Danfoss A266 Operating guide

OperatingGuide
ECLComfort210/296/310,applicationA266

1.0TableofContents

1.0TableofContents...............................................1
1.1Importantsafetyandproductinformation.....................2
2.0Installation........................................................6
2.1Beforeyoustart.....................................................6
2.2Identifyingthesystemtype......................................14
2.4Placingthetemperaturesensors................................19
2.5Electricalconnections.............................................21
2.6InsertingtheECLApplicationKey..............................30
2.7Checklist............................................................37
2.8Navigation,ECLApplicationKeyA266.........................38
3.0Dailyuse.........................................................58
3.1Howtonavigate...................................................58
3.2Understandingthecontrollerdisplay..........................59
3.3Ageneraloverview:Whatdothesymbolsmean?...........63
3.4Monitoringtemperaturesandsystem
components........................................................64
3.5Influenceoverview................................................65
3.6Manualcontrol.....................................................66
3.7Schedule............................................................67
4.0Settingsoverview............................................68
5.0Settings...........................................................71
5.1IntroductiontoSettings..........................................71
5.2Flowtemperature..................................................72
5.3Roomlimit..........................................................75
5.5Flow/powerlimit.................................................83
5.6Optimization........................................................88
5.7Controlparameters................................................95
5.8Application.......................................................102
5.9Heatcut-out......................................................110
5.10Alarm..............................................................113
5.11Alarmoverview..................................................119
5.12Anti-bacteria......................................................120
6.0Commoncontrollersettings............................122
6.1Introductionto‘Commoncontrollersettings’..............122
6.2Time&Date.......................................................123
6.3Holiday............................................................124
6.4Inputoverview...................................................126
6.5Log.................................................................127
6.6Outputoverride..................................................128
6.7Keyfunctions.....................................................129
6.8System.............................................................131
7.0Miscellaneous................................................138
7.1ECA30/31setupprocedures.................................138
7.2Overridefunction................................................146
7.3Severalcontrollersinthesamesystem......................149
7.4Frequentlyaskedquestions....................................152
7.5Definitions........................................................155
7.6Type(ID6001),overview.......................................159
7.7Automatic/manualupdateoffirmware.....................160
7.8ParameterIDoverview..........................................161
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OperatingGuideECLComfort210/296/310,applicationA266

1.1Importantsafetyandproductinformation

1.1.1Importantsafetyandproductinformation
ThisOperatingGuideisassociatedwithECLApplicationKeyA266 (ordercodeno.087H3800).
TheECLApplicationKeyA266contains4subtypes,allapplicablein ECLComfort210,296and310:
A266.1:HeatingandDHW
A266.2:HeatingandadvancedDHW
A266.9:HeatinginclusivepressuremonitoringandDHW. Returntemperaturemonitoringonheatingside.
A266.10:HeatingandDHW.Returntemperaturemonitoringon heatingside.
TheA266applicationkeyalsocontainsaFloor(Screed)Drying Program.Seeseparatedocumentation.(InEnglishandGerman languageonly).
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationexamplesandelectricalconnections.
ThedescribedfunctionsarerealizedinECLComfort210for basicsolutionsandinECLComfort296and310foradvanced solutions,forexampleM-bus,ModbusandEthernet(Internet) communication.
TheapplicationKeyA266complieswithECLComfort210,ECL Comfort296andECLComfort310controllersasofsoftware version1.11(visibleatstart-upofthecontrollerandin'Common controllersettings'in'System').
UptotwoRemoteControlUnits,ECA30orECA31,canbe connectedandthebuilt-inroomtemperaturesensorcanbe utilized.
TogetherwiththeECLComfort310,theadditionalInternalI/O moduleECA32(ordercodeno.087H3202)canbeusedforextra datacommunicationtoSCADA:
Temperature,Pt1000(default)
0-10voltsignals
Theset-upofinputtypecanbedonebymeansoftheDanfoss Software"ECLTool". Navigation:Danfoss.com>Serviceandsupport>Downloads> Tools>ECLTool.TheURLis:
https://www.danfoss.com/en/service-and-support/downloads
TheInternalI/OmoduleECA32isplacedinthebasepartforECL Comfort310.
ECLComfort210isavailableas:
ECLComfort210,230volta.c.(087H3020)
ECLComfort210B,230volta.c.(087H3030)
ECLComfort296isavailableas:
ECLComfort296,230volta.c.(087H3000)
ECLComfort310isavailableas:
ECLComfort310,230volta.c.(087H3040)
ECLComfort310B,230volta.c.(087H3050)
ECLComfort310,24volta.c.(087H3044)
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TheB-typeshavenodisplayanddial.TheB-typesareoperatedby meansoftheRemoteControlunitECA30/31:
ECA30(087H3200)
ECA31(087H3201)
BasepartsforECLComfort:
forECLComfort210,230volta.c.(087H3220)
forECLComfort296,230volta.c.(087H3240)
forECLComfort310,230volta.c.and24volta.c(087H3230)
AdditionaldocumentationforECLComfort210,296and310, modulesandaccessoriesisavailableonhttp://danfoss.com/.
DocumentationforECLPortal:Seehttps://ecl.portal.danfoss.com.
Applicationkeysmightbereleasedbeforealldisplaytextsare translated.InthiscasethetextisinEnglish.
Automaticupdateofcontrollersoftware(firmware): Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey
isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe softwareisbeingupdated:
Progressbar
Duringupdate:
•DonotremovetheKEY Ifthekeyisremovedbeforethehour-glassisshown,youhave tostartafresh.
•Donotdisconnectthepower Ifthepowerisinterruptedwhenthehour-glassisshown,the controllerwillnotwork.
•Manualupdateofcontrollersoftware(firmware): Seethesection"Automatic/manualupdateoffirmware"
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OperatingGuideECLComfort210/296/310,applicationA266
SafetyNote
Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely necessarytoreadandobservetheseinstructionscarefully.
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocable dimensionsandtypeofisolation(doubleisolatedat230V).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangesforECLComfortinoperationare: ECLComfort210/310:0-55°C ECLComfort296:0-45°C. Exceedingthetemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thewarningsignisusedtoemphasizespecialconditionsthatshould betakenintoconsideration.
Thissymbolindicatesthatthisparticularpieceofinformationshould bereadwithspecialattention.
AsthisOperatingGuidecoversseveralsystemtypes,specialsystem settingswillbemarkedwithasystemtype.Allsystemtypesareshown inthechapter:'Identifyingyoursystemtype'.
°C(degreesCelsius)isameasuredtemperaturevaluewhereasK (Kelvin)oftenisusedfortemperaturedifferences.
TheIDno.isuniquefortheselectedparameter.
ExampleFirstdigitSeconddigitLastthreedigits
1117411174
-
Circuit1Parameterno.
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12174
IfanIDdescriptionismentionedmorethanonce,itmeansthatthere arespecialsettingsforoneormoresystemtypes.Itwillbemarked withthesystemtypeinquestion(e.g.12174-A266.9).
1
-
2
Circuit2Parameterno.
174
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ParametersindicatedwithanIDno.like"1x607"meanauniversal parameter.
xstandsforcircuit/parametergroup.
DisposalNote
Thissymbolontheproductindicatesthatitmaynot bedisposedofashouseholdwaste.
Itmustbehandedovertotheapplicabletake-back schemefortherecyclingofelectricalandelectronic equipment.
•Disposeoftheproductthroughchannelsprovided forthispurpose.
•Complywithalllocalandcurrentlyapplicablelaws andregulations.
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OperatingGuideECLComfort210/296/310,applicationA266

