Danfoss D1 145 Service guide

Page 1
Parts Manual
D1 High Power Open Circuit Pumps
Size 145
www.danfoss.com
Page 2
Parts Manual
D1P size 145
Revision history Table of revisions
Date Changed Rev
December 2021 Added new controls and fixed endcap options 0601
February 2021 Updated roller bearing kit part numbers 0505
March 2020 Changed TPSN to TPS5 and changed document number from AX00000293 0504
January 2020 Updated with new part options 0403
August 2019 Corrected part numbers 0402
April 2019 Added new options and corrected various part numbers 0401
November 2018 Added shaft option K 0302
May 2018 Updated for global launch 0301
March 2017 Minor updates 0202
January 2017 Made each frame size its own manual 0201
June 2016 Updated to Engineering Tomorrow design 0103
July 2015 Minor updates AB
2 | © Danfoss | December 2021 AX192286484870en-000601
Page 3
Parts Manual
D1P size 145

Contents

General information
Controls
Input shaft
Mounting flange
Endcap
Auxiliary mounting flange
Special hardware
Overhaul seal kit
Service bulletin
Service Parts Identification............................................................................................................................................................4
Nameplate...........................................................................................................................................................................................4
Date code............................................................................................................................................................................................ 5
About service bulletins...................................................................................................................................................................5
Procedure to identify a part..........................................................................................................................................................5
Adobe Acrobat 2-page viewing..................................................................................................................................................6
Order code.......................................................................................................................................................................................... 7
Control ENSN......................................................................................................................................................................................8
Control NPNN..................................................................................................................................................................................10
Control NPSN...................................................................................................................................................................................12
Control TPSN....................................................................................................................................................................................14
Control TPS5.................................................................................................................................................................................... 16
Control NNES...................................................................................................................................................................................18
Control TPE5.................................................................................................................................................................................... 20
Control NPNR...................................................................................................................................................................................22
Shaft K (without impeller)...........................................................................................................................................................24
Shaft P-T (without impeller)....................................................................................................................................................... 26
Shaft P-T (with impeller)..............................................................................................................................................................28
Mounting flange D4......................................................................................................................................................................30
Endcap 5LN1....................................................................................................................................................................................32
Endcap 5RN1, RN1......................................................................................................................................................................... 34
Endcap 5RY1, RY1.......................................................................................................................................................................... 36
Endcap 5LY1.................................................................................................................................................................................... 38
Aux mounting A1, A2................................................................................................................................................................... 40
Aux mounting BA...........................................................................................................................................................................42
Aux mounting C5, D5................................................................................................................................................................... 44
Aux mounting D2...........................................................................................................................................................................46
Aux mounting NN..........................................................................................................................................................................48
Special hardware NNN (counterclockwise).......................................................................................................................... 50
Special hardware NNN (clockwise)..........................................................................................................................................52
Orifice NNN.......................................................................................................................................................................................54
D1P seal kit....................................................................................................................................................................................... 56
SB-2020-008.....................................................................................................................................................................................57
©
Danfoss | December 2021 AX192286484870en-000601 | 3
Page 4
Parts Manual
D1P size 145

General information

Service Parts Identification

Nameplate

The following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the parts included in the D1P 145.
The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major Repairs” or “Conversions” on the .
Each unit will have a nameplate affixed to the housing. The nameplate will include the following information:
Model Code
The Danfoss model code completely defines the specific unit and must be used when ordering parts to service this product.
Model Number
The Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number.
Serial Number
The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period.
The letter code indicates the location of original manufacture (assembly). The first number (2 digits) indicates the year of manufacture. The second number (2 digits) indicates the
calendar week of manufacture. The third number (5 digits) is a sequential number used to identify a specific unit.
4 | © Danfoss | December 2021 AX192286484870en-000601
Page 5
Parts Manual
D1P size 145
General information

Date code

About service bulletins

The date code is defined as the year and week of manufacture. The same item number may list more than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of your unit from the nameplate to determine which service part number you need to order.
Example: The service part desired is item G30
Order Code Item Date Begin Date End Part Number Part Name Qty. per
80 G30 89-17 8000243 End cap gasket 1
G30 89-16 8000151 End cap gasket
(SB-1995-006)
Model/Kit
1
All units using this order code with a date code prior to 89-17 must use part number “8000151.” All units with a date code of 89-17 and newer must use part number “8000243.”
A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You must read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins to this manual as you receive them.

