Danfoss A275, A375 Operating guide

OperatingGuide
ECLComfort210/296/310,applicationA275/A375

1.0TableofContents

1.0TableofContents...............................................1
1.1Importantsafetyandproductinformation.....................2
2.0Installation........................................................7
2.1Beforeyoustart.....................................................7
2.2Identifyingthesystemtype......................................29
2.4Placingthetemperaturesensors................................48
2.5Electricalconnections.............................................50
2.6InsertingtheECLApplicationKey..............................59
2.7Checklist............................................................66
2.8Navigation,ECLApplicationKeyA275.........................67
3.0Dailyuse.........................................................79
3.1Howtonavigate...................................................79
3.2Understandingthecontrollerdisplay..........................80
3.3Ageneraloverview:Whatdothesymbolsmean?...........84
3.4Monitoringtemperaturesandsystem
components........................................................85
3.5Influenceoverview................................................87
3.6Manualcontrol.....................................................88
3.7Schedule............................................................89
4.0Settingsoverview............................................90
5.0Settings...........................................................93
5.1IntroductiontoSettings..........................................93
5.2Flow(boiler)temperature........................................94
5.3Tanktemperature..................................................98
5.4Roomlimit........................................................101
5.5Returnlimit.......................................................103
5.6Optimization......................................................108
5.7Boiler...............................................................114
5.8Controlparameters..............................................122
5.9Application.......................................................127
5.10Alarm..............................................................135
5.11Alarmoverview..................................................142
5.12Anti-bacteria......................................................143
6.0Commoncontrollersettings............................145
6.1Introductionto‘Commoncontrollersettings’..............145
6.2Time&Date.......................................................146
6.3Holiday............................................................147
6.4Inputoverview...................................................149
6.5Log.................................................................150
6.6Outputoverride..................................................151
6.7Keyfunctions.....................................................152
6.8System.............................................................154
7.0Miscellaneous................................................161
7.1ECA30/31setupprocedures.................................161
7.2Overridefunction................................................169
7.3Severalcontrollersinthesamesystem......................172
7.4Frequentlyaskedquestions....................................175
7.5Definitions........................................................179
7.6Type(ID6001),overview.......................................183
7.7Automatic/manualupdateoffirmware.....................184
7.8ParameterIDoverview..........................................185
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OperatingGuideECLComfort210/296/310,applicationA275/A375

1.1Importantsafetyandproductinformation

1.1.1Importantsafetyandproductinformation
ThisOperatingGuideisassociatedwithECLApplicationKeyA275 (ordercodeno.087H3814).
TheECLapplicationkeyA275containstwosetsofapplications:
A275(subtypesA275.1,A275.2,A275.3)
A375(subtypesA375.1,A375.2,A375.3,A375.4,A375.5).A375 subtypesonlyruninECL310.
SubtypesA275.1,A275.2andA275.3arefor1-burnersolutions. SubtypesA375.1,A375.2andA375.3areformultipleburner solutions. SubtypesA375.4andA375.5arefor1-burnersolutions,inclusive 0-10Voltcontrolofburnertemperature.
Thefunctionscanberealizedin:
ECLComfort210(A275)forsimplesolutionsor
ECLComfort296(A275)forsimplesolutions,buthaving advancedcommunication,suchasM-bus,Modbusand Ethernet(Internet)communicationor
ECLComfort310(A275/A375)foradvancedsolutions,e.g. M-bus,ModbusandEthernet(Internet)communication.
FloworpowerlimitationviaM-busisnotusedinA275/A375.
TheapplicationA275complieswithECLComfortcontroller210 and310asofsoftwareversion1.11(visibleatstart-upofthe controllerandin‘Commoncontrollersettings’in‘System’).
TheApplicationKeyA275alsocomplieswithECLComfort296 controllersasoffirmwareversion1.58.
UptotwoRemoteControlUnits,ECA30orECA31,canbe connectedforremotemonitoringandsetting.Thebuilt-inroom temperaturesensorcanbeutilized.
ECLPortal,Internetbasedconnection,allowsECL296,310and 310Btobemonitoredandcontrolledremotelyviastandard Internetbrowsers(forexampleInternetExplorer,GoogleChrome andSafari).
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationexamplesandelectricalconnections.
AdditionaldocumentationforECLComfort210,296and310and accessoriesareavailableonhttps://store.danfoss.com.
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TogetherwiththeECLComfort310,theadditionalInternalI/O moduleECA32(ordercodeno.087H3202)canbeusedforextra datacommunicationtoSCADA:
Temperature,Pt1000(default)
0-10voltsignals
Digitalinput
Theset-upofinputtypecanbedonebymeansoftheDanfoss Software"ECLTool". Navigation:Danfoss.com>Serviceandsupport>Downloads> Tools>Heating>ECLTool. TheURLis:
https://www.danfoss.com/en/service-and-support/downloads/
TheInternalI/OmoduleECA32isplacedinthebasepartforECL Comfort310.
ECLComfort210isavailableas:
ECLComfort210,230volta.c.(087H3020)
ECLComfort210B,230volta.c.(087H3030)
ECLComfort296isavailableas:
ECLComfort296,230volta.c.(087H3000)
ECLComfort310isavailableas:
ECLComfort310,230volta.c.(087H3040)
ECLComfort310B,230volta.c.(087H3050)
ECLComfort310,24volta.c.(087H3044)
TheB-typeshavenodisplayanddial.TheB-typesareoperatedby meansoftheRemoteControlunitECA30/31:
ECA30(087H3200)
ECA31(087H3201)
BasepartsforECLComfort:
forECLComfort210,230volt(087H3220)
forECLComfort296,230volt(087H3240)
forECLComfort310,230voltand24volt(087H3230)
AdditionaldocumentationforECLComfort210,296and310, modulesandaccessoriesisavailableonhttp://heating.danfoss.com/ orhttp://store.danfoss.com.
DocumentationforECLPortal:Seehttp://ecl.portal.danfoss.com.
A275/A375navigationingeneral:
A275.1/A375.1/A375.4A275.2/A375.2A275.3/A375.3/A375.5
CircuitCircuitCircuit
11
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1
23
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Burnercontroloverview:
R2–R10=relaynos.inECL/ECA32
Seethesection‘Electricalconnections’formoredetailedinformation.
Applicationkeysmightbereleasedbeforealldisplaytextsare translated.InthiscasethetextisinEnglish.
Automaticupdateofcontrollersoftware(firmware): Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey
isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe softwareisbeingupdated:
Progressbar
Duringupdate:
•DonotremovetheKEY Ifthekeyisremovedbeforethehour-glassisshown,youhave tostartafresh.
•Donotdisconnectthepower Ifthepowerisinterruptedwhenthehour-glassisshown,the controllerwillnotwork.
•Manualupdateofcontrollersoftware(firmware): Seethesection"Automatic/manualupdateoffirmware"
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SafetyNote
Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely necessarytoreadandobservetheseinstructionscarefully.
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocable dimensionsandtypeofisolation(doubleisolatedat230V).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangesforECLComfortinoperationare: ECLComfort210/310:0-55°C ECLComfort296:0-45°C. Exceedingthetemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thewarningsignisusedtoemphasizespecialconditionsthatshould betakenintoconsideration.
Thissymbolindicatesthatthisparticularpieceofinformationshould bereadwithspecialattention.
AsthisOperatingGuidecoversseveralsystemtypes,specialsystem settingswillbemarkedwithasystemtype.Allsystemtypesareshown inthechapter:'Identifyingyoursystemtype'.
