Data sheet
Data sheet
CLP / CLP D pumps
CLP/CLP D pumps
CLP-055-080 / CLP-085-500 /
CLP-005-500 / CLP D-005-1000
CLP D-085-1000
oilandgas.danfoss.com
hpp.danfoss.com
Data sheet CLP-005-500 / CLP D-005-1000
Table of Contents
Contents
1. Introduction ............................................................................2
2. Benefits.................................................................................4
3. Application examples ...................................................................4
4. Technical data ..........................................................................5
4.1 CLP-005-017 ............................................................................5
4.2 CLP D-005-017 ..........................................................................6
4.3 CLP-025-058 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4.4 CLP D-025-058..........................................................................8
4.5 CLP-055-080 ............................................................................9
4.6 CLP-085-152 ...........................................................................10
4.7 CLP D-085-152 .........................................................................11
4.8 CLP-140-500 ...........................................................................12
4.9 CLP D-140-500 .........................................................................13
4.10 CLP D-580-1000 ........................................................................14
5. Pressure and flow ......................................................................15
5.1 CLP/CLP D-005-017 typical flow curves at 80 barg (1,160 psig) pressure ..................15
5.2 CLP/CLP D-025-058 typical flow curves at 80 barg (1,160 psig) pressure ..................16
5.3 CLP-055-080 typical flow curves at 80 barg (1,160 psig) pressure.........................17
5.4 CLP/CLP D-085-152 typical flow curves at 80 barg (1,160 psig) pressure ..................18
5.5 CLP/CLP D-140-500 typical flow curves at 80 barg (1,160 psig) pressure ..................19
5.6 CLP D-580-1000 typical flow curves at 80 barg (1,160 psig) pressure......................20
5.7 CLP / CLP D-005-1000 typical NPIPr curves ..............................................21
6. Motor requirements....................................................................24
7. Installation.............................................................................24
7.1 Filtration...............................................................................25
7.2 Noise ..................................................................................25
7.3 Preferred design .......................................................................25
8. Service.................................................................................26
8.1 Spare parts ............................................................................26
8.2 Spare part suitcase .....................................................................26
9. Dimensions and connections...........................................................27
9.1 CLP / CLP D-005-017 pumps ............................................................27
9.2 CLP / CLP D-025-058 pumps............................................................28
9.3 CLP / CLP D-025-058 pumps with spline ................................................29
9.4 CLP-055-080 pumps ...................................................................30
9.5 CLP / CLP D-085-152 pumps ............................................................31
9.6 CLP / CLP D-140-500 pumps ............................................................32
9.7 CLP D-580-1000 pumps ................................................................33
10. Pump and bell-housing ................................................................34
11. Pump base plate solution ..............................................................34
1. Introduction
2
CLP / CLP D pumps are specific designed for
various chemicals, liquids, additives and other
hard-to-handle fluids in production systems,
placed in subsea, onshore and offshore
applications.
Danfoss CLP pumps are based on the axial piston
principle offering long life and high efficiency in
the demanding oil and gas industry. The Danfoss
CLP pumps have a light and compact design,
resulting in one of the smallest footprints on the
market.
All parts are designed to provide long service life,
i.e. long service life with a constantly high
efficiency and minimum of service required.
Lubrication of the moving parts in the pumps is
provided by the fluid itself. No oil lubrication is
thus required.
This datasheet covers CLP-005-500 and
CLP D-005-1000 pumps. In the next pages all
pumps will be named as CLP.
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
The pumps are fixed displacement pumps in
which the flow is proportional to the number of
revolutions of the input shaft and the pump
displacement, regardless of any counterpressure.
The pump design ensures a minimal acceleration
loss and low pulsation.
If magnetic drive is required, please
contact Danfoss High Pressure Pumps
sales organization for further information.
The CLP pumps are made in AISI 316, whereas the
CLP D are made in Super Duplex / Duplex.
Data sheet CLP-005-500 / CLP D-005-1000
3
9
12
11
10
1
2
45
6
7
8
74
57
Below sectional drawing is a conceptual example of a CLP/CLP D-005-500 pump
Below sectional drawing is a conceptual example of a CLP / CLP D-055-500 pump.
1: Cover for shaft seal
2: Shaft seal
3:
4: Port plate
5: Valve plate
6: Retainer plate
7: Swash plate
8:
9: Spring
10: Piston
11: Cylinder barrel
12: Housing with bearing
Below sectional drawing is a conceptual example of a CLP D-580-1000 pump
Below sectional drawing is an examle of a CLP D-580-1000 pump.
