Danfoss BD35F-HD Data sheet

BD35F-HD

Heavy Duty

Direct Current Compressor

R134a, 12-24V DC

General

Code number (without electronic units)				101Z0206
Electronic unit - Standard		101N0210, 30 pcs: 101N0211
Approval for compressor - electronic unit combination				UL
Additional approvals				e4, C-Tick
Compressors on pallet			150
Application
Application			LBP/MBP/HBP
Evaporating temperature	°C		-30 to 0 (10)
Voltage range	VDC	9.6 - 17 / 21.3 - 31.5
Max. condensing temperature continuous (short)	°C		60 (70)
Max. winding temperature continuous (short)	°C		125 (135)
Cooling requirements
Application		LBP		MBP		HBP
32°C		S		S		S
38°C		S		S		S
43°C		S		S		S
Remarks on application:
HD (Heavy Duty) version of the BD35F which can handle extreme vibrations.
Fan cooling F1 depending on application and speed.
For more info please contact: [e-mail].
Motor
Motor type			variable speed
Resistance, all 3 windings (25°C)	Ω		2.2
Design
Displacement	cm3		2.00
Oil quantity (type)	cm3		150 (polyolester)
Maximum refrigerant charge	g		300
Free gas volume in compressor	cm3		870
Weight - Compressor/Electronic unit	kg		4.3/0.27

Standard battery protection settings (refer to 101N0xxx Instructions for optional settings)

Voltage		12V	24V
Cut out	VDC	10.4	22.8
Cut in	VDC	11.7	24.2

Dimensions

Height	mm	A	137
		B	135
		B1	128
		B2	73
Suction connector	location/I.D. mm | angle	C	6.2 | 40°
	material | comment		Cu-plated steel | Al cap
Process connector	location/I.D. mm | angle	D	6.2 | 45°
	material | comment		Cu-plated steel | Al cap
Discharge connector	location/I.D. mm | angle	E	5.0 | 21°
	material | comment		Cu-plated steel | Al cap
Connector tolerance	I.D. mm		±0.09, on 5.0 +0.12/+0.20
Remarks:

S = Static cooling normally sufficient

O= Oil cooling

F1	= Fan cooling 1.5 m/s
	(compressor compartment temperature
	equal to ambient temperature)
F2	= Fan cooling 3.0 m/s necessary
SG	= Suction gas cooling normally sufficent