Procedure to identify a part

The modular design of this product results in a simplified service parts list and part number identification procedure.
The same item numbers are used for same part names on all units within a product type. A part number that has another number following it in parentheses is done to make this a world wide manual.
©
Danfoss | December 2021 AX192286484870en-000601 | 5
Page 6
Parts Manual
D1P size 145
General information

Adobe Acrobat 2-page viewing

While viewing manual in Adobe Acrobat, the following settings need to be applied to ensure proper page display.
1. Select “View” “Page Display” “Two Page View”
2. Select “View” “Page Display” “Show Cover Page in Two Page View”
6 | © Danfoss | December 2021 AX192286484870en-000601
Page 7
D 1 P 1 4 5 R A T P S N T D 4 N 1 B 1 0 5 0 2 5 0 2 2 N N F S F S N N N NN N
Series
Product type
Displacement
A B C D E F G H J K L M N P R S
Rotation
Product version
Control type
Input shaft
Endcap
Power control setting
Pressure compensated control setting
Load sensing control setting
Hydraulic disp control start pressure setting
Max displacement setting
Min displacement setting
Special hardware
Special feature
Mounting flange
Auxiliary flange
Parts Manual
D1P size 145
General information

Order code

©
Danfoss | December 2021 AX192286484870en-000601 | 7
Page 8
QD01
*D480
D470
*D450
D870
*D880
D900
*D850
*D145
D160
D160
A220
D135
D104 3x
D175
D700
QD701
D705
D550
*D540
Parts Manual
D1P size 145