4
8
3
5
1010
1
2
66
991212 1111
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
3
Data sheet CLP-005-500 / CLP D-005-1000
2. Benefits
• High reliability:
• Constructed to provide maximum
reliability.
• Designed for a wide range of corrosive,
volatile and other hard-to-handle
fluids.
• All parts are made of high-grade
materials.
• Minimum service required:
• Generates insignificant pulsations in
the discharge line.
• No oil lubrication is required.
• Long service life and easy maintenance.
• Low energy costs:
• The highly efficient axial piston design
provides the lowest energy consumption
of any comparable on the market.
• Zero risk of lubricant contamination:
• Oil lubricants are replaced with the
pumped medium so there is no
contamination risk from the pump.
3. Application examples • Dehydration / glycol pumping
• Transfer pumps
• Produced water injection
• Wash water system
• Chemical / technical processes
• Water make up pump
• Easy installation:
• One of the smallest, lightest and most
compact designs available in the
market.
• Pump can be installed horizontally or
vertically except CLP 580-1000 which
can be installed horizontally only.
• In most cases no pulsation dampeners
are necessary due to extremely low
pulsations.
• Powered by electric motors or
combustion engines.
• Certified quality:
• ATEX available on request.
• CE available.
• Type approval available on request.
• Design verification available on
request.
• Gas sweetening – “Amine”
• Water and glycol hydraulic fluid
• Subsea
• Closed and open drain pump
• Seal flush pump
4
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
4. Technical data 4.1 CLP-005-017
Pump size CLP-005 CLP-008 CLP-010 CLP-015 C LP- 017
Geometric
displacement
Pressure
1)
Min. continuous
outlet pressure
Max. continuous
inlet pressure [MASP]
Max. continuous
outlet pressure [MAWP]
3)
Speed
Min. speed
Max. speed
7)
5)
Typical flow 80 barg - Flow curves available in section 5
150 0 rpm l/min 2,70 4,32 5,50 7,4 5 8,86
3000 rpm l/min 5,64 9,02 11,49 15,47 18,40
1800 rpm gpm 0,87 1,39 1,76 2,38 2,83
3600 rpm gpm 1,80 2,88 3,67 4,94 5,87
Typical motor size 80 barg
150 0 rpm kW 50 Hz 0,75 1,1 1,1 1,5 2,2
1800 rpm hp 60 Hz 0,75 1,5 1,5 3 3
3000 rpm kW 50 Hz 1,1 1,5 2,2 3 3
3600 rpm hp 60 Hz 1,5 3 3 5 5
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “High End Performance”, max outlet pressure is limited to
140 bar and recommended inspection intervals are detailed in section 8.
6)
Over 160 bar, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
7)
Minimum speed is 1000 rpm when pumping DI water
cm³/rev 2 3,2 4,07 5,3 6,30
in³/rev 0,12 0,20 0,25 0,32 0,38
barg 20 20 20 20 20
psig 290 290 290 290 290
barg 5 5 5 5 5
2)
psig 73 73 73 73 73
barg 198 198 198 198 187
6)
psig 2872 2872 2872 2872 2712
rpm 700 700 700 700 700
rpm 3600 3600 3600 3600 3600
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 75 75 75 75 75
kg 6 6 6 6 6
lbs 13 13 13 13 13
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
5
Data sheet CLP-005-500 / CLP D-005-1000
4.2 CLP D-005-017
Pump size CLP D-005 CLP D-008 CLP D-010 CLP D-015 C LP D -017
Geometric
displacement
Pressure
1)
Min. continuous
outlet pressure
Max. continuous
inlet pressure [MASP]
Max. continuous
outlet pressure [MAWP]
3)
Speed
Min. speed
Max. speed
7)
5)
Typical flow 80 barg - Flow curves available in section 5
150 0 rpm l/min 2,70 4,32 5,50 7,45 8,86
3000 rpm l/min 5,64 9,02 11,49 15,47 18,40
1800 rpm gpm 0,87 1,39 1,76 2,38 2,83
3600 rpm gpm 1,80 2,88 3,67 4,94 5,87
Typical motor size 80 barg
150 0 rpm kW 50 Hz 0,75 1,1 1,1 1,5 2,2
1800 rpm hp 60 Hz 0,75 1,5 1,5 3 3
3000 rpm kW 50 Hz 1,1 1,5 2,2 3 3
3600 rpm hp 60 Hz 1,5 3 3 5 5
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 2 3,2 4,07 5,3 6,30
in³/rev 0 ,12 0,20 0,25 0,32 0,38
barg 20 20 20 20 20
psig 290 290 290 290 290
barg 5 5 5 5 5
2)
psig 73 73 73 73 73
barg 210 210 210 210 187
6)
psig 3045 3045 3045 3045 2712
rpm 700 700 700 700 700
rpm 3600 3600 3600 3600 3600
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 75 75 75 75 75
kg 6 6 6 6 6
lbs 13 13 13 13 13
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “High End Performance”, max outlet pressure is limited to
140 bar and recommended inspection intervals are detailed in section 8.
