Danfoss CLP-005-017, CLP D-005-017, CLP-025-058, CLP D-025-058, CLP-055-080 Data sheet

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Data sheet
Data sheet
CLP / CLP D pumps
CLP/CLP D pumps
CLP-055-080 / CLP-085-500 /
CLP-005-500 / CLP D-005-1000
CLP D-085-1000
oilandgas.danfoss.com
Data sheet CLP-005-500 / CLP D-005-1000
Table of Contents
Contents
1. Introduction ............................................................................2
2. Benefits.................................................................................4
3. Application examples ...................................................................4
4. Technical data ..........................................................................5
4.1 CLP-005-017 ............................................................................5
4.2 CLP D-005-017 ..........................................................................6
4.3 CLP-025-058 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4.4 CLP D-025-058..........................................................................8
4.5 CLP-055-080 ............................................................................9
4.6 CLP-085-152 ...........................................................................10
4.7 CLP D-085-152 .........................................................................11
4.8 CLP-140-500 ...........................................................................12
4.9 CLP D-140-500 .........................................................................13
4.10 CLP D-580-1000 ........................................................................14
5. Pressure and flow ......................................................................15
5.1 CLP/CLP D-005-017 typical flow curves at 80 barg (1,160 psig) pressure ..................15
5.2 CLP/CLP D-025-058 typical flow curves at 80 barg (1,160 psig) pressure ..................16
5.3 CLP-055-080 typical flow curves at 80 barg (1,160 psig) pressure.........................17
5.4 CLP/CLP D-085-152 typical flow curves at 80 barg (1,160 psig) pressure ..................18
5.5 CLP/CLP D-140-500 typical flow curves at 80 barg (1,160 psig) pressure ..................19
5.6 CLP D-580-1000 typical flow curves at 80 barg (1,160 psig) pressure......................20
5.7 CLP / CLP D-005-1000 typical NPIPr curves ..............................................21
6. Motor requirements....................................................................24
7. Installation.............................................................................24
7.1 Filtration...............................................................................25
7.2 Noise ..................................................................................25
7.3 Preferred design .......................................................................25
8. Service.................................................................................26
8.1 Spare parts ............................................................................26
8.2 Spare part suitcase .....................................................................26
9. Dimensions and connections...........................................................27
9.1 CLP / CLP D-005-017 pumps ............................................................27
9.2 CLP / CLP D-025-058 pumps............................................................28
9.3 CLP / CLP D-025-058 pumps with spline ................................................29
9.4 CLP-055-080 pumps ...................................................................30
9.5 CLP / CLP D-085-152 pumps ............................................................31
9.6 CLP / CLP D-140-500 pumps ............................................................32
9.7 CLP D-580-1000 pumps ................................................................33
10. Pump and bell-housing ................................................................34
11. Pump base plate solution ..............................................................34
1. Introduction
2
CLP / CLP D pumps are specific designed for various chemicals, liquids, additives and other hard-to-handle fluids in production systems, placed in subsea, onshore and offshore applications.
Danfoss CLP pumps are based on the axial piston principle offering long life and high efficiency in the demanding oil and gas industry. The Danfoss CLP pumps have a light and compact design, resulting in one of the smallest footprints on the market.
All parts are designed to provide long service life, i.e. long service life with a constantly high efficiency and minimum of service required. Lubrication of the moving parts in the pumps is provided by the fluid itself. No oil lubrication is thus required.
This datasheet covers CLP-005-500 and CLP D-005-1000 pumps. In the next pages all pumps will be named as CLP.
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
The pumps are fixed displacement pumps in which the flow is proportional to the number of revolutions of the input shaft and the pump displacement, regardless of any counter­pressure.
The pump design ensures a minimal acceleration loss and low pulsation.
If magnetic drive is required, please contact Danfoss High Pressure Pumps sales organization for further information.
The CLP pumps are made in AISI 316, whereas the CLP D are made in Super Duplex / Duplex.
Data sheet CLP-005-500 / CLP D-005-1000
3
9
12
11
10
1
2
45
6
7
8
74
57
Below sectional drawing is a conceptual example of a CLP/CLP D-005-500 pump
Below sectional drawing is a conceptual example of a CLP / CLP D-055-500 pump.
