Danfoss A367 Operating guide

OperatingGuide
ECLComfort310,applicationA367

1.0TableofContents

1.0TableofContents...............................................1
1.1Importantsafetyandproductinformation.....................2
2.0Installation........................................................5
2.1Beforeyoustart.....................................................5
2.2Identifyingthesystemtype......................................10
2.4Placingthetemperaturesensors................................15
2.5Electricalconnections.............................................17
2.6InsertingtheECLApplicationKey..............................26
2.7Checklist............................................................33
2.8Navigation,ECLApplicationKeyA367.........................34
3.0Dailyuse.........................................................37
3.1Howtonavigate...................................................37
3.2Understandingthecontrollerdisplay..........................38
3.3Ageneraloverview:Whatdothesymbolsmean?...........42
3.4Monitoringtemperaturesandsystem
components........................................................43
3.5Influenceoverview................................................44
3.6Manualcontrol.....................................................45
3.7Schedule............................................................46
4.0Settingsoverview............................................47
5.0Settings...........................................................50
5.1IntroductiontoSettings..........................................50
5.2Flowtemperature..................................................51
5.3Roomlimit..........................................................55
5.5Flow/powerlimit.................................................64
5.6Optimization........................................................69
5.7Controlparameters................................................76
5.8Application.........................................................80
5.10Tanktemperature..................................................93
5.11Alarm................................................................98
5.12Alarmoverview..................................................101
5.13Anti-bacteria......................................................102
6.0Commoncontrollersettings............................104
6.1Introductionto‘Commoncontrollersettings’..............104
6.2Time&Date.......................................................105
6.3Holiday............................................................106
6.4Inputoverview...................................................108
6.5Log.................................................................109
6.6Outputoverride..................................................110
6.7Keyfunctions.....................................................111
6.8System.............................................................113
7.0Miscellaneous................................................120
7.1ECA30/31setupprocedures.................................120
7.2Overridefunction................................................128
7.3Severalcontrollersinthesamesystem......................131
7.4Frequentlyaskedquestions....................................134
7.5Definitions........................................................137
7.6Type(ID6001),overview.......................................141
7.7Automatic/manualupdateoffirmware.....................142
7.8ParameterIDoverview..........................................143
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OperatingGuideECLComfort310,applicationA367

1.1Importantsafetyandproductinformation

1.1.1Importantsafetyandproductinformation
ThisInstallationGuideisassociatedwithECLApplicationKeyA367 (ordercodeno.087H3813).
ThefunctionscanberealizedinECLComfort310whichincludes M-bus,ModbusandEthernet(Internet)communication.
TheapplicationsA367.1andA367.2complywithECLComfort controller310asofsoftwareversion1.11(visibleatstart-upofthe controllerandin‘Commoncontrollersettings’in‘System’).
AdditionaldocumentationforECLComfort310,modulesand accessoriesisavailableonhttp://heating.danfoss.com/.
Applicationkeysmightbereleasedbeforealldisplaytextsare translated.InthiscasethetextisinEnglish.
Automaticupdateofcontrollersoftware(firmware): Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey
isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe softwareisbeingupdated:
Progressbar
Duringupdate:
•DonotremovetheKEY Ifthekeyisremovedbeforethehour-glassisshown,youhave tostartafresh.
•Donotdisconnectthepower Ifthepowerisinterruptedwhenthehour-glassisshown,the controllerwillnotwork.
•Manualupdateofcontrollersoftware(firmware): Seethesection"Automatic/manualupdateoffirmware"
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SafetyNote
Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely necessarytoreadandobservetheseinstructionscarefully.
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocable dimensionsandtypeofisolation(doubleisolatedat230V).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangesforECLComfortinoperationare: ECLComfort210/310:0-55°C ECLComfort296:0-45°C. Exceedingthetemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thewarningsignisusedtoemphasizespecialconditionsthatshould betakenintoconsideration.
Thissymbolindicatesthatthisparticularpieceofinformationshould bereadwithspecialattention.
AsthisOperatingGuidecoversseveralsystemtypes,specialsystem settingswillbemarkedwithasystemtype.Allsystemtypesareshown inthechapter:'Identifyingyoursystemtype'.
°C(degreesCelsius)isameasuredtemperaturevaluewhereasK (Kelvin)oftenisusedfortemperaturedifferences.
TheIDno.isuniquefortheselectedparameter.
