Danfoss CLP 674, CLP D 674 Data sheet

Data sheet
Data sheet
CLP / CLP D pumps
CLP 674 pumps /
CLP 674 / CLP D 674-025-058 / 085-152 / 140-500
CLP D 674 pumps / CLP S 674 pumps
oilandgas.danfoss.com
hpp.danfoss.com
Data sheet CLP 674 / CLP D 674
Table of Contents
Contents
1. Introduction ............................................................................2
2. Benets.................................................................................3
3. Application examples ...................................................................3
4. Technical data ..........................................................................4
4.1 CLP 674-025-058 .......................................................................4
4.2 CLP D 674-025-058 .....................................................................5
4.3 CLP 674-085-152 ........................................................................6
4.4 CLP D 674-085-152 ......................................................................7
4.5 CLP 674-140-500 ........................................................................8
4.6 CLP D 674-140-500 ......................................................................9
5. Pressure and ow ......................................................................10
5.1 CLP 674 / CLP D 674-0025-058 typical ow curves at 80 barg (1,160 psig) pressure .......11
5.2 CLP 674 / CLP D 674-085-152 typical ow curves at 80 barg (1,160 psig) pressure .........12
5.3 CLP 674 / CLP D 674-140-500 typical ow curves at 80 barg (1,160 psig) pressure .........13
5.4 CLP 674/ CLP D 674-025-500 typical NPIPr curves........................................14
6. Motor requirements....................................................................16
7. Installation.............................................................................16
7.1 Filtration...............................................................................17
7.2 Noise ..................................................................................17
8. Service.................................................................................18
8.1 Spare parts ............................................................................18
8.2 Spare part suitcase .....................................................................18
9. Dimensions and connections...........................................................19
9.1 CLP 674 / CLP D 674-025-058 pump.....................................................19
9.2 CLP 674 / CLP D 674-085-152 pump .....................................................20
9.3 CLP 674 / CLP D 674-140-500 pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
10. Pump and bell-housing ................................................................22
11. Pump base plate solution ..............................................................23
1. Introduction
CLP 674 / CLP D 674 pumps are specic designed for various chemicals, liquids, additives and other hard-to-handle uids in production systems, placed in subsea, onshore and oshore applica­tions.
Danfoss CLP pumps are based on the axial piston principle oering long life and high eciency in the demanding oil and gas industry. The Danfoss CLP pumps have a light and compact design, resulting in one of the smallest footprints on the market.
All parts are designed to provide long service life, i.e. long service life with a constantly high eciency and minimum of service required. Lubrication of the moving parts in the pumps is
This datasheet covers CLP 674, CLP D 674-025­058 / 085-152 / 140-500. In the next pages all pumps will be named as CLP.
The CLP 674 and CLP D 674 pumps are all engineered according to API 674. The CLP pumps
provided by the uid itself. No oil lubrication is thus required. The pumps are xed displacement pumps in which the ow is proportional to the number of revolutions of the input shaft and the pump displacement, regardless of any counter­pressure.
The pump design ensures a minimal acceleration loss and low pulsation.
If magnetic drive is required, please contact Danfoss High Pressure Pumps sales organization for further information.
are made in AISI 316, whereas the CLP D are made in Super Duplex / Duplex.
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521B1320 / DKCFN.PD.014.M3.02 / 01.2016
Data sheet CLP 674 / CLP D 674
Below sectional drawing is an example of a CLP 674 / CLP D 674-025-500
2. Benets
• High reliability:
Constructed to provide maximum reliability.
Designed for a wide range of corrosive, volatile and other hard-to-handle uids.
All parts are made of high-grade materials.
• Minimum service required:
Generates insignicant pulsations in the discharge line.
No oil lubrication is required.
Long service life and easy maintenance.
• Low energy costs:
• The highly ecient axial piston design provides the lowest energy consumption of any comparable on the market.
• Zero risk of lubricant contamination:
Oil lubricants are replaced with the pumped medium so there is no contamination risk from the pump.