Controls

D1P ENSN control
Parts configuration
* Included in overhaul seal kit Q210
Generic endcap used to show part location only.
8 | © Danfoss | December 2021 AX192286484870en-000601
Page 9
Parts Manual
D1P size 145
Controls
Order code: ENSN
Item Date Begin Date End Part Number Part Name Qty. per
A220 17-37 11169133 Bias piston 1 D103 17-37 11040532 Plug assembly 3 D135 17-37 11040532 Plug assembly 1 D145 17-37 11168710 Control seal 1 D160 17-37 11130807 Dowel pin 2 D175 17-37 527218 Screw 5 D450 17-37 9004104-1160 O-ring 1 D470 17-37 11167267 Screw 1 D480 17-37 612291 Lock nut seal 1 D540 17-37 9004104-0100 O-ring 1 D550 17-37 11130806 Retainer ring 1 D700 17-37 11146859 Proportional solenoid valve assembly, 24v 1 D705 17-37 11155340 Cap 1 D850 17-37 9004104-1160 O-ring 1 D870 17-37 11167267 Screw 1 D880 17-37 612291 Hex nut seal 1 D900 17-37 11139781 Plug assembly 1 QD01 17-37 11212532 SVC control kit 1 QD701 17-37 11189731 Coil assembly 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 9
Page 10
D175
*D145
D160
D160
D103
*D350
D370
*D380
QD01
D900
A220
Parts Manual
D1P size 145
Controls
D1P control NPNN
Parts configuration
Generic end cap used to show part location only
* Included in overhaul seal kit Q210
10 | © Danfoss | December 2021 AX192286484870en-000601
Page 11
Parts Manual
D1P size 145
Controls
Order code: NPNN
Item Date Begin Date End Part Number Part Name Qty. per
A220 17-10 11187419 Bias piston 1 D103 17-10 11040532 Plug assembly 2 D145 17-10 11168710 Control seal 1 D160 17-10 11130807 Dowel pin 2 D175 17-10 527218 Screw 5 D350 17-10 9004104-1160 O-ring 1 D370 17-10 11167267 Screw 1 D380 17-10 612291 (9003508-0008) Hex nut seal 1 D900 17-10 11139781 Plug assembly 1 QD01 17-10 11196162 SVC control kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 11
Page 12
D175
D103
D135
*D145
D160
D160
*D850
D870
*D880
*D380
D370
*D350
QD01
D900
A220
Parts Manual
D1P size 145
Controls
D1P control NPSN
Parts configuration
Generic end cap used to show part location only
* Included in overhaul seal kit Q210
12 | © Danfoss | December 2021 AX192286484870en-000601
Page 13
Parts Manual
D1P size 145
Controls
Order code: NPSN
Item Date Begin Date End Part Number Part Name Qty. per
A220 17-10 11187419 Bias piston 1 D103 17-10 11040532 Plug assembly 1 D135 17-10 11040532 Plug assembly 1 D145 17-10 11168710 Control seal 1 D160 17-10 11130807 Dowel pin 2 D175 17-10 527218 Screw 5 D350 17-10 9004104-1160 O-ring 1 D370 17-10 11171317 Screw 1 D380 17-10 9003509-0008 (612291) Hex nut seal 1 D850 17-10 9004104-1160 O-ring 1 D870 17-10 11171317 Screw 1 D880 17-10 9003509-0008 (612291) Hex nut seal 1 D900 17-10 11139781 Plug assembly 1 QD01 17-10 11196161 SVC control kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 13
Page 14
QD01
D175
D550
*D540
D135
D103 3x
D160
D160
*D145
*D850
D870
*D880
*D380
*D350
D370
*D450
D470
*D480
D900
A220
Parts Manual
D1P size 145
Controls
D1P control TPSN
Parts configuration
Generic end cap used to show part location only
* Included in control seal kit QD210
14 | © Danfoss | December 2021 AX192286484870en-000601
Page 15
Parts Manual
D1P size 145
Controls
Order code: TPSN
Item Date Begin Date End Part Number Part Name Qty. per
A220 19-39 11169133 Bias piston 1 D103 19-39 11040532 Plug assembly 3 D135 19-39 11040532 Plug assembly 1 D145 19-39 11168710 Control seal 1 D160 19-39 11130807 Pin 2 D175 19-39 527218 Screw 5 D350 19-39 9004104-1160 O-ring 1 D370 19-39 11167267 Screw 1 D380 19-39 612291 Lock nut seal 1 D450 19-39 9004104-1160 O-ring 1 D470 19-39 11167267 Screw 1 D480 19-39 612291 Lock nut seal 1 D540 19-39 9004104-0100 O-ring 1 D550 19-39 11130806 Retainer ring 1 D850 19-39 9004104-1160 O-ring 1 D870 19-39 11167267 Screw 1 D880 19-39 612291 Hex nut seal 1 D900 19-39 11139781 Plug assembly 1 QD01 19-39 11180173 SVC control kit (SB-2020-008 on page 57) 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 15
Page 16
QD01
D550
*D540
*D002
D470
*D480
D135
D160
D175
*D492
*D380
D370
*D880
*D002
D870
*D862
D103 3x
D125
*D140
*D150
D160
A220
Parts Manual
D1P size 145
Controls
D1P control TPS5
Parts configuration
Generic end cap used to show part location only
* Included in control seal kit QD210
16 | © Danfoss | December 2021 AX192286484870en-000601
Page 17
Parts Manual
D1P size 145
Controls
Order code: TPS5
Item Date Begin Date End Part Number Part Name Qty. per
A220 16-01 19-15 11128577 Bias piston 1 D125 16-01 19-15 11040532 Plug assembly 1 D135 16-01 19-15 11040532 Plug assembly 1 D140 16-01 19-15 9004104-1350 O-ring 1 D150 16-01 19-15 11131524 O-ring 3 D160 16-01 19-15 11130807 Pin 2 D175 16-01 19-15 527218 Screw 5 D002 16-01 19-15 9004104-1160 O-ring 2 D370 16-01 19-15 11167267 Screw 1 D380 16-01 19-15 9003508-0008 (612291) Lock nut seal 1 D470 16-01 19-15 11167267 Screw 1 D480 16-01 19-15 9003508-0008 (612291) Lock nut seal 1 D492 16-01 19-15 9004104-1160 O-ring 1 D540 16-01 19-15 9004104-0100 O-ring 1 D550 16-01 19-15 11130806 Retainer ring 1 D862 16-01 19-15 11171316 O-ring 1 D870 16-01 19-15 11171317 Screw 1 D880 16-01 19-15 9003509-0008 (505412) Hex nut seal 1 QD01 16-01 19-15 11160942 SVC control kit (SB-2020-008 on page 57) 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 17
Page 18
D705
D701
D700
D770
*D880
D870
*D850
*D210
*D190
*D120
D110
D175
D103
*D145
D160
D160
A220
QD02
*D902
QD01
Parts Manual
D1P size 145
Controls
D1P control NNES
Parts configuration
Generic end cap used to show part location only
18 | © Danfoss | December 2021 AX192286484870en-000601
Page 19
Parts Manual
D1P size 145
Controls
Order code: NNES
Item Date Begin Date End Part Number Part Name Qty. per
A220 17-22 11187419 Bias piston 1 D103 17-22 11040532 Plug assembly 3 D110 17-22 11244238 Screw 1 D120 17-22 9003509-0006 Hex nut seal 1 D145 17-22 11168710 Control seal 1 D160 17-22 11130807 Dowel pin 2 D175 17-22 527218 Screw 5 D190 17-22 9004104-1200 O-ring 1 D210 17-22 11130945 O-ring 1 D700 17-22 11146859 Proportional solenoid valve assembly, 24v 1 D705 17-22 11155340 Cap 1 D770 17-22 11137994 Screw 4 D850 17-22 9004104-1160 O-ring 1 D870 17-22 11167267 Screw 1 D880 17-22 612291 (9003508-0008) Lock nut seal 1 D902 17-22 11135346 Ring seal 1 QD01 17-22 11196157 SVC control kit 1 QD02 17-22 11196160 SVC shuttle valve kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 19
Page 20
* D902
* D145
* D380
* D350
* D190
* D120
* D540
D550
D110
D180
D170
D103 11x
* D210
D770
D701
D700
D705
D370
* D480
* D450
D470
QD01
A220
D160
D160
QD02
Parts Manual
D1P size 145
Controls
D1P control TPE5
Parts configuration
Generic end cap used to show part location only
* Included in overhaul seal kit Q210
20 | © Danfoss | December 2021 AX192286484870en-000601
Page 21
Parts Manual
D1P size 145
Controls
Order code: TPE5
Item Date Begin Date End Part Number Part Name Qty. per
A220 16-01 11169133 Bias piston 1 D103 16-01 11040532 Plug assembly 11 D110 16-01 11244238 Screw 1 D120 16-01 9003509-0006 Hex nut seal 1 D145 16-01 11168710 Seal 1 D160 16-01 11130807 Dowel pin 2 D170 16-01 11125762 Screw 3 D180 16-01 11128407 Screw 2 D190 16-01 9004104-1200 O-ring 1 D210 16-01 11130945 O-ring 1 D350 16-01 9004104-1160 O-ring 1 D370 16-01 11167267 Screw 1 D380 16-01 612291 (9003508-0008) Lock nut seal 1 D450 16-01 9004104-1160 O-ring 1 D470 16-01 11167267 Screw 1 D480 16-01 612291 (9003508-0008) Lock nut seal 1 D540 16-01 9004104-0100 O-ring 1 D550 16-01 11130806 Retainer ring 1 D700 16-01 11146859 Solenoid 1 D701 16-01 11189731 Coil assembly 1 D705 16-01 11155340 Solenoid cap 1 D770 16-01 11137994 Screw 4 D902 16-01 11135346 Seal 1 QD01 16-01 11182020 SVC control kit 1 QD02 16-01 11153191 SVC shuttle valve kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 21
Page 22
QD01
D175
D103
D896
D135
*D145
D160
D160
*D850
D870
*D880
*D350
D370
*D380
D900
A220
Parts Manual
D1P size 145
Controls
D1P control NPNR
Parts configuration
* Included in overhaul seal kit Q210
Generic end cap used to show part location only.
22 | © Danfoss | December 2021 AX192286484870en-000601
Page 23
Parts Manual
D1P size 145
Controls
Order code: NPNR
Item Date Begin Date End Part Number Part Name Qty. per
A220 18-32 11187419 Bias piston 1 D103 18-32 11040532 Plug assembly 4 D135 18-32 11040532 Plug assembly 1 D145 18-32 11168710 Control seal 1 D160 18-32 11130807 Dowel pin 2 D175 18-32 527218 Screw 5 D350 18-32 9004104-1160 O-ring 1 D370 18-32 11167267 Screw 1 D380 18-32 612291 (9003508-0008) Lock nut seal 1 D850 18-32 9004104-1160 O-ring 1 D870 18-32 11167267 Screw 1 D880 18-32 612291 (9003508-0008) Lock nut seal 1 D896 18-32 Plug assembly Plug assembly 1 D900 18-32 11139781 Plug assembly 1 QD01 18-32 11221674 Control SVC kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 23
Page 24
QE01
E120
E110
E100
E130
Parts Manual
D1P size 145