6)
Over 160 bar, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
7)
Minimum speed is 1000 rpm when pumping DI water
6
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
4.3 CLP-025-058
Pump size CLP-025 CLP-035 CLP-042 CLP-050 CLP-058
Geometric
displacement
Pressure
1)
Min. continuous
outlet pressure
Max. continuous
inlet pressure [MASP]
Max. continuous
outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700
Max. speed
5)
Typical flow 80 barg - Flow curves available in section 5
150 0 rpm l/min 12, 00 16,09 20,86 24,43 28,69
3000 rpm l/min 26,11 34,30 43,84 50,98 59, 50
1800 rpm gpm 3,91 5,21 6,73 7, 86 9, 21
3600 rpm gpm 8,39 10,98 14, 01 16,27 18,97
Typical motor size 80 barg
150 0 rpm kW 50 Hz 3 3 4 5,5 5,5
1800 rpm hp 60 Hz 5 5 7, 5 7,5 10
3000 rpm kW 50 Hz 5,5 7,5 7,5 11 11
3600 rpm hp 60 Hz 7, 5 10 15 15 20
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “High End Performance”, max outlet pressure is limited to
140 bar and recommended inspection intervals are detailed in section 8.
6)
Over 160 bar, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
cm³/rev 9,41 12,14 15,32 17, 7 20,54
in³/rev 0,57 0,74 0,93 1,08 1,25
barg 20 20 20 20 20
psig 290 290 290 290 290
barg 5 5 5 5 5
2)
psig 73 73 73 73 73
barg 201 201 201 201 188
6)
psig 2 915 2915 2915 2915 2726
rpm 3600 3600 3600 3600 3600
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 79 79 79 79 79
kg 9 9 9 9 9
lbs 20 20 20 20 20
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
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Data sheet CLP-005-500 / CLP D-005-1000
4.4 CLP D-025-058
Pump size CLP D-025 CLP D-035 CLP D-042 CLP D-050 CLP D-058
Geometric
displacement
Pressure
1)
Min. continuous
outlet pressure
Max. continuous
inlet pressure [MASP]
Max. continuous
outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700
Max. speed
5)
Typical flow 80 barg - Flow curves available in section 5
150 0 rpm l/min 12, 00 16,09 20,86 24,43 28,69
3000 rpm l/min 26,11 34,30 43,84 50,98 59, 50
1800 rpm gpm 3,91 5,21 6,73 7, 86 9, 21
3600 rpm gpm 8,39 10,98 14, 01 16,27 18,97
Typical motor size 80 barg
150 0 rpm kW 50 Hz 3 3 4 5,5 5,5
1800 rpm hp 60 Hz 5 5 7, 5 7,5 10
3000 rpm kW 50 Hz 5,5 7,5 7,5 11 11
3600 rpm hp 60 Hz 7, 5 10 15 15 20
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “High End Performance”, max outlet pressure is limited to
140 bar and recommended inspection intervals are detailed in section 8.
