Danfoss A390 Operating guide

OperatingGuide
ECLComfort310,applicationA390

1.0TableofContents

1.0TableofContents...............................................1
1.1Importantsafetyandproductinformation.....................2
2.0Installation........................................................6
2.1Beforeyoustart.....................................................6
2.2Identifyingthesystemtype......................................14
2.4Placingthetemperaturesensors................................20
2.5Electricalconnections.............................................22
2.6InsertingtheECLApplicationKey..............................32
2.7Checklist............................................................39
2.8Navigation,ECLApplicationKeyA390.........................40
3.0Dailyuse.........................................................47
3.1Howtonavigate...................................................47
3.2Understandingthecontrollerdisplay..........................48
3.3Ageneraloverview:Whatdothesymbolsmean?...........51
3.4Monitoringtemperaturesandsystem
components........................................................52
3.5Influenceoverview................................................53
3.6Manualcontrol.....................................................54
3.7Schedule............................................................55
4.0Settingsoverview............................................56
5.0Settings...........................................................59
5.1IntroductiontoSettings..........................................59
5.2Flowtemperature..................................................60
5.3Roomlimit..........................................................64
5.5Compensation1...................................................74
5.6Compensation2...................................................76
5.7Flow/powerlimit.................................................78
5.8Optimization........................................................82
5.9Controlparameters................................................88
5.10Application.........................................................93
5.11Heatcut-out......................................................105
5.12Tanktemperature................................................108
5.13Anti-bacteria......................................................113
5.14Alarm..............................................................115
5.15Alarmoverview..................................................118
6.0Commoncontrollersettings............................119
6.1Introductionto‘Commoncontrollersettings’..............119
6.2Time&Date.......................................................120
6.3Holiday............................................................121
6.4Inputoverview...................................................123
6.5Log.................................................................124
6.6Outputoverride..................................................125
6.7Keyfunctions.....................................................126
6.8System.............................................................128
7.0Miscellaneous................................................135
7.1ECA30/31setupprocedures.................................135
7.2Overridefunction................................................144
7.3Severalcontrollersinthesamesystem......................147
7.4Frequentlyaskedquestions....................................151
7.5Definitions........................................................154
7.6Type(ID6001),overview.......................................158
7.7Automatic/manualupdateoffirmware.....................159
7.8ParameterIDoverview..........................................160
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OperatingGuideECLComfort310,applicationA390

1.1Importantsafetyandproductinformation

1.1.1Importantsafetyandproductinformation
ThisOperatingGuideisassociatedwithECLApplicationKeyA390 (ordercodeno.087H3815).
TheECLApplicationkeyA390contains6subtypes,whichare:
A390.1:3heatingcircuits,3-pointcontrolofcontrolvalves
A390.2:3heatingcircuits,analogcontrolofcontrolvalves
A390.3:3coolingcircuits,3-point/analogcontrolofcontrol valves
A390.11:1xheating/DHWcircuit,2heatingcircuits;3-point/ analogcontrolofcontrolvalves
A390.12:1xheating/DHWchargingcircuit,2heatingcircuits; 3-point/analogcontrolofcontrolvalves
A390.13:1xDHWchargingcircuit,2heatingcircuits;3-point/ analogcontrolofcontrolvalves
TheA390applicationkeyalsocontainsaFloor(Screed)Drying Program.Seeseparatedocumentation(InEnglishandGerman languageonly).
SeetheInstallationGuideforelectricalconnections.
ThedescribedfunctionsarerealizedinECLComfort310for advancedsolutions,e.g.M-bus,ModbusandEthernet(Internet) communication.
TheapplicationkeyA390complieswithECLComfortcontrollers 310asofsoftware(firmware)version1.11(visibleatstart-upofthe controllerandin‘Commoncontrollersettings’in‘System’).
UptotwoRemoteControlUnits,ECA30orECA31,canbe connectedandthebuilt-inroomtemperaturesensorcanbe utilized.
ThesubtypesA390.2,A390.3,A390.11,A390.12andA390.13can workwiththeInternalI/OmoduleECA32for0–10Voltcontrolof actuatorsandP7control. ECA32isplacedinthebasepartforECLComfort310.
TogetherwiththeECLComfort310theadditionalInternalI/O modulecanalsobeusedforextradatacommunicationtoSCADA:
Temperature,Pt1000(default)
0-10voltsignals
Digitalinput
Theset-upofinputtypecanbedonebymeansoftheDanfoss Software"ECLTool". Navigation:Danfoss.com>Products&Solutions>Products> DistrictHeatingandCooling>Documentation>Tools&Software >ECLTool.
TheURLis: https://www.danfoss.com/en/service-and-support/downloads
ECLComfort310isavailableas:
ECLComfort310,230volta.c.(087H3040)
ECLComfort310B,230volta.c.(087H3050)
ECLComfort310,24volta.c.(087H3044)
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TheB-typehasnodisplayanddial.TheB-typeisoperatedby meansoftheremotecontrolunitECA30/31:
ECA30(087H3200)
ECA31(087H3201)
InternalI/Omodule:
ECA32(087H3202)
ThebasepartforECLComfort310,230voltand24volt:
087H3230
AdditionaldocumentationforECLComfort310,modulesand accessoriesisavailableonhttp://danfoss.com/.
SafetyNote
Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely necessarytoreadandobservetheseinstructionscarefully.
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocable dimensionsandtypeofisolation(doubleisolatedat230V).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangesforECLComfortinoperationare: ECLComfort210/310:0-55°C ECLComfort296:0-45°C. Exceedingthetemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thewarningsignisusedtoemphasizespecialconditionsthatshould betakenintoconsideration.
Automaticupdateofcontrollersoftware(firmware): Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey
isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe softwareisbeingupdated:
Progressbar
Duringupdate:
•DonotremovetheKEY Ifthekeyisremovedbeforethehour-glassisshown,youhave tostartafresh.
•Donotdisconnectthepower Ifthepowerisinterruptedwhenthehour-glassisshown,the controllerwillnotwork.
•Manualupdateofcontrollersoftware(firmware): Seethesection"Automatic/manualupdateoffirmware"
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OperatingGuideECLComfort310,applicationA390
Thissymbolindicatesthatthisparticularpieceofinformationshould bereadwithspecialattention.
Applicationkeysmightbereleasedbeforealldisplaytextsare translated.InthiscasethetextisinEnglish.
AsthisOperatingGuidecoversseveralsystemtypes,specialsystem settingswillbemarkedwithasystemtype.Allsystemtypesareshown inthechapter:'Identifyingyoursystemtype'.
°C(degreesCelsius)isameasuredtemperaturevaluewhereasK (Kelvin)oftenisusedfortemperaturedifferences.
TheIDno.isuniquefortheselectedparameter.
ExampleFirstdigitSeconddigitLastthreedigits
1117411174
-
12174
IfanIDdescriptionismentionedmorethanonce,itmeansthatthere arespecialsettingsforoneormoresystemtypes.Itwillbemarked withthesystemtypeinquestion(e.g.12174-A266.9).
ParametersindicatedwithanIDno.like"1x607"meanauniversal parameter.
xstandsforcircuit/parametergroup.
1
-
Circuit1Parameterno.
2
Circuit2Parameterno.
174
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DisposalNote
Thissymbolontheproductindicatesthatitmaynot bedisposedofashouseholdwaste.
Itmustbehandedovertotheapplicabletake-back schemefortherecyclingofelectricalandelectronic equipment.
•Disposeoftheproductthroughchannelsprovided forthispurpose.
•Complywithalllocalandcurrentlyapplicablelaws andregulations.
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OperatingGuideECLComfort310,applicationA390