°C(degreesCelsius)isameasuredtemperaturevaluewhereasK (Kelvin)oftenisusedfortemperaturedifferences.
TheIDno.isuniquefortheselectedparameter.
ExampleFirstdigitSeconddigitLastthreedigits
1117411174
-
Circuit1Parameterno.
12174
IfanIDdescriptionismentionedmorethanonce,itmeansthatthere arespecialsettingsforoneormoresystemtypes.Itwillbemarked withthesystemtypeinquestion(e.g.12174-A266.9).
1
-
2
Circuit2Parameterno.
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ParametersindicatedwithanIDno.like"1x607"meanauniversal parameter.
xstandsforcircuit/parametergroup.
DisposalNote
Thissymbolontheproductindicatesthatitmaynot bedisposedofashouseholdwaste.
Itmustbehandedovertotheapplicabletake-back schemefortherecyclingofelectricalandelectronic equipment.
•Disposeoftheproductthroughchannelsprovided forthispurpose.
•Complywithalllocalandcurrentlyapplicablelaws andregulations.
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OperatingGuideECLComfort210/296/310,applicationA275/A375

2.0Installation

2.1Beforeyoustart

TheapplicationA275.1isveryflexible.Thesearethebasic principles:
Heating(circuit1):
Typically,theboilertemperatureisadjustedaccordingtoyour requirements.TheboilertemperaturesensorS3isthemost importantsensor.Itmustbeplacedcorrectlyinordertomeasure theboilertemperature.ThedesiredboilertemperatureatS3is calculatedintheECLcontroller,basedontheoutdoortemperature (S1)andthedesiredroomtemperature.Thelowertheoutdoor temperature,thehigherthedesiredboilertemperature.Theboiler temperatureisalsotheflowtemperatureinthedirectconnected heatingcircuit.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature).In'Saving' modea'Totalstop'functioncanbeselectedinordertoswitchOFF theheating.
TheburnerisswitchedONwhentheboilertemperatureis lowerthanthedesiredboilertemperatureandswitchedOFF whentheboilertemperatureishigherthanthedesiredboiler temperature.AswitchingdifferencedeterminestheON/OFF control.Furthermore,theboilerprotectionfunctionwillonly switchONthecirculationpumpiftheboilertemperaturegets aboveaminimumtemperature.AminimumON-timecanbesetfor theburnerinordertoincreasetheboiler'sefficiency.
Thereturntemperature(S5)totheboilershouldnotbetoo high(condensingboiler)ortoolow(oilorgasfiredboiler).Ifso, thedesiredboilertemperaturecanbedecreasedorincreased. Furthermore,thereturntemperaturelimitationcanbedependent ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
Ifthemeasuredroomtemperature(measuredbyS7ortheremote controlunitECA30)doesnotequalthedesiredroomtemperature, thedesiredboilertemperaturecanbeadjusted.
TypicalA275.1application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S3
(mandatory)Boilertemperaturesensor
S5Returntemperaturesensor
S7
Roomtemperaturesensor/ECA30
P1
Circulationpump
B1Burner
A1
Alarm
Thecirculationpump(P1)isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFiftheoutdoortemperaturegets higherthanasetvalue.
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Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
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OperatingGuideECLComfort210/296/310,applicationA275/A375
TheapplicationA275.2isveryflexible.Thesearethebasic principles:
Heating(circuit1):
Typically,theboilertemperatureisadjustedaccordingtoyour requirements.TheboilertemperaturesensorS3isthemost importantsensor.Itmustbeplacedcorrectlyinordertomeasure theboilertemperature.ThedesiredboilertemperatureatS3is calculatedintheECLcontroller,basedontheoutdoortemperature (S1)andthedesiredroomtemperature.Thelowertheoutdoor temperature,thehigherthedesiredboilertemperature.Theboiler temperatureisalsotheflowtemperatureinthedirectconnected heatingcircuit.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature).In'Saving' modea'Totalstop'functioncanbeselectedinordertoswitchOFF theheating.
TheburnerisswitchedONwhentheboilertemperatureis lowerthanthedesiredboilertemperatureandswitchedOFF whentheboilertemperatureishigherthanthedesiredboiler temperature.AswitchingdifferencedeterminestheON/OFF control.Furthermore,theboilerprotectionfunctionwillonly switchONthecirculationpumpiftheboilertemperaturegets aboveaminimumtemperature.AminimumON-timecanbesetfor theburnerinordertoincreasetheboiler'sefficiency.
Thereturntemperature(S5)totheboilershouldnotbetoo high(condensingboiler)ortoolow(oilorgasfiredboiler).Ifso, thedesiredboilertemperaturecanbedecreasedorincreased. Furthermore,thereturntemperaturelimitationcanbedependent ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
Ifthemeasuredroomtemperature(measuredbyS7ortheremote controlunitECA30)doesnotequalthedesiredroomtemperature, thedesiredboilertemperaturecanbeadjusted.
Thecirculationpump(P1)isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFiftheoutdoortemperaturegets higherthanasetvalue.
TypicalA275.2application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S3
(mandatory)Boilertemperaturesensor
S5Returntemperaturesensor
S6
DHWtanktemperaturesensor
S7
Roomtemperaturesensor/ECA30
P1
Circulationpump,heating
B1Burner
P3
DHWheatingpump
A1
Alarm
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A275.2,basicprinciples,continued:
DHW(circuit2):
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the DHWcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesfordesiredDHWtemperature). IfthemeasuredDHWtemperature(S6)islowerthanthedesired DHWtemperature,theDHWheatingprocedurestarts:
ThecirculationpumpP1intheheatingcircuitisswitchedOFF
TheDHWheatingpumpP3isswitchedON
ThedesiredboilertemperatureatS3isincreased.
Thedesiredboilertemperatureistypically10-15degreeshigher thanthedesiredDHWtemperature.
WhenthemeasuredDHWtemperature(S6)getshigherthanthe desiredDHWtemperature,theDHWheatingpump(P3)isswitched OFF.StartandstopdifferencesdeterminetheON/OFFcontrol.A post-runtimecanbeset.
Ananti-bacteriafunctionisavailableforactivationontheselected daysoftheweek.
TheDHWheatinghaspriority,i.e.pumpP3isONandpumpP1is OFF.Iftheapplicationhasachangeovervalve(priorityvalve)for theDHWheating,thecirculationpumpP1isstillONduringDHW heating.
TypicalA275.2application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S3
(mandatory)Boilertemperaturesensor
S5Returntemperaturesensor
S6
DHWtanktemperaturesensor
S7
Roomtemperaturesensor/ECA30
P1
Circulationpump,heating
B1Burner
P3
DHWheatingpump
A1
Alarm
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
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OperatingGuideECLComfort210/296/310,applicationA275/A375
TheapplicationA275.3isveryflexible.Thesearethebasic principles:
Heating(circuit1):
Typically,theboilertemperatureisadjustedaccordingtoyour requirements.TheboilertemperaturesensorS3isthemost importantsensor.Itmustbeplacedcorrectlyinordertomeasure theboilertemperature.ThedesiredboilertemperatureatS3is calculatedintheECLcontroller,basedontheoutdoortemperature (S1)andthedesiredroomtemperature.Thelowertheoutdoor temperature,thehigherthedesiredboilertemperature.Theboiler temperatureisalsotheflowtemperatureinthedirectconnected heatingcircuit.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature).In'Saving' modea'Totalstop'functioncanbeselectedinordertoswitchOFF theheating.