2.0Installation

2.1Beforeyoustart

TheECLApplicationkeyA266contains4subtypes,A266.1, A266.2,A266.9andA266.10whicharealmostidentical.
TheapplicationA266.1isveryflexible.Thesearethebasic principles:
Heating(circuit1):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.Theflowtemperaturesensor(S3)isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredflowtemperature.
Bymeansofaweekschedule,theheatingcircuitcanbein‘Comfort’ or‘Saving’mode(twovaluesforthedesiredroomtemperature). InSavingmodetheheatingcanbereducedorswitchedofftotally.
Themotorizedcontrolvalve(M2)isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
Thereturntemperature(S5)canbelimited,forexamplenottobe toohigh.Ifso,thedesiredflowtemperatureatS3canbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingof themotorizedcontrolvalve.Furthermore,thereturntemperature limitationcanbedependentontheoutdoortemperature. Typically,thelowertheoutdoortemperature,thehigherthe acceptedreturntemperature.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
Ifthemeasuredroomtemperaturedoesnotequalthedesired roomtemperature,thedesiredflowtemperaturecanbeadjusted.
Thecirculationpump,P2,isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
Aconnectedfloworenergymeterbasedonpulses(S7)canlimit thefloworenergytoasetmaximumvalue.Furthermorethe limitationcanbeinrelationtotheoutdoortemperature.Typically, thelowertheoutdoortemperature,thehighertheacceptedflow/ power.WhentheA266.1isusedinanECLComfort310theflow/ energysignalcanalternativelycomeasanM-bussignal.
Thefrostprotectionmodemaintainsaselectableflowtemperature, forexample10°C.
DHW(circuit2):
IfthemeasuredDHWtemperature(S4)islowerthanthedesired DHWtemperature,themotorizedcontrolvalve(M1)isopened graduallyandviceversa.
Thereturntemperature(S6)canbelimitedtoafixedvalue.
TypicalA266.1application:
M1,M2=3–point/0–10V
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL210/296 /310
S1
S2
S3
S4
S5
S6
S7
P1
P2
M1
M2
A1
V1
V2
ElectroniccontrollerECLComfort210,296or310
Outdoortemperaturesensor
(Optional)Roomtemperaturesensor
Flowtemperaturesensor,circuit1
DHWflowtemperaturesensor,circuit2
(Optional)Returntemperaturesensor,circuit1
(Optional)DHWreturntemperaturesensor,circuit2
(Optional)Flow/energymeter(pulsesignal)
Circulationpump,DHW,circuit2
Circulationpump,heating,circuit1
Motorizedcontrolvalve(3-pointcontrolled),circuit2
Motorizedcontrolvalve(3-pointcontrolled),circuit1 Alternative:Thermoactuator(DanfosstypeABV)
Alarm
Motorizedcontrolvalve(0–10V) (ECLComfort310+ECA32only)
Motorizedcontrolvalve(0–10V) (