2.0Installation

2.1Beforeyoustart

TheECLapplicationkeyA390contains6subtypes:A390.1,A390.2, A390.3,A390.11,A390.12andA390.13.The6differentapplications areheating,coolingandDHWapplicationsinvariouscombinations.
TheheatingbasedapplicationsA390.1,A390.2,A390.11,
A390.12andA390.13areveryflexible.
Thebasicprinciplesforaheatingcircuit
(examplereferringtoA390.1,circuit1)
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.Theflowtemperaturesensor(S3)isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredflowtemperature.
Bymeansofaweekschedule,theheatingcircuitcanbein‘Comfort’ or‘Saving’mode(twovaluesforthedesiredroomtemperature). InSavingmodetheheatingcanbereducedorswitchedofftotally.
Themotorizedcontrolvalve(M1)isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
Thereturntemperature(S5)canbelimited,forexamplenottobe toohigh.Ifso,thedesiredflowtemperatureatS3canbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingof themotorizedcontrolvalve.Furthermore,thereturntemperature limitationcanbedependentontheoutdoortemperature. Typically,thelowertheoutdoortemperature,thehigherthe acceptedreturntemperature.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
Ifthemeasuredroomtemperaturedoesnotequalthedesired roomtemperature,thedesiredflowtemperaturecanbeadjusted.
Thecirculationpump,P1,isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
AconnectedfloworenergymeterbasedonM-bussignalcan limitthefloworenergytoasetmaximumvalue.Furthermorethe limitationcanbeinrelationtotheoutdoortemperature.Typically, thelowertheoutdoortemperature,thehighertheacceptedflow/ power.
Thefrostprotectionmodemaintainsaselectableflowtemperature, forexample10°C.
TypicalA390.1application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
P1
P2
P3
M1
M2
M3
A1
ElectroniccontrollerECLComfort310
Outdoortemperaturesensor
(Optional)Roomtemperaturesensor,circuit1
Flowtemperaturesensor,circuit1
Flowtemperaturesensor,circuit2
(Optional)Returntemperaturesensor,circuit1
(Optional)Returntemperaturesensor,circuit2
(Optional)Returntemperaturesensor,circuit3
(Optional)Roomtemperaturesensor,circuit2
Flowtemperaturesensor,circuit3
(Optional)Roomtemperaturesensor,circuit3
Circulationpump,heating,circuit1
Circulationpump,heating,circuit2
Circulationpump,heating,circuit3
Motorizedcontrolvalve(3-pointcontrolled),circuit1 Alternative:Thermoactuator(DanfosstypeABV)
Motorizedcontrolvalve(3-pointcontrolled),circuit2 Alternative:Thermoactuator(DanfosstypeABV)
Motorizedcontrolvalve(3-pointcontrolled),circuit3 Alternative:Thermoactuator(DanfosstypeABV)
Alarm
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OperatingGuideECLComfort310,applicationA390
A390.1,A390.2,A390.3,A390.11andA390.12:
Circuit1canactasmasterandtheremainingcircuitscanactas slaves.
A390.2:
ThemotorizedcontrolvalvesM1,M2andM3arecontrolledby meansof0-10voltsignals.Thecontrolsignalscomefromthe internalI/OextensionmoduleECA32.The3-pointoutputsinthe ECL310aredisabled.
A390.3,A390.11,A390.12,A390.13
ThemotorizedcontrolvalvesM1,M2andM3arecontrolledby meansofeither3-pointor0-10voltsignals.Bothtypesofoutputs areactive.The0–10VoltsignalscomefromtheinternalI/O extensionmoduleECA32.
A390.11andA390.13:
Eachoftheheatingcircuitscanbesettoutilizetheroom temperaturesensorS7. Ifthereisademandfortwoseparateroomtemperaturesensors, S7canbeusedforoneoftheheatingcircuitsandECA30forthe otherheatingcircuit.
A390.11,A390.12andA390.13:
TheheatingcircuitscanbeclosedduringDHWheating(priority).
A390.13:
DHWheatinghaspriority.
A390.1,A390.2,A390.11,A390.12andA390.13:
AlarmA1(=relay6)canbeactivatedif:
Theactualflowtemperaturediffersfromthedesiredflow temperature.
Ifatemperaturesensororitsconnectiondisconnects/short circuits.(See:Commoncontrollersettings>System>Raw inputoverview).
Heatingrelatedcircuits,ingeneral:
Exerciseofcirculationpumpsandcontrolvalvesinperiodswithout heatingdemandcanbearranged.
ModbuscommunicationtoaSCADAsystemcanbeestablished.
AconnectedfloworenergymeterbasedonM-bussignalcan limitthefloworpowertoasetmaximumvalue.Furthermore,the limitationcanbeinrelationtotheoutdoortemperature.Typically, thelowertheoutdoortemperature,thehighertheacceptedflow/ power. M-busdatacanbetransferredtotheModbuscommunication.
A390,ingeneral:
UptotwoRemoteControlUnits,ECA30/31canbeconnectedto oneECLcontrollerinordertocontroltheECLcontrollerremotely.
AdditionalECLComfortcontrollerscanbeconnectedviatheECL 485businordertoutilizecommonoutdoortemperaturesignal, timeanddatesignals. TheECLcontrollersintheECL485systemcanworkinmaster­slavesystem.
Unusedinputscan,bymeansofanoverrideswitchorrelaycontact, beusedforoverridingthescheduletoafixed'Comfort' ,'Saving', 'Frostprotection'or'Constanttemperature'mode.
TypicalA390.2application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ECA32
S1
S2
S3
S4
S5
ElectroniccontrollerECLComfort310
Built-inextensionmodule
Outdoortemperaturesensor
(Optional)Roomtemperaturesensor,circuit1
Flowtemperaturesensor,circuit1
Flowtemperaturesensor,circuit2
(Optional)Returntemperaturesensor, circuit1
S6
(Optional)Returntemperaturesensor, circuit2
S7
(Optional)Returntemperaturesensor, circuit3
