Danfoss A377 Operating guide

OperatingGuide
ECLComfort310,applicationA377

1.0TableofContents

1.0TableofContents...............................................1
1.1Importantsafetyandproductinformation.....................2
2.0Installation........................................................6
2.1Beforeyoustart.....................................................6
2.2Identifyingthesystemtype......................................13
2.4Placingthetemperaturesensors................................21
2.5Electricalconnections.............................................23
2.6InsertingtheECLApplicationKey..............................32
2.7Checklist............................................................39
2.8Navigation,ECLApplicationKeyA377.........................40
3.0Dailyuse.........................................................55
3.1Howtonavigate...................................................55
3.2Understandingthecontrollerdisplay..........................56
3.3Ageneraloverview:Whatdothesymbolsmean?...........60
3.4Monitoringtemperaturesandsystem
components........................................................61
3.5Influenceoverview................................................62
3.6Manualcontrol.....................................................63
3.7Schedule............................................................64
4.0Settingsoverview............................................65
5.0Settings...........................................................67
5.1IntroductiontoSettings..........................................67
5.2Flowtemperature..................................................68
5.3Roomlimit..........................................................72
5.5Flow/powerlimit.................................................81
5.6Optimization........................................................85
5.7Controlparameters................................................92
5.8Application.........................................................96
5.9Heatcut-out......................................................106
5.10Tanktemperature................................................109
5.11Alarm..............................................................114
5.12Alarmoverview..................................................118
5.13Anti-bacteria......................................................119
6.0Commoncontrollersettings............................121
6.1Introductionto‘Commoncontrollersettings’..............121
6.2Time&Date.......................................................122
6.3Holiday............................................................123
6.4Inputoverview...................................................125
6.5Log.................................................................126
6.6Outputoverride..................................................127
6.7Keyfunctions.....................................................128
6.8System.............................................................130
7.0Miscellaneous................................................137
7.1ECA30/31setupprocedures.................................137
7.2Overridefunction................................................145
7.3Severalcontrollersinthesamesystem......................148
7.4Frequentlyaskedquestions....................................151
7.5Definitions........................................................154
7.6Type(ID6001),overview.......................................158
7.7Automatic/manualupdateoffirmware.....................159
7.8ParameterIDoverview..........................................160
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OperatingGuideECLComfort310,applicationA377

1.1Importantsafetyandproductinformation

1.1.1Importantsafetyandproductinformation
ThisInstallationGuideisassociatedwithECLApplicationKeyA377 (ordercodeno.087H3817).
TheECLApplicationKeyA377contains3subtypes,allapplicablein ECLComfort310:
A377.1:2xheatingand1xDHW
A377.2:2xheatingand1xadvancedDHW
A377.3:2xheatingand1xadvancedDHWwithDHW circulationtemperaturemonitoring
SeetheMountingGuide(deliveredwiththeapplicationkey)for applicationexamplesandelectricalconnections.
ThedescribedfunctionsarerealizedinECLComfort310for advancedsolutions,forexampleM-bus,ModbusandEthernet (Internet)communication.
TheapplicationKeyA377complieswithECLComfort310 controllersasofsoftwareversion1.11(visibleatstart-upofthe controllerandin'Commoncontrollersettings'in'System').
UptotwoRemoteControlUnits,ECA30orECA31,canbe connectedandthebuilt-inroomtemperaturesensorcanbe utilized.
TogetherwiththeECLComfort310,theadditionalInternalI/O moduleECA32(ordercodeno.087H3202)canbeusedforextra datacommunicationtoSCADA:
Temperature,Pt1000(default)
0-10voltsignals
Theset-upofinputtypecanbedonebymeansoftheDanfoss Software"ECLTool". Navigation:Danfoss.com>Products&Solutions>DistrictHeating andCooling>T ools&Software>ECLTool. TheURLis:
https://www.danfoss.com/en/service-and-support/downloads/
TheInternalI/OmoduleECA32isplacedinthebasepartforECL Comfort310.
ECLComfort310isavailableas:
ECLComfort310,230volta.c.(087H3040)
ECLComfort310B,230volta.c.(087H3050)
ECLComfort310,24volta.c.(087H3044)
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TheB-typeshavenodisplayanddial.TheB-typesareoperatedby meansoftheRemoteControlunitECA30/31:
ECA30(087H3200)
ECA31(087H3201)
BasepartforECLComfort310:
forECLComfort310,230voltand24volt(087H3230)
AdditionaldocumentationforECLComfort310,modulesand accessoriesisavailableonhttp://danfoss.com/.
DocumentationforECLPortal:Seehttp://ecl.portal.danfoss.com.
Applicationkeysmightbereleasedbeforealldisplaytextsare translated.InthiscasethetextisinEnglish.