TheburnerisswitchedONwhentheboilertemperatureis lowerthanthedesiredboilertemperatureandswitchedOFF whentheboilertemperatureishigherthanthedesiredboiler temperature.AswitchingdifferencedeterminestheON/OFF control.Furthermore,theboilerprotectionfunctionwillonly switchONthecirculationpumpiftheboilertemperaturegets aboveaminimumtemperature.AminimumON-timecanbesetfor theburnerinordertoincreasetheboiler'sefficiency.
Thereturntemperature(S5)totheboilershouldnotbetoo high(condensingboiler)ortoolow(oilorgasfiredboiler).Ifso, thedesiredboilertemperaturecanbedecreasedorincreased. Furthermore,thereturntemperaturelimitationcanbedependent ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
Ifthemeasuredroomtemperature(measuredbyS7ortheremote controlunitECA30)doesnotequalthedesiredroomtemperature, thedesiredboilertemperaturecanbeadjusted.
Thecirculationpump(P1)isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFiftheoutdoortemperaturegets higherthanasetvalue.
TypicalA275.3application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
(mandatory)Boilertemperaturesensor,circuit1
S4
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor,circuit1
S6
DHWtanktemperaturesensor
S7
Roomtemperaturesensor/ECA30,circuit1
S8
Roomtemperaturesensor/ECA30,circuit2
M2
Motorizedcontrolvalve,circuit2
P1
Circulationpump,circuit1
B1Burner
P3
DHWheatingpump,circuit3
P4
Circulationpump,circuit2
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Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
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A275.3,basicprinciples,continued:
Heating(circuit2):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS4isthemost importantsensor.ThedesiredflowtemperatureatS4iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredflowtemperature.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature).In'Saving' modea'Totalstop'functioncanbeselectedinordertoswitchOFF theheating.
ThemotorizedcontrolvalveM2isopenedgraduallywhentheflow temperature,S4,islowerthanthedesiredflowtemperatureand viceversa.
ThedesiredflowtemperatureatS4willtypicallydeterminethe desiredboilertemperature(S3).
Thereturntemperature(S2)canbelimited.Ifso,thedesiredflow temperatureatS4canbedecreasedorincreased.
Furthermore,thereturntemperaturelimitationcanbedependent ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
TypicalA275.3application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Ifthemeasuredroomtemperature(measuredbyS8ortheremote controlunitECA30)doesnotequalthedesiredroomtemperature, thedesiredflowtemperaturecanbeadjusted.
Thecirculationpump(P4)isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalueoraDHWheatingpriorityispresent.
Listofcomponents:
S1
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
(mandatory)Boilertemperaturesensor,circuit1
S4
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor,circuit1
S6
DHWtanktemperaturesensor
S7
Roomtemperaturesensor/ECA30,circuit1
S8
Roomtemperaturesensor/ECA30,circuit2
M2
Motorizedcontrolvalve,circuit2
P1
Circulationpump,circuit1
B1Burner
P3
DHWheatingpump,circuit3
P4
Circulationpump,circuit2
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
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A275.3,basicprinciples,continued:
DHW(circuit3):
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the DHWcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesfordesiredDHWtemperature). IfthemeasuredDHWtemperature(S6)islowerthanthedesired DHWtemperature,theDHWheatingprocedurestarts:
ThecirculationpumpP1intheheatingcircuitisswitchedOFF
TheDHWheatingpumpP3isswitchedON
ThedesiredboilertemperatureatS3isincreased.
Thedesiredboilertemperatureistypically10-15degreeshigher thanthedesiredDHWtemperature.
WhenthemeasuredDHWtemperature(S6)getshigherthanthe desiredDHWtemperature,theDHWheatingpump(P3)isswitched OFF.StartandstopdifferencesdeterminetheON/OFFcontrol.A post-runtimecanbeset.
Ananti-bacteriafunctionisavailableforactivationontheselected daysoftheweek.
TheDHWheatinghaspriority,i.e.pumpP3isONandpumpP1is OFF.Iftheapplicationhasachangeovervalve(priorityvalve)for theDHWheating,thecirculationpumpP1isstillONduringDHW heating.
TypicalA275.3application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
(mandatory)Boilertemperaturesensor,circuit1
S4
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor,circuit1
S6
DHWtanktemperaturesensor
S7
Roomtemperaturesensor/ECA30,circuit1
S8
Roomtemperaturesensor/ECA30,circuit2
M2
Motorizedcontrolvalve,circuit2
P1
Circulationpump,circuit1
B1Burner
P3
DHWheatingpump,circuit3
P4
Circulationpump,circuit2
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
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ApplicationA275ingeneral:
UptotwoRemoteControlUnits,ECA30/31,canbeconnectedto oneECLcontrollertocontroltheECLcontrollerremotely. Exerciseofcirculationpumpsandcontrolvalveinperiodswithout heatingdemandcanbearranged. AdditionalECLComfortcontrollerscanbeconnectedviatheECL 485bustoutilizecommonoutdoortemperaturesignal,timeand datesignals. SeveralECLcontrollers,internallyconnectedviaECL485bus,work inMaster/Slaveconnection.InaMaster/Slavesystemmaximum 2ECA30/31canbepresent.
Unusedinput(fromS7andup)can,bymeansofanoverride switch,beusedtooverridethescheduletoafixed'Comfort'or 'Saving'mode.
Modbuscommunication(ECL296andECL310)toaSCADAsystem canbeestablished.
ECLPortal,Internetbasedconnection,allowsECL296,310and 310Btobemonitoredandcontrolledremotelyviastandard Internetbrowsers(forexampleInternetExplorer,GoogleChrome andSafari).
Heat-meters: Upto5heat-meterscanbeconnectedtotheM-busterminals(ECL 296/310). DatacanbetransferredtotheSCADAsystemviaModbusandTCP/ IPtotheECLPortal.
ModbuscommunicationtoaSCADAsystemcanbeestablished. TheM-busdata(ECLComfort296/310)canfurthermorebe transferredtotheModbuscommunication.
Alarm,A275.1andA275.2:
AlarmA1(relayR4)andthealarmsymbol(
ifatemperaturesensororitsconnectiondisconnects/ shortcircuits.
Alarm,A275.3:
Thealarmsymbol(
iftheactualflowtemperatureatS4(heatingcircuit2),differs fromthedesiredflowtemperature.
ifatemperaturesensororitsconnectiondisconnects/ short-circuits.
)canbeactivated:
)canbeactivated:
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OperatingGuideECLComfort210/296/310,applicationA275/A375
ApplicationA275ingeneral,continued:
Offsetadjustment
Ameasuredtemperaturecanbeoffsetadjusted,ifneeded. (Navigation:MENU>Commoncontroller>System>Sensoroffset)
Inputconfiguration
Inputs(asfromS7andup),whicharenotpartoftheapplication canbeconfiguredtobePt1000,0-10Volt,frequency(pulse counter)ordigitalinput.ThisfeaturemakesitpossibleinECL296/ 310tocommunicateextrasignals,suchastemperatures,pressures, ON/OFFconditions,viaModbusandECLPortal. TheconfigurationisdonebymeansoftheECLTool(freesoftware fordownload)ordirectlyinadedicatedmenuintheECLPortalor theconnectionforModbus(BMS/SCADA).
Applicationupload
Theapplicationuploadprocedureisthefollowingafterhaving powereduptheECLComfortcontroller:
1.Inserttheapplicationkey
2.Selectlanguage,*1,*2
3.Selectsubtype(theInstallationGuideshowssubtypes)
4.SetTimeandDate
TheECLComfortcontrollerinstallstheapplication,initializesand restarts.Outputrelaysareactivated/de-activated(click-sounds fromthiscanbeheard).Thisalsomeansthat,forexample, circulationpumpscanbeswitchedONandOFFshortly.