Input shaft

D1P input shaft K (without impeller)
Parts configuration
Generic housing used to show part location only.
24 | © Danfoss | December 2021 AX192286484870en-000601
Page 25
Parts Manual
D1P size 145
Input shaft
Order code: K (without impeller only)
Item Date Begin Date End Part Number Part Name Qty. per
E100 18-36 11216646 3in straight key shaft 1 E110 18-36 11236569 Roller bearing 1 E120 18-36 11146636 Retainer ring 1 E130 18-36 11223862 Shaft key 1 QE01 18-36 11223864 SVC shaft kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 25
Page 26
E120
E100
E110
QE01
E103
E100
E110
E120
QE01
(P)(P)
(S, T)(S, T)
Parts Manual
D1P size 145
Input shaft
D1P input shaft P, S, T (without impeller)
Parts configuration
Generic housing used to show part location only
26 | © Danfoss | December 2021 AX192286484870en-000601
Page 27
Parts Manual
D1P size 145
Input shaft
Order code: P (without impeller)
Item Date Begin Date End Part Number Part Name Qty. per
E100 16-32 11173292 Shaft 1 E103 16-32 11173296 Shaft key 1 E110 16-32 11236569 Roller bearing kit 1 E120 16-32 11146636 Retainer ring 1 QE01 16-32 11189652 SVC shaft kit 1
Order code: S (without impeller)
E100 16-01 11173280 Shaft 1 E110 16-01 11236569 Roller bearing kit 1 E120 16-01 11146636 Retainer ring 1 QE01 16-01 11189651 SVC shaft kit 1
Order code: T (without impeller)
E100 16-01 11126873 Shaft 1 E110 16-01 11236569 Roller bearing kit 1 E120 16-01 11146636 Retainer ring 1 QE01 16-01 11189653 SVC shaft kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 27
Page 28
E120
E100
E110
QE01
E103
E100
E110
E120
QE01
(P)(P)
(S, T)(S, T)
Parts Manual
D1P size 145
Input shaft
D1P input shaft P, S, T (with impeller)
Parts configuration
Generic housing used to show part location only
28 | © Danfoss | December 2021 AX192286484870en-000601
Page 29
Parts Manual
D1P size 145
Input shaft
Order code: P (with impeller)
Item Date Begin Date End Part Number Part Name Qty. per
E100 17-03 11178712 Shaft 1 E103 17-03 11173296 Shaft key 1 E110 17-03 11236569 Roller bearing kit 1 E120 17-03 11146636 Retainer ring 1 QE01 17-03 11197081 SVC shaft kit 1
Order code: S (with impeller)
E100 17-03 11178713 Shaft 1 E110 17-03 11236569 Roller bearing kit 1 E120 17-03 11146636 Retainer ring 1 QE01 17-03 11197079 SVC shaft kit 1
Order code: T (with impeller)
E100 17-03 11178174 Shaft 1 E110 17-03 11236569 Roller bearing kit 1 E120 17-03 11146636 Retainer ring 1 QE01 17-03 11197080 SVC shaft kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 29
Page 30
* F130
F160
F110
* F120
F100
QF01
* F230
* F220
F210
* F120
F110
F140
F150
F180
Parts Manual
D1P size 145