6)
Over 160 bar, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
7)
The max. continuous inlet pressure for the spline version is 10 barg
cm³/rev 9,41 12,14 15,32 17, 7 20,54
in³/rev 0,57 0,74 0,93 1,08 1,25
barg 20 20 20 20 20
psig 290 290 290 290 290
barg 5 5 5 5 5
2) 7)
psig 73 73 73 73 73
barg 210 210 210 204 188
6)
psig 3045 3045 3045 2958 2726
rpm 3600 3600 3600 3600 3600
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 79 79 79 79 79
kg 9 9 9 9 9
lbs 20 20 20 20 20
8
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
4.5 CLP-055-080
Pump size CLP-055 CLP-072 CLP-080
Geometric
displacement
Pressure
1)
Min. continuous
outlet pressure
Max. continuous
inlet pressure [MASP]
Max. continuous
outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700
Max. speed rpm 2400 2400 2400
Typical flow 80 barg
1000 rpm l/min 23.5 30.2 33.8
900 rpm l/min 21.2 27.2 30.4
Typical motor size 80 barg
1000 rpm kW 50Hz 7. 5 111 11
900 rpm hp 60Hz 5.5 7. 5 10
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 25 32 36
in³/rev 1.53 1.95 2.2
barg 10 10 10
psig 145 145 145
barg 10 10 10
2)
psig 145 145 145
barg 160 160 160
psig 2321 2321 2321
o
C 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 79 79 79
kg 19 19 19
lbs 42 42 42
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
9
Data sheet CLP-005-500 / CLP D-005-1000
4.6 CLP-085-152
Pump size CLP-085 CLP-105 CLP-115 CL P-137 CLP-152
Geometric
displacement
Pressure
1)
Min. continuous
outlet pressure
Max. continuous
inlet pressure [MASP]
Max. continuous
outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700
Max. speed rpm 180 0 1800 18 00 1800 1800
Typical flow 80 barg
1000 rpm l/min 46 58 65 75 84
150 0 rpm l/min 70 87 97 112 12 5
120 0 rp m gpm 15 18 21 24 27
1800 rpm gpm 22 28 31 36 40
Typical motor size 80 barg
150 0 rpm kW 50Hz 18.5 18.5 22 30 30
1800 rpm hp 60Hz 21 21 25 25 35
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 50 63 70 80 90
in³/rev 3.05 3.86 4.29 4.88 5.49
barg 10 10 10 10 10
psig 145 145 145 145 145
barg 10 10 10 10 10
2)
psig 145 145 145 145 145
barg 195 189 179 167 157
psig 2828 2741 2596 2422 2277
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 80 80 80 80 80
kg 40 40 40 40 40
lbs 88 88 88 88 88
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
10
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
4.7 CLP D-085-152
Pump size CLP D-085 CLP D-105 CL P D -115 CLP D -137 C LP D -152
Geometric
displacement
Pressure
1)
Min. continuous
outlet pressure
Max. continuous
inlet pressure [MASP]
Max. continuous
outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700
Max. speed rpm 180 0 1800 18 00 1800 1800
Typical flow 80 barg
1000 rpm l/min 46 58 65 75 84
150 0 rpm l/min 70 87 97 112 12 5
120 0 rp m gpm 15 18 21 24 27
1800 rpm gpm 22 28 31 36 40
Typical motor size 80 barg
150 0 rpm kW 50Hz 18.5 18.5 22 30 30
1800 rpm hp 60Hz 21 21 25 25 35
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 50 63 70 80 90
in³/rev 3.05 3.86 4.29 4.88 5.49
barg 10 10 10 10 10
psig 145 145 145 145 145
barg 10 10 10 10 10
2)
psig 145 145 145 145 145
barg 211 189 17 9 167 157
psig 3060 2741 2596 2422 2277
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 80 80 80 80 80
kg 40 40 40 40 40
lbs 88 88 88 88 88
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
11
Data sheet CLP-005-500 / CLP D-005-1000
4.8 CLP-140-500
Pump size CL P-140 CLP-185 CLP-230 CLP-290 CLP-320 CLP-350 CLP-400 CLP-440 CLP-500
Geometric
displacement
Pressure
1)
Min. continuous
outlet pressure
Max. continuous
inlet pressure [MASP]
Max. continuous
outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700 700 700 700 700
Max. speed
5)
Typical flow 80 barg
1000 rpm l/min 107 145 184 236 262 292 348 370 428
900 rpm l/min 25 34 43 56 62 69 82 88 101
Typical motor size 80 barg
1000 rpm kW 50Hz 22 30 37 45 45 55 75 75 75
900 rpm hp 60Hz 25 30 40 57 57 70 70 85 85
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 127 165,4 204 256 282 308 362 389 444
in³/rev 7, 75 10,09 12 ,45 15. 62 17. 21 18.8 22.09 23.74 27.1
barg 10 10 10 10 10 10 10 10 10
psig 145 145 145 145 145 145 145 145 145
barg 10 10 10 10 10 10 10 10 10
2)
psig 145 145 145 145 145 145 145 145 145
barg 199 199 199 199 190 184 171 165 155
6)
psig 2886 2886 2886 2886 2755 2668 2480 2393 2248
rpm 1500 15 00 1500 15 00 1500 1500 1500 150 0 1500
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 85 85 85 85 85 85 85 85 85
kg 110 110 110 11 0 110 110 110 110 110
lbs 242 242 242 242 242 242 242 242 242
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “High End Performance”, max outlet pressure is limited to
140 bar and recommended inspection intervals are detailed in section 8.