S8
S9
S10
P1
P2
P3
M1
(Optional)Roomtemperaturesensor,circuit2
Flowtemperaturesensor,circuit3
(Optional)Roomtemperaturesensor,circuit3
Circulationpump,circuit1
Circulationpump,circuit2
Circulationpump,circuit3
Motorizedcontrolvalve(0-10voltcontrolled), circuit1
M2
Motorizedcontrolvalve(0-10voltcontrolled), circuit2
M3
Motorizedcontrolvalve(0-10voltcontrolled), circuit3
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OperatingGuideECLComfort310,applicationA390
ThecoolingapplicationA390.3isveryflexible.
Thebasicprinciplesforacoolingcircuit
(examplereferringtoA390.3,circuit1)
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS3isthemost importantsensor.ThedesiredflowtemperatureatS3issetin theECLcontroller.Furthermore,theoutdoortemperatureS1can influencethedesiredflowtemperature.Thehighertheoutdoor temperature,thelowerthedesiredflowtemperature.
Bymeansoftheweekschedule,thecoolingcircuitcanbein ‘Comfort’or‘Saving’mode(twovaluesforthedesiredflow temperature).
Theweekschedulealsocontrolstwovalues(‘Comfort’and ‘Saving’)forthedesiredroomtemperature.Ifthemeasuredroom temperaturedoesnotequalthedesiredroomtemperature,the desiredflowtemperaturecanbeadjusted.
ThemotorizedcontrolvalveM1isopenedgraduallywhenthe flowtemperatureishigherthanthedesiredflowtemperatureand viceversa. ThereturntemperatureS5tothecoolingsupplyshouldnotbetoo low.Ifso,thedesiredflowtemperaturecanbeadjusted(typicallyto ahighervalue),thusresultinginagradualclosingofthemotorized controlvalve.
ThecirculationpumpP1isONatcoolingdemand.
Aconnectedfloworenergymeter(M-bus)canlimittheflowor energytoasetmaximumvalue.
Thestandbymodemaintainsaselectableflowtemperature,for example30°C.
TypicalA390.3application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310 ECA32 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 P1 P2 P3 M1
ElectroniccontrollerECLComfort310 (notillustrated)*) Outdoortemperaturesensor (Optional)Roomtemperaturesensor,circuit1 Flowtemperaturesensor,circuit1 Flowtemperaturesensor,circuit2 (Optional)Returntemperaturesensor,circuit1 (Optional)Returntemperaturesensor,circuit2 (Optional)Returntemperaturesensor,circuit3 (Optional)Roomtemperaturesensor,circuit2 Flowtemperaturesensor,circuit3 (Optional)Roomtemperaturesensor,circuit3 Circulationpump,circuit1 Circulationpump,circuit2 Circulationpump,circuit3 Motorizedcontrolvalve(3-pointand/or0-10Volt
controlled),circuit1 Alternative:Thermoactuator(DanfosstypeABV)
M2
Motorizedcontrolvalve(3-pointand/or0-10Volt controlled),circuit2 Alternative:Thermoactuator(DanfosstypeABV)
M3
Motorizedcontrolvalve(3-pointand/or0-10Volt controlled),circuit3 Alternative:Thermoactuator(DanfosstypeABV)
X4
*)
Extraoutput(Schedule4) Usedfor0-10Voltcontrolofmotorizedcontrolvalve.
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ThebasicprinciplesforaDomesticHotWatercircuit(DHW)
(examplereferringtoA390.11,circuit4)
Bymeansofaweekschedule(upto3'Comfort'periods/day),the DHWcircuitcanbein'Comfort'or'Saving'mode(twodifferent temperaturevaluesforthedesiredDHWtemperatureatS6).
TheDHWheatingtemperaturesensorS3isthemostimportant sensor.IfthemeasuredDHWtemperature(S6)getslowerthanthe desiredDHWtemperature,theDHWheatingpump(P4)isswitched ONandtheheatingcirculationpumpP1isswitchedOFF.
ThemotorizedcontrolvalveM1iscontrolledinordertomaintain theDHWheatingtemperatureatS3.
TheDHWheatingtemperatureisdeterminedbythedesiredDHW temperatureatS6plusthechargingdifference.
TheDHWchargingpumpP7canbeswitchedONdependingon1) theDHWheatingtemperatureisreached,or2)adelay.
TheDHWheatingtemperatureatS3istypically5–10degrees higherthanthedesiredDHWtemperature.
DHWtankwith1temperaturesensor(S6):
WhenthemeasuredDHWtemperature(S6)getshigherthanthe desiredDHWtemperature,theDHWheatingpump(P4)andthe DHWchargingpump(P7)areswitchedOFF.Thepost-runtimecan besetindividually.
TypicalA390.11application:(upto3xheating,1xDHW)
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem. AllnamedcomponentsareconnectedtotheECLComfortcontroller.
DHWtankwith2temperaturesensors(S6,upperandS8, lower):
WhenthemeasuredDHWtemperature(S6)getshigherthanthe desiredDHWtemperatureandthetemperatureatS8getshigher thanthecut-outtemperature,theDHWheatingpump(P4)and theDHWchargingpump(P7)areswitchedOFF.Thepost-runtime canbesetindividually.
Thereturntemperature(S5)canbelimited,forexamplenottobe toohigh.Ifso,thedesiredflowtemperatureatS3canbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingofthe motorizedcontrolvalve. Aflow/powerlimitationcanbearrangedbyusinganM-busbased signalfromaflow/heatmeter.
A390.12:
TheDHWheatingcircuithasapreheatingcircuit,wheretheDHW heatingtemperatureatS9isadaptedtothedesiredDHWcharging temperatureatS7.IftheDHWchargingtemperatureatS7cannot bereached,theECLcontrollergraduallyincreasesthedesiredDHW heatingtemperatureatS9inordertoobtaintheDHWcharging temperature.Amaximumtemperaturevaluecanbeset.
A390.12:
TheDHWcirculationcanbethroughtheDHWtank(connectionA) orthroughtheheat-exchanger(connectionB).Thesolutionwith connectionAresultsinclosingofthemotorizedcontrolvalveafter theDHWtankchargingprocedure.Thesolutionwithconnection BisusedtocompensatefortheheatlossintheDHWcirculation pipe.Furthermore,afterDHWtankcharging,theDHWheating temperature(atS7)iscontrolledaccordingtothedesiredDHW temperature.