3. Application examples Dehydration / glycol pumping
Transfer pumps
Produced water injection
Wash water system
Chemical / technical processes
Water make up pump
• Easy installation:
One of the smallest, lightest and most compact designs available in the market.
Pump can be installed horizontally or vertically.
In most cases no pulsation dampeners are necessary due to extremely low pulsations.
Powered by electric motors or combustion engines.
Certied quality:
ATEX available on request.
CE available.
Type approval available.
Design verication available on request.
The pump is designed according to API
674.
Gas sweeting – “Amine”
Water and glycol hydraulic uid
Subsea
Closed and open drain pump
Seal ush pump
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
3
Data sheet CLP 674 / CLP D 674
4. Technical data 4.1 CLP 674-025-058
Pump size CLP 674-025 CL P 674- 035 CLP 674- 042 CLP 674-050 CLP 674-058
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700 Max. speed
5)
Typical ow at 80 barg - Flow curves available in section 5
150 0 rpm l/min 12.0 0 16.09 20.86 24.43 28.69 3000 rpm l/min 26 .11 34.30 43.84 50.98 59.50
1800 r pm gpm 3.91 5. 21 6.73 7.86 9.21
3600 rpm gpm 8.39 10.98 14.01 16 .27 18.97
Typical motor size at 80 barg
150 0 rpm kW 50Hz 3 3 4 5.5 5.5 1800 r pm hp 60Hz 5 5 7.5 7. 5 10 3000 rpm kW 50Hz 5.5 7.5 7.5 11 11 3600 rpm hp 60Hz 7.5 10 15 15 20
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 9.41 12.14 15. 32 17.70 20.54 in³/rev 0.57 0.74 0.93 1.08 1.25
barg 20 20 20 20 20 psig 290 290 290 290 290 barg 10 10 10 10 10
2)
psig 145 145 145 145 145 barg 175 175 175 171 157
6)
psig 2538 2538 2538 2480 2277
rpm 3600 3600 3600 3600 3600
o
C 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95
o
F -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203
o
C -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60
o
F -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140
4)
dB(A) 79 79 79 79 79 kg 16 16 16 16 16 lbs 35 35 35 35 35
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “high end performance”, max. outlet
pressure is limited to 140 bar. Recommended inspection intervals are detailed in section 8.
6)
Over 160 barg, the pump operation is referred to as “high end perfomance” and recommended
inspection intervals are detailed in section 8.
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521B1320 / DKCFN.PD.014.M3.02 / 01.2016
Data sheet CLP 674 / CLP D 674
4.2 CLP D 674-025-058
Pump size CLP D 674-025 CLP D 674-035 CLP D 674-042 CLP D 674-050 CLP D 674-058
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure [MAWP]
3)
Speed
2)
6)
Min. speed rpm 700 700 700 700 700 Max. speed
5)
Typical ow at 80 barg - Flow curves available in section 5
150 0 rpm l/min 12.00 16.09 20.86 24.43 28.69 3000 rpm l/min 2 6.11 34.30 43.84 50.98 59.50
1800 r pm gpm 3.91 5.21 6.73 7. 86 9.21
3600 rpm gpm 8.39 10.98 14. 01 16.27 18.97
Typical motor size at 80 barg
150 0 rpm kW 50Hz 3 3 4 5.5 5.5 1800 r pm hp 60Hz 5 5 7. 5 7.5 10 3000 rpm kW 50Hz 5.5 7. 5 7.5 11 11 3600 rpm hp 60Hz 7.5 10 15 15 20
Media temperature
Ambient temperature
Sound pressure level
4)
Weight
cm³/rev 9.41 12.14 15. 32 17.7 0 20.54 in³/rev 0.57 0.74 0.93 1.08 1.25
barg 20 20 20 20 20 psig 290 290 290 290 290 barg 10 10 10 10 10
psig 145 145 145 145 145 barg 230 205 186 171 157 psig 3335 2973 2697 2480 2277
rpm 3600 3600 3600 3600 3600
o
C 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95
o
F -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203
o
C -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60
o
F -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140 dB(A) 79 79 79 79 79 kg 16 16 16 16 16 lbs 35 35 35 35 35
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “high end performance”, max. outlet
pressure is limited to 140 bar. Recommended inspection intervals are detailed in section 8.