ExampleFirstdigitSeconddigitLastthreedigits
1117411174
-
Circuit1Parameterno.
12174
IfanIDdescriptionismentionedmorethanonce,itmeansthatthere arespecialsettingsforoneormoresystemtypes.Itwillbemarked withthesystemtypeinquestion(e.g.12174-A266.9).
1
-
2
Circuit2Parameterno.
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ParametersindicatedwithanIDno.like"1x607"meanauniversal parameter.
xstandsforcircuit/parametergroup.
DisposalNote
Thissymbolontheproductindicatesthatitmaynot bedisposedofashouseholdwaste.
Itmustbehandedovertotheapplicabletake-back schemefortherecyclingofelectricalandelectronic equipment.
•Disposeoftheproductthroughchannelsprovided forthispurpose.
•Complywithalllocalandcurrentlyapplicablelaws andregulations.
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2.0Installation

2.1Beforeyoustart

Thetwoapplications,A367.1andA367.2arealmostidentical. However,A367.2hassomeextrafunctionswhicharedescribed separately.
Theapplicationsareveryflexible.Thesearethebasicprinciples:
Heating(circuit1):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS3isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1).
Thelowertheoutdoortemperature,thehigherthedesiredflow temperature.Bymeansofaweekschedule(upto3‘Comfort’ periods/day),theheatingcircuit1canbein‘Comfort’or ‘Saving’mode(twodifferenttemperaturevaluesfordesiredroom temperature).
ThemotorizedcontrolvalveM1isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
Thereturntemperature(S5)tothedistrictheatingsupplyshould notbetoohigh.Ifso,thedesiredflowtemperaturecanbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingofthe motorizedcontrolvalve.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
TypicalA367application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Furthermore,thereturntemperaturelimitationcandepend ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
Ifthemeasuredroomtemperature(S7)doesnotequalthedesired roomtemperature,thedesiredflowtemperaturecanbeadjusted.
Thecirculationpump(P1)isONatheatdemandoratfrost protection.Thecirculationpump(P1)isswitchedOFFwhen heatingtheDHW.Ifthesystemhasachangeovervalve(P2/M3) betweentheheatingandDHWcircuit,thecirculationpump(P1) isONwhenheatingtheDHW.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
Listofcomponents:
S1
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
Flowtemperaturesensor,circuit1
S4
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor,circuit1
S6
DHWtanktemperaturesensor,upper
S7Roomtemperaturesensor,circuit1
S8
DHWtanktemperaturesensor,lower
S9Roomtemperaturesensor,circuit2
P1
Circulationpump,heating,circuit1
P2
DHWheatingpump,circuit3
P3
DHWcirculationpump,circuit3
P5
Circulationpump,heating,circuit2
M1
Motorizedcontrolvalve,circuit1andDHW
M2
Motorizedcontrolvalve,circuit2
(M3)
(Changeovervalve,circuit1,heating/DHW)
R6
Relayoutput,alarm
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Heating(circuit2):
Thiscircuitworksaftersameprinciplesascircuit1.
TheflowtemperaturesensorS4isthemostimportantsensor.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuit2canbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesfordesiredroomtemperature).Themotorized controlvalveM2controlsthecircuit.
Thereturntemperature(S2)enableslimitationasdescribed previously.
IfthemeasuredroomtemperatureS9(S7inA367.2)doesnot equalthedesiredroomtemperature,thedesiredflowtemperature canbeadjusted.
Thecirculationpump(P5)isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
Heatingcircuit2canbeconnectedafterheatingcircuit1.Ifso,the desiredflowtemperatureatS3canbeinfluencedbythedesired flowtemperatureatS4.
A367.2heatingcircuit1and2:
Theheatingcircuit1and2canusethesameroomtemperature sensor(S7).However,eachheatingcircuitcanhaveanECA30, RemoteControlUnit,inordertohaveseparateroomtemperature signals.Anothersolution:UseS7foroneoftheheatingcircuitsand ECA30fortheotherheatingcircuit.
A367.1examplea:
A367.1exampleb:
A367.1examplec:
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DomesticHotWater(DHW ,circuit3):
Bymeansofaweekschedule(upto3Comfortperiods/day),the DHWcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesfordesiredDHWtemperature).
A367.1:
IfthemeasuredDHWtemperature(S6)islowerthanthedesired DHWtemperature,theheatingcirculationpump(P1)isswitched OFFandtheDHWheatingpump(P2)isswitchedON.The motorizedcontrolvalve(M1)iscontrolledinordertomaintainthe DHWheatingtemperatureatS3.
TheDHWheatingtemperatureistypically10-15degreeshigher thanthedesiredDHWtemperature.
DHWtankwith1temperaturesensor: WhenthemeasuredDHWtemperature(S6)getshigherthanthe desiredDHWtemperature,theDHWheatingpump(P2)isswitched OFF.Apost-runtimecanbeset.Themotorizedcontrolvalve(M1) willhereaftermaintainthedesiredflowtemperatureintheheating circuit.
DHWtankwith2temperaturesensors: WhenthemeasuredDHWtemperature(S6)getshigherthanthe desiredDHWtemperatureandthelowertemperature(atS8)gets higherthanthecut-outtemperature,theDHWheatingpump(P2) isswitchedOFF.Apost-runtimecanbeset.Themotorizedcontrol valve(M1)willhereaftermaintainthedesiredflowtemperaturein theheatingcircuit.
A367.1exampled:
A367.1examplee:
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A367.2:
IfthemeasuredDHWtemperature(S6)islowerthanthedesired DHWtemperature,theheatingcirculationpump(P1)isswitched OFFandtheDHWpump(P2)isswitchedON.Themotorizedcontrol valve(M1)iscontrolledinordertomaintaintheDHWheating temperatureatS3.
TheDHWheatingtemperatureisdeterminedbythedesiredDHW chargingtemperatureatS9.WhentheDHWheatingtemperature isreached,(ormax.3minutesafterDHWheatingdemand),the DHWchargingpumpP4isswitchedON.
TheDHWchargingtemperatureistypically5-10degreeshigher thanthedesiredDHWtemperature.
IftheDHWchargingtemperatureatS9cannotbereached,the ECLcontrollergraduallyincreasesthedesiredDHWheating temperatureatS3inordertoobtainthechargingtemperature. Amax.valuecanbeset.
DHWtankwith1temperaturesensor: WhenthemeasuredDHWtemperature(S6)getshigherthanthe desiredDHWtemperature,theDHWpump(P2)andDHWcharging pump(P4)areswitchedOFF .Post-runtimescanbeset.The motorizedcontrolvalve(M1)willhereaftermaintainthedesired flowtemperatureintheheatingcircuit.
DHWtankwith2temperaturesensors: WhenthemeasuredDHWtemperature(S6)getshigherthanthe desiredDHWtemperatureandthelowertemperature(atS8)gets higherthanthecut-outtemperature,theDHWpump(P2)and DHWchargingpump(P4)areswitchedOFF.Post-runtimescanbe set.Themotorizedcontrolvalve(M1)willhereaftermaintainthe desiredflowtemperatureintheheatingcircuit.
TypicalA367.2application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
Flowtemperaturesensor,circuit1
S4
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor,circuit1
S6
DHWtanktemperaturesensor,upper
S7
Roomtemperaturesensor,circuit1/2
S8
DHWtanktemperaturesensor,lower
S9
DHWchargingtemperaturesensor,circuit3
P1
Circulationpump,heating,circuit1
P2
DHWheatingpump,circuit3
P3
DHWcirculationpump,circuit3
P4
DHWchargingpump,circuit3
P5
Circulationpump,heating,circuit2
M1
Motorizedcontrolvalve,circuit1andDHW
M2
Motorizedcontrolvalve,circuit2
(M3)
(Changeovervalve,circuit1,heating/DHW)
R6
Relayoutput,alarm
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DHWcircuit,ingeneral:
Iftheinstallationhasachangeovervalve(P2/M3),alsocalled priority-valve,betweentheheatingandtheDHWcircuits,the changeovervalveisactivatedatDHWheatingdemand.The circulationpump(P1)isONwhenheatingtheDHW.
Parallelmodeintwo-pumpapplications: IftheDHWheatingtemperaturehasavalueclosetothedesired flowtemperatureintheheatingcircuit,thecirculationpump(P1)in theheatingcircuitwillnotbeswitchedOFFduringDHWheating.
Thereturntemperature(S5),whentheDHWheatingisactive,can belimitedtoafixedvalue.
Ananti-bacteriafunctionisavailableforactivationonselected daysoftheweek.