1: Cover for shaft seal
2: Shaft seal
3:
4: Port plate
5: Valve plate
6: Retainer plate
7: Swash plate
8:
9: Spring
10: Piston
11: Cylinder barrel
12: Housing with bearing
Below sectional drawing is a conceptual example of a CLP D-580-1000 pump
Below sectional drawing is an examle of a CLP D-580-1000 pump.
4
8
3
5
1010
1
2
66
991212 1111
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
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Data sheet CLP-005-500 / CLP D-005-1000
2. Benefits
• High reliability:
Constructed to provide maximum reliability.
Designed for a wide range of corrosive, volatile and other hard-to-handle fluids.
All parts are made of high-grade materials.
• Minimum service required:
Generates insignificant pulsations in the discharge line.
No oil lubrication is required.
Long service life and easy maintenance.
• Low energy costs:
• The highly efficient axial piston design provides the lowest energy consumption of any comparable on the market.
• Zero risk of lubricant contamination:
Oil lubricants are replaced with the pumped medium so there is no contamination risk from the pump.
3. Application examples Dehydration / glycol pumping
Transfer pumps
Produced water injection
Wash water system
Chemical / technical processes
Water make up pump
• Easy installation:
One of the smallest, lightest and most compact designs available in the market.
Pump can be installed horizontally or vertically except CLP 580-1000 which can be installed horizontally only.
In most cases no pulsation dampeners are necessary due to extremely low pulsations.
Powered by electric motors or combustion engines.
Certified quality:
ATEX available on request.
CE available.
Type approval available on request.
Design verification available on request.
Gas sweetening – “Amine”
Water and glycol hydraulic fluid
Subsea
Closed and open drain pump
Seal flush pump
4
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
4. Technical data 4.1 CLP-005-017
Pump size CLP-005 CLP-008 CLP-010 CLP-015 C LP- 017
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure [MAWP]
3)
Speed
Min. speed Max. speed
7)
5)
Typical flow 80 barg - Flow curves available in section 5
150 0 rpm l/min 2,70 4,32 5,50 7,4 5 8,86 3000 rpm l/min 5,64 9,02 11,49 15,47 18,40
1800 rpm gpm 0,87 1,39 1,76 2,38 2,83
3600 rpm gpm 1,80 2,88 3,67 4,94 5,87
Typical motor size 80 barg
150 0 rpm kW 50 Hz 0,75 1,1 1,1 1,5 2,2 1800 rpm hp 60 Hz 0,75 1,5 1,5 3 3 3000 rpm kW 50 Hz 1,1 1,5 2,2 3 3 3600 rpm hp 60 Hz 1,5 3 3 5 5
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “High End Performance”, max outlet pressure is limited to
140 bar and recommended inspection intervals are detailed in section 8.
6)
Over 160 bar, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
7)
Minimum speed is 1000 rpm when pumping DI water
cm³/rev 2 3,2 4,07 5,3 6,30 in³/rev 0,12 0,20 0,25 0,32 0,38
barg 20 20 20 20 20 psig 290 290 290 290 290 barg 5 5 5 5 5
2)
psig 73 73 73 73 73 barg 198 198 198 198 187
6)
psig 2872 2872 2872 2872 2712
rpm 700 700 700 700 700 rpm 3600 3600 3600 3600 3600
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 75 75 75 75 75 kg 6 6 6 6 6 lbs 13 13 13 13 13
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
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Data sheet CLP-005-500 / CLP D-005-1000
4.2 CLP D-005-017
Pump size CLP D-005 CLP D-008 CLP D-010 CLP D-015 C LP D -017
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure [MAWP]
3)
Speed
Min. speed Max. speed
7)
5)
Typical flow 80 barg - Flow curves available in section 5
150 0 rpm l/min 2,70 4,32 5,50 7,45 8,86 3000 rpm l/min 5,64 9,02 11,49 15,47 18,40
1800 rpm gpm 0,87 1,39 1,76 2,38 2,83
3600 rpm gpm 1,80 2,88 3,67 4,94 5,87
Typical motor size 80 barg
150 0 rpm kW 50 Hz 0,75 1,1 1,1 1,5 2,2 1800 rpm hp 60 Hz 0,75 1,5 1,5 3 3 3000 rpm kW 50 Hz 1,1 1,5 2,2 3 3 3600 rpm hp 60 Hz 1,5 3 3 5 5
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 2 3,2 4,07 5,3 6,30 in³/rev 0 ,12 0,20 0,25 0,32 0,38
barg 20 20 20 20 20 psig 290 290 290 290 290 barg 5 5 5 5 5
2)
psig 73 73 73 73 73 barg 210 210 210 210 187
6)
psig 3045 3045 3045 3045 2712
rpm 700 700 700 700 700 rpm 3600 3600 3600 3600 3600
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 75 75 75 75 75 kg 6 6 6 6 6 lbs 13 13 13 13 13
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “High End Performance”, max outlet pressure is limited to
140 bar and recommended inspection intervals are detailed in section 8.