6)
Over 160 bar, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
12
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
4.9 CLP D-140-500
Pump size CL P D-14 0 CLP D-185 CLP D-230 CLP D-290 CLP D-320 CLP D-350 CLP D-400 CLP D-440 CLP D-500
Geometric
displacement
Pressure
1)
Min. continuous
outlet pressure
Max. continuous
inlet pressure [MASP]
Max. continuous
outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700 700 700 700 700
Max. speed
5)
Typical flow 80 barg
1000 rpm l/min 107 145 184 236 262 292 348 370 428
900 rpm l/min 25 34 43 56 62 69 82 88 101
Typical motor size 80 barg
1000 rpm kW 50Hz 22 30 37 45 45 55 75 75 75
900 rpm hp 60Hz 25 30 40 57 57 70 70 85 85
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 127 165,4 204 256 282 308 362 389 444
in³/rev 7, 75 10,09 12,45 15.62 17. 21 18.8 22.09 23.74 27.1
barg 10 10 10 10 10 10 10 10 10
psig 145 145 145 145 145 145 145 145 145
barg 10 10 10 10 10 10 10 10 10
2)
psig 145 145 145 145 145 145 145 145 145
barg 211 211 211 211 19 0 18 4 171 165 155
6)
psig 3060 3060 3060 3060 2755 2668 2480 2393 2248
rpm 1500 15 00 1500 15 00 1500 1500 1500 150 0 1500
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 85 85 85 85 85 85 85 85 85
kg 110 110 110 11 0 110 110 110 110 110
lbs 242 242 242 242 242 242 242 242 242
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “High End Performance”, max outlet pressure is limited to
140 bar and recommended inspection intervals are detailed in section 8.
6)
Over 160 bar, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
13
Data sheet CLP-005-500 / CLP D-005-1000
4.10 CLP D -580 -1000
Pump size CLP D-580 CLP D-640 CL P D-70 0 CLP D-800 CLP D-880 CLP D-1000
Geometric
displacement
Pressure
1)
Min. continuous
outlet pressure
Max.. continuous
inlet pressure [MASP]
Max. continuous
outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700 700
Max. speed rpm 1200 12 00 1200 1200 1200 1200
Typical flow 80 barg
1000 rpm l/min 485 536 585 689 739 844
900 rpm l/min 438 482 527 619 665 759
Typical motor size 80 barg
1000 rpm kW 50Hz 75 90 110 132 132 132
900 rpm hp 60Hz 100 100 125 150 150 175
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 512 564 616 724 778 888
in³/rev 31.24 34.42 37.59 44.18 47. 48 54.19
barg 10 10 10 10 10 10
psig 145 145 145 145 145 145
barg 10 10 10 10 10 10
2)
psig 145 145 145 145 145 145
barg 120 120 120 120 12 0 120
psig 1740 174 0 1740 174 0 1740 174 0
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 85 85 85 85 85 85
kg 227 227 227 227 227 227
lbs 500 500 500 500 500 500
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
14
Data sheet CLP-005-500 / CLP D-005-1000
0
5
10
15
20
25
700 1200 1700 2200 2700 3200
l/min
rpm
5. Pressure and flow
5.1 CLP/CLP D-005-017 typical flow curves at 80 barg (1,160 psig) pressure
The curves below show that the flow can be
changed by changing the speed of the pump.
The flow/rpm ratio is constant, and the ‘desired’
Required rpm =
flow can be obtained by changing the speed to a
corresponding value. Thus, the required rpm can
be determined as:
Desired flow x Rated rpm
Rated flow
CP D/CL P D- 017
CPD /CLP D-0 15
CPD/C LP D- 010
CPD/CLP D -008
CPD/CLP D -007
7
6
5
CP D/CL P D- 017
CPD /CLP D-0 15
4
gpm
3
2
CPD/C LP D- 010
CPD/CLP D -008
CPD/CLP D -007
1
0
700 1200 1700 2200 2700 3200
rpm
15
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
5.2 CLP/CLP D-025-058 typical flow curves at 80 barg (1,160 psig) pressure
80
70
60
50
40
l/min
30
20
10
0
700 1200 1700 2200 2700 3200
CLP/CLP D-058
CLP/CLP D-050
CLP/CLP D-042
CLP/CLP D-035
CLP/CLP D-025
rpm
20
18
16
14
12
10
gpm
8
6
4
2
0
700 1200 1700 2200 2700 3200
rpm
CLP/CLP D-058
CLP/CLP D-050
CLP/CLP D-042
CLP/CLP D-035
CLP/CLP D-025
16
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
l/min
900
70
-072
-055
080
0
5
10
15
20
25
