Danfoss BD80CN Data sheet

Datasheets

BD80CN Direct Current Compressor

R290 12/24V DC & 100-240V AC 50/60Hz

General
Code number (without electronic units)	101Z0403	Approvals
Electronic unit 12/24V DC - Standard	101N0212, 30 pcs: 101N0213	–
Electronic unit 12/24V DC - AEO	101N0340, 30 pcs: 101N0341	UL
Electronic unit 12/24V DC & 100-240V AC 50/60Hz	101N0510, 28 pcs: 101N0511	UL
Electronic unit 12/24V DC - Automotive	101N0650, 30 pcs: 101N0651	UL
Compressors on pallet	150

Application

Application					LBP
Evaporating temperature	°C				-40 to -10
Voltage range DC	VDC		9.6 - 17 / 21.3 - 31.5
Voltage range AC	V/Hz			100 - 240 / 50 - 60
Max. condensing temperature continuous (short)	°C			55 (65)
Max. winding temperature continuous (short)	°C			125 (135)
Cooling requirements
Application		LBP			MBP		HBP
32°C		S			–		–
38°C		S			–		–
43°C		S			–		–
Remarks on application:
Motor
Motor type				variable speed
Resistance, all 3 windings (25°C)	Ω			1.8

S	= Static cooling normally sufficient
O	= Oil cooling
F1	= Fan cooling 1.5 m/s
	(compressor compartment temperature
F2	equal to ambient temperature)
	= Fan cooling 3.0 m/s necessary
SG	= Suction gas cooling normally sufficent

–= not applicable in this area

Design

Displacement	cm3	2.00
Oil quantity (type)	cm3	150 (polyolester)
Maximum refrigerant charge	g	120
Free gas volume in compressor	cm3	870
Weight - Compressor/Electronic unit	kg	4.3 / 0.19 (Standard)

Standard battery protection settings (refer to electronic unit Instructions for optional settings)