Listofcomponents:
ECL310 ECA32 S1 S2 S3 S4 S5 S6 S7 S8
ElectroniccontrollerECLComfort310 Built-inextensionmodule*) Outdoortemperaturesensor (Optional)Returntemperaturesensor,circuit2 Flowtemperaturesensor,circuit1 Flowtemperaturesensor,circuit2 (Optional)Returntemperaturesensor,circuit1 DHWtanktemperaturesensor,upper,circuit4 (Optional)Roomtemperaturesensor,circuit1/2/3 (Optional)DHWtanktemperaturesensor,lower,
circuit4 S9 S10 P1 P2 P3 P4 P5 P7 M1
Flowtemperaturesensor,circuit3
(Optional)Returntemperaturesensor,circuit3
Circulationpump,circuit1
Circulationpump,circuit2
DHWcirculationpump,circuit4
DHWheatingpump,circuit4
Circulationpump,circuit3
DHWchargingpump,circuit4
Motorizedcontrolvalve(3-pointand/or0-10Volt
controlled),circuit1
Alternative:Thermoactuator(DanfosstypeABV) M2
Motorizedcontrolvalve(3-pointand/or0-10Volt
controlled),circuit2
Alternative:Thermoactuator(DanfosstypeABV) M3
Motorizedcontrolvalve(3-pointand/or0-10Volt
controlled),circuit3
Alternative:Thermoactuator(DanfosstypeABV) A1 *)
Alarm
Alsousedfor0-10Voltcontrolofmotorizedcontrol
valve.
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OperatingGuideECLComfort310,applicationA390
A390.13:
TheDHWheatinghaspriorityovertheheatingcircuits. TheDHWcircuitisconsideredasthemastercircuitwhilethe heatingcircuitsareslaves. TemperaturesensorS9isthemostimportantsensor. TheDHWcirculationcanbethroughtheDHWtank(connectionA) orthroughtheheat-exchanger(connectionB).
Generalinformation:
The‘Frostprotection’modemaintainsaselectabletemperature, forexample10°C. Ananti-bacteriafunctionisavailableforactivationonselected daysoftheweek. Theoutdoortemperature(S1)isusedtoprotectthecirculation circuitagainstfrost. TheDHWcirculationpump(P3)hasaweekscheduleforupto3 ONperiodsperday.
Ameasuredtemperaturecanbeoffsetadjusted,ifneeded.
WhenanA390subtypehasbeenuploaded,theECLComfort controllerstartsinmanualmode.Thiscanbeusedforcheckingthe controlledcomponentsforcorrectfunctionality.
Theapplicationkeymustbeinsertedinordertochangesettings.
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TypicalA390.12application:
(upto2xheating,1xDHW)
TypicalA390.12application:(upto2xheating,1xDHW)
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem. AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ECA32
S1
S2
S3
S4
S5
S6
S7
S8
ElectroniccontrollerECLComfort310
(notillustrated)*)
Outdoortemperaturesensor
(Optional)Returntemperaturesensor,circuit2
Flowtemperaturesensor,circuit1
Flowtemperaturesensor,circuit2
(Optional)Returntemperaturesensor,circuit1
DHWtanktemperaturesensor,upper,circuit3
DHWchargingtemperaturesensor,circuit3
(Optional)DHWtanktemperaturesensor,lower,
circuit3 S9
S10
P1
P2
P3
P4
P5
M1
DHWheatingtemperaturesensor,circuit3
(Optional)Returntemperaturesensor,circuit3
DHWheatingpump,circuit3
Circulationpump,circuit1
DHWcirculationpump,circuit3
DHWchargingpump,circuit3
Circulationpump,circuit2
Motorizedcontrolvalve(3-pointand/or0-10Volt
controlled),circuit3 M2
Motorizedcontrolvalve(3-pointand/or0-10Volt
controlled),circuit1
Alternative:Thermoactuator(DanfosstypeABV) M3
Motorizedcontrolvalve(3-pointand/or0-10Volt
controlled),circuit2
Alternative:Thermoactuator(DanfosstypeABV) A1
A/B
*)
Alarm
Internal/externalconnectionsforDHWcirculation
Usedfor0-10Voltcontrolofmotorizedcontrolvalve.
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OperatingGuideECLComfort310,applicationA390
TypicalA390.13application:
(1xDHW,upto2xheating)
TypicalA390.13application:(1xDHW,upto2xheating)
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem. AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ECA32
S1
S2
S3
S4
S5
S6
S7
S8
ElectroniccontrollerECLComfort310
(notillustrated)*)
Outdoortemperaturesensor
(Optional)Returntemperaturesensor,circuit2
Flowtemperaturesensor,circuit1
Flowtemperaturesensor,circuit2
(Optional)Returntemperaturesensor,circuit1
DHWtanktemperaturesensor,upper,circuit3
(Optional)Roomtemperaturesensor,circuit1/2
(Optional)DHWtanktemperaturesensor,lower, circuit3
S9
S10
P1
P2
P3
P4
P5
M1
DHWheatingtemperaturesensor,circuit3
(Optional)Returntemperaturesensor,circuit3
DHWheatingpump,circuit3
Circulationpump,circuit1
DHWcirculationpump,circuit3
DHWchargingpump,circuit3
Circulationpump,circuit2
Motorizedcontrolvalve(3-pointand/or0-10Volt controlled),circuit3
M2
Motorizedcontrolvalve(3-pointand/or0-10Volt controlled),circuit1 Alternative:Thermoactuator(DanfosstypeABV)
M3
Motorizedcontrolvalve(3-pointand/or0-10Volt controlled),circuit2 Alternative:Thermoactuator(DanfosstypeABV)
A1
A/B
*)
Alarm
Internal/externalconnectionsforDHWcirculation
Usedfor0-10Voltcontrolofmotorizedcontrolvalve.
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OperatingGuideECLComfort310,applicationA390
Thecontrollerispre-programmedwithfactorysettingsthatareshown inthe‘ParameterIDoverview’appendix.
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OperatingGuideECLComfort310,applicationA390