700 900 1100 1300 1500 1700 1900 2100 2300 2500
gpm
rpm
CLP 055-080
5.3 CLP-055-080 typical flow curves at 80 barg (1,160 psig) pressure
90
80
70
60
50
40
30
20
10
CLP-
CLP
CLP
0
0
0
0
rpm
0
CLP-080
CLP-072
CLP- 055
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
17
Data sheet CLP-005-500 / CLP D-005-1000
l/min
1200
950
1450
1700180
5.4 CLP/CLP D-085-152 typical flow curves at 80 barg (1,160 psig) pressure
160
140
120
100
80
60
40
20
gpm
45
40
35
30
25
20
CPD /CLP D-152
CLP-152
CPD /CLP D-137
CLP-137
CLP-115
CP D/C LP D-11 5
CPD/CLP D-105
CLP-105
CPD/CLP D -085
CLP-085
0
700
950
1200
1450
1700
rpm
1800
CPD /CLP D-152
CLP-152
CPD /CLP D-137
CLP-137
CP D/C LP D-11 5
CLP-115
CPD/CLP D-105
CLP-105
CPD/CLP D -085
CLP-085
15
10
5
0
700
18
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
rpm
0
Data sheet CLP-005-500 / CLP D-005-1000
5.5 CLP/CLP D-140-500 typical flow curves at 80 barg (1,160 psig) pressure
700
600
500
400
l/min
300
200
100
0
700 800 900 1000 1100 1200 1300 1400 1500
CLP/CLP D-500
CLP/CLP D-440
CLP/CLP D-400
CLP/CLP D-350
CLP/CLP D-320
CLP/CLP D-290
CLP/CLP D-230
CLP/ CLP D -185
CLP/ CLP D -140
rpm
180
160
140
120
100
gpm
80
60
40
20
0
700 800 900 1000 1100 1200 1300 1400 1500
rpm
CLP/CLP D-500
CLP/CLP D-440
CLP/CLP D-400
CLP/CLP D-350
CLP/CLP D-320
CLP/CLP D-290
CLP/CLP D-230
CLP/ CLP D -185
CLP/ CLP D -140
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
19
Data sheet CLP-005-500 / CLP D-005-1000
700
90
90
1000
1100
1200
l/min
700
900
900
1000
1100
1200
200
400
600
800
1000
1200
CLP D-1000
CLP D-880
CLP D-800
CLP D-700
CLP D-640
CLP D-580
l/min
rpm
70
80
90
gpm
5.6 CLP D-580-1000 typical flow curves at 80 barg (1,160 psig) pressure
1200
1000
800
600
400
200
280
240
200
160
CLP D-1000
CLP D-880
CLP D-800
CLP D-700
CLP D-640
CLP D-580
rpm
0
0
CLP D-1000
CLP D-880
CLP D-800
CLP D-700
CLP D-640
CLP D-580
20
120
80
rpm
0
0
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
0
0
0
Data sheet CLP-005-500 / CLP D-005-1000
0
5
10
15
20
25
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
2
700 900 1100 1300 1500 1700 1900 2100 2300 2500 2700 29 00 3100 3300 3500
NPIP [psia]
NPIP [bara]
Speed [rpm]
NPIP CLP-005 to 017
Media: tap water @ 25°C
0
5
10
15
20
25
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
700 900 1100 1300 1500 1700 1900 2100 2300 2500 2700 2900 3100 3300 3500
NPIP [psia]
NPIP [bara]
Speed [rpm]
NPIP CLP-025 to 058
Media: tap water @ 25°C
5.7 CLP / CLP D-005-1000 typical NPIPr curves
NPIPr depends on the speed of the CLP pump.
The curves are based on water.
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
21
Data sheet CLP-005-500 / CLP D-005-1000
0
5
10
15
20
25
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
2
700 900 11 00 1300 1500 1700
NPIP [psia]
NPIP [bara]
Speed [rpm]
NPIP CLP-085 to 152
Media: tap water @ 25°C
2,0
NPIP CLP-055 to 080
1,8
1,6
1,4
1,2
1,0
NPIP [bara]
0,8
0,6
0,4
0,2
0,0
700 900 1100 1300 1500 1700 1900 2100 2300
Speed [rpm]
25
20
15
NPIP [psia]
10
5
0
Media: tap water @ 25°C
22
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
0
5
10
15
20
25
30
35
40
45
50
0
0,25
0,5
0,75
1
1,25
1,5
1,75
2
2,25
2,5
2,75
3
3,25
3,5
700 800 900 1000 1100 1200 1300 1400 1500
NPIP [psia]
NPIP [bara]
Speed [rpm]
NPIP CLP-140 to 500
Media: tap water @ 25°C
0
5
10
15
20
25
30
35
40
45
50
0
0,25
0,5
0,75
1
1,25
1,5
1,75
2
2,25
2,5
2,75
3
3,25
3,5
700 750 800 850 900 950 1000 1050 1100 1150 1200
NPIP [psia]
NPIP [bara]
Speed [rpm]
NPIP CLP-580 to 1000
Media: tap water @ 25°C
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
23
Data sheet CLP-005-500 / CLP D-005-1000
6. Motor requirements
The required motor power can be calculated by
using the following equation:
n x V x p
P =
600.000 x η
P: Power (kW)
M: Torque (Nm)
η: Mechanical efficiency
p: Pressure (barg)
n: Motor speed (rpm)
V: Displacement (cm
3
/rev.)