A367.1only:TheDHWcircuitcanbeconnectedprimarilyandthe valve‘P2/M3’operatesasON/OFFvalve.
TheDHWcirculationpump(P3)hasaweekscheduleforupto3 ON-periods/day.
A367.2examplea:
A367.2exampleb:
A367.2examplec:
Thecontrollerispre-programmedwithfactorysettingsthatareshown inthe‘ParameterIDoverview’appendix.
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2.2Identifyingthesystemtype

Sketchyourapplication
TheECLComfortcontrollerseriesisdesignedforawiderange ofheating,domestichot-water(DHW)andcoolingsystemswith differentconfigurationsandcapacities.Ifyoursystemdiffers fromthediagramsshownhere,youmaywanttomakeasketch ofthesystemabouttobeinstalled.Thismakesiteasiertouse theOperatingGuide,whichwillguideyoustep-by-stepfrom installationtofinaladjustmentsbeforetheend-usertakesover.
TheECLComfortcontrollerisauniversalcontrollerthatcanbe usedforvarioussystems.Basedontheshownstandardsystems, itispossibletoconfigureadditionalsystems.Inthischapteryou findthemostfrequentlyusedsystems.Ifyoursystemisnotquite asshownbelow,findthediagramwhichhasthebestresemblance withyoursystemandmakeyourowncombinations.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationtypes/sub-types.
Thecirculationpump(s)inheatingcircuit(s)canbeplacedintheflow aswellasthereturn.Placethepumpaccordingtothemanufacturer’s specification.
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2.3Mounting

2.3.1MountingtheECLComfortcontroller
SeetheInstallationGuidewhichisdeliveredtogetherwiththe ECLComfortcontroller.
Foreasyaccess,youshouldmounttheECLComfortcontrollernear thesystem.
ECLComfort210/296/310canbemounted
onawall
onaDINrail(35mm)
ECLComfort296canbemounted
inapanelcut-out
ECLComfort210canbemountedinanECLComfort310basepart (forfutureupgrade).
Screws,PGcableglandsandrawlplugsarenotsupplied.
LockingtheECLComfort210/310controller
InordertofastentheECLComfortcontrollertoitsbasepart,secure thecontrollerwiththelockingpin.
Topreventinjuriestopersonsorthecontroller,thecontrollerhasto besecurelylockedintothebase.Forthispurpose,pressthelocking pinintothebaseuntilaclickisheardandthecontrollernolonger canberemovedfromthebase.
Ifthecontrollerisnotsecurelylockedintothebasepart,thereisarisk thatthecontrollerduringoperationcanunlockfromthebaseandthe basewithterminals(andalsothe230Va.c.connections)areexposed. Topreventinjuriestopersons,alwaysmakesurethatthecontroller issecurelylockedintoitsbase.Ifthisisnotthecase,thecontroller shouldnotbeoperated!
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Mountingonawall
Mountthebasepartonawallwithasmoothsurface.Establishthe electricalconnectionsandpositionthecontrollerinthebasepart. Securethecontrollerwiththelockingpin.
MountingonaDINrail(35mm)
MountthebasepartonaDINrail.Establishtheelectrical connectionsandpositionthecontrollerinthebasepart.Secure thecontrollerwiththelockingpin.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
DismountingtheECLComfortcontroller
Inordertoremovethecontrollerfromthebasepart,pulloutthe lockingpinbymeansofascrewdriver.Thecontrollercannowbe removedfromthebasepart.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
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2.3.2MountingtheRemoteControlUnitsECA30/31
Selectoneofthefollowingmethods:
Mountingonawall,ECA30/31
Mountinginapanel,ECA30
Screwsandrawlplugsarenotsupplied.
Mountingonawall
MountthebasepartoftheECA30/31onawallwithasmooth surface.Establishtheelectricalconnections.PlacetheECA30/ 31inthebasepart.
BeforeremovingtheECLComfortcontrollerfromthebasepart,ensure thatthesupplyvoltageisdisconnected.
Mountinginapanel
MounttheECA30inapanelusingtheECA30framekit(ordercode no.087H3236).Establishtheelectricalconnections.Securethe framewiththeclamp.PlacetheECA30inthebasepart.TheECA 30canbeconnectedtoanexternalroomtemperaturesensor.
TheECA31mustnotbemountedinapanelifthehumidity functionistobeused.