Mounting flange

D1P mounting flange D4
Parts configuration
* Included in overhaul seal kit Q210
30 | © Danfoss | December 2021 AX192286484870en-000601
Page 31
Parts Manual
D1P size 145
Mounting flange
Order code: D4
Item Date Begin Date End Part Number Part Name Qty. per
F100 16-01 11146902 Housing 1 F110 16-01 750638 Set screw 2 F120 16-01 042432 Seal nut 2 F130 16-01 11146630 O-ring 1 F140 16-01 11167123 Plug assembly 1 F150 16-01 11167123 Plug assembly 1 F160 16-01 11167123 Plug assembly 1 F180 16-01 11149948 Screw 4 F210 16-01 11146633 Retainer ring 1 F220 16-01 11146634 Carrier seal assembly 1 F230 16-01 11146635 O-ring 1 QF01 16-01 11156592 SVC shaft seal kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 31
Page 32
QD02
G225
G100
G240
G130
G125 12x
G236
G235
G250
G140
G300
G210
G200
G260
Parts Manual
D1P size 145

Endcap

D1P endcap 5LN1
Parts configuration
Generic orifices (G130, G140) and shuttle valve (QD02) used to show part location only
32 | © Danfoss | December 2021 AX192286484870en-000601
Page 33
Parts Manual
D1P size 145
Endcap
Order code: 5LN1
Item Date begin Date end Part Number Part Name Qty. per
G100 17-03 11215921 Endcap assembly 1 G125 17-03 11040532 Plug assembly 12 G200 17-03 11129442 Shaft bearing 1 G210 17-03 11149954 Pin 2 G225 17-03 11135349 Plug assembly 1 G235 17-03 11135349 Plug assembly 1 G236 17-03 11135349 Plug assembly 1 G240 17-03 11040532 Plug assembly 1 G250 17-03 11139781 Plug assembly 1 G260 17-03 11128579 Bushing 1 G300 17-03 11152640 Pin 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 33
Page 34
G235
G250
G300
G210
G200
G260
G100
G225
G240
G125
G240
G225
G125 9x
G100
G260
G200
G210
G300
G250
G235
(5RN1)
(RN1)
Parts Manual
D1P size 145
Endcap
D1P endcap 5RN1, RN1
Parts configuration
Generic orifices (G130, G140) used to show part location only
34 | © Danfoss | December 2021 AX192286484870en-000601
Page 35
Parts Manual
D1P size 145
Endcap
Common parts
Item Date Begin Date End Part Number Part Name Qty. per
G200 17-03 11129442 Shaft bearing 1 G210 17-03 11149954 Pin 2 G225 17-03 11135349 Plug assembly 1 G235 17-03 11135349 Plug assembly 1 G240 17-03 11135424 Plug assembly 1 G250 17-03 11139781 Plug assembly 1 G260 17-03 11128579 Bushing 1 G300 17-03 11152640 Pin 1
Order code: 5RN1
G100 17-03 11152639 Endcap assembly 1
Order code: RN1 (only for TPS5 control)
G100 17-03 11217786 Endcap assembly 1 G125 17-03 11040532 Plug assembly 11
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 35
Page 36
G200
G210
G260
G300
G100
G225
G240
G250
G235
G620
G600
G610
QG01
QG01
G610
G600
G620
G235
G250
G300
G210
G200
G260
G100
G225
G125 10x
G240
(5RY1)
(RY1)
Parts Manual
D1P size 145
Endcap
D1P endcap 5RY1, RY1
Parts configuration
Generic orifices (G130, G140) used to show part location only.
36 | © Danfoss | December 2021 AX192286484870en-000601
Page 37
Parts Manual
D1P size 145
Endcap
Common parts
Item Date begin Date end Part Number Part Name Qty. per
G200 17-03 11129442 Shaft bearing 1 G210 17-03 11149954 Pin 2 G225 17-03 11135349 Plug assembly 1 G235 17-03 11135349 Plug assembly 1 G240 17-03 11040532 Plug assembly 1 G250 17-03 11139781 Plug assembly 1 G260 17-03 11128579 Bushing 1 G300 17-03 11152640 Pin 1 G600 17-03 11178180 Impeller 1 G610 17-03 11178360 Retainer ring 1 G620 17-03 11178360 Retainer ring 1 QG01 17-03 11179332 SV impeller kit 1
Order code: 5RY1
G100 17-03 11188314 Endcap assembly 1
Model/Kit
Order code: RY1 (only for TPS5 control)
G100 17-03 11178272 Endcap assembly 1 G125 17-03 11040532 Plug assembly 10
©
Danfoss | December 2021 AX192286484870en-000601 | 37
Page 38
G225
G228
G260
G100
G200
G210
G300
G253
G250
G235
G236
QG01
G610
G600
G620
Parts Manual
D1P size 145
Endcap
D1P endcap 5LY1
Parts configuration
Generic orifices (G130, G140) used to show part location only.
38 | © Danfoss | December 2021 AX192286484870en-000601
Page 39
Parts Manual
D1P size 145
Endcap
Order code: 5LY1
Item Date Begin Date End Part Number Part Name Qty. per
G100 18-36 11221768 Endcap assembly with impeller 1 G200 18-36 11129442 Rear shaft bearing 1 G210 18-36 11149954 Straight pin 2 G225 18-36 11135349 Plug assembly 1 G228 18-36 11139781 Plug assembly 1 G235 18-36 11135349 Plug assembly 1 G236 18-36 11135349 Plug assembly 1 G250 18-36 11139781 Plug assembly 1 G253 18-36 11040532 Plug assembly 1 G260 18-36 11128579 Bias piston bushing 1 G300 18-36 11152640 Straight pin 1 G600 18-36 11221418 Impeller 1 G610 18-36 11178360 Retainer ring 1 G620 18-36 11178360 Retainer ring 1 QG01 18-36 11221769 Impeller SVC kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 39
Page 40
QH01
H200
*H110
H100
H130
H140
H120
H150
Parts Manual
D1P size 145