6)
Over 160 bar, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
7)
Minimum speed is 1000 rpm when pumping DI water
6
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
4.3 CLP-025-058
Pump size CLP-025 CLP-035 CLP-042 CLP-050 CLP-058
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700 Max. speed
5)
Typical flow 80 barg - Flow curves available in section 5
150 0 rpm l/min 12, 00 16,09 20,86 24,43 28,69 3000 rpm l/min 26,11 34,30 43,84 50,98 59, 50
1800 rpm gpm 3,91 5,21 6,73 7, 86 9, 21
3600 rpm gpm 8,39 10,98 14, 01 16,27 18,97
Typical motor size 80 barg
150 0 rpm kW 50 Hz 3 3 4 5,5 5,5 1800 rpm hp 60 Hz 5 5 7, 5 7,5 10 3000 rpm kW 50 Hz 5,5 7,5 7,5 11 11 3600 rpm hp 60 Hz 7, 5 10 15 15 20
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “High End Performance”, max outlet pressure is limited to
140 bar and recommended inspection intervals are detailed in section 8.
6)
Over 160 bar, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
cm³/rev 9,41 12,14 15,32 17, 7 20,54 in³/rev 0,57 0,74 0,93 1,08 1,25
barg 20 20 20 20 20 psig 290 290 290 290 290 barg 5 5 5 5 5
2)
psig 73 73 73 73 73 barg 201 201 201 201 188
6)
psig 2 915 2915 2915 2915 2726
rpm 3600 3600 3600 3600 3600
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 79 79 79 79 79 kg 9 9 9 9 9 lbs 20 20 20 20 20
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
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Data sheet CLP-005-500 / CLP D-005-1000
4.4 CLP D-025-058
Pump size CLP D-025 CLP D-035 CLP D-042 CLP D-050 CLP D-058
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700 Max. speed
5)
Typical flow 80 barg - Flow curves available in section 5
150 0 rpm l/min 12, 00 16,09 20,86 24,43 28,69 3000 rpm l/min 26,11 34,30 43,84 50,98 59, 50
1800 rpm gpm 3,91 5,21 6,73 7, 86 9, 21
3600 rpm gpm 8,39 10,98 14, 01 16,27 18,97
Typical motor size 80 barg
150 0 rpm kW 50 Hz 3 3 4 5,5 5,5 1800 rpm hp 60 Hz 5 5 7, 5 7,5 10 3000 rpm kW 50 Hz 5,5 7,5 7,5 11 11 3600 rpm hp 60 Hz 7, 5 10 15 15 20
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
5)
Over 3000 rpm, the pump operation is referred to as “High End Performance”, max outlet pressure is limited to
140 bar and recommended inspection intervals are detailed in section 8.
6)
Over 160 bar, the pump operation is referred to as “high end performance” and recommended inspection
intervals are detailed in section 8.