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2.3.3MountingtheinternalI/OmoduleECA32
MountingoftheinternalI/OmoduleECA32
TheECA32module(ordercodeno.087H3202)mustbeinserted intotheECLComfort310/310Bbasepartforadditionalinputand outputsignalsinrelevantapplications.
TheconnectionbetweentheECLComfort310/310BandECA32 isa10-pole(2x5)connector.Theconnectionisautomatically establishedwhentheECLComfort310/310Bisplacedonthe basepart.
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2.4Placingthetemperaturesensors

2.4.1Placingthetemperaturesensors
Itisimportantthatthesensorsaremountedinthecorrectposition inyoursystem.
Thetemperaturesensormentionedbelowaresensorsusedforthe ECLComfort210/296/310serieswhichnotallwillbeneeded foryourapplication!
Outdoortemperaturesensor(ESMT)
Theoutdoorsensorshouldbemountedonthatsideofthebuilding whereitislesslikelytobeexposedtodirectsunshine.Itshouldnot beplacedclosetodoors,windowsorairoutlets.
Flowtemperaturesensor(ESMU,ESM-11orESMC)
Placethesensormax.15cmfromthemixingpoint.Insystems withheatexchanger,DanfossrecommendsthattheESMU-typeto beinsertedintotheexchangerflowoutlet.
Makesurethatthesurfaceofthepipeiscleanandevenwhere thesensorismounted.
Returntemperaturesensor(ESMU,ESM-11orESMC)
Thereturntemperaturesensorshouldalwaysbeplacedsothatit measuresarepresentativereturntemperature.
Roomtemperaturesensor (ESM-10,ECA30/31RemoteControlUnit)
Placetheroomsensorintheroomwherethetemperatureistobe controlled.Donotplaceitonoutsidewallsorclosetoradiators, windowsordoors.
Boilertemperaturesensor(ESMU,ESM-11orESMC)
Placethesensoraccordingtotheboilermanufacturer’s specification.
Airducttemperaturesensor(ESMB-12orESMUtypes)
Placethesensorsothatitmeasuresarepresentativetemperature.
DHWtemperaturesensor(ESMUorESMB-12)
PlacetheDHWtemperaturesensoraccordingtothemanufacturer’s specification.
Slabtemperaturesensor(ESMB-12)
Placethesensorinaprotectiontubeintheslab.
ESM-11:Donotmovethesensorafterithasbeenfastenedinorderto avoiddamagetothesensorelement.
ESM-11,ESMCandESMB-12:Useheatconductingpasteforquick measurementofthetemperature.
ESMUandESMB-12:Usingasensorpockettoprotectthesensorwill, however,resultinaslowertemperaturemeasurement.
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Pt1000temperaturesensor(IEC751B,1000Ω/0°C)
Relationshipbetweentemperatureandohmicvalue:
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2.5Electricalconnections

2.5.1Electricalconnections230Va.c.
Warning
ElectricconductorsonPCB(PrintedCircuitBoard)forsupplyvoltage, relaycontactsandtriacoutputsdonothavemutualsafetydistanceof minimum6mm.Theoutputsarenotallowedtobeusedasgalvanic separated(voltfree)outputs.
Ifagalvanicseparatedoutputisneeded,anauxiliaryrelayis recommended.
24Voltcontrolledunits,forexampleactuators,aretobecontrolledby meansofECLComfort310,24Voltversion.
SafetyNote
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocablesize andisolation(reinforcedtype).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangefortheECLComfortinoperationis 0-55°C.Exceedingthistemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
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Thecommongroundterminalisusedforconnectionofrelevant components(pumps,motorizedcontrolvalves).
ECL210/310
ECL296
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
4(2)A/230Va.c. (4Aforohmicload,2Afor inductiveload)
Triac(=electronic
0,2A/230Va.c.
relay)terminals
Wirecrosssection:0.5-1.5mm² Incorrectconnectioncandamagetheelectronicoutputs. Max.2x1.5mm²wirescanbeinsertedintoeachscrewterminal.
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2.5.2Electricalconnections24Va.c.
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
Triac(=electronic relay)terminals
4(2)A/24Va.c. (4Aforohmicload,2Afor inductiveload)
1A/24Va.c.
Donotconnect230Va.c.poweredcomponentstoa24Va.c.power suppliedcontrollerdirectly.Useauxilliaryrelays(K)toseparate230 Va.c.from24Va.c.