*1:Seealsosection"InsertingtheECLApplicationKey" . *2:(ECLComfort310,24Volt)Iflanguagecannotbeselected,the powersupplyisnota.c.(alternatingcurrent).
Commissioning
WhentheselectedapplicationhasbeenuploadedtheECLComfort controllerstartsinManualmode.Thiscanbeusedtoverifycorrect connectionsof,forexample,temperature,pressureandflow sensors.Alsoverifyingthecontrolledcomponents(valveactuators, pumps,burneretc.)forcorrectfunctionalitycanbedone.
Theapplicationkeyisdeliveredwithfactorysettings. Dependingonsystemtype,itmightbenecessarytochangesome factorysettingsindividuallyforoptimizingthefunctionality.
Theapplicationkeymustbeinsertedforchangingsettings.
Power-down/power-up
WhenthepowersupplytotheECLComfortcontrolleris disconnected(power-down),theoutputrelaysgotode-activated position. Thismeansthat,forexample,circulationpumpsandburnercanbe switchedON. SeetheelectricalconnectiondiagramsintheInstallationGuide. Allrelaycontactsareshowninde-activatedsituation.Somerelay contactsareclosed,somerelaycontactsareopen. WhenthepowersupplytotheECLComfortcontrolleris re-established(power-up),theoutputrelaysareactivated/ de-activated(click-soundsfromthiscanbeheard).Thisalsomeans that,forexample,circulationpumpsandburnercanbeswitched ONandOFFshortly.
ImportantforA275.3:
Setthecorrectrunningtime"Mrun"oftheMotorizedControl ValveM2.(Circuit2>MENU>Settings>Controlparameters >Mrun).
14|©Danfoss|2021.04
AQ042286456873en-010501
OperatingGuideECLComfort210/296/310,applicationA275/A375
Thecontrollerispre-programmedwithfactorysettingsthatareshown inthe‘ParameterIDoverview’appendix.
AQ042286456873en-010501
©Danfoss|2021.04|15
OperatingGuideECLComfort210/296/310,applicationA275/A375
TheapplicationA375.1isveryflexible.Thesearethebasic principles:
TheapplicationsA375.1/A375.2/A375.3canON/OFFcontrolup to8burnersteps.
InapplicationA375.1thefirst4burnerstepsarecontrolledby relaysintheECL310.Thenext,max.4burnersteps,arecontrolled byrelaysintheextensionmoduleECA32(placedinthebasepart oftheECL310).
Heating(circuit1):
Typically,thecommonboilertemperatureisadjustedaccordingto yourrequirements.TheboilertemperaturesensorS3isthemost importantsensor.Itmustbeplacedcorrectlyinordertomeasure thecommonboilertemperature.Thedesiredboilertemperature atS3iscalculatedintheECLcontroller,basedontheoutdoor temperature(S1)andthedesiredroomtemperature.Thelowerthe outdoortemperature,thehigherthedesiredboilertemperature. Theboilertemperatureisalsotheflowtemperatureinthedirect connectedheatingcircuit.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature).In'Saving' modea'Totalstop'functioncanbeselectedinordertoswitchOFF theheating.
ThefirstburnerstepisswitchedONwhenthecommonboiler temperatureislowerthanthedesiredboilertemperature.The controllerobservesthecommonboilertemperatureandswitches ONthenextburnerstepifthecommonboilertemperaturedoes notincreasesatisfactorily.TheswitchingOFFprocedureofburner stepsisviceversa.AswitchingdifferencedeterminestheON/OFF control.
Theburnerscanbecontrolledin:
fixedsequence(example:Always1-2-3-4-5)or
automaticrotatingsequence(example:Firstperiod:1-2-3-4-5, secondperiod:2-3-4-5-1,thirdperiod:3-4-5-1-2andsoon)
semi-automaticrotatingsequence(example:Firstperiod:1, 2-3-4-5,secondperiod:1,3-4-5-2,thirdperiod:1,4-5-2-3and soon)
Furthermore,theboilerprotectionfunctionwillswitchONthe circulationpumpwhentheboilertemperaturegetsabovea minimumvalue.AminimumON-timecanbesetfortheburnerin ordertoincreasetheboiler'sefficiency.
Thereturntemperature(S5)totheboilershouldnotbetoo high(condensingboiler)ortoolow(oilorgasfiredboiler).Ifso, thedesiredboilertemperaturecanbedecreasedorincreased. Furthermore,thereturntemperaturelimitationcanbedependent ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
TypicalA375.1application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310 ECA32
S1
S3
ElectroniccontrollerECLComfort310
Internalextensionmodulewithrelayoutputs
Outdoortemperaturesensor
(mandatory)Commonboilertemperaturesensor
S5Returntemperaturesensor
S7
(S10)
P1
Roomtemperaturesensor/ECA30
(Externaltemperaturecontrol,notillustrated)
Circulationpump
B1–B8Burner1...8
A1
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
Boilersequencerotation/shifttakesplaceatmidnight.
Alarm
Ifthemeasuredroomtemperature(S7orRemotecontrolunitECA
30)doesnotequalthedesiredroomtemperature,thedesired
boilertemperaturecanbeadjusted.
Thecirculationpump(P1)isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanasetvalue.
Thedesiredcommonboilertemperaturecan,viaS10,becontrolled bymeansofanexternalvoltageintherange0-10volt.
16|©Danfoss|2021.04
AQ042286456873en-010501
OperatingGuideECLComfort210/296/310,applicationA275/A375
TheapplicationA375.2isveryflexible.Thesearethebasic principles:
TheapplicationsA375.1/A375.2/A375.3canON/OFFcontrolup to8burnersteps.
InapplicationA375.2thefirst2burnerstepsarecontrolledby relaysintheECL310.Thenext,max.4burnersteps,arecontrolled byrelaysintheextensionmoduleECA32(placedinthebasepartof theECL310).Thelast,max.2burnerstepsarecontrolledbytriacs intheECL310.Auxillaryrelaysmustbeconnectedtothetriacs.
Heating(circuit1):
Typically,thecommonboilertemperatureisadjustedaccordingto yourrequirements.TheboilertemperaturesensorS3isthemost importantsensor.Itmustbeplacedcorrectlyinordertomeasure thecommonboilertemperature.Thedesiredboilertemperature atS3iscalculatedintheECLcontroller,basedontheoutdoor temperature(S1)andthedesiredroomtemperature.Thelowerthe outdoortemperature,thehigherthedesiredboilertemperature. Theboilertemperatureisalsotheflowtemperatureinthedirect connectedheatingcircuit.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature).In'Saving' modea'Totalstop'functioncanbeselectedinordertoswitchOFF theheating.
ThefirstburnerstepisswitchedONwhenthecommonboiler temperatureislowerthanthedesiredboilertemperature.The controllerobservesthecommonboilertemperatureandswitches ONthenextburnerstepifthecommonboilertemperaturedoes notincreasesatisfactorily.TheswitchingOFFprocedureofburner stepsisviceversa.AswitchingdifferencedeterminestheON/OFF control.
Theburnerscanbecontrolledin:
fixedsequence(example:Always1-2-3-4-5)or
automaticrotatingsequence(example:Firstperiod:1-2-3-4-5, secondperiod:2-3-4-5-1,thirdperiod:3-4-5-1-2andsoon)
semi-automaticrotatingsequence(example:Firstperiod:1, 2-3-4-5,secondperiod:1,3-4-5-2,thirdperiod:1,4-5-2-3and soon)
Furthermore,theboilerprotectionfunctionwillswitchONthe circulationpumpwhentheboilertemperaturegetsabovea minimumvalue.AminimumON-timecanbesetfortheburnerin ordertoincreasetheboiler'sefficiency.