6)
Over 160 barg, the pump operation is referred to as “high end perfomance” and recommended
inspection intervals are detailed in section 8.
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
5
Data sheet CLP 674 / CLP D 674
4.3 CLP 674-085-152
Pump size
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure
3)
Speed
CLP 674-085
CLP 674-105
cm³/rev 50 63 70 80 90 in³/rev 3.05 3.86 4.29 4.88 5.49
barg 10 10 10 10 10 psig 145 145 145 145 145 barg 10 10 10 10 10
2
psig 145 145 145 145 145
barg 160 159 151 144 132 psig 2320 2305 219 0 2089 1915
CL P 674 -115
CL P 674 -137
CL P 674 -152
Min. speed rpm 700 700 700 700 700 Max. speed rpm 1800 1800 1800 1800 1800
Typical ow at 80 barg - Flow curves available in section 5
1000 rpm l/min 46 58 65 75 84 150 0 rpm l/min 70 87 97 112 125 120 0 rp m gpm 15 18 21 24 27
1800 r pm gpm 22 28 31 36 40
Typical motor size at 80 barg
150 0 rpm kW 50Hz 18 .5 18 .5 22 30 30 1800 r pm hp 60Hz 21 21 25 25 35
o
Media temperature
Ambient temperature
Sound pressure level
Weight
C 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95
o
F -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203
o
C -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60
o
F -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140
4)
dB(A) 80 80 80 80 80 kg 40 40 40 40 40 lbs 88 88 88 88 88
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
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521B1320 / DKCFN.PD.014.M3.02 / 01.2016
Data sheet CLP 674 / CLP D 674
4.4 CLP D 674-085-152
Pump size
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure
3)
Speed
cm³/rev 50 63 70 80 90 in³/rev 3.05 3.86 4.29 4.88 5.49
barg 10 10 10 10 10 psig 145 145 145 145 145 barg 10 10 10 10 10
2
psig 145 145 145 145 145 barg 160 159 151 144 132 psig 2320 2305 219 0 2089 1915
CLP
D 674-085
LP D 674-105
C
LP D 674-115
C
LP D 674-137
C
LP D 674-152
C
Min. speed rpm 700 700 700 700 700 Max. speed rpm 1800 1800 1800 1800 1800
Typical ow at 80 barg - Flow curves available in section 5
1000 rpm l/min 46 58 65 75 84 150 0 rpm l/min 70 87 97 112 125 120 0 rp m gpm 15 18 21 24 27
1800 r pm gpm 22 28 31 36 40
Typical motor size at 80 barg
150 0 rpm kW 50Hz 18 .5 18 .5 22 30 30 1800 r pm hp 60Hz 21 21 25 25 35
o
Media temperature
Ambient temperature
Sound pressure level
Weight
C 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95
o
F -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203
o
C -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60
o
F -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140
4)
dB(A) 80 80 80 80 80 kg 40 40 40 40 40 lbs 88 88 88 88 88
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
7
Data sheet CLP 674 / CLP D 674
4.5 CLP 674-140-500
Pump size
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure
3)
Speed
CLP
674 -140
cm³/rev 127 165, 4 204 256 282 308 362 389 444 in³/rev 7,75 10,09 12,45 15.62 17. 21 18.8 22.09 23.74 2 7.1
barg 10 10 10 10 10 10 10 10 10 psig 145 145 145 145 145 145 145 145 145 barg 10 10 10 10 10 10 10 10 10
2
psig 145 145 145 145 145 145 145 145 145 barg 100 100 10 0 100 10 0 100 100 100 100 psig 1450 1450 1450 1450 1450 1450 1450 1450 1450
CLP
674 -185
CLP
674-230
CLP
674-290
CLP
674-320
CLP
674-350
CLP
674-400
CLP
674-440
CLP
674-5 00