2.2Identifyingthesystemtype

Sketchyourapplication
TheECLComfortcontrollerseriesisdesignedforawiderange ofheating,domestichot-water(DHW)andcoolingsystemswith differentconfigurationsandcapacities.Ifyoursystemdiffers fromthediagramsshownhere,youmaywanttomakeasketch ofthesystemabouttobeinstalled.Thismakesiteasiertouse theOperatingGuide,whichwillguideyoustep-by-stepfrom installationtofinaladjustmentsbeforetheend-usertakesover.
TheECLComfortcontrollerisauniversalcontrollerthatcanbe usedforvarioussystems.Basedontheshownstandardsystems, itispossibletoconfigureadditionalsystems.Inthischapteryou findthemostfrequentlyusedsystems.Ifyoursystemisnotquite asshownbelow,findthediagramwhichhasthebestresemblance withyoursystemandmakeyourowncombinations.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationtypes/sub-types.
Thecirculationpump(s)inheatingcircuit(s)canbeplacedintheflow aswellasthereturn.Placethepumpaccordingtothemanufacturer’s specification.
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Adviceforsettings:
Factorysettingsinthesubtypeswillrunthemostapplication examples.Someoftheapplicationexamplesneedchangeof dedicatedsettings.
SeetheInstallationGuideforapplicationsandsubtypes,delivered withtheapplicationkey.
A390.1,ex.c A390.11,ex.d
Circuit1mustbeabletoreceivetheheatdemandfromcircuit2 and/or3.
Issue:
Heatingcircuit(1):
Heatdemand
*Thisvalueisaddedtotheheatdemandvaluefromcircuit2and/ or3.
Circuit2and/or3mustbeabletosendtheheatdemandtocircuit
1.
Issue:
Heatingcircuit(2/3):
Heatdemand
A390.3,ex.b
Circuit1mustbeabletoreceivethecooldemandfromcircuit2 and/or3.
Issue:
Coolingcircuit(1):
Cooldemand
Navigation:
MENU\Settings\Application: 'Demandoffset'
Navigation:
MENU\Settings\Application: 'SenddesiredT'
Navigation:
MENU\Settings\Application: 'Demandoffset'
IDno.:
11017
IDno.:
12500 13500
IDno.:
11017
Recommended setting:
3K*
Recommended setting:
ON ON
Recommended setting:
-3K*
Thisvalueisaddedtothecooldemandvaluefromcircuit2and/ or3.
Circuit2and/or3mustbeabletosendthecooldemandtocircuit
1.
Issue:
Coolingcircuit(2/3):
Cooldemand
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Navigation:
MENU\Settings\Application: 'SenddesiredT'
IDno.:
12500 13500
Recommended setting:
ON ON
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OperatingGuideECLComfort310,applicationA390
Adviceforsettings:
A390.11,ex.c
Onepumpandchange-overvalvesystem:
Issue:
DHWcircuit(4):
Change-overvalve
A390.11,ex.e
DHWheatingconnectedprimarily:
Issue:
DHWcircuit(4):
Change-overvalve
DHWcircuit(4):
Tankprimarily
A390.12,ex.a A390.12,ex.b A390.13,ex.a
DHWcirculationpipecanbeconnectedtotheDHWtankat'A' forinternalcirculationortotheheat-exchangerat'B'forexternal circulation.
Issue:
DHWcircuit(3):
InternalDHWcirculation
DHWcircuit(3):
ExternalDHWcirculation
Navigation:
MENU\Settings\Application: 'Ch.-o.valve/P'
Navigation:
MENU\Settings\Application: 'Ch.-o.valve/P'
MENU\Settings\Application: 'Tank,sec./prim'
Navigation:
MENU\Settings\Application: 'Cont.Tcontrol'
MENU\Settings\Application: 'Cont.Tcontrol'
IDno.:
14051
IDno.:
14051
14053
IDno.:
13054
13054
Recommended setting:
OFF
Recommended setting:
OFF
ON
Recommended setting:
OFF
ON
A390.12,ex.b
Circuit1mustbeabletoreceivetheheatdemandfromcircuit2.
Issue:
Heatingcircuit(1):
Heatdemand
*Thisvalueisaddedtotheheatdemandvaluefromcircuit2.