TypicalA375.2application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ECA32
S1
S3
ElectroniccontrollerECLComfort310
Internalextensionmodulewithrelayoutputs
Outdoortemperaturesensor
(mandatory)Commonboilertemperaturesensor
S5Returntemperaturesensor
S6
S7
(S10)
P1
DHWtanktemperaturesensor
Roomtemperaturesensor/ECA30
(Externaltemperaturecontrol,notillustrated)
Circulationpump,heating
B1–B8Burner1...8
P3
A1
DHWheatingpump
Alarm
Thereturntemperature(S5)totheboilershouldnotbetoo high(condensingboiler)ortoolow(oilorgasfiredboiler).Ifso, thedesiredboilertemperaturecanbedecreasedorincreased. Furthermore,thereturntemperaturelimitationcanbedependent ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
Ifthemeasuredroomtemperature(S7orRemotecontrolunitECA
30)doesnotequalthedesiredroomtemperature,thedesired
boilertemperaturecanbeadjusted.
Thecirculationpump(P1)isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanasetvalue.
Thedesiredcommonboilertemperaturecan,viaS10,becontrolled bymeansofanexternalvoltageintherange0-10volt.
AQ042286456873en-010501
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
Boilersequencerotation/shifttakesplaceatmidnight.
©Danfoss|2021.04|17
OperatingGuideECLComfort210/296/310,applicationA275/A375
A375.2,basicprinciples,continued:
DHW(circuit2):
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the DHWcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesfordesiredDHWtemperature).
IfthemeasuredDHWtemperature(S6)islowerthanthedesired DHWtemperature,theDHWheatingprocedurestarts:
ThecirculationpumpP1intheheatingcircuitisswitchedOFF
TheDHWheatingpumpP3isswitchedON
ThedesiredboilertemperatureatS3isincreased.
Thedesiredboilertemperatureistypically10-15degreeshigher thanthedesiredDHWtemperature.
WhenthemeasuredDHWtemperature(S6)getshigherthanthe desiredDHWtemperature,theDHWheatingpump(P3)isswitched OFF.StartandstopdifferencesdeterminetheON/OFFcontrol.A post-runtimecanbeset.
TheDHWcirculationpump(P4)hasaweekscheduleforupto3 ONperiodsperday.
Ananti-bacteriafunctionisavailableforactivationonselected daysoftheweek.
TheDHWheatingcanhavepriority,i.e.pumpP3isONandpump P1isOFF.Iftheapplicationhasachangeovervalve(priorityvalve) fortheDHWheating,thecirculationpumpP1isstillONduring DHWheating.
TypicalA375.2application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ECA32
S1
S3
ElectroniccontrollerECLComfort310
Internalextensionmodulewithrelayoutputs
Outdoortemperaturesensor
(mandatory)Commonboilertemperaturesensor
S5Returntemperaturesensor
S6
S7
(S10)
P1
DHWtanktemperaturesensor
Roomtemperaturesensor/ECA30
(Externaltemperaturecontrol,notillustrated)
Circulationpump,heating
B1–B8Burner1...8
P3
A1
DHWheatingpump
Alarm
18|©Danfoss|2021.04
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
AQ042286456873en-010501
OperatingGuideECLComfort210/296/310,applicationA275/A375
TheapplicationA375.3isveryflexible.Thesearethebasic principles:
TheapplicationsA375.1/A375.2/A375.3canON/OFFcontrolup to8burnersteps. InapplicationA375.3thefirst2burnerstepsarecontrolledby relaysintheECL310.Thenext,max.4burnersteps,arecontrolled byrelaysintheextensionmoduleECA32(placedinthebasepartof theECL310).Thelast,max.2burnerstepsarecontrolledbytriacs intheECL310.Auxillaryrelaysmustbeconnectedtothetriacs.
Heating(circuit1):
Typically,thecommonboilertemperatureisadjustedaccordingto yourrequirements.TheboilertemperaturesensorS3isthemost importantsensor.Itmustbeplacedcorrectlyinordertomeasure thecommonboilertemperature.Thedesiredboilertemperature atS3iscalculatedintheECLcontroller,basedontheoutdoor temperature(S1)andthedesiredroomtemperature.Thelowerthe outdoortemperature,thehigherthedesiredboilertemperature. Theboilertemperatureisalsotheflowtemperatureinthedirect connectedheatingcircuit.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature).In'Saving' modea'Totalstop'functioncanbeselectedinordertoswitchOFF theheating.
ThefirstburnerstepisswitchedONwhenthecommonboiler temperatureislowerthanthedesiredboilertemperature.The controllerobservesthecommonboilertemperatureandswitches ONthenextburnerstepifthecommonboilertemperaturedoes notincreasesatisfactorily.TheswitchingOFFprocedureofburner stepsisviceversa.AswitchingdifferencedeterminestheON/OFF control.
Theburnerscanbecontrolledin:
fixedsequence(example:Always1-2-3-4-5)or
automaticrotatingsequence(example:Firstperiod:1-2-3-4-5, secondperiod:2-3-4-5-1,thirdperiod:3-4-5-1-2andsoon)
semi-automaticrotatingsequence(example:Firstperiod:1, 2-3-4-5,secondperiod:1,3-4-5-2,thirdperiod:1,4-5-2-3and soon)
Furthermore,theboilerprotectionfunctionwillswitchONthe circulationpumpwhentheboilertemperaturegetsabovea minimumvalue.AminimumON-timecanbesetfortheburnerin ordertoincreasetheboiler'sefficiency.
Thereturntemperature(S5)totheboilershouldnotbetoo high(condensingboiler)ortoolow(oilorgasfiredboiler).Ifso, thedesiredboilertemperaturecanbedecreasedorincreased. Furthermore,thereturntemperaturelimitationcanbedependent ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
TypicalA375.3application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ECA32
S1
ElectroniccontrollerECLComfort310
Internalextensionmodulewithrelayoutputs
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
S4
(mandatory)Commonboilertemperaturesensor,circuit1
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor,circuit1
S7
S8
(S10)
M2
P1
Roomtemperaturesensor/ECA30,circuit1
Roomtemperaturesensor/ECA30,circuit2
(Externaltemperaturecontrol,notillustrated)
Motorizedcontrolvalve,circuit2
Circulationpump,circuit1
B1–B8Burner1...8
P3
A1
DHWheatingpump,circuit3
Alarm
Ifthemeasuredroomtemperature(S7orRemotecontrolunitECA
30)doesnotequalthedesiredroomtemperature,thedesired
boilertemperaturecanbeadjusted. Thecirculationpump(P1)isONatheatdemandoratfrost protection. TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanasetvalue. Thedesiredcommonboilertemperaturecan,viaS10,becontrolled bymeansofanexternalvoltageintherange0-10volt.
AQ042286456873en-010501
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
Boilersequencerotation/shifttakesplaceatmidnight.
©Danfoss|2021.04|19
OperatingGuideECLComfort210/296/310,applicationA275/A375
A375.3,basicprinciples,continued:
Heating(circuit2):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS4isthemost importantsensor.ThedesiredflowtemperatureatS4iscalculated intheECLcontroller,basedontheoutdoortemperature(S1). Thelowertheoutdoortemperature,thehigherthedesiredflow temperature.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature).In'Saving' modea'Totalstop'functioncanbeselectedinordertoswitchOFF theheating.
