLUS+1® sensors
•
PLUS+1® software
•
PLUS+1® software services,
•
support and training
Position controls and
•
sensors
PVG proportional valves
•
Steering components and
•
systems
Telematics
•
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electric components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market as well as the
marine sector. Building on our extensive applications expertise, we work closely with you to
ensure exceptional performance for a broad range of applications. We help you and other
customers around the world speed up system development, reduce costs and bring vehicles
and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile
electrification.
Go to www.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for
outstanding performance. And with an extensive network of Global Service Partners, we also
provide you with comprehensive global service for all of our components.
Local address:
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.