Circuit2mustbeabletosendtheheatdemandtocircuit1.
Issue:
Heatingcircuit(2):
Heatdemand
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Navigation:
MENU\Settings\Application: 'Demandoffset'
Navigation:
MENU\Settings\Application: 'SenddesiredT'
IDno.:
11017
IDno.:
12500
Recommended setting:
3K*
Recommended setting:
ON
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OperatingGuideECLComfort310,applicationA390

2.3Mounting

2.3.1MountingtheECLComfortcontroller
Foreasyaccess,youshouldmounttheECLComfortcontrollernear thesystem.Selectoneofthefollowingmethodsusingthesame basepart(codeno.087H3230):
Mountingonawall
MountingonaDINrail(35mm)
TheECLComfort310canonlybemountedintheECLComfort 310basepart.
Screws,PGcableglandsandrawlplugsarenotsupplied.
LockingtheECLComfort210/310controller
InordertofastentheECLComfortcontrollertoitsbasepart,secure thecontrollerwiththelockingpin.
Topreventinjuriestopersonsorthecontroller,thecontrollerhasto besecurelylockedintothebase.Forthispurpose,pressthelocking pinintothebaseuntilaclickisheardandthecontrollernolonger canberemovedfromthebase.
Ifthecontrollerisnotsecurelylockedintothebasepart,thereisarisk thatthecontrollerduringoperationcanunlockfromthebaseandthe basewithterminals(andalsothe230Va.c.connections)areexposed. Topreventinjuriestopersons,alwaysmakesurethatthecontroller issecurelylockedintoitsbase.Ifthisisnotthecase,thecontroller shouldnotbeoperated!
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
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Mountingonawall
Mountthebasepartonawallwithasmoothsurface.Establishthe electricalconnectionsandpositionthecontrollerinthebasepart. Securethecontrollerwiththelockingpin.
MountingonaDINrail(35mm)
MountthebasepartonaDINrail.Establishtheelectrical connectionsandpositionthecontrollerinthebasepart.Secure thecontrollerwiththelockingpin.
DismountingtheECLComfortcontroller
Inordertoremovethecontrollerfromthebasepart,pulloutthe lockingpinbymeansofascrewdriver.Thecontrollercannowbe removedfromthebasepart.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
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BeforeremovingtheECLComfortcontrollerfromthebasepart,ensure thatthesupplyvoltageisdisconnected.
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2.3.2MountingtheRemoteControlUnitsECA30/31
Selectoneofthefollowingmethods:
Mountingonawall,ECA30/31
Mountinginapanel,ECA30
Screwsandrawlplugsarenotsupplied.
Mountingonawall
MountthebasepartoftheECA30/31onawallwithasmooth surface.Establishtheelectricalconnections.PlacetheECA30/ 31inthebasepart.
Mountinginapanel
MounttheECA30inapanelusingtheECA30framekit(ordercode no.087H3236).Establishtheelectricalconnections.Securethe framewiththeclamp.PlacetheECA30inthebasepart.TheECA 30canbeconnectedtoanexternalroomtemperaturesensor.
TheECA31mustnotbemountedinapanelifthehumidity functionistobeused.
2.3.3MountingtheinternalI/OmoduleECA32
MountingoftheinternalI/OmoduleECA32
TheECA32module(ordercodeno.087H3202)mustbeinserted intotheECLComfort310/310Bbasepartforadditionalinputand outputsignalsinrelevantapplications.
TheconnectionbetweentheECLComfort310/310BandECA32 isa10-pole(2x5)connector.Theconnectionisautomatically establishedwhentheECLComfort310/310Bisplacedonthe basepart.
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OperatingGuideECLComfort310,applicationA390