ThemotorizedcontrolvalveM2isopenedgraduallywhentheflow temperature,S4,islowerthanthedesiredflowtemperatureand viceversa.
ThedesiredflowtemperatureatS4willtypicallydeterminethe desiredboilertemperature(S3).
Thereturntemperature(S2)canbelimited.Ifso,thedesiredflow temperatureatS4canbedecreasedorincreased.
Furthermore,thereturntemperaturelimitationcanbedependent ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
Ifthemeasuredroomtemperature(measuredbyS8ortheremote controlunitECA30)doesnotequalthedesiredroomtemperature, thedesiredflowtemperaturecanbeadjusted.
Thecirculationpump(P4)isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalueoraDHWheatingpriorityispresent.
TypicalA375.3application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ECA32
S1
ElectroniccontrollerECLComfort310
Internalextensionmodulewithrelayoutputs
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
S4
(mandatory)Commonboilertemperaturesensor,circuit1
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor,circuit1
S7
S8
(S10)
M2
P1
Roomtemperaturesensor/ECA30,circuit1
Roomtemperaturesensor/ECA30,circuit2
(Externaltemperaturecontrol,notillustrated)
Motorizedcontrolvalve,circuit2
Circulationpump,circuit1
B1–B8Burner1...8
P3
A1
DHWheatingpump,circuit3
Alarm
20|©Danfoss|2021.04
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
AQ042286456873en-010501
OperatingGuideECLComfort210/296/310,applicationA275/A375
A375.3,basicprinciples,continued:
DHW(circuit3):
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the DHWcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesfordesiredDHWtemperature).
IfthemeasuredDHWtemperature(S6)islowerthanthedesired DHWtemperature,theDHWheatingprocedurestarts:
ThecirculationpumpP1intheheatingcircuitisswitchedOFF
TheDHWheatingpumpP3isswitchedON
ThedesiredboilertemperatureatS3isincreased.
Thedesiredboilertemperatureistypically10-15degreeshigher thanthedesiredDHWtemperature.
WhenthemeasuredDHWtemperature(S6)getshigherthanthe desiredDHWtemperature,theDHWheatingpump(P3)isswitched OFF.StartandstopdifferencesdeterminetheON/OFFcontrol.A post-runtimecanbeset.
Ananti-bacteriafunctionisavailableforactivationonselected daysoftheweek.
TheDHWheatingcanhavepriority,i.e.pumpP3isONandpump P1isOFF.Iftheapplicationhasachangeovervalve(priorityvalve) fortheDHWheating,thecirculationpumpP1isstillONduring DHWheating.
TypicalA375.3application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ECA32
S1
ElectroniccontrollerECLComfort310
Internalextensionmodulewithrelayoutputs
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
S4
(mandatory)Commonboilertemperaturesensor,circuit1
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor,circuit1
S7
S8
(S10)
M2
P1
Roomtemperaturesensor/ECA30,circuit1
Roomtemperaturesensor/ECA30,circuit2
(Externaltemperaturecontrol,notillustrated)
Motorizedcontrolvalve,circuit2
Circulationpump,circuit1
B1–B8Burner1...8
P3
A1
DHWheatingpump,circuit3
Alarm
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
AQ042286456873en-010501
©Danfoss|2021.04|21
OperatingGuideECLComfort210/296/310,applicationA275/A375
TheapplicationA375.4isveryflexible.Thesearethebasic principles:
Heating(circuit1):
Typically,theboilertemperatureisadjustedaccordingtoyour requirements.TheboilertemperaturesensorS3isthemost importantsensor.Itmustbeplacedcorrectlytomeasuretheboiler temperature.ThedesiredboilertemperatureatS3iscalculatedin theECLcontroller,basedontheoutdoortemperature(S1)andthe desiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredboilertemperature.Theboilertemperature isalsotheflowtemperatureinthedirectconnectedheatingcircuit.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature).In'Saving' modea'Totalstop'functioncanbeselectedtoswitchOFFthe heating.
Theburneris,viarelayoutput2,switchedONwhentheboiler temperatureislowerthanthedesiredboilertemperatureand switchedOFFwhentheboilertemperatureishigherthanthe desiredboilertemperature.Aswitchingdifferencedeterminesthe ON/OFFcontrol.
Advancedboilercontrol:
1.A0-10VoltsignalfromtheinternalmoduleECA32canbe appliedtotheboilerforsettingthedesiredboilertemperature.
2.A3-pointsignal,viaM3,canbeappliedtotheboilerforsetting thedesiredboilertemperature.Itisrecommendedtoseparate galvanicallytheECL'sM3outputfromtheboiler's3-pointinput. Typically,thiscanbedonebymeansofSolid-Staterelays.
SeetheInstallationGuideforconnections.
TheboilerprotectionfunctionwillonlyswitchONthecirculation pumpiftheboilertemperaturegetsaboveaminimum temperature.AminimumON-timecanbesetfortheburnerto increasetheboiler'sefficiency. Thereturntemperature(S5)totheboilershouldnotbetoohigh (condensingboiler)ortoolow(oilorgasfiredboiler).Ifso,the desiredboilertemperaturecanbedecreasedorincreased.
Furthermore,thereturntemperaturelimitationcanbedependent ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature. Ifthemeasuredroomtemperature(measuredbyS7ortheremote controlunitECA30)doesnotequalthedesiredroomtemperature, thedesiredboilertemperaturecanbeadjusted.
Thecirculationpump(P1)isONatheatdemandoratfrost protection.
TypicalA375.4application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ECA32
S1
S3
ElectroniccontrollerECLComfort310
Internalextensionmodulewithanalogoutputs
Outdoortemperaturesensor
(mandatory)Boilertemperaturesensor
S5Returntemperaturesensor
S7
Roomtemperaturesensor/ECA30
S9Pressuresensor
P1
B1
V1
M3
A1
Circulationpump
Burner,ON/OFFcontrol
Burner,0-10Vtemperaturecontrol
(notillustrated)3-pointcontrolofboilertemperature
Alarm
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
TheheatingcanbeswitchedOFFiftheoutdoortemperaturegets higherthanasetvalue.
A375.4canalsoruntheinstallationslikeA275.1,ex.aandex.b. ThedifferencebetweenA375.4andA275.1is:
A375.4hasadvancedboilercontrol
A375.4canmeasurepressureviatransmitterandgenerate alarm
22|©Danfoss|2021.04
AQ042286456873en-010501
OperatingGuideECLComfort210/296/310,applicationA275/A375
TheapplicationA375.5isveryflexible.Thesearethebasic principles:
Heating(circuit1):
Typically,theboilertemperatureisadjustedaccordingtoyour requirements.TheboilertemperaturesensorS3isthemost importantsensor.Itmustbeplacedcorrectlytomeasuretheboiler temperature.ThedesiredboilertemperatureatS3iscalculatedin theECLcontroller,basedontheoutdoortemperature(S1)andthe desiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredboilertemperature.Theboilertemperature isalsotheflowtemperatureinthedirectconnectedheatingcircuit.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature).In'Saving' modea'Totalstop'functioncanbeselectedtoswitchOFFthe heating.
Theburneris,viarelayoutput2,switchedONwhentheboiler temperatureislowerthanthedesiredboilertemperatureand switchedOFFwhentheboilertemperatureishigherthanthe desiredboilertemperature.Aswitchingdifferencedeterminesthe ON/OFFcontrol.
Advancedboilercontrol:
1.A0-10VoltsignalfromtheinternalmoduleECA32canbe appliedtotheboilerforsettingthedesiredboilertemperature.