Min. speed rpm 700 700 700 700 700 700 700 700 700 Max. speed
5)
rpm 1500 1500 1500 1500 1500 1500 1500 1500 1500
Typical ow at 80 barg - Flow curves available in section 5
1000 rpm l/min 107 145 184 236 262 292 348 370 428 900 rpm l/min 25 34 43 56 62 69 82 88 101
Typical motor size at 80 barg
1000 rpm kW 50Hz 22 30 37 45 45 55 75 75 75 900 rpm hp 60Hz 25 30 40 57 57 70 70 85 85
o
Media temperature
Ambient temperature
Sound pressure level
Weight
C 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95
o
F -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203
o
C -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60
o
F -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140
4)
dB(A) 85 85 85 85 85 85 85 85 85 kg 110 110 11 0 110 110 11 0 110 110 11 0 lbs 242 242 242 242 242 242 242 242 242
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 1200 rpm, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
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521B1320 / DKCFN.PD.014.M3.02 / 01.2016
Data sheet CLP 674 / CLP D 674
4.6 CLP D 674-140-500
Pump size
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure
3)
Speed
CLP D
674 -140
cm³/rev 127 165, 4 204 256 282 308 362 389 444 in³/rev 7,75 10,09 12 ,45 15. 62 17.21 18.8 22.09 23.74 2 7.1
barg 10 10 10 10 10 10 10 10 10 psig 145 145 145 145 145 145 145 145 145 barg 10 10 10 10 10 10 10 10 10
2
psig 145 145 145 145 145 145 145 145 145 barg 100 100 10 0 100 10 0 100 100 100 100 psig 1450 1450 1450 1450 1450 1450 1450 1450 1450
CLP D
674 -185
CLP D
674-230
CLP D
674-290
CLP D
674-320
CLP D
674-350
CLP D
674-400
CLP D
674-440
CLP D
674-5 00
Min. speed rpm 700 700 700 700 700 700 700 700 700 Max. speed
5)
rpm 1500 1500 1500 1500 1500 1500 1500 1500 1500
Typical ow at 80 barg - Flow curves available in section 5
1000 rpm l/min 107 145 184 236 262 292 348 370 428 900 rpm l/min 25 34 43 56 62 69 82 88 101
Typical motor size at 80 barg
1000 rpm kW 50Hz 22 30 37 45 45 55 75 75 75 900 rpm hp 60Hz 25 30 40 57 57 70 70 85 85
o
Media temperature
Ambient temperature
Sound pressure level
Weight
C 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95 0 – 95
o
F -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203 -17 – 203
o
C -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60 -45 – 60
o
F -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140 -42 – 140
4)
dB(A) 85 85 85 85 85 85 85 85 85 kg 110 110 11 0 110 110 11 0 110 110 11 0 lbs 242 242 242 242 242 242 242 242 242
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 1200 rpm, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
9
Data sheet CLP 674 / CLP D 674
5. Pressure and ow
Below gure shows the pressure and ow covered by our CLP 674 pump sizes.
Flow [gpm]
0 50 100 150
180
160
140
CLP 674-025-058
CLP 674-085 -152
120
100
80
60
Pressure [Bar]
CLP 674-140-500
40
20
0
0 100 200 300 400 500 600 70 0
Flow [l/min]
2500
2000
1500
1000
500
0
Pressure [psi]
Below gure shows the pressure and ow covered by our CLP D 674 pump sizes.
Flow [gpm]
0 50 100 150
200
150
CLP D 674-025-058
CLP D 674-085-152
100
Pressure [Bar]
CLP D 674-140-500
50
0
0 100 200 300 400 500 600 700
Flow [l/min]
Use the ow curves shown on the next pages to select the pump that ts the application best.