2.4Placingthetemperaturesensors

Itisimportantthatthesensorsaremountedinthecorrectposition inyoursystem.
Thetemperaturesensormentionedbelowaresensorsusedforthe ECLComfort210/296/310serieswhichnotallwillbeneeded foryourapplication!
Outdoortemperaturesensor(ESMT)
Theoutdoorsensorshouldbemountedonthatsideofthebuilding whereitislesslikelytobeexposedtodirectsunshine.Itshouldnot beplacedclosetodoors,windowsorairoutlets.
Flowtemperaturesensor(ESMU,ESM-11orESMC)
Placethesensormax.15cmfromthemixingpoint.Insystems withheatexchanger,DanfossrecommendsthattheESMU-typeto beinsertedintotheexchangerflowoutlet.
Makesurethatthesurfaceofthepipeiscleanandevenwhere thesensorismounted.
Returntemperaturesensor(ESMU,ESM-11orESMC)
Thereturntemperaturesensorshouldalwaysbeplacedsothatit measuresarepresentativereturntemperature.
Roomtemperaturesensor (ESM-10,ECA30/31RemoteControlUnit)
Placetheroomsensorintheroomwherethetemperatureistobe controlled.Donotplaceitonoutsidewallsorclosetoradiators, windowsordoors.
Boilertemperaturesensor(ESMU,ESM-11orESMC)
Placethesensoraccordingtotheboilermanufacturer’s specification.
Airducttemperaturesensor(ESMB-12orESMUtypes)
Placethesensorsothatitmeasuresarepresentativetemperature.
DHWtemperaturesensor(ESMUorESMB-12)
PlacetheDHWtemperaturesensoraccordingtothemanufacturer’s specification.
Slabtemperaturesensor(ESMB-12)
Placethesensorinaprotectiontubeintheslab.
ESM-11:Donotmovethesensorafterithasbeenfastenedinorderto avoiddamagetothesensorelement.
ESM-11,ESMCandESMB-12:Useheatconductingpasteforquick measurementofthetemperature.
ESMUandESMB-12:Usingasensorpockettoprotectthesensorwill, however,resultinaslowertemperaturemeasurement.
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Pt1000temperaturesensor(IEC751B,1000Ω/0°C)
Relationshipbetweentemperatureandohmicvalue:
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OperatingGuideECLComfort310,applicationA390