2.A3-pointsignal,viaM3,canbeappliedtotheboilerforsetting thedesiredboilertemperature.Itisrecommendedtoseparate galvanicallytheECL'sM3outputfromtheboiler's3-pointinput. Typically,thiscanbedonebymeansofSolid-Staterelays.
SeetheInstallationGuideforconnections.
TheboilerprotectionfunctionwillonlyswitchONthecirculation pumpiftheboilertemperaturegetsaboveaminimum temperature.AminimumON-timecanbesetfortheburnerto increasetheboiler'sefficiency.
Thereturntemperature(S5)totheboilershouldnotbetoohigh (condensingboiler)ortoolow(oilorgasfiredboiler).Ifso,the desiredboilertemperaturecanbedecreasedorincreased.
Furthermore,thereturntemperaturelimitationcanbedependent ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
Ifthemeasuredroomtemperature(measuredbyS7ortheremote controlunitECA30)doesnotequalthedesiredroomtemperature, thedesiredboilertemperaturecanbeadjusted.
Thecirculationpump(P1)isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFiftheoutdoortemperaturegets higherthanasetvalue.
TypicalA375.5application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem. AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL310
ECA32
S1
ElectroniccontrollerECLComfort310
Internalextensionmodulewithanalogoutputs
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
S4
(mandatory)Boilertemperaturesensor
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor
S6
S7
S8
DHWtanktemperaturesensor
Roomtemperaturesensor/ECA30
Roomtemperaturesensor/ECA30,circuit2
S9Pressuresensor
P1
P3
P4
P5
B1
V1
M2
M3
A1
Circulationpump
DHWheatingpump
Circulationpump,circuit2
DHWcirculationpump
Burner,ON/OFFcontrol
Burner,0-10Vtemperaturecontrol
Motorizedcontrolvalve,circuit2
(notillustrated)3-pointcontrolofboilertemperature
Alarm
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
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OperatingGuideECLComfort210/296/310,applicationA275/A375
A375.5,basicprinciples,continued:
Heating(circuit2):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS4isthemost importantsensor.ThedesiredflowtemperatureatS4iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredflowtemperature.
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the heatingcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesforthedesiredroomtemperature).In'Saving' modea'Totalstop'functioncanbeselectedtoswitchOFFthe heating.
ThemotorizedcontrolvalveM2isopenedgraduallywhentheflow temperature,S4,islowerthanthedesiredflowtemperatureand viceversa.
ThedesiredflowtemperatureatS4willtypicallydeterminethe desiredboilertemperature(S3).
Thereturntemperature(S2)canbelimited.Ifso,thedesiredflow temperatureatS4canbedecreasedorincreased.
Furthermore,thereturntemperaturelimitationcanbedependent ontheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
TypicalA375.5application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem. AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Ifthemeasuredroomtemperature(measuredbyS8ortheremote controlunitECA30)doesnotequalthedesiredroomtemperature, thedesiredflowtemperaturecanbeadjusted.
Thecirculationpump(P4)isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalueoraDHWheatingpriorityispresent.
Listofcomponents:
ECL310
ECA32
S1
ElectroniccontrollerECLComfort310
Internalextensionmodulewithanalogoutputs
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
S4
(mandatory)Boilertemperaturesensor
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor
S6
S7
S8
DHWtanktemperaturesensor
Roomtemperaturesensor/ECA30
Roomtemperaturesensor/ECA30,circuit2
S9Pressuresensor
P1
P3
P4
P5
B1
V1
M2
M3
A1
Circulationpump
DHWheatingpump
Circulationpump,circuit2
DHWcirculationpump
Burner,ON/OFFcontrol
Burner,0-10Vtemperaturecontrol
Motorizedcontrolvalve,circuit2
(notillustrated)3-pointcontrolofboilertemperature
Alarm
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Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
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A375.5,basicprinciples,continued:
DHW(circuit3):
Bymeansofaweekschedule(upto3‘Comfort’periods/day),the DHWcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent temperaturevaluesfordesiredDHWtemperature). IfthemeasuredDHWtemperature(S6)islowerthanthedesired DHWtemperature,theDHWheatingprocedurestarts:
ThecirculationpumpP1intheheatingcircuitisswitchedOFF
TheDHWheatingpumpP3isswitchedON
ThedesiredboilertemperatureatS3isincreased.
Thedesiredboilertemperatureistypically10-15degreeshigher thanthedesiredDHWtemperature.
WhenthemeasuredDHWtemperature(S6)getshigherthanthe desiredDHWtemperature,theDHWheatingpump(P3)isswitched OFF.StartandstopdifferencesdeterminetheON/OFFcontrol.A post-runtimecanbeset.
Ananti-bacteriafunctionisavailableforactivationontheselected daysoftheweek.
TheDHWheatinghaspriority,i.e.pumpP3isONandpumpP1is OFF.Iftheapplicationhasachangeovervalve(priorityvalve)for theDHWheating,thecirculationpumpP1isstillONduringDHW heating.
TypicalA375.5application:
*Pressurereliefvalve
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem. AllnamedcomponentsareconnectedtotheECLComfortcontroller.
A375.5canalsoruntheinstallationslikeA275.3,ex.a.-A275.3, ex.g.
ThedifferenciesbetweenA375.5andA275.3are:
A375.5hasadvancedboilercontrol
A375.5hasalarmoutput(A1)
A375.4canmeasurepressureviatransmitterandgenerate alarm
Listofcomponents:
ECL310
ECA32
S1
ElectroniccontrollerECLComfort310
Internalextensionmodulewithanalogoutputs
Outdoortemperaturesensor
S2Returntemperaturesensor,circuit2
S3
S4
(mandatory)Boilertemperaturesensor
Flowtemperaturesensor,circuit2
S5Returntemperaturesensor
S6
S7
S8
DHWtanktemperaturesensor
Roomtemperaturesensor/ECA30
Roomtemperaturesensor/ECA30,circuit2
S9Pressuresensor
P1
P3
P4
P5
B1
V1
M2
M3
A1
Circulationpump
DHWheatingpump
Circulationpump,circuit2
DHWcirculationpump
Burner,ON/OFFcontrol
Burner,0-10Vtemperaturecontrol
Motorizedcontrolvalve,circuit2
(notillustrated)3-pointcontrolofboilertemperature
Alarm
Thecontrollerispre-programmedwithfactorysettingsthatareshown intherelevantchaptersofthisguide.
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OperatingGuideECLComfort210/296/310,applicationA275/A375
ApplicationA375ingeneral:
UptotwoRemoteControlUnits,ECA30/31,canbeconnectedto oneECLcontrollertocontroltheECLcontrollerremotely. Exerciseofcirculationpumpsandcontrolvalveinperiodswithout heatingdemandcanbearranged. AdditionalECLComfortcontrollerscanbeconnectedviatheECL 485bustoutilizecommonoutdoortemperaturesignal,timeand datesignals. SeveralECLcontrollers,internallyconnectedviaECL485bus,work inMaster/Slaveconnection.InaMaster/Slavesystemmaximum 2ECA30/31canbepresent.
Unusedinput(fromS7andup)can,bymeansofanoverride switch,beusedtooverridethescheduletoafixed'Comfort'or 'Saving'mode.
Modbuscommunication(ECL296andECL310)toaSCADAsystem canbeestablished.
ECLPortal,Internetbasedconnection,allowsECL296,310and 310Btobemonitoredandcontrolledremotelyviastandard Internetbrowsers(forexampleInternetExplorer,GoogleChrome andSafari).