–= not applicable in this area

July 2013

Manufactured by Secop for Danfoss - DEHC.ED.100.F4.02 / 520N1476

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Capacity (EN 12900 Household/CECOMAF)								12V DC, static cooling				watt	Operational errors shown by LED (optional)
rpm \ °C	-30	-25	-23.3	-20	-15	-10	-5	0	5	7.2	10	15	Error				Error type
2,000	15.8	23.9	26.9	33.1	43.8	56.6	71.7	89.9	111	122	136		code
2,500	20.2	29.9	33.5	41.2	54.6	70.7	89.7	112	139	152			5	Thermal cut-out of electronic unit
3,000	22.5	32.4	36.5	45.4	61.8	81.7	105	133						(If the refrigeration system has been too heavi­ly­
3,500	26.2	35.9	40.4	50.5	69.8	93.6	122							loaded, or if the ambient tem­pera­ture­ is high, the
Capacity (ASHRAE LBP)								12V DC, static cooling				watt		electronic unit will run too hot).
													4	Minimum motor speed error
rpm \ °C	-30	-25	-23.3	-20	-15	-10	-5	0	5	7.2	10	15
														(If the refrigeration			system is	too heavily		loaded,
2,000	19.5	29.4	33.1	40.7	54.0	69.8	88.6	111	137	151	169
														the motor cannot maintain minimum speed at
2,500	24.9	36.8	41.3	50.7	67.3	87.1	111	139	172	189
														approximately 1,850 rpm).
3,000	27.7	39.9	44.9	55.9	76.1	101	130	164					3	Motor start error
3,500	32.2	44.2	49.7	62.2	86.0	115	150
														(The rotor is blocked or the differential pres-sure in
Power consumption								12V DC, static cooling				watt
														the refrigeration system is too high (>5 bar)).
rpm \ °C	-30	-25	-23.3	-20	-15	-10	-5	0	5	7.2	10	15	2	Fan over-current cut-out
2,000	17.6	23.4	25.3	28.7	33.6	38.3	43.0	48.0	53.4	56.0	59.5			(The fan loads the electronic unit with more than
2,500	23.3	30.9	33.3	37.8	44.1	50.2	56.2	62.3	68.7	71.7				1Apeak).
3,000	29.9	36.0	38.3	43.0	50.7	58.7	66.8	74.8					1	Battery protection cut-out
3,500	36.0	42.8	45.4	50.8	59.5	68.9	78.5							(The voltage is outside the cut-out setting).
Current consumption (for 24V applications the following must be halfed)												A	Compressor speed
rpm \ °C	-30	-25	-23.3	-20	-15	-10	-5	0	5	7.2	10	15
2,000	1.5	2.0	2.1	2.4	2.8	3.2	3.6	4.0	4.5	4.67	5.0		Electronit unit			Resistor	Motor		Control
2,500	1.9	2.6	2.8	3.2	3.7	4.2	4.7	5.2	5.8	5.98			Code number			(R1) [Ω]	speed		circuit
3,000	2.5	3.0	3.2	3.6	4.2	4.9	5.6	6.2							calculated				current
3,500	3.0	3.6	3.8	4.3	5.0	5.7	6.5									values	[rpm]		[mA]
COP (EN 12900 Household/CECOMAF)								12V DC, static cooling				W/W				0	2,000			5
rpm \ °C	-30	-25	-23.3	-20	-15	-10	-5	0	5	7.2	10	15	101N0210			277	2,500			4
2,000	0.90	1.02	1.06	1.15	1.31	1.48	1.67	1.87	2.08	2.17	2.29					692	3,000			3
2,500	0.87	0.97	1.01	1.09	1.24	1.41	1.60	1.80	2.02	2.12						1523	3,500			2
3,000	0.75	0.90	0.95	1.06	1.22	1.39	1.58	1.78					Wire Dimensions DC
3,500	0.73	0.84	0.89	1.00	1.17	1.36	1.55
													Size			Max. length*			Max. length*
COP (ASHRAE LBP)								12V DC, static cooling				W/W
			-23.3	-20	-15	-10	-5						Cross	AWG		12V operation		24V operation
rpm \ °C	-30	-25						0	5	7.2	10	15	section
2,000	1.10	1.25	1.31	1.42	1.61	1.82	2.06	2.31	2.57	2.70	2.84
													[mm2]	[Gauge]		[m]	[ft.]		[m]	[ft.]
2,500	1.07	1.19	1.24	1.34	1.53	1.74	1.97	2.23	2.50	2.63
													2.5	12		2.5	8		5	16
3,000	0.93	1.11	1.17	1.30	1.50	1.72	1.95	2.20
3,500	0.89	1.03	1.09	1.23	1.44	1.68	1.91						4	12		4	13		8	26
Test conditions					EN 12900/CECOMAF					ASHRAE LBP			6	10		6	20		12	39
													10	8		10	33		20	66
Condensing temperature						55°C				54.4°C						*Length between battery and electronic unit
Ambient temperature						32°C				32°C
Suction gas temperature						32°C				32°C			Accessories for BD35F-HD						Code number
Liquid temperature						no subcooling				32°C
													Bolt joint for one compressor Ø:16 mm						118-1917
													Bolt joint in quantities				Ø:16 mm		118-1918
													Snap-on in quantities				Ø:16 mm		118-1919
													Remote kit (without cable)						105N9210
													Standard automoblie fuse				12V: 30A		Not
													DIN 7258				24V: 15A		deliverable
													Main switch				min. 30A		from Secop

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Manufactured by Secop for Danfoss - DEHC.ED.100.F4.02 / 520N1476

July 2013