Voltage

12V

24V

Cut out

VDC

10.4

22.8

Cut in

VDC

11.7

24.2

Dimensions

Height

mm

A

137

B

135

B1

128

B2

73

Suction connector

location/I.D. mm | angle

C

6.2 | 40°

material | comment

Cu-plated steel | Al cap

Process connector

location/I.D. mm | angle

D

6.2 | 45°

material | comment

Cu-plated steel | Al cap

Discharge connector

location/I.D. mm | angle

E

5.0 | 21°

material | comment

Cu-plated steel | Al cap

Connector tolerance

I.D. mm

±0.09, on 5.0 +0.12/+0.20

Remarks

© Danfoss | DCS (CC) | 2016.11

DEHC.ED.100.G8.02 | 1

Capacity (EN 12900 Household/CECOMAF)																																																							12V DC, static cooling															watt
	rpm \ °C							-40								-35							-30								-25									-23.3				-20					-15						-10						-5			0		5				7.2
	2,500							18.3								28.9							41.0								55.5									61.2				73.3					95						122
	3,000							27.8								39.7							54.1								71.4									78.0				92					116						144
	3,500							31.4								45.4							62.1								81.9									89.4				105					133						164
Capacity (ASHRAE LBP)																																																							12V DC, static cooling															watt
	rpm \ °C							-40								-35							-30								-25									-23.3				-20					-15						-10						-5			0		5				7.2
2,500								20.4								32.3							45.8								62.0									68.3				81.8					106						137
3,000								31.0								44.3							60.3								79.7									87.0				103					130						161
3,500								34.9								50.6							69.2								91									100				117					148						184
Power consumption																																																							12V DC, static cooling															watt
	rpm \ °C							-40								-35							-30								-25									-23.3				-20					-15						-10						-5			0		5				7.2
2,500								31.4								35.8							41.1								47.1									49.2				53.4					59.5						65.3
3,000								38.7								44.8							51.8								59.4									62.0				67.1					74.7						81.8
3,500								45.0								52.3							60.6								69.4									72.3				78.0					86.0						93
Current consumptiom (for 24V applications the following must be halfed)																																																																	A
	rpm \ °C							-40								-35							-30								-25									-23.3				-20					-15						-10						-5			0		5				7.2
2,500								2.85								3.19							3.59								4.04									4.20				4.51					4.98						5.42
3,000								3.23								3.74							4.32								4.94									5.16				5.59					6.22						6.81
3,500								3.36								3.92							4.52								5.14									5.35				5.76					6.37						6.94
COP (EN 12900 Household/CECOMAF)																																																							12V DC, static cooling															W/W
	rpm \ °C							-40								-35							-30								-25									-23.3				-20					-15						-10						-5			0		5				7.2
2,500								0.58								0.81							1.00								1.18									1.24				1.37					1.60						1.88
3,000								0.72								0.89							1.04								1.20									1.26				1.37					1.55						1.76
3,500								0.70								0.87							1.02								1.18									1.24				1.35					1.54						1.77
COP (ASHRAE LBP)																																																							12V DC, static cooling															W/W
	rpm \ °C							-40								-35							-30								-25									-23.3				-20					-15						-10						-5			0		5				7.2
2,500								0.65								0.90							1.11								1.32									1.39				1.53					1.79						2.10
3,000								0.80								0.99							1.16								1.34									1.40				1.53					1.73						1.97
3,500								0.78								0.97							1.14								1.32									1.38				1.51					1.72						1.98
	Test conditions																																								EN 12900/CECOMAF*																						ASHRAE LBP*
	Condensing temperature																																														45°C																		45°C
	Ambient temperature																																														32°C																		32°C
	Suction gas temperature																																														32°C																		32°C
	Liquid temperature																																											no subcooling																					32°C
	Accessories for BD80CN																																																															Code number
	Bolt joint for one comp.																																																				Ø:16 mm										118-1917
	Bolt joint in quantities																																																				Ø:16 mm										118-1918
	Snap-on in quantities																																																				Ø:16 mm										118-1919
	Remote kit (without cable)																																																															105N9210
	One Wire/LIN gateway																																																															105N9501
	DC usage:								Automoblie fuse, DIN 7258																																			12V: 15A | 24V: 7.5 A																						Not
									Main switch																																													min. 20A
																																																																deliverable
	AC usage:								Fuse, 100-240V
																																																																from Secop
									Main switch																																														min. 6A

Compressor speed

	Electronit unit	Resistor	Motor	Control
	Code number	(R1) [Ω]	speed	circuit
		calculated		current
		values	[rpm]	[mA]
	101N0212	0	2,000	5
		277	2,500	4
	101N0510
		692	3,000	3
	101N0650
		1523	3,500	2
		0	AEO	6
	101N0340	173	2,000	5
		450	2,500	4
	with AEO
		865	3,000	3
		1696	3,500	2

In AEO (Adaptive Energy Optimizing) speed mode the BD comressor will always adapt its speed to the actual cooling demand.

Wire dimensions DC

Size		Max. length*			Max. length*
Cross	AWG	12V operation			24V operation
section
[mm2]	[Gauge]	[m]		[ft.]	[m]		[ft.]
2.5	12	2.5		8	5		16
4	12	4		13	8		26
6	10	6		20	12		39
10	8	10		33	20		66

*Length between battery and electronic unit

Wire dimensions AC

Cross section min. 0.75 mm2 or AWG 18

Operational errors

Error	Error type
code	Can be read out in the software
or LED
flashes	TOOL4COOL®

6

Thermostat failure

(If the NTC thermistor is short-circuit or has no connection).

5

Thermal cut-out of electronic unit

(If the refrigeration system has been too heavily loaded, or if the

ambient temperature is high, the electronic unit will run too hot).

4

Minimum motor speed error

(If the refrigeration system is too heavily loaded, the motor

cannot maintain minimum speed at approximately 1,850 rpm).

3

Motor start error

(The rotor is blocked or the differential pressure in the

refrigeration system is too high (>5 bar)).

2

Too many start attempts or fan over current

(Too many compressor or fan starts in short time or fan

current higher than 0.5Aavg).

1

Battery protection cut-out

(The voltage is outside the cut-out setting).

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice.This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary eady agreed.

All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

2 |© Danfoss | DCS (CC) | 2016.11

DEHC.ED.100.G8.02