3000
2500
2000
1500
1000
500
0
Pressure [psi]
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521B1320 / DKCFN.PD.014.M3.02 / 01.2016
Data sheet CLP 674 / CLP D 674
0
2
4
6
8
10
12
14
16
18
20
700 1200 1700 2200 2700 3200
gpm
rpm
5.1 CLP 674 / CLP D 674-0025-058 typical ow curves at 80 barg (1,160 psig) pressure
The curves below show that the ow can be changed by changing the speed of the pump. The ow/rpm ratio is constant, and the ‘desired’
Required rpm =
80
70
60
50
40
l/min
30
20
10
0
700 1200 1700 2200 2700 3200
ow can be obtained by changing the speed to a corresponding value. Thus, the required rpm can be determined as:
Desired ow x Rated rpm
Rated ow
CLP/CLP D 674- 058
CLP/CLP D 674- 050
CLP/CLP D 674- 042
CLP/CLP D 674- 035
CLP/CLP D 674- 025
rpm
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
CLP/CLP D 674- 058
CLP/CLP D 674- 050
CLP/CLP D 674- 042
CLP/CLP D 674- 035
CLP/CLP D 674- 025
11
Data sheet CLP 674 / CLP D 674
5.2 CLP 674 / CLP D 674-085-152 typical ow curves at 80 barg (1,160 psig) pressure
180
160
140
120
100
l/min
80
60
40
20
0
700 1200 1700
rpm
45
40
35
CLP/ CLP D 6 74-152
CLP/ CLP D 6 74-137
CLP/ CLP D 6 74-115 CLP/ CLP D 6 74-105
CLP/CLP D 674-085
CLP/ CLP D 6 74-152
CLP/ CLP D 6 74-137
30
25
gpm
20
15
10
5
0
700 900 1100 1300 1500 1700
rpm
CLP/ CLP D 6 74-115 CLP/ CLP D 6 74-105
CLP/CLP D 674-085
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521B1320 / DKCFN.PD.014.M3.02 / 01.2016
Data sheet CLP 674 / CLP D 674
5.3 CLP 674 / CLP D 674-140-500 typical ow curves at 80 barg (1,160 psig) pressure
700
600
500
400
l/min
300
200
100
0
700 800 900 1000 1100 1200 1300 1400 1500
rpm
180
160
140
120
100
gpm
80
60
40
CLP/CLP D 674 -500
CLP/CLP D 674 -44 0 CLP/CLP D 674 -40 0
CLP/CLP D 674 -350
CLP/CLP D 674 -320 CLP/CLP D 674 -290
CLP/CLP D 674 -230
CLP/CLP D 674 -185
CLP/CLP D 674 -140
CLP/CLP D 674-500
CLP/CLP D 674-440
CLP/CLP D 674-400
CLP/CLP D 674-350
CLP/CLP D 674-320
CLP/CLP D 674-290
CLP/CLP D 674-230
CLP/ CLP D 6 74-185
CLP/ CLP D 6 74-140
20
0
700 800 900 1000 1100 1200 1300 1400 1500
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
rpm
13
Data sheet CLP 674 / CLP D 674
0
5
10
15
20
25
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
700 900 1100 1300 1500 1700 1900 2100 2300 2500 27 00 2900 3100 3300 3500
NPIP [psia]
NPIP [bara]
Speed [rpm]
NPIP CLP-025 to 058
Media: tap water @ 25°C
0
5
10
15
20
25
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
2
700 900 1100 1300 1500 1700
NPIP [psia]
NPIP [bara]
Speed [rpm]
NPIP CLP-085 to 152
Media: tap water @ 25°C
5.4 CLP 674/ CLP D 674-025-500 typical NPIPr curves
NPIPr depends on the speed of the CLP pump. The curves are based on water.
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521B1320 / DKCFN.PD.014.M3.02 / 01.2016
Data sheet CLP 674 / CLP D 674
0
5
10
15
20
25
30
35
40
45
50
0
0,25
0,5
0,75
1
1,25
1,5
1,75
2
2,25
2,5
2,75
3
3,25
3,5
700 800 900 1000 1100 1200 1300 1400 1500
NPIP [psia]
NPIP [bara]
Speed [rpm]
NPIP CLP-140 to 500
Media: tap water @ 25°C
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
15
Data sheet CLP 674 / CLP D 674
6. Motor requirements
The required motor power can be calculated by using the following equation:
n x V x p P =
600.000 x η
P: Power (kW) M: Torque (Nm) η: Mechanical eciency p: Pressure (barg) n: Motor speed (rpm) V: Displacement (cm
3
/rev.)