Automaticupdateofcontrollersoftware(firmware): Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey
isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe softwareisbeingupdated:
Progressbar
Duringupdate:
•DonotremovetheKEY Ifthekeyisremovedbeforethehour-glassisshown,youhave tostartafresh.
•Donotdisconnectthepower Ifthepowerisinterruptedwhenthehour-glassisshown,the controllerwillnotwork.
•Manualupdateofcontrollersoftware(firmware): Seethesection"Automatic/manualupdateoffirmware"
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OperatingGuideECLComfort310,applicationA377
SafetyNote
Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely necessarytoreadandobservetheseinstructionscarefully.
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocable dimensionsandtypeofisolation(doubleisolatedat230V).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangesforECLComfortinoperationare: ECLComfort210/310/311:0-55°C ECLComfort296:0-45°C. Exceedingthetemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thewarningsignisusedtoemphasizespecialconditionsthatshould betakenintoconsideration.
Thissymbolindicatesthatthisparticularpieceofinformationshould bereadwithspecialattention.
AsthisOperatingGuidecoversseveralsystemtypes,specialsystem settingswillbemarkedwithasystemtype.Allsystemtypesareshown inthechapter:'Identifyingyoursystemtype'.
°C(degreesCelsius)isameasuredtemperaturevaluewhereasK (Kelvin)oftenisusedfortemperaturedifferences.
TheIDno.isuniquefortheselectedparameter.
ExampleFirstdigitSeconddigitLastthreedigits
1117411174
-
Circuit1Parameterno.
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12174
IfanIDdescriptionismentionedmorethanonce,itmeansthatthere arespecialsettingsforoneormoresystemtypes.Itwillbemarked withthesystemtypeinquestion(e.g.12174-A266.9).
1
-
2
Circuit2Parameterno.
174
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OperatingGuideECLComfort310,applicationA377
ParametersindicatedwithanIDno.like"1x607"meanauniversal parameter.
xstandsforcircuit/parametergroup.
DisposalNote
Thissymbolontheproductindicatesthatitmaynot bedisposedofashouseholdwaste.
Itmustbehandedovertotheapplicabletake-back schemefortherecyclingofelectricalandelectronic equipment.
•Disposeoftheproductthroughchannelsprovided forthispurpose.
•Complywithalllocalandcurrentlyapplicablelaws andregulations.
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OperatingGuideECLComfort310,applicationA377

2.0Installation

2.1Beforeyoustart

Theapplications(subtypes)intheA377applicationkeyarevery flexibleandalmostidentical. However,someapplicationshaveextrafunctionswhichare describedseparately. Thesearethebasicprinciples:
Heating(circuit1):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS3isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1). Thelowertheoutdoortemperature,thehigherthedesiredflow temperature.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature). InSavingmodetheheatingcanbereducedorswitchedofftotally.
ThemotorizedcontrolvalveM2isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
Thereturntemperature(S5)tothedistrictheatingsupplyshould notbetoohigh.Ifso,thedesiredflowtemperaturecanbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingof themotorizedcontrolvalve.Furthermore,thereturntemperature limitationcanbedependentontheoutdoortemperature. Typically,thelowertheoutdoortemperature,thehigherthe acceptedreturntemperature.
TypicalA377.1application,examplea:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
Ifthemeasuredroomtemperature(RemotecontrolunitECA30/
31)doesnotequalthedesiredroomtemperature,thedesiredflow temperaturecanbeadjusted.
Thecirculationpump(P2)isONatheatdemandoratfrost protection. TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
AconnectedfloworenergymeterbasedonM-bussignalcanlimit thefloworenergytoasetmaximumvalue.Furthermore,the limitationcanbeinrelationtotheoutdoortemperature. Typically,thelowertheoutdoortemperature,thehigherthe acceptedflow/power.
Thedesiredflowtemperatureofheatingcircuit1can,viaS7,be controlledbymeansofanexternalvoltageintherange0-10volt.
Thefrostprotectionmodemaintainsaselectableflowtemperature, forexample10°C. Analarmcanbeactivatediftheactualflowtemperaturediffers fromthedesiredflowtemperature.
TheroomtemperaturesignalcanbeachievedfromtheRemote ControlUnitECA30/31,ifconnected.
A377.2: WhenbothDHWheating/chargingandheatingcircuit1are active,thecirculationpumpintheheatingcircuitcancontinue operating.Theheatingcircuittemperatureistypicallyincreased. Thisisparallelmode.Iftheincreaseoftheflowtemperature cannotbeaccepted,thecirculationpumpinheatingcircuitcanbe stopped.ThisisDHWprioritymode.