2.5Electricalconnections

2.5.1Electricalconnections230Va.c.
Warning
ElectricconductorsonPCB(PrintedCircuitBoard)forsupplyvoltage, relaycontactsandtriacoutputsdonothavemutualsafetydistanceof minimum6mm.Theoutputsarenotallowedtobeusedasgalvanic separated(voltfree)outputs.
Ifagalvanicseparatedoutputisneeded,anauxiliaryrelayis recommended.
24Voltcontrolledunits,forexampleactuators,aretobecontrolledby meansofECLComfort310,24Voltversion.
SafetyNote
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocablesize andisolation(reinforcedtype).
Thecommongroundterminalisusedforconnectionofrelevant components(pumps,motorizedcontrolvalves).
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangefortheECLComfortinoperationis 0-55°C.Exceedingthistemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
ECL210/310
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Wirecrosssection:0.5-1.5mm² Incorrectconnectioncandamagetheelectronicoutputs. Max.2x1.5mm²wirescanbeinsertedintoeachscrewterminal.
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Maximumloadratings:
Relayterminals
Triac(=electronic relay)terminals
4(2)A/230Va.c. (4Aforohmicload,2Afor inductiveload)
0,2A/230Va.c.
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2.5.2Electricalconnections24Va.c.
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
Triac(=electronic relay)terminals
Maximumloadrating,ECA32
Max.voltage,relayoutputs
Max.loadonrelayoutputs
Max.loadonanalogue outputs
4(2)A/24Va.c. (4Aforohmicload,2Afor inductiveload)
1A/24Va.c.
250Va.c.
4Aforohmicload,2Afor inductiveload
2mAeach(min.resistance 5KΩ)
Donotconnect230Va.c.poweredcomponentstoa24Va.c.power suppliedcontrollerdirectly.Useauxilliaryrelays(K)toseparate230 Va.c.from24Va.c.
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2.5.3Electricalconnections,safetythermostats,ingeneral
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
WhenSTisactivatedbyahightemperature,thesafetycircuitinthe motorizedcontrolvalveclosesthevalveimmediately.
WhenST1isactivatedbyahightemperature(theTRtemperature),the motorizedcontrolvalveisclosedgradually.Atahighertemperature (theSTtemperature),thesafetycircuitinthemotorizedcontrolvalve closesthevalveimmediately.
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2.5.4Electricalconnections,Pt1000temperaturesensorsandsignals
2.5.5Electricalconnections,Pt1000temperaturesensors
SeetheInstallationGuide(deliveredwiththeapplicationkey)for sensorandinputconnections.
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A390:
Sensor
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
Description
Outdoortemp.sensor*
A390.1/2/3:Roomtemp. sensor**
A390.11/12/13:Return temp.sensor
Flowtemp.sensor***
Flowtemp.sensor***
Returntemp.sensor****ESM-11/ESMB/ESMC
A390.1/2/3:Returntemp. sensor****
A390.11/12/13:DHWtank temp.sensor,upper****
A390.1/2/3:Returntemp. sensor****
A390.11/13:Roomtemp. sensor**
A390.12:DHWcharging temp.sensor****
A390.1/2/3:Roomtemp. sensor**
A390.11/12/13:DHWtank temp.sensor,lower****
A390.1/2/3/11/13:Flow temp.sensor***
A390.12:DHWcharging temp.sensor****
A390.1/2/3:Roomtemp. sensor**
A390.11/12/13:Return temp.sensor****
Type (recomm.)
ESMT
ESM-10
ESM-11/ESMB/ESMC /ESMU
ESM-11/ESMB/ESMC /ESMU
ESM-11/ESMB/ESMC /ESMU
/ESMU
ESM-11/ESMB/ESMC /ESMU
ESMB/ESMU
ESM-11/ESMB/ESMC /ESMU
ESM-10
ESM-11/ESMB/ESMC /ESMU
ESM-10
ESMB/ESMU
ESM-11/ESMB/ESMC /ESMU
ESM-11/ESMB/ESMC /ESMU
ESM-10
ESM-11/ESMB/ESMC /ESMU
*
Iftheoutdoortemperaturesensorisnotconnectedorthe cableisshort-circuited,thecontrollerassumesthatthe outdoortemperatureis0(zero)°C.
**
Onlyforroomtemperaturesensorconnection.Theroom temperaturesignalcanalsobeavailablefromaRemote ControlUnit(ECA30/31).See'Electricalconnections,ECA 30/31'.
***
Theflowtemperaturesensormustalwaysbeconnected inordertohavethedesiredfunctionality.Ifthesensoris notconnectedorthecableisshort-circuited,themotorized controlvalvecloses(safetyfunction).
****
Thetemperaturesensormustbeconnectedinordertohave thedesiredfunctionality.
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2.5.6Electricalconnections,ECA30/31
Wirecrosssectionforsensorconnections:Min.0.4mm². Totalcablelength:Max.200m(allsensorsincl.internalECL485
communicationbus) Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
Terminal ECL
Terminal ECA30/31
30 31
4
1 322 333
4
5
*
Afteranexternalroomtemperaturesensorhasbeenconnected,
Description
Twistedpair
Twistedpair
Ext.roomtemperature sensor*
Type (recomm.)
Cable2x twistedpair
ESM-10
ECA30/31mustberepowered.
ThecommunicationtotheECA30/31mustbesetupintheECL Comfortcontrollerin'ECAaddr.'
TheECA30/31mustbesetupaccordingly.
AfterapplicationsetuptheECA30/31isreadyafter2–5min.A progressbarintheECA30/31isdisplayed.
Iftheactualapplicationcontainstwoheatingcircuits,itispossible toconnectanECA30/31toeachcircuit.Theelectricalconnections aredoneinparallel.
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Max.2ECA30/31canbeconnectedtoanECLComfort310controller ortoECLComfort210/296/310controllersinamaster-slavesystem.
ECAinformationmessage: ‘Applicationreq.newerECA’: Thesoftware(firmware)ofyourECAdoesnotcomplywiththe
software(firmware)ofyourECLComfortcontroller.Pleasecontact yourDanfosssalesoffice.
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Someapplicationsdonotcontainfunctionsrelatedtoactualroom temperature.TheconnectedECA30/31willonlyfunctionasremote control.
SetupproceduresforECA30/31:Seesection‘Miscellaneous’ .
Totalcablelength:Max.200m(allsensorsincl.internalECL485 communicationbus).
Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
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2.5.7Electricalconnections,master/slavesystems
Thecontrollercanbeusedasmasterorslaveinmaster/slave systemsviatheinternalECL485communicationbus(2xtwisted paircable).
TheECL485communicationbusisnotcompatiblewiththeECL businECLComfort110,200,300and301!
Terminal
Description
Type (recomm.)
30
Commonterminal +12V*,ECL485communicationbus
31
*OnlyforECA30/31andmaster/ slavecommunication
32
B,ECL485communicationbus
33
A,ECL485communicationbus
Cable2x twistedpair
ECL485buscable
MaximumrecommendedlengthoftheECL485busiscalculatedlike this:
Subtract"TotallengthofallinputcablesofallECLcontrollersinthe master-slavesystem"from200m.
Simpleexamplefortotallengthofallinputcables,3xECL:
1xECL
3xECL
3xECLReturntemp.sensor:
3xECLRoomtemp.sensor:
Total:
Outdoortemp.sensor:
Flowtemp.sensor:
15m
18m
18m
30m
81m
2.5.8Electricalconnections,communication
Electricalconnections,Modbus
ECLComfort210:Non-galvanicisolatedModbusconnections ECLComfort296:GalvanicisolatedModbusconnections ECLComfort310:GalvanicisolatedModbusconnections
MaximumrecommendedlengthoftheECL485bus: 200-81m=119m
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