From the flow curves in section 5, you can
determine the rpm of the pump at the desired flow.
The required torque is calculated as follows:
V x p
M =
62.8 x η
To determine the correct motor size, both the
power and torque requirement must be verified.
7. Installation
Indication of the mechanical efficiency of the
pump at 80 barg (1,160 psig)
CLP / CLP D-005-017 @ 3000 rpm 0.86
CLP / CLP D-025-058 @ 3000 rpm 0.92
CLP-055-080 @ 2400 rpm 0.97
CLP / CLP D-085-152 @ 1800 rpm 0.91
CLP / CCLP D-140-500 @ 1200 rpm 0.92
CLP D-580-1000 @ 1200 rpm 0.90
The figure below illustrates how to mount the pump and connect it to electric motor/combustion
engine.
A: Pump
B: Bell housing
C: Flexible coupling
D: Motor
E: Inlet/Outlet flange
Min. 3 mm air
gap between
coupling parts
A C B D
E
24
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
7.1 Filtration
As many chemicals have very low viscosity,
the CLP pumps have been designed with
very narrow clearance in order to control internal
leakage rates and improve component performance. Therefore it is important that the inlet
liquid is filtered properly to minimize the wear of
the pump.
The main filter must have a filtration efficiency of
99.98% at 10 μm. We recommend that you use
precision depth filter cartridges rated 10 μm abs.
β
5000 (equivalent to a filtration efficiency of
10 ≥
99.98%). Bag filters and string wound filter
cartridges typically have only 90% filtration
efficiency. This means that for each 100,000
particles reaching the filter, 10,000 particles pass
through it compared to only 20 particles in a
filter with an efficiency of 99.98%.
For more information on the importance of
proper filtration, please consult our publication
“Filtration” (code number 521B1009), which also
will provide you with an explanation of filtration
definitions and a guidance on how to select the
right filter.
7.2 Noise
Since the pump unit is mounted on a frame, the
overall noise level can only be determined for a
complete system. To minimize vibrations and
noise throughout the system, it is therefore very
important to mount the pump unit correctly on a
frame with dampeners and to use flexible hoses
rather than metal pipes where possible.
The noise level is influenced by:
• Pump speed:
High rpm makes more fluid/structureborne pulsations/vibrations than low rpm.
• Discharge pressure:
High pressures make more noise than low
pressures.
• Pump mounting:
Rigid mounting makes more noise than
flexible mounting because of the structureborne vibrations. Be sure to use dampeners
when mounting.
• Connections to pump:
Pipes connected directly to the pump make
more noise than flexible hoses because of
structure-borne vibrations.
• Variable frequency drives (VFDs):
Motors regulated by VFDs can produce
more noise if the VFD does not have the
right settings.
7.3 Preferred design
Purpose of valve “V-1” and “V-2”:
Isolation valves, which make it possible to drain
the pump before servicing.
Purpose of valve “V-3”
Safety/relief valve, this valve must protect the
pump against too high inlet pressure. Too high
inlet pressure can be caused by:
• The pump is rotating in the wrong direction.
• A situation where valve V-1 is closed, valve
V-2 is open and V-5 is leaking.
Purpose of valve “V-4”:
Safety/relief valve, this valve must protect the
pump against too high outlet pressure. Too high
outlet pressure can be caused by:
• A situation where V-2 is closed.
• Check valve V-5 has been mounted in the
wrong direction.
The V-4 setting has to be 10% above the
maximum system pressure. The electric motor
must be designed for this pressure.
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
25
Data sheet CLP-005-500 / CLP D-005-1000
8. Service
Purpose of “V-5”:
Check valve, this valve prevents the flow from
running reverse into the pump when connected
to a multipump system.
Purpose of “V-6”:
Bleed valve, this valve removes air from the
pump and pipes.
Purpose of “V-7” and “V-8”:
Drain valves, those valves help to empty the
pump and pipes for fluid prior to service.
Danfoss CLP pumps are designed for long
periods of service-free operation to ensure
low maintenance and life cycle costs. Provided
that the pump is installed and operated
according to Danfoss specifications, Danfoss CLP
pumps typically run 1 year between service.
However, the service schedule for your Danfoss
CLP pump may vary according to the application
and other factors.
The life of a pump may be greatly shortened if
Danfoss recommendations concerning system
design and operation are not followed.