Listofcomponents:
ECL310
ElectroniccontrollerECLComfort310
S1
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
Flowtemperaturesensor,circuit1
S4
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor,circuit1
S6
DHWtanktemperaturesensor,upper
(S7)
(Externaltemperaturecontrol,notillustrated)
S8
DHWtanktemperaturesensor,lower
S9
DHWflowtemperaturesensor,circuit3
S10Returntemperaturesensor,circuit3
M1
Motorizedcontrolvalve(3-pointcontrolled),circuit3 Alternative:Thermoactuator(DanfosstypeABV)
M2
Motorizedcontrolvalve(3-pointcontrolled),circuit1 Alternative:Thermoactuator(DanfosstypeABV)
M3
Motorizedcontrolvalve(3-pointcontrolled),circuit2 Alternative:Thermoactuator(DanfosstypeABV)
P1
DHWheatingpump(notillustrated)
P2
Circulationpump,heating,circuit1
P3
DHWcirculationpump
P4
DHWchargingpump
P5
Circulationpump,heating,circuit2
A1
Alarm
A/B
Internal/externalconnectionsforDHWcirculation
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Heatingcircuit,ingeneral:
Exerciseofcirculationpumpandcontrolvalveinperiodswithout heatingdemandcanbearranged.
Heating(circuit2):
Thiscircuitworksaftersameprinciplesascircuit1.
TheflowtemperaturesensorS4isthemostimportantsensor.
ThemotorizedcontrolvalveM3controlsthecircuit.
Thereturntemperature(S2)enableslimitationasdescribed previously.
Heatingcircuit2canbeconnectedafterheatingcircuit1.Ifso,the desiredflowtemperatureatS3canbeinfluencedbythedesired flowtemperatureatS4.
A377.1examplea:
A377.1,exampled
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DHW(circuit3):
TheDHWheatingcircuitisconnecteddirectlytotheheating source.ThetemperaturesensorS10measuresthereturn temperature.Ifthereturntemperaturelimitisexceeded,the desiredtemperatureatS9canbecorrected.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the DHWcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesfordesiredDHWtemperature).
Chargingstart,DHWtankwith1or2temperaturesensors
WhenthemeasuredDHWtemperatureS6getslowerthanthe charging-starttemperature,theDHWheatingpumpP1isswitched ON.
Themotorizedcontrolvalve(M1)iscontrolledinordertomaintain theheating/chargingtemperatureatS9.
TheDHWchargingpumpisswitchedONwhentheS9temperature isacceptable,whichmeansitmustbewithin3Kfromdesired heating/chargingtemperature.SeealsoapplicationA377.1,ex.d.
IfS9isplacedontheheat-exchanger'ssecondaryside,itmustbe placedintheheat-exchanger.
TheDHWchargingtemperatureisdeterminedbythedesiredDHW temperatureatS6plusthesetchargingdifference.Thecharging temperatureistypically5–10degreeshigherthanthedesired DHWtemperature.
A377.1,exampled
Charging-starttemperature:
DesiredDHWtemperature+Startdifference. Example: 50°C+(-3K)=47°C
A377.1,A377.3: S10canhaveoneoftwofunctions:
1.Actasreturntemperaturelimiter
2.MonitortheDHWheatingtemperatureinordertoavoid dischargingandenablereturntemperaturelimitation.
Function1:Thereturntemperature,whentheDHWheating/ chargingisactive,canbelimitedtoasetvalue.
Function2:TheDHWchargingpumpisswitchedONwhentheS10 temperatureishigherthantheDHWtemperature.After4minutes, thereturntemperaturelimitation(setvalue)isactivated.
A377.2: TheDHWheating/chargingcircuitisconnectedafterheating circuit1.TheDHWheatingcircuitcannotbeconnecteddirectlyto theheatingsource.ThetemperaturedemandatS9istransferredas desiredtemperatureatS3.
TheDHWheatingcircuithasapreheatingcircuit,wheretheDHW heatingtemperatureatS9isadaptedtothedesiredDHWcharging temperatureatS10.IftheDHWchargingtemperatureatS10 cannotbereached,theECLcontrollergraduallyincreasesthe desiredDHWheatingtemperatureatS9inordertoobtaintheDHW chargingtemperature.TheECLcontrollerrememberstheadapted S9temperature.Amaximumtemperaturevaluecanbeset.
Adelayedstart
ofchargingpumpcanbearranged.Also,itcan bearranged,thatthestartofthechargingpumpdependsonthe chargingtemperature.Inthiscase,S10mustbeplacedinthe heat-exchanger.
TheS10temperaturesensorcanalternativelybeusedasamonitoring temperaturesensortoenableDHWcharging.Ifusedasamonitoring temperaturesensor,theS10temperaturesensormustbeplacedin thesupplypipe.
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Chargingstop,DHWtankwith1temperaturesensor:
WhenthemeasuredDHWtemperatureS6getshigherthan thecharging-stoptemperature,theDHWchargingpumpP4is switchedOFF.Apost-runtimecanbeset.
Chargingstop,DHWtankwith2temperaturesensors:
WhenthemeasuredDHWtemperatureS6gets2Khigherthan thecharging-starttemperatureANDthelowertanktemperature S8getshigherthanthecharging-stoptemperature,theDHW chargingpumpP4isswitchedOFF.Apost-runtimecanbeset.