Auxiliary mounting flange

D1P aux mounting A1, A2
Parts configuration
Generic endcap used to show part location only
* Included in overhaul seal kit Q210
40 | © Danfoss | December 2021 AX192286484870en-000601
Page 41
Parts Manual
D1P size 145
Auxiliary mounting flange
Order code: A1
Item Date Begin Date End Part Number Part Name Qty. per
H100 16-01 11182944 Adapter 1 H110 16-01 9004104-1560 O-ring 1 H120 16-01 290502 Screw 4 H130 16-01 4800482 Seal 1 H140 16-01 11139662 Screw 2 H150 16-01 4460586 Cover 1 H200 16-01 11167826 Coupling 1 QH01 16-01 11196865 SVC aux pad kit 1
Order code: A2
H100 18-42 11182944 Adapter 1 H110 18-42 9004104-1560 O-ring 1 H120 18-42 290502 Screw 4 H130 18-42 4800482 A pad seal 1 H140 18-42 11139662 Hex screw 2 H150 18-42 4460586 Cover plate 1 H200 18-42 11227557 Coupling 1 QH01 18-42 11227558 SVC aux pad kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 41
Page 42
QH01
H200
*H110
H100
H120
H130
H150
H140
QH01
H200
*H110
H100
H130
H140
H120
H150
(B1, B2)
(BA)
Parts Manual
D1P size 145
Auxiliary mounting flange
D1P aux mounting B1, B2, BA
Parts configuration
Generic endcap used to show part location only
* Included in overhaul seal kit Q210
42 | © Danfoss | December 2021 AX192286484870en-000601
Page 43
Parts Manual
D1P size 145
Auxiliary mounting flange
Order code: B1
Item Date Begin Date End Part Number Part Name Qty. per
H100 16-01 11182946 Adapter 1 H110 16-01 9004104-1560 O-ring 1 H120 16-01 11168343 Screw 4 H130 16-01 9004104-1540 O-ring 1 H140 18-42 509528 Hex screw 2 H150 16-01 4460370 Cover 1 H200 16-01 11167829 Coupling 1 QH01 16-01 11196866 SVC aux pad kit 1
Order code: B2
H100 19-20 11182946 Adapter 1 H110 19-20 9004104-1560 O-ring 1 H120 19-20 11168343 Screw 4 H130 19-20 9004104-1540 O-ring 1 H140 19-20 509528 Hex screw 2 H150 19-20 4460370 SAE B flange cover 1 H200 19-20 11225624 Coupling 1 QH01 19-20 11229616 SVC aux pad kit 1
Model/Kit
Order code: BA
H100 17-46 11182946 Adapter 1 H110 17-46 9004104-1560 O-ring 1 H120 17-46 11168343 Screw 4 H130 17-46 9004104-1540 O-ring 1 H140 17-46 509528 Hex screw 2 H150 17-46 4460370 Cover 1 H200 17-46 11167829 Coupling 1 QH01 17-46 11196866 SCV aux pad kit 1
©
Danfoss | December 2021 AX192286484870en-000601 | 43
Page 44
*H110
H200
H100
H120
H140
H150
H130
H125
QH01
*H110
QH01
H100
H120
H140
H150
H130
H200
(C5)
(D5)
Parts Manual
D1P size 145
Auxiliary mounting flange
D1P aux mounting C5, D5
Parts configuration
Generic endcaps used to show part location only
44 | © Danfoss | December 2021 AX192286484870en-000601
* Included in overhaul seal kit Q210
Page 45
Parts Manual
D1P size 145
Auxiliary mounting flange
Order code: C5
Item Date Begin Date End Part Number Part Name Qty. per
H100 16-01 11170967 Adapter 1 H110 16-01 9004104-1560 O-ring 1 H120 16-01 9007210-1209 Screw 4 H125 16-01 506753 Washer 4 H130 16-01 11081805 Seal 1 H140 16-01 509528 Screw 4 H150 16-01 8801060 Cover 1 H200 16-01 11180060 Coupling 1 QH01 16-01 11196868 SVC aux pad kit 1
Order code: D5
H100 16-01 11182948 Adapter 1 H110 16-01 9004104-1560 O-ring 1 H120 16-01 290502 Screw 4 H130 16-01 9004104-1620 O-ring 1 H140 16-01 11024165 Screw 4 H150 16-01 338400 Cover 1 H200 16-01 11150060 Coupling 1 QH01 16-01 11196869 SVC aux pad kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 45
Page 46
QH01
H200
*H110
H100
H120
H130
H150
H140
Parts Manual
D1P size 145
Auxiliary mounting flange
D1P aux mounting D2
Parts configuration
* Included in overhaul seal kit Q210
Generic endcap used to show part location only. The groove in the adapter should located in same side of pump inlet port for space of connector.
46 | © Danfoss | December 2021 AX192286484870en-000601
Page 47
Parts Manual
D1P size 145
Auxiliary mounting flange
Order code: D2
Item Date Begin Date End Part Number Part Name Qty. per
H100 17-41 11192125 Adapter 1 H110 17-41 9004104-1560 O-ring 1 H120 17-41 290502 Screw 4 H130 17-41 9004104-1620 O-ring 1 H140 17-41 11024165 Hex screw 1 H150 17-41 338400 SAE D flange cover 1 H200 17-41 11191337 Coupling 1 QH01 17-41 11196871 Aux pad SVC kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 47
Page 48
* H110
QH01
H100
H120
Parts Manual
D1P size 145
Auxiliary mounting flange
D1P aux mounting NN
Parts configuration
Generic endcap used to show part location only
* Included in overhaul seal kit Q210
48 | © Danfoss | December 2021 AX192286484870en-000601
Page 49
Parts Manual
D1P size 145
Auxiliary mounting flange
Order code: NN (without impeller)
Item Date Begin Date End Part Number Part Name Qty. per
H100 17-46 11182965 Cover (without impeller, 113.5 mm) 1 H110 17-46 071845 O-ring 1 H120 17-46 395822 Screw 2
Order code: NN (with impeller)
H100 17-46 11180627 Cover (with impeller) 1 H110 17-46 11130792 O-ring 1 H120 17-46 11168343 Screw 4 QH01 17-46 11196870 SVC aux pad kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 49
Page 50
QR01
R100
R130
A000
A110
A140
A130
QA01
QA03
A100
A310
A320
A330
A210
A230
Washer number and thickness may differ depending on kit group height
QR02
R130
Parts Manual
D1P size 145