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2.5.3Electricalconnections,safetythermostats,ingeneral
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
WhenSTisactivatedbyahightemperature,thesafetycircuitinthe motorizedcontrolvalveclosesthevalveimmediately.
WhenST1isactivatedbyahightemperature(theTRtemperature),the motorizedcontrolvalveisclosedgradually.Atahighertemperature (theSTtemperature),thesafetycircuitinthemotorizedcontrolvalve closesthevalveimmediately.
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2.5.4Electricalconnections,Pt1000temperaturesensorsandsignals
SeetheInstallationGuide(deliveredwiththeapplicationkey)for sensorandinputconnections.
A367:
Sensor
S1
S2Returntemperaturesensor,
S3
S4
S5Returntemperaturesensor,
S6
S7Roomtemperature
S8
S10
Description
Outdoortemperature sensor*
heatingcircuit2 Flowtemperaturesensor,
heatingcircuit1** Flowtemperaturesensor,
heatingcircuit2**
heatingcircuit1 DHWtanktemperature
sensor,upper***
sensor****: A367.1:heatingcircuit1 A367.2:heatingcircuit1/ heatingcircuit2
DHWtanktemperature sensor,lower
Roomtemperature sensor****: A367.1heatingcircuit2only
DHWchargingtemperature sensor: A367.2DHWcircuitonly
Voltagesignal(0-10V)for externalcontrolofdesired flowtemperature,heating circuit1
Type (recomm.)
ESMT
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESMB/ ESMU
ESM-10
ESMB/ ESMU
ESM-10 S9
ESM-11/ESMB/ ESMC/ESMU
*
Iftheoutdoortemperaturesensorisnotconnectedorthe cableisshort-circuited,thecontrollerassumesthatthe outdoortemperatureis0(zero)°C.Theoutdoortemperature sensoriscommonforbothheatingcircuits.
**
Theflowtemperaturesensormustalwaysbeconnected inordertohavethedesiredfunctionality.Ifthesensoris notconnectedorthecableisshort-circuited,themotorized controlvalvecloses(safetyfunction).
***
Thissensorisusedifonlyonetanktemperaturesensoris required.
****
Onlyforroomtemperaturesensorconnection.Theroom temperaturesignalcanalternativelybeavailablefroma RemoteControlUnit(ECA30/31).See'Electricalconnections, ECA30/31'.
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Connectionofvoltagesignal(0–10V)forexternalcontrolof desiredflowtemperature
Wirecrosssectionforsensorconnections:Min.0.4mm². Totalcablelength:Max.200m(allsensorsincl.internalECL485
communicationbus) Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
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2.5.5Electricalconnections,ECA30/31
Terminal ECL
Terminal ECA30/31
30 31
4
1 322 333
4
5
*
Afteranexternalroomtemperaturesensorhasbeenconnected,
Description
Twistedpair
Twistedpair
Ext.roomtemperature sensor*
Type (recomm.)
Cable2x twistedpair
ESM-10
ECA30/31mustberepowered.
ThecommunicationtotheECA30/31mustbesetupintheECL Comfortcontrollerin'ECAaddr.'
TheECA30/31mustbesetupaccordingly.
AfterapplicationsetuptheECA30/31isreadyafter2–5min.A progressbarintheECA30/31isdisplayed.
Iftheactualapplicationcontainstwoheatingcircuits,itispossible toconnectanECA30/31toeachcircuit.Theelectricalconnections aredoneinparallel.
Max.2ECA30/31canbeconnectedtoanECLComfort310controller ortoECLComfort210/296/310controllersinamaster-slavesystem.
SetupproceduresforECA30/31:Seesection‘Miscellaneous’ .
ECAinformationmessage: ‘Applicationreq.newerECA’: Thesoftware(firmware)ofyourECAdoesnotcomplywiththe
software(firmware)ofyourECLComfortcontroller.Pleasecontact yourDanfosssalesoffice.
Someapplicationsdonotcontainfunctionsrelatedtoactualroom temperature.TheconnectedECA30/31willonlyfunctionasremote control.
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OperatingGuideECLComfort310,applicationA367
2.5.6Electricalconnections,master/slavesystems
Thecontrollercanbeusedasmasterorslaveinmaster/slave systemsviatheinternalECL485communicationbus(2xtwisted paircable).