DHWcirculation:
InchargingapplicationstheDHWcirculationcanbethrough theDHWtank(connectionA)orthroughtheheat-exchanger (connectionB). ThesolutionwithconnectionAresultsinclosingofthemotorized controlvalveaftertheDHWtankchargingprocedure. ThesolutionwithconnectionBstopstheDHWchargingpump aftertheDHWtankchargingprocedure.Thetemperatureatthe chargingtemperaturesensorismaintainedaccordingtothevalue ofthedesiredDHWtemperatureinordertocompensateforthe heatlossintheDHWcirculationpipe.
Flow/powerlimitation
AconnectedfloworenergymeterbasedonM-bussignalcanlimit thefloworpowertoasetmaximumvalue.
Ananti-bacteriafunctionisavailableforactivationonselected daysoftheweek.
TheDHWcirculationpumpP3hasaweekscheduleforupto3 ON-periodsperday.
TypicalA377.2application,examplea:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem. AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ElectroniccontrollerECLComfort310
S1
Outdoortemperaturesensor S2Returntemperaturesensor,circuit2 S3
Flowtemperaturesensor,circuit1 S4
Flowtemperaturesensor,circuit2 S5Returntemperaturesensor,circuit1 S6
DHWtanktemperaturesensor,upper
(S7)
(Externaltemperaturecontrol,notillustrated) S8
DHWtanktemperaturesensor,lower S9
DHWheatingtemperaturesensor,circuit3
S10
DHWchargingtemperaturesensor,circuit3
M1
Motorizedcontrolvalve(3-pointcontrolled),circuit3
Alternative:Thermoactuator(DanfosstypeABV)
M2
Motorizedcontrolvalve(3-pointcontrolled),circuit1
Alternative:Thermoactuator(DanfosstypeABV)
M3
Motorizedcontrolvalve(3-pointcontrolled),circuit2
Alternative:Thermoactuator(DanfosstypeABV) P1
DHWheatingpump P2
Circulationpump,heating,circuit1 P3
DHWcirculationpump P4
DHWchargingpump P5
Circulationpump,heating,circuit2
A1
Alarm
A/B
Internal/externalconnectionsforDHWcirculation
Charging-stoptemperature:
DesiredDHWtemperature+Stopdifference. Example,S6only: 50°C+(3K)=53°C Example,S6andS8: 50°C+(-8K)=42°C
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OperatingGuideECLComfort310,applicationA377
A377.2examplea:
A377.2exampleb:
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A377.3,ex.a
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ElectroniccontrollerECLComfort310
S1
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
Flowtemperaturesensor,circuit1
S4
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor,circuit1
S6
DHWtanktemperaturesensor,upper
(S7)
(Externaltemperaturecontrol,notillustrated)
S8
DHWcirculationtemperaturesensor
S9
DHWheating/chargingtemperaturesensor
S10DHWreturntemperaturesensor,circuit3
M1
Motorizedcontrolvalve(3-pointcontrolled),circuit3
Alternative:Thermoactuator(DanfosstypeABV)
M2
Motorizedcontrolvalve(3-pointcontrolled),circuit1
Alternative:Thermoactuator(DanfosstypeABV)
M3
Motorizedcontrolvalve(3-pointcontrolled),circuit2
Alternative:Thermoactuator(DanfosstypeABV)
P1
DHWheatingpump
P2
Circulationpump,heating,circuit1
P3
DHWcirculationpump
P4
DHWchargingpump
P5
Circulationpump,heating,circuit2
A1
Alarm
A/B
Internal/externalconnectionsforDHWcirculation
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OperatingGuideECLComfort310,applicationA377
A377,ingeneral
UptotwoRemoteControlUnits,ECA30/31canbeconnectedto oneECLcontrollerinordertomeasuretheroomtemperatureand controltheECLcontrollerremotely.
WhentheDHWcircuitisactivefortheheating/charging procedure,heatingcircuits1and2canbeclosedinordertogive higherprioritytotheDHWheating/charging.
HolidayprogramsarepresentforHeatingandDHWcircuits. Besides,aholidayprogramispresentfortheentirecontroller.
Oneormoreconnectedfloworenergymeters(basedonM-bus signal)canlimitthefloworpowertoasetmaximum(DHWcircuit) andinrelationtotheoutdoortemperature(heatingcircuits).
InputS7canbeusedtocontrolthedesiredflowtemperatureof heatingcircuit1.Theappliedvoltageintherange0-10voltis convertedintheECLcontrollertothedesiredflowtemperature.
Exerciseofcirculationpumpsandcontrolvalveinperiodswithout heatingdemandcanbearranged.