Special hardware

D1P Special hardware NNN (counterclockwise)
Parts configuration
Generic housing and bias piston used to show part location only
50 | © Danfoss | December 2021 AX192286484870en-000601
Page 51
Parts Manual
D1P size 145
Special hardware
Order code: NNN (counterclockwise configuration)
Item Date Begin Date End Part Number Part Name Qty. per
A000 16-01 11180345 Kit assembly 1 A100 16-01 11179971 Cylinder block kit 1 A110 16-01 11173587 Slipper retainer 1 A130 16-01 11128998 Disc spring 4 A140 16-01 11173586 Slipper retainer guide 1 A210 16-01 11154206 Bias rod (short) 1 A230 16-01 11149490 Spring 1 A310 16-01 11154203 Servo rod (long) 1 A320 16-01 11128578 Servo piston 1 A330 16-01 11149491 Spring 1 QA01 16-01 11156596 SVC piston kit 1 QA03 16-01 11201161 SVC washer kit 1 QR01 16-01 11187632 SVC bearing kit 1 QR02 16-01 11189656 SVC holder kit 1 R100 16-01 11160533 Swashplate 1 R130 16-01 11146637 Screw 4
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 51
Page 52
QR01
R100
R130
A000
A110
A140
A130
QA01
QA03
A100
A310
A320
A330
A210
A230
Washer number and thickness may differ depending on kit group height
QR02
R130
Parts Manual
D1P size 145
Special hardware
D1P Special hardware NNN (clockwise)
Parts configuration
Generic housing and bias piston used to show part location only
52 | © Danfoss | December 2021 AX192286484870en-000601
Page 53
Parts Manual
D1P size 145
Special hardware
Order code: RNNN (clockwise configuration)
Item Date Begin Date End Part Number Part Name Qty. per
A000 16-01 11152644 Kit assembly 1 A100 16-01 11126854 Cylinder block kit 1 A110 16-01 11173587 Slipper retainer 1 A130 16-01 11128998 Disc spring 4 A140 16-01 11173586 Slipper retainer guide 1 A210 16-01 11154206 Bias piston rod (short) 1 A230 16-01 11149490 Spring 1 A310 16-01 11154203 Servo piston rod (long) 1 A320 16-01 11128578 Servo piston 1 A330 16-01 11149491 Spring 1 R100 16-01 11160533 Swashplate 1 R130 16-01 11146637 Screw 4 QA01 16-01 11156596 SVC piston kit 1 QA03 16-01 11201161 SVC washer kit 1 QR01 16-01 11187632 SVC bearing kit 1 QR02 16-01 11189656 SVC holder kit 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 53
Page 54
G130
G140
Parts Manual
D1P size 145
Special hardware
D1P orifice
Parts configuration
Generic end cap used to show part location only. See End cap for specific part location
54 | © Danfoss | December 2021 AX192286484870en-000601
Page 55
Parts Manual
D1P size 145
Special hardware
Order code: NNN
Item Date Begin Date End Part Number Part Name Qty. per
G130 16-01 516598 Orifice 1 G140 16-01 11131955 Orifice 1
Model/Kit
©
Danfoss | December 2021 AX192286484870en-000601 | 55
Page 56
Parts Manual
D1P size 145