TheECL485communicationbusisnotcompatiblewiththeECL businECLComfort110,200,300and301!
Totalcablelength:Max.200m(allsensorsincl.internalECL485 communicationbus).
Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
Terminal
Description
Type (recomm.)
30
Commonterminal +12V*,ECL485communicationbus
31
*OnlyforECA30/31andmaster/ slavecommunication
32
B,ECL485communicationbus
33
A,ECL485communicationbus
Cable2x twistedpair
ECL485buscable
MaximumrecommendedlengthoftheECL485busiscalculatedlike this:
Subtract"TotallengthofallinputcablesofallECLcontrollersinthe master-slavesystem"from200m.
Simpleexamplefortotallengthofallinputcables,3xECL:
1xECL
3xECL
3xECLReturntemp.sensor:
3xECLRoomtemp.sensor:
Total:
Outdoortemp.sensor:
Flowtemp.sensor:
15m
18m
18m
30m
81m
2.5.7Electricalconnections,communication
Electricalconnections,Modbus
ECLComfort210:Non-galvanicisolatedModbusconnections ECLComfort296:GalvanicisolatedModbusconnections ECLComfort310:GalvanicisolatedModbusconnections
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MaximumrecommendedlengthoftheECL485bus: 200-81m=119m
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2.5.8Electricalconnections,communication
Electricalconnections,M-bus
ECLComfort210:Notimplemented ECLComfort296:Onboard,non-galvanicisolated.Max.cable length50m. ECLComfort310:Onboard,non-galvanicisolated.Max.cable length50m.
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OperatingGuideECLComfort310,applicationA367

2.6InsertingtheECLApplicationKey

2.6.1InsertingtheECLApplicationKey
TheECLApplicationKeycontains
theapplicationanditssubtypes,
currentlyavailablelanguages,
factorysettings:e.g.schedules,desiredtemperatures, limitationvaluesetc.Itisalwayspossibletorecoverthefactory settings,
memoryforusersettings:specialuser/systemsettings.
Afterhavingpowered-upthecontroller,differentsituationsmight beexisting:
1.Thecontrollerisnewfromthefactory,theECLApplicationKey isnotinserted.
2.Thecontrolleralreadyrunsanapplication.TheECLApplication Keyisinserted,buttheapplicationneedstobechanged.
3.Acopyofthecontrollerssettingsisneededforconfiguring anothercontroller.
ECLComfort210/310
ECLComfort210/310
Usersettingsare,amongothers,desiredroomtemperature,desired DHWtemperature,schedules,heatcurve,limitationvaluesetc.
Systemsettingsare,amongothers,communicationset-up,display brightnessetc.
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Automaticupdateofcontrollersoftware(firmware):
Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe softwareisbeingupdated:
Progressbar
Duringupdate:
•DonotremovetheKEY Ifthekeyisremovedbeforethehour-glassisshown,youhave tostartafresh.
•Donotdisconnectthepower Ifthepowerisinterruptedwhenthehour-glassisshown,the controllerwillnotwork.
•Manualupdateofcontrollersoftware(firmware): Seethesection"Automatic/manualupdateoffirmware"
The“Keyoverview”doesnotinform—throughECA30/31—about thesubtypesoftheapplicationkey.
Keyinserted/notinserted,description:
ECLComfort210/310,controllerversionslowerthan1.36:
-
Takeouttheapplicationkey;for20minutes settingscanbechanged.
-
Powerupthecontrollerwithoutthe applicationkeyinserted;for20minutes settingscanbechanged.
ECLComfort210/310,controllerversions1.36andup:
-
Takeouttheapplicationkey;for20minutes settingscanbechanged.
-
Powerupthecontrollerwithoutthe applicationkeyinserted;settingscannotbe changed.
ECLComfort296,controllerversions1.58andup:
-
Takeouttheapplicationkey;for20minutes settingscanbechanged.
-
Powerupthecontrollerwithoutthe applicationkeyinserted;settingscannotbe changed.
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ApplicationKey:Situation1 Thecontrollerisnewfromthefactory,theECLApplicationKey
isnotinserted.
AnanimationfortheECLApplicationKeyinsertionisdisplayed. InserttheApplicationKey.
ApplicationKeynameandVersionisindicated(example:A266 Ver.1.03).
IftheECLApplicationKeyisnotsuitableforthecontroller,a"cross" isdisplayedovertheECLApplicationKey-symbol.