AdditionalECLComfortcontrollerscanbeconnectedviatheECL 485businordertoutilizecommonoutdoortemperaturesignal, timeanddatesignals.TheECLcontrollersintheECL485system canworkinmaster-slavesystem.
Unusedinputcan,bymeansofanoverrideswitch,beused tooverridethescheduletoafixed'Comfort' ,'Saving','Frost protection'or'Constanttemperature'mode.
ModbuscommunicationtoaSCADAsystemcanbeestablished. TheM-busdatacanfurthermorebetransferredtotheModbus communication.
Alarm:
AlarmA1(=relay6)canbeactivated:
iftheactualflowtemperaturediffersfromthedesiredflow temperature
ifatemperaturesensororitsconnectiondisconnects/short circuits.(See:Commoncontrollersettings>System>Raw inputoverview).
WhentheA377hasbeenuploaded,theECLComfortcontroller startsinManualmode.Thiscanbeusedforcheckingthecontrolled componentsforcorrectfunctionality.
Thecontrollerispre-programmedwithfactorysettingsthatareshown inthe‘ParameterIDoverview’appendix.
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2.2Identifyingthesystemtype

Sketchyourapplication
TheECLComfortcontrollerseriesisdesignedforawiderange ofheating,domestichot-water(DHW)andcoolingsystemswith differentconfigurationsandcapacities.Ifyoursystemdiffers fromthediagramsshownhere,youmaywanttomakeasketch ofthesystemabouttobeinstalled.Thismakesiteasiertouse theOperatingGuide,whichwillguideyoustep-by-stepfrom installationtofinaladjustmentsbeforetheend-usertakesover.
TheECLComfortcontrollerisauniversalcontrollerthatcanbe usedforvarioussystems.Basedontheshownstandardsystems, itispossibletoconfigureadditionalsystems.Inthischapteryou findthemostfrequentlyusedsystems.Ifyoursystemisnotquite asshownbelow,findthediagramwhichhasthebestresemblance withyoursystemandmakeyourowncombinations.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationtypes/sub-types.
Thecirculationpump(s)inheatingcircuit(s)canbeplacedintheflow aswellasthereturn.Placethepumpaccordingtothemanufacturer’s specification.
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OperatingGuideECLComfort310,applicationA377
Adviceforsettings:
Factorysettingsinthesubtypeswillrunthemostapplication examples.Someoftheapplicationexamplesneedchangeof dedicatedsettings.
Seethedocumentationforapplicationsandsubtypes,delivered withtheapplicationkey.
A377.1,ex.a A377.1,ex.d A377.3,ex.a A377.3,ex.b
DHWcirculationpipecanbeconnectedtotheDHWtankat'A' forinternalcirculationortotheheat-exchangerat'B'forexternal circulation.
Issue:
DHWcircuit(3):
InternalDHWcirculation
DHWcircuit(3):
ExternalDHWcirculation
A377.1,ex.b A377.1,ex.c
Circuit1mustbeabletoreceivetheheatdemandfromcircuit2.
Issue:
Heatingcircuit(1):
Heatdemand
*Thisvalueisaddedtotheheatdemandvaluefromcircuit2.
Circuit2mustbeabletosendtheheatdemandtocircuit1.
Issue:
Heatingcircuit(2):
Heatdemand
Navigation:
MENU\Settings\Application:'Cont.Tcontrol'
MENU\Settings\Application:'Cont.Tcontrol'
Navigation:
MENU\Settings\Application:'Demandoffset'
Navigation:
MENU\Settings\Application:'SenddesiredT'
IDno.:
13054
13054
IDno.:
11017
IDno.:
12500
Recommended setting:
OFF
ON
Recommended setting:
3K*
Recommended setting:
ON
DHWcirculationpipecanbeconnectedtotheDHWtankat'A' forinternalcirculationortotheheat-exchangerat'B'forexternal circulation.
Issue:
DHWcircuit(3):
InternalDHWcirculation
DHWcircuit(3):
ExternalDHWcirculation
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Navigation:
MENU\Settings\Application:'Cont.Tcontrol'
MENU\Settings\Application:'Cont.Tcontrol'
IDno.:
13054
13054
Recommended setting:
OFF
ON
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OperatingGuideECLComfort310,applicationA377
Adviceforsettings:
A377.2,ex.a
Circuit1mustbeabletoreceivetheDHW-heatingdemandfrom circuit3.
Issue:
Heatingcircuit(1):
Heatdemand
*ThisvalueisaddedtotheDHW-heatingdemandfromcircuit3.
Circuit3mustbeabletosendtheDHW-heatingdemandto circuit1.
Issue:
DHWcircuit(3):
Heatdemand
DHWcirculationpipecanbeconnectedtotheDHWtankat'A' forinternalcirculationortotheheat-exchangerat'B'forexternal circulation.