Overhaul seal kit

D1P seal kit

Item Date Begin Date End Part Number Part Name Qty. per
Q210 16-01 11187636 SVC overhaul seal kit 1 D002 16-01 9004104-1160 O-ring 2 D120 16-01 9003509-0006 Hex nut seal 1 D140 16-01 9004104-1350 O-ring 1 D145 16-01 11168710 Seal 1 D150 16-01 11131524 O-ring 3 D190 16-01 9004104-1200 O-ring 1 D210 16-01 11130945 O-ring 1 D350 16-01 9004104-1160 O-ring 1 D380 16-01 612291 (9003508-008) Hex nut seal 1 D380 16-01 9003509-0008 (612291) Hex nut head seal 1 D450 16-01 9004104-1160 O-ring 1 D480 16-01 612291 (9003508-008) Lock nut seal 1 D480 16-01 9003509-0008 (612291) Hex nut head seal 1 D492 16-01 9004104-1160 O-ring 1 D540 16-01 9004104-0100 O-ring 1 D850 16-01 9004104-1160 O-ring 1 D862 16-01 11171316 O-ring 1 D880 16-01 9003509-0008 (612291) Hex nut head seal 1 D902 16-01 11135346 Seal 1 F120 16-01 042432 Hex nut 2 F130 16-01 11146630 O-ring 1 F220 16-01 11146634 Carrier seal assembly 1 F230 16-01 11146635 O-ring 1 H110 16-01 733295 O-ring 1 H110 16-01 071845 O-ring 1 H110 16-01 11130792 O-ring 1
Model/Kit
56 | © Danfoss | December 2021 AX192286484870en-000601
Page 57
Parts Manual
D1P size 145

Service bulletin

SB-2020-008

Description
As a product unification project, Danfoss is changing the name for the “TPSN” control option for the D1P 130cc and 145cc to “TPS5”. D1P130/145 pumps using the “TPSN” control built before September 15, 2019 can service the control with the “TPS5” control kit. D1P 130cc and 145cc open circuit pumps built after September 15, 2019 will use the unified “TPSN” control. The “TPSN” control hardware used on the D1P 193cc and 260cc open circuit pumps will now be used on the D1P 130cc and 145cc frame size as well.
The part numbers for the D1P 130cc and 145cc “TPSN” control are the same as the “TPS5”. The part number for the “TPSN” control used on D1P 193cc and 260cc will be the same for the D1P 130cc and 145cc open circuit pumps built after September 15, 2019.
Along with this change, the end caps (N1) without charge pumps (impeller) for D1P 130cc and 145cc open circuit pumps built after September15, 2019 change to accommodate the “TPSN” control change.
The TPS5 (TPSN) controls will be available for service. The end caps (N1) used with the “TPS5” control will be available for service. The “TPS5” control and the accompanying end caps will be phased out sometime in the future.
Current TPSN control hardware (130/145 left; 193/260 right)
Models affected
D1P 130cc and 145cc open circuit pumps that use "TPS5" (TPSN) to new "TPSN" control.
Serial numbers affected
This change became effective at H-19-38-XXXXX (15-Sep-19)
Part numbers affected
Description Number prior to 15-Sep-19 Number after 15-Sep-19
130/145cc control service kit 11160942 11180173 130/145cc CW endcap without
charge pump for "TPS5" control 130/145cc CCW endcap without
charge pump for "TPS5" control
11152638 11181527
11180423 11187893
Parts disposition
Non-interchangeable
©
Danfoss | December 2021 AX192286484870en-000601 | 57
Page 58
Danfoss Power Solutions GmbH & Co. OHG
Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0
Danfoss Power Solutions ApS
Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222
Danfoss Power Solutions (US) Company
2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000
Danfoss Power Solutions Trading (Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 2080 6201
Products we offer:
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Cartridge valves
DCV directional control
valves Electric converters
Electric machines
Electric motors
Gear motors
Gear pumps
Hydraulic integrated
circuits (HICs) Hydrostatic motors
Hydrostatic pumps
Orbital motors
PLUS+1® controllers
PLUS+1® displays
PLUS+1® joysticks and
pedals PLUS+1® operator
interfaces PLUS+1® sensors
PLUS+1® software
PLUS+1® software services,
support and training Position controls and
sensors PVG proportional valves
Steering components and
systems Telematics
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electric components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market as well as the marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile electrification.
Go to www.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components.
Local address:
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
©
Danfoss | December 2021 AX192286484870en-000601
Loading...