Action:Purpose:
Selectlanguage
Confirm Selectapplication(subtype)
Somekeyshaveonlyoneapplication.
Confirmwith‘Yes’
Set'Time&Date' Turnandpushthedialtoselectand change'Hours' ,'Minutes','Date', 'Month'and'Year' .
Choose''Next'
Confirmwith‘Yes’
Goto‘Aut.daylight’ Choosewhether‘ Aut.daylight´*
shouldbeactiveornot
*‘Aut.daylight’istheautomaticchangeoverbetweensummer andwintertime.
DependingonthecontentsoftheECLApplicationKey,procedure AorBistakingplace:
A TheECLApplicationkeycontainsfactorysettings:
Thecontrollerreads/transfersdatafromtheECLApplicationKey toECLcontroller.
Examples:
YESorNO
Theapplicationisinstalled,andthecontrollerresetsandstartsup.
B TheECLApplicationkeycontainschangedsystemsettings:
Pushthedialrepeatedly.
’NO’:
’YES*:
Ifthekeycontainsusersettings:
Pushthedialrepeatedly.
‘NO:
‘YES*:
*If‘YES’cannotbechosen,theECLApplicationKeydoesnot containanyspecialsettings.
Choose‘Startcopying’andconfirmwith'Yes'.
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OnlyfactorysettingsfromtheECLApplicationKeywill becopiedtothecontroller.
Specialsystemsettings(differingfromthefactory settings)willbecopiedtothecontroller.
OnlyfactorysettingsfromtheECLApplicationKeywill becopiedtothecontroller.
Specialusersettings(differingfromthefactorysettings) willbecopiedtothecontroller.
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(Example):
The"i"intheupperrightcornerindicatesthat-besidesthefactory settings-thesubtypealsocontainsspecialuser/systemssettings.
ApplicationKey:Situation2 Thecontrolleralreadyrunsanapplication.TheECLApplication
Keyisinserted,buttheapplicationneedstobechanged.
TochangetoanotherapplicationontheECLApplicationKey,the currentapplicationinthecontrollermustbeerased(deleted).
BeawarethattheApplicationKeymustbeinserted.
Action:Purpose:
Choose‘MENU’inanycircuit
Confirm
Choosethecircuitselectoratthetop rightcornerinthedisplay
Confirm
Choose‘Commoncontrollersettings’
Confirm
Choose‘Keyfunctions’
Confirm
Choose‘Eraseapplication’
Confirmwith‘Yes’
Thecontrollerresetsandisreadytobeconfigured.
Followtheproceduredescribedinsituation1.
Examples:
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ApplicationKey:Situation3 Acopyofthecontrollerssettingsisneededforconfiguring
anothercontroller.
Thisfunctionisused
forsaving(backup)ofspecialuserandsystemsettings
whenanotherECLComfortcontrollerofthesametype(210, 296or310)mustbeconfiguredwiththesameapplicationbut user/systemsettingsdifferfromthefactorysettings.
HowtocopytoanotherECLComfortcontroller:
Action:Purpose:
Choose‘MENU’
Confirm
Choosethecircuitselectoratthetop rightcornerinthedisplay
Confirm
Choose'Commoncontrollersettings'
Confirm
Goto‘Keyfunctions’
Confirm
Choose‘Copy’
Confirm
Choose‘To’ . ‘ECL’or‘KEY’willbeindicated.Choose ’ECL’orKEY’
Pushthedialrepeatedlytochoose copydirection
Choose‘Systemsettings’or‘User settings’
Pushthedialrepeatedlytochoose ‘Yes’or‘No’in‘Copy’ .Pushtoconfirm.
Choose‘Startcopying’ TheApplicationKeyorthecontroller
isupdatedwithspecialsystemoruser settings.
Examples:
*
’ECL’or‘KEY’ .
**
‘NO’or‘YES’
* ‘ECL’:
‘KEY’:
** ‘NO’:
‘YES’:
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DatawillbecopiedfromtheApplicationKeytothe ECLController. DatawillbecopiedfromtheECLControllertothe ApplicationKey.
ThesettingsfromtheECLcontrollerwillnotbecopied totheApplicationKeyortotheECLComfortcontroller. Specialsettings(differingfromthefactorysettings)will becopiedtotheApplicationKeyortotheECLComfort controller.IfYEScannotbechosen,therearenospecial settingstobecopied.
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