Issue:
DHWcircuit(3):
InternalDHWcirculation
DHWcircuit(3):
ExternalDHWcirculation
Navigation:
MENU\Settings\Application:'Demandoffset'
Navigation:
MENU\Settings\Application:'SenddesiredT'
Navigation:
MENU\Settings\Application:'Cont.Tcontrol'
MENU\Settings\Application:'Cont.Tcontrol'
IDno.:
11017
IDno.:
13500
IDno.:
13054
13054
Recommended setting:
3K*
Recommended setting:
ON
Recommended setting:
OFF
ON
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OperatingGuideECLComfort310,applicationA377
Adviceforsettings:
A377.2,ex.b A377.2,ex.c
Circuit1mustbeabletoreceivetheheatdemandfromcircuit2 andtheDHW-heatingdemandfromcircuit3.
Issue:
Heatingcircuit(1):
Heatdemand
*Thisvalueisaddedtotheheatingdemandvaluecircuit2and3.
Circuit2mustbeabletosendtheheatdemandtocircuit1.
Issue:
Heatingcircuit(2):
Heatdemand
Circuit3mustbeabletosendtheDHW-heatingdemandto circuit1.
Issue:
DHWcircuit(3):
Heatdemand
Navigation:
MENU\Settings\Application:'Demandoffset'
Navigation:
MENU\Settings\Application:'SenddesiredT'
Navigation:
MENU\Settings\Application:'SenddesiredT'
IDno.:
11017
IDno.:
12500
IDno.:
13500
Recommended setting:
3K*
Recommended setting:
ON
Recommended setting:
ON
DHWcirculationpipecanbeconnectedtotheDHWtankat'A' forinternalcirculationortotheheat-exchangerat'B'forexternal circulation.
Issue:
DHWcircuit(3):
InternalDHWcirculation
DHWcircuit(3):
ExternalDHWcirculation
Navigation:
MENU\Settings\Application:'Cont.Tcontrol'
MENU\Settings\Application:'Cont.Tcontrol'
IDno.:
13054
13054
Recommended setting:
OFF
ON
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2.3Mounting

2.3.1MountingtheECLComfortcontroller
SeetheInstallationGuidewhichisdeliveredtogetherwiththe ECLComfortcontroller.
Foreasyaccess,youshouldmounttheECLComfortcontrollernear thesystem.
ECLComfort210/296/310canbemounted
onawall
onaDINrail(35mm)
ECLComfort296canbemounted
inapanelcut-out
ECLComfort210canbemountedinanECLComfort310basepart (forfutureupgrade).
Screws,PGcableglandsandrawlplugsarenotsupplied.
LockingtheECLComfort210/310controller
InordertofastentheECLComfortcontrollertoitsbasepart,secure thecontrollerwiththelockingpin.
Topreventinjuriestopersonsorthecontroller,thecontrollerhasto besecurelylockedintothebase.Forthispurpose,pressthelocking pinintothebaseuntilaclickisheardandthecontrollernolonger canberemovedfromthebase.
Ifthecontrollerisnotsecurelylockedintothebasepart,thereisarisk thatthecontrollerduringoperationcanunlockfromthebaseandthe basewithterminals(andalsothe230Va.c.connections)areexposed. Topreventinjuriestopersons,alwaysmakesurethatthecontroller issecurelylockedintoitsbase.Ifthisisnotthecase,thecontroller shouldnotbeoperated!
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Mountingonawall
Mountthebasepartonawallwithasmoothsurface.Establishthe electricalconnectionsandpositionthecontrollerinthebasepart. Securethecontrollerwiththelockingpin.
MountingonaDINrail(35mm)
MountthebasepartonaDINrail.Establishtheelectrical connectionsandpositionthecontrollerinthebasepart.Secure thecontrollerwiththelockingpin.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
DismountingtheECLComfortcontroller
Inordertoremovethecontrollerfromthebasepart,pulloutthe lockingpinbymeansofascrewdriver.Thecontrollercannowbe removedfromthebasepart.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
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2.3.2MountingtheRemoteControlUnitsECA30/31
Selectoneofthefollowingmethods:
Mountingonawall,ECA30/31
Mountinginapanel,ECA30
Screwsandrawlplugsarenotsupplied.
Mountingonawall
MountthebasepartoftheECA30/31onawallwithasmooth surface.Establishtheelectricalconnections.PlacetheECA30/ 31inthebasepart.
BeforeremovingtheECLComfortcontrollerfromthebasepart,ensure thatthesupplyvoltageisdisconnected.
Mountinginapanel
MounttheECA30inapanelusingtheECA30framekit(ordercode no.087H3236).Establishtheelectricalconnections.Securethe framewiththeclamp.PlacetheECA30inthebasepart.TheECA 30canbeconnectedtoanexternalroomtemperaturesensor.
TheECA31mustnotbemountedinapanelifthehumidity functionistobeused.