In our experience, poor filtration is the number
one cause of pump damage.
Purpose of “PAL”:
Pressure alarm low, this projects the pump from
running dry.
Purpose of “TAH 1-3”:
Temperature alarm high, this protects the pump
from too high inlet media temperature.
Purpose of “TAH 1-4”:
Temperature alarm high, this protects the pump
from running hot due to over pressure or the
pump running dry.
8.1 Spare parts
The following spare parts kits are available for
the CLP pumps.
Seal and screw set
Shaft seal set
Cylinder barrel
Valve plate set
Retainer set
Piston set
8.2 Spare part suitcase
Other factors that affect pump performance and
lifetime include:
• running the pump at speeds outside
specifications.
• supplying the pump with water at
temperatures higher than recommended.
• running the pump at inlet pressures
outside specifications.
• running the pump at outlet pressures
outside the specifications.
We recommend that you inspect your pump
after 1 year of operation even if it is running
without any noticeable problems. Replace any
worn parts if necessary, including pistons and
shaft seals, to keep your pump running efficiently and to prevent breakdown. If worn parts
are not replaced, then our guidelines recommend more frequent inspection.
If your pump is running continuously under
“high end performance” conditions we recommend that you inspect your pump after half a
year of operation, replacing worn parts if
necessary.
Danfoss High Pressure Pumps can provide a
spare part suitcase containing all necessary parts
and instructions for overhaul of CLP pumps.
The suitcase can at any time be returned for refill
of consumed parts.
Contact Danfoss High Pressure Pumps for price
and availability of the spare part suitcase.
26
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
9. Dimensions and
connections
9.1 CLP / CLP D-005-017 pumps
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
CLP / CLP D-005-017
27
Data sheet CLP-005-500 / CLP D-005-1000
9.2 CLP / CLP D-025-058 pumps
28
CLP / CLP D-025-058
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
9.3 CLP / CLP D-025-058 pumps with spline
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
CLP / CLP D-025-058
with spline
29
Data sheet CLP-005-500 / CLP D-005-1000
9.3 CLP-055-080 pumps with spline
30
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
9.5 CLP / CLP D-085-152 pumps
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
31
Data sheet CLP-005-500 / CLP D-005-1000
9.6 CLP / CLP D-140-500 pumps
CLP-140-500
CLP D-140-500
32
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
9.7 CLP D-580-1000 pumps
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
CLP D-580-1000
33
Data sheet CLP-005-500 / CLP D-005-1000
“ L”
10. Pump and bell-housing
Pump type Motor size ICE size
CLP-055-080
CLP-055-080
CLP / CLP D-005-017
CLP / CLP D-005-017
CLP / CLP D-005-017
CLP / CLP D-005-017
CLP / CLP D-005-017
CLP / CLP D-025-058
CLP / CLP D-025-058
CLP / CLP D-025-058
CLP / CLP D-025-058
CLP / CLP D-025-058
CLP / CLP D-085-152
CLP / CLP D-085-152
CLP / CLP D-085-152
CLP / CLP D-085-152
CLP / CLP D-140-500
CLP / CLP D-140-500
CLP / CLP D-140-500
CLP / CLP D-140-500
CLP D-580-1000
5,5 kW 132S 350 13. 8
15 kW 160 L 388 15. 3
0.75 kW 80 254.5 10.0
1.1 k W 90S 259. 5 10.2
1.5 kW 90L 259.5 10.2
2.2 kW 100L 279.5 11 .0
3 kW 10 0L 279.5 11.0
3 kW 10 0L 302 11. 9
4 kW 112 M 302 11.9
5.5 kW 132S 327 12.9
7.5 k W 132S 327 12.9
11 kW 160M 371 14. 6
7,5 k W 132M 437 17.2
15 kW 160 L 473 18.6
30 kW 200L 473 18.6
55 kW 250M 517 20.4
30 kW 200L 592 23.3
55 kW 250M 629 24.8
132 kW 315L 674 26.5
200 kW 315L 674 26.5
280 kW 355M 10 07 39.6
Length 'L'
[mm]
Len gt h 'L'
[in]
11. Pump base plate
solution
34
Danfoss High Pressure Pumps can provide a
standard baseplate for all standard motor
pump units. Custom made baseplates are
available on request.
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Contact Danfoss High Pressure Pumps for
price and leadtime.
Data sheet CLP-005-500 / CLP D-005-1000
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
35
Danfoss A/S
High Pressure Pumps
Nordborgvej 81
DK-6430 Nordborg
Denmark
© Danfoss | DCS (im) | 2016.10
521B1350 | DKCFN.PD.014.5D.02 | 36
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