Heat-meters: Upto5heat-meterscanbeconnectedtotheM-busterminals(ECL 296/310). DatacanbetransferredtotheSCADAsystemviaModbusandTCP/ IPtotheECLPortal.
ModbuscommunicationtoaSCADAsystemcanbeestablished. TheM-busdata(ECLComfort296/310)canfurthermorebe transferredtotheModbuscommunication.
Alarm,A375:
AlarmA1(relayR6)andthealarmsymbol(
ifatemperaturesensororitsconnectiondisconnects/ shortcircuits.
Alarm,A375.3andA375.5:
AlarmA1(relayR6)andthealarmsymbol(
iftheactualflowtemperatureatS4(heatingcircuit2),differs fromthedesiredflowtemperature.
Alarm,A375.4,A375.5:
AlarmA1(relayR6)andthealarmsymbol(
ifthepressure,measuredbyS9,getshigherorlowerthanset alarmvalues.
)canbeactivated:
)canbeactivated:
)canbeactivated:
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ApplicationA375ingeneral,continued:
Offsetadjustment
Ameasuredtemperaturecanbeoffsetadjusted,ifneeded. (Navigation:MENU>Commoncontroller>System>Sensoroffset)
Inputconfiguration
Inputs(asfromS7andup),whicharenotpartoftheapplication canbeconfiguredtobePt1000,0-10Volt,frequency(pulse counter)ordigitalinput.ThisfeaturemakesitpossibleinECL296/ 310tocommunicateextrasignals,suchastemperatures,pressures, ON/OFFconditions,viaModbusandECLPortal. TheconfigurationisdonebymeansoftheECLTool(freesoftware fordownload)ordirectlyinadedicatedmenuintheECLPortalor theconnectionforModbus(BMS/SCADA).
Applicationupload
Theapplicationuploadprocedureisthefollowingafterhaving powereduptheECLComfortcontroller:
1.Inserttheapplicationkey
2.Selectlanguage,*1,*2
3.Selectsubtype(theInstallationGuideshowssubtypes)
4.SetTimeandDate
TheECLComfortcontrollerinstallstheapplication,initializesand restarts.Outputrelaysareactivated/de-activated(click-sounds fromthiscanbeheard).Thisalsomeansthat,forexample, circulationpumpscanbeswitchedONandOFFshortly.
*1:Seealsosection"InsertingtheECLApplicationKey" . *2:(ECLComfort310,24Volt)Iflanguagecannotbeselected,the powersupplyisnota.c.(alternatingcurrent).
Commissioning
WhentheselectedapplicationhasbeenuploadedtheECLComfort controllerstartsinManualmode.Thiscanbeusedtoverifycorrect connectionsof,forexample,temperature,pressureandflow sensors.Alsoverifyingthecontrolledcomponents(valveactuators, pumps,burneretc.)forcorrectfunctionalitycanbedone. Theapplicationkeyisdeliveredwithfactorysettings. Dependingonsystemtype,itmightbenecessarytochangesome factorysettingsindividuallyforoptimizingthefunctionality. Theapplicationkeymustbeinsertedforchangingsettings.
Power-down/power-up
WhenthepowersupplytotheECLComfortcontrolleris disconnected(power-down),theoutputrelaysgotode-activated position. Thismeansthat,forexample,circulationpumpsandburnercanbe switchedON. SeetheelectricalconnectiondiagramsintheInstallationGuide. Allrelaycontactsareshowninde-activatedsituation.Somerelay contactsareclosed,somerelaycontactsareopen. WhenthepowersupplytotheECLComfortcontrolleris re-established(power-up),theoutputrelaysareactivated/ de-activated(click-soundsfromthiscanbeheard).Thisalsomeans that,forexample,circulationpumpsandburnercanbeswitched ONandOFFshortly.
ImportantforA375.3andA375.5:
Setthecorrectrunningtime"Mrun"oftheMotorizedControl ValveM2.(Circuit2>MENU>Settings>Controlparameters >Mrun).
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OperatingGuideECLComfort210/296/310,applicationA275/A375
Thecontrollerispre-programmedwithfactorysettingsthatareshown inthe‘ParameterIDoverview’appendix.
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2.2Identifyingthesystemtype

Sketchyourapplication
TheECLComfortcontrollerseriesisdesignedforawiderange ofheating,domestichot-water(DHW)andcoolingsystemswith differentconfigurationsandcapacities.Ifyoursystemdiffers fromthediagramsshownhere,youmaywanttomakeasketch ofthesystemabouttobeinstalled.Thismakesiteasiertouse theOperatingGuide,whichwillguideyoustep-by-stepfrom installationtofinaladjustmentsbeforetheend-usertakesover.
TheECLComfortcontrollerisauniversalcontrollerthatcanbe usedforvarioussystems.Basedontheshownstandardsystems, itispossibletoconfigureadditionalsystems.Inthischapteryou findthemostfrequentlyusedsystems.Ifyoursystemisnotquite asshownbelow,findthediagramwhichhasthebestresemblance withyoursystemandmakeyourowncombinations.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationtypes/sub-types.
Thecirculationpump(s)inheatingcircuit(s)canbeplacedintheflow aswellasthereturn.Placethepumpaccordingtothemanufacturer’s specification.
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OperatingGuideECLComfort210/296/310,applicationA275/A375
A275applications:
SeetheInstallationGuide(deliveredwiththeapplicationkey)forapplicationexamplesandelectricalconnections.
A275.1,examplea
BoilerON/OFFcontrolforaheatingcircuit. Thecomponentmarkedwith*isapressurereliefvalve.
A275.1,exampleb
BoilerON/OFFcontrolforaheatingcircuit.Theboilercircuitisequippedwithalowlossheader. Thecomponentmarkedwith*isapressurereliefvalve.
A275.2,examplea
BoilerON/OFFcontrolforaheatingandaDHWcircuit.OptionalDHWpriority. Thecomponentmarkedwith*isapressurereliefvalve.
AtDHWheatingP3isswitchedONandthedesiredboilertemperatureliesanumberofdegreesabovethedesiredDHWtemperature. P1isswitchedOFF.
SpecialsettingsfortypeA275.2,examplea:
Navigation:
DHWcircuit(circuit2)
DHWheatingismanagedbypumpP3: MENU\Settings\Application:'Ch.-o.valve/P'
ThedesiredDHWheatingtemperaturemustinfluencethedesiredboilertemperature: MENU\Settings\Application:‘Tank,sec./prim.'
Pleasenote: If'Ch.-o.valve/P'in12051issettoOFF,P3willbeswitchedonatDHWheating.Thedesiredboilertemperaturewillstillliea numberofdegreesabovethedesiredDHWtemperatureandP1willremainswitchedON.
A275.2,exampleb
BoilerON/OFFcontrolforaheatingandaDHWcircuit.DHWpriority. Thecomponentmarkedwith*isapressurereliefvalve.
AtDHWheatingP3(changeovervalve)isactivatedandthedesiredboilertemperatureliesanumberofdegreesabovethedesiredDHW temperature.
P1iscontinuouslyswitchedON.
SpecialsettingsfortypeA275.2,exampleb:
IDno.:
12051
12053
Recommendedsetting:
ON
OFF
Navigation:
DHWcircuit(circuit2)
DHWheatingismanagedbychangeovervalveP3/M1:
MENU\Settings\Application:'Ch.-o.valve/P'
ThedesiredDHWheatingtemperaturemustinfluencethedesiredboilertemperature: MENU\Settings\Application:‘Tank,sec./prim.'
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IDno.:
12051
12053
Recommendedsetting:
OFF
OFF
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