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OperatingGuideECLComfort310,applicationA377
2.3.3MountingtheinternalI/OmoduleECA32
MountingoftheinternalI/OmoduleECA32
TheECA32module(ordercodeno.087H3202)mustbeinserted intotheECLComfort310/310Bbasepartforadditionalinputand outputsignalsinrelevantapplications.
TheconnectionbetweentheECLComfort310/310BandECA32 isa10-pole(2x5)connector.Theconnectionisautomatically establishedwhentheECLComfort310/310Bisplacedonthe basepart.
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2.4Placingthetemperaturesensors

2.4.1Placingthetemperaturesensors
Itisimportantthatthesensorsaremountedinthecorrectposition inyoursystem.
Thetemperaturesensormentionedbelowaresensorsusedforthe ECLComfort210/296/310serieswhichnotallwillbeneeded foryourapplication!
Outdoortemperaturesensor(ESMT)
Theoutdoorsensorshouldbemountedonthatsideofthebuilding whereitislesslikelytobeexposedtodirectsunshine.Itshouldnot beplacedclosetodoors,windowsorairoutlets.
Flowtemperaturesensor(ESMU,ESM-11orESMC)
Placethesensormax.15cmfromthemixingpoint.Insystems withheatexchanger,DanfossrecommendsthattheESMU-typeto beinsertedintotheexchangerflowoutlet.
Makesurethatthesurfaceofthepipeiscleanandevenwhere thesensorismounted.
Returntemperaturesensor(ESMU,ESM-11orESMC)
Thereturntemperaturesensorshouldalwaysbeplacedsothatit measuresarepresentativereturntemperature.
Roomtemperaturesensor (ESM-10,ECA30/31RemoteControlUnit)
Placetheroomsensorintheroomwherethetemperatureistobe controlled.Donotplaceitonoutsidewallsorclosetoradiators, windowsordoors.
Boilertemperaturesensor(ESMU,ESM-11orESMC)
Placethesensoraccordingtotheboilermanufacturer’s specification.
Airducttemperaturesensor(ESMB-12orESMUtypes)
Placethesensorsothatitmeasuresarepresentativetemperature.
DHWtemperaturesensor(ESMUorESMB-12)
PlacetheDHWtemperaturesensoraccordingtothemanufacturer’s specification.
Slabtemperaturesensor(ESMB-12)
Placethesensorinaprotectiontubeintheslab.
ESM-11:Donotmovethesensorafterithasbeenfastenedinorderto avoiddamagetothesensorelement.
ESM-11,ESMCandESMB-12:Useheatconductingpasteforquick measurementofthetemperature.
ESMUandESMB-12:Usingasensorpockettoprotectthesensorwill, however,resultinaslowertemperaturemeasurement.
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Pt1000temperaturesensor(IEC751B,1000Ω/0°C)
Relationshipbetweentemperatureandohmicvalue:
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OperatingGuideECLComfort310,applicationA377

2.5Electricalconnections

2.5.1Electricalconnections230Va.c.
Warning
ElectricconductorsonPCB(PrintedCircuitBoard)forsupplyvoltage, relaycontactsandtriacoutputsdonothavemutualsafetydistanceof minimum6mm.Theoutputsarenotallowedtobeusedasgalvanic separated(voltfree)outputs.
Ifagalvanicseparatedoutputisneeded,anauxiliaryrelayis recommended.
24Voltcontrolledunits,forexampleactuators,aretobecontrolledby meansofECLComfort310,24Voltversion.
SafetyNote
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocablesize andisolation(reinforcedtype).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangefortheECLComfortinoperationis 0-55°C.Exceedingthistemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
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Thecommongroundterminalisusedforconnectionofrelevant components(pumps,motorizedcontrolvalves).
ECL210/310
ECL296
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
4(2)A/230Va.c. (4Aforohmicload,2Afor inductiveload)
Triac(=electronic
0,2A/230Va.c.
relay)terminals
Wirecrosssection:0.5-1.5mm² Incorrectconnectioncandamagetheelectronicoutputs. Max.2x1.5mm²wirescanbeinsertedintoeachscrewterminal.
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2.5.2Electricalconnections24Va.c.
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
Triac(=electronic relay)terminals
4(2)A/24Va.c. (4Aforohmicload,2Afor inductiveload)
1A/24Va.c.
Donotconnect230Va.c.poweredcomponentstoa24Va.c.power suppliedcontrollerdirectly.Useauxilliaryrelays(K)toseparate230 Va.c.from24Va.c.
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2.5.3Electricalconnections,safetythermostats,ingeneral
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
WhenSTisactivatedbyahightemperature,thesafetycircuitinthe motorizedcontrolvalveclosesthevalveimmediately.
WhenST1isactivatedbyahightemperature(theTRtemperature),the motorizedcontrolvalveisclosedgradually.Atahighertemperature (theSTtemperature),thesafetycircuitinthemotorizedcontrolvalve closesthevalveimmediately.