7)
The max. continuous inlet pressure for the spline version is 10 barg
cm³/rev 9,41 12,14 15,32 17, 7 20,54 in³/rev 0,57 0,74 0,93 1,08 1,25
barg 20 20 20 20 20 psig 290 290 290 290 290 barg 5 5 5 5 5
2) 7)
psig 73 73 73 73 73 barg 210 210 210 204 188
6)
psig 3045 3045 3045 2958 2726
rpm 3600 3600 3600 3600 3600
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 79 79 79 79 79 kg 9 9 9 9 9 lbs 20 20 20 20 20
8
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
4.5 CLP-055-080
Pump size CLP-055 CLP-072 CLP-080
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 Max. speed rpm 2400 2400 2400
Typical flow 80 barg
1000 rpm l/min 23.5 30.2 33.8 900 rpm l/min 21.2 27.2 30.4
Typical motor size 80 barg
1000 rpm kW 50Hz 7. 5 111 11 900 rpm hp 60Hz 5.5 7. 5 10
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 25 32 36 in³/rev 1.53 1.95 2.2
barg 10 10 10 psig 145 145 145 barg 10 10 10
2)
psig 145 145 145 barg 160 160 160 psig 2321 2321 2321
o
C 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 79 79 79 kg 19 19 19 lbs 42 42 42
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
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Data sheet CLP-005-500 / CLP D-005-1000
4.6 CLP-085-152
Pump size CLP-085 CLP-105 CLP-115 CL P-137 CLP-152
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700 Max. speed rpm 180 0 1800 18 00 1800 1800
Typical flow 80 barg
1000 rpm l/min 46 58 65 75 84 150 0 rpm l/min 70 87 97 112 12 5 120 0 rp m gpm 15 18 21 24 27
1800 rpm gpm 22 28 31 36 40
Typical motor size 80 barg
150 0 rpm kW 50Hz 18.5 18.5 22 30 30 1800 rpm hp 60Hz 21 21 25 25 35
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 50 63 70 80 90 in³/rev 3.05 3.86 4.29 4.88 5.49
barg 10 10 10 10 10 psig 145 145 145 145 145 barg 10 10 10 10 10
2)
psig 145 145 145 145 145 barg 195 189 179 167 157 psig 2828 2741 2596 2422 2277
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 80 80 80 80 80 kg 40 40 40 40 40 lbs 88 88 88 88 88
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
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521B1350 | DKCFN.PD.014.5D.02 | 10.2016
Data sheet CLP-005-500 / CLP D-005-1000
4.7 CLP D-085-152
Pump size CLP D-085 CLP D-105 CL P D -115 CLP D -137 C LP D -152
Geometric displacement
Pressure
1)
Min. continuous outlet pressure
Max. continuous inlet pressure [MASP]
Max. continuous outlet pressure [MAWP]
3)
Speed
Min. speed rpm 700 700 700 700 700 Max. speed rpm 180 0 1800 18 00 1800 1800
Typical flow 80 barg
1000 rpm l/min 46 58 65 75 84 150 0 rpm l/min 70 87 97 112 12 5 120 0 rp m gpm 15 18 21 24 27
1800 rpm gpm 22 28 31 36 40
Typical motor size 80 barg
150 0 rpm kW 50Hz 18.5 18.5 22 30 30 1800 rpm hp 60Hz 21 21 25 25 35
Technical specifications
Media temperature
Ambient temperature
Sound pressure level
Weight
cm³/rev 50 63 70 80 90 in³/rev 3.05 3.86 4.29 4.88 5.49
barg 10 10 10 10 10 psig 145 145 145 145 145 barg 10 10 10 10 10
2)
psig 145 145 145 145 145 barg 211 189 17 9 167 157 psig 3060 2741 2596 2422 2277
o
C 0 to 95 0 to 95 0 to 95 0 to 95 0 to 95
o
F -17 to 203 -17 to 203 -17 to 203 -17 to 203 -17 to 203
o
C -45 to 60 -45 to 60 -45 to 60 -45 to 60 -45 to 60
o
F -42 to 140 -42 to 140 -42 to 140 -42 to 140 -42 to 140
4)
dB(A) 80 80 80 80 80 kg 40 40 40 40 40 lbs 88 88 88 88 88
1)
For lower and higher continuous pressure please contact Danfoss High Pressure Pumps.
2)
NPIPr - see section 5.
3)
For lower or higher continuous speed please contact Danfoss High Pressure Pumps.
4)
According to ISO 3744 : 2010.
521B1350 | DKCFN.PD.014.5D.02 | 10.2016
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