From the ow curves in section 5, you can determine the rpm of the pump at the desired ow.
The required torque is calculated as follows:
V x p M =
62.8 x η
To determine the correct motor size, both the power and torque requirement must be veried.
Indication of the mechanical eciency of the pump at 80 barg (1,160 psig)
CLP 674/CLP D 674-025-058 @ 3,000 rpm 0.92
CLP 674/CLP D 674-085-152 @ 1,800 rpm 0.91
CLP 674/CLP D 674-140-500 @ 1200 rpm 0.92
7. Installation The gure below illustrates how to mount the pump and connect it to electric motor/combustion engine.
A: Pump B: Bell housing C: Flexible coupling D: Motor
Min. 3 mm air gap between
coupling parts
E: Inlet/Outlet ange
A C B D
E
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521B1320 / DKCFN.PD.014.M3.02 / 01.2016
Data sheet CLP 674 / CLP D 674
7.1 Filtration
As many chemicals have very low viscosity, the CLP pumps have been designed with very narrow clearance in order to control internal leakage rates and improve component perfor­mance. Therefore it is important that the inlet liquid is ltered properly to minimize the wear of the pump.
The main lter must have a ltration eciency of
99.98% at 10 μm. We recommend that you use precision depth lter cartridges rated 10 μm abs. β
5000 (equivalent to a ltration eciency of
10 ≥
99.98%). Bag lters and string wound lter cartridges typically have only 90% ltration eciency. This means that for each 100,000 particles reaching the lter, 10,000 particles pass through it compared to only 20 particles in a lter with an eciency of 99.98%.
For more information on the importance of proper ltration, please consult our publication “Filtration” (code number 521B1009), which also will provide you with an explanation of ltration denitions and a guidance on how to select the right lter.
7.2 Noise
Since the pump unit is mounted on a frame, the overall noise level can only be determined for a complete system. To minimize vibrations and noise throughout the system, it is therefore very important to mount the pump unit correctly on a frame with dampeners and to use exible hoses rather than metal pipes where possible.
The noise level is inuenced by:
Pump speed: High rpm makes more uid/structure­borne pulsations/vibrations than low rpm.
Discharge pressure: High pressures make more noise than low pressures.
Pump mounting: Rigid mounting makes more noise than exible mounting because of the structure­borne vibrations. Be sure to use dampeners when mounting.
Connections to pump: Pipes connected directly to the pump make more noise than exible hoses because of structure-borne vibrations.
Variable frequency drives (VFDs): Motors regulated by VFDs can produce more noise if the VFD does not have the right settings.
7.3 Preferred design
Purpose of valve “V-1” and “V-2”:
Isolation valves, which make it possible to drain the pump before servicing.
Purpose of valve “V-3”
Safety/relief valve, this valve must protect the pump against too high inlet pressure. Too high inlet pressure can be caused by:
The pump is rotating in the wrong direction.
A situation where valve V-1 is closed, valve V-2 is open and V-5 is leaking.
Purpose of valve “V-4”:
Safety/relief valve, this valve must protect the pump against too high outlet pressure. Too high outlet pressure can be caused by:
A situation where V-2 is closed.
Check valve V-5 has been mounted in the
wrong direction. The V-4 setting has to be 10% above the maximum system pressure. The electric motor must be designed for this pressure.
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
17
Data sheet CLP 674 / CLP D 674
8. Service
Purpose of “V-5”:
Check valve, this valve prevents the ow from running reverse into the pump when connected to a multipump system.
Purpose of “V-6”:
Bleed valve, this valve removes air from the pump and pipes.
Purpose of “V-7” and “V-8”:
Drain valves, those valves help to empty the pump and pipes for uid prior to service.
Danfoss CLP pumps are designed for long periods of service-free operation to ensure low maintenance and life cycle costs. Provided that the pump is installed and operated according to Danfoss specications, Danfoss CLP pumps typically run 1 year between service. However, the service schedule for your Danfoss CLP pump may vary according to the application and other factors.
The life of a pump may be greatly shortened if Danfoss recommendations concerning system design and operation are not followed.