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2.5.4Electricalconnections,Pt1000temperaturesensorsandsignals
SeetheInstallationGuide(deliveredwiththeapplicationkey)for sensorandinputconnections.
A377:
Sen­sor
S1 S2Returntemperaturesensor
S3
S4
S5Returntemperaturesensor
S6
S7
S8
S9
(S9)
S10
Description
Outdoortemperaturesensor*
Flowtemperaturesensor**
Flowtemperaturesensor**
DHWtanktemperaturesensor, upper***
Voltagesignal(0-10V)for externalcontrolofdesiredflow temperature,heatingcircuit1
A377.1,A377.2: DHWtanktemperaturesensor, lower
A377.3: DHWcirculationreturn
A377.1,A377.3 DHWheating/charging temperaturesensor**
A377.2 DHWheatingtemperaturesensor**
A377.1,A377.3: AlternativepositionforDHW heating/chargingtemperature sensor**
A377.1,A377.3: DHWreturntemperature sensor**** Alternative:Supplytemperature sensor
A377.2: DHWchargingtemperature sensor****
Type (recomm.)
ESMT
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESMB/ ESMU
ESMB/ ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
*
Iftheoutdoortemperaturesensorisnotconnectedorthe cableisshort-circuited,thecontrollerassumesthatthe outdoortemperatureis0(zero)°C.
**
Thesensormustalwaysbeconnectedinordertohavethe desiredfunctionality.Ifthesensorisnotconnectedorthe cableisshort-circuited,themotorizedcontrolvalvecloses (safetyfunction).
***
Thissensorisusedifonlyonetanktemperaturesensoris required.
****
Thesensormustalwaysbeconnectedinordertohavethe desiredfunctionality.
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Connectionofvoltagesignal(0–10V)forexternalcontrolof desiredflowtemperature
Wirecrosssectionforsensorconnections:Min.0.4mm². Totalcablelength:Max.200m(allsensorsincl.internalECL485
communicationbus) Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
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2.5.5Electricalconnections,ECA30/31
Terminal ECL
Terminal ECA30/31
30 31
4
1 322 333
4
5
*
Afteranexternalroomtemperaturesensorhasbeenconnected,
Description
Twistedpair
Twistedpair
Ext.roomtemperature sensor*
Type (recomm.)
Cable2x twistedpair
ESM-10
ECA30/31mustberepowered.
ThecommunicationtotheECA30/31mustbesetupintheECL Comfortcontrollerin'ECAaddr.'
TheECA30/31mustbesetupaccordingly.
AfterapplicationsetuptheECA30/31isreadyafter2–5min.A progressbarintheECA30/31isdisplayed.
Iftheactualapplicationcontainstwoheatingcircuits,itispossible toconnectanECA30/31toeachcircuit.Theelectricalconnections aredoneinparallel.
Max.2ECA30/31canbeconnectedtoanECLComfort310controller ortoECLComfort210/296/310controllersinamaster-slavesystem.
SetupproceduresforECA30/31:Seesection‘Miscellaneous’ .
ECAinformationmessage: ‘Applicationreq.newerECA’: Thesoftware(firmware)ofyourECAdoesnotcomplywiththe
software(firmware)ofyourECLComfortcontroller.Pleasecontact yourDanfosssalesoffice.
Someapplicationsdonotcontainfunctionsrelatedtoactualroom temperature.TheconnectedECA30/31willonlyfunctionasremote control.
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2.5.6Electricalconnections,master/slavesystems
Thecontrollercanbeusedasmasterorslaveinmaster/slave systemsviatheinternalECL485communicationbus(2xtwisted paircable).
TheECL485communicationbusisnotcompatiblewiththeECL businECLComfort110,200,300and301!
Totalcablelength:Max.200m(allsensorsincl.internalECL485 communicationbus).
Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
Terminal
Description
Type (recomm.)
30
Commonterminal +12V*,ECL485communicationbus
31
*OnlyforECA30/31andmaster/ slavecommunication
32
B,ECL485communicationbus
33
A,ECL485communicationbus
Cable2x twistedpair
ECL485buscable
MaximumrecommendedlengthoftheECL485busiscalculatedlike this:
Subtract"TotallengthofallinputcablesofallECLcontrollersinthe master-slavesystem"from200m.
Simpleexamplefortotallengthofallinputcables,3xECL:
1xECL
3xECL
3xECLReturntemp.sensor:
3xECLRoomtemp.sensor:
Total:
Outdoortemp.sensor:
Flowtemp.sensor:
15m
18m
18m
30m
81m
2.5.7Electricalconnections,communication
Electricalconnections,Modbus
ECLComfort210:Non-galvanicisolatedModbusconnections ECLComfort296:GalvanicisolatedModbusconnections ECLComfort310:GalvanicisolatedModbusconnections
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MaximumrecommendedlengthoftheECL485bus: 200-81m=119m
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