Purpose of “PAL”:
Pressure alarm low, this projects the pump from running dry.
Purpose of “TAH 1-3”:
Temperature alarm high, this protects the pump from too high inlet media temperature.
Purpose of “TAH 1-4”:
Temperature alarm high, this protects the pump from running hot due to over pressure or the pump running dry.
8.1 Spare parts
The following spare parts kits are available for the CLP pumps.
O-ring and screw set Shaft seal set Cylinder barrel Valve plate set Retainer set Piston set
In our experience, poor filtration is the number one cause of pump damage.
Other factors that aect pump performance and lifetime include:
running the pump at speeds outside specications.
supplying the pump with water at temperatures higher than recommended.
running the pump at inlet pressures outside specications.
running the pump at outlet pressures outside the specications.
We recommend that you inspect your pump after 1 year of operation even if it is running without any noticeable problems. Replace any worn parts if necessary, including pistons and shaft seals, to keep your pump running e­ciently and to prevent breakdown. If worn parts are not replaced, then our guidelines recom­mend more frequent inspection.
If your pump is running continuously under “high end performance” conditions we recom­mend that you inspect your pump after half a year of operation, replacing worn parts if necessary.
8.2 Spare part suitcase
Danfoss High Pressure Pumps can provide a spare part suitcase containing all necessary parts and instructions for overhaul of CLP pumps.
The suitcase can at any time be returned for rell of consumed parts.
Contact Danfoss High Pressure Pumps for price and availability of the spare part suitcase.
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521B1320 / DKCFN.PD.014.M3.02 / 01.2016
Data sheet CLP 674 / CLP D 674
9. Dimensions and connections
9.1 CLP 674 / CLP D 674-025-058 pump
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
19
Data sheet CLP 674 / CLP D 674
9.2 CLP 674 / CLP D 674-085-152 pump
20
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
Data sheet CLP 674 / CLP D 674
9.3 CLP 674 / CLP D 674-140-500 pump
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
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Data sheet CLP 674 / CLP D 674
10. Pump and bell-housing
Pump and bell-housing
“ L”
Pump type Motor size ICE size
CLP 674 / CLP D 674-025-058 CLP 674 / CLP D 674-025-058 CLP 674 / CLP D 674-025-058 CLP 674 / CLP D 674-025-058 CLP 674 / CLP D 674-025-058
CLP 674 / CLP D 674 -085-152 7,5 kW 132 M 437 17. 2
CLP 674 / CLP D 674 -085-152 15 k W 160L 473 18.6
CLP 674 / CLP D 674-085-152 30 kW 200L 473 18.6
CLP 674 / CLP D 674 -085-152 55 kW 250M 517 20.4
CLP 674 / CLP D 674 -140-500 30 kW 200L 592 23.3
CLP 674 / CLP D 674-140-500 55 kW 250M 629 24.8
CLP 674 / CLP D 674-140-500 132 kW 315L 674 26.5
CLP 674 / CLP D 674-140-500 200 kW 315L 674 26.5
3 kW 100L 302 11,9 4 kW 112M 302 11, 9
5,5 kW 132S 327 12,9
7,5 kW 132S 327 12,9
11 kW 160M 371 14,6
Length 'L'
[mm]
Length 'L'
[in]
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521B1320 / DKCFN.PD.014.M3.02 / 01.2016
Data sheet CLP 674 / CLP D 674
11. Pump base plate
solution
Pump base plate solution
Danfoss High Pressure Pumps can provide a standard baseplate for all standard motor pump units. Custom made baseplates are available on request.
Contact Danfoss High Pressure Pumps for price and leadtime.
521B1320 / DKCFN.PD.014.M3.02 / 01.2016
23
Danf already on order pro All trademarks in this material are property of the respec
Danfoss A/S High Pressure Pumps Nordborgvej 81 DK-6430 Nordborg Denmark
oss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
vided that such alterations can be made without subsequential changes being necessary eady agreed.
© Danfoss | DCS (im) | 2016.01
tive companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
521B1320 | DKCFN.PD.014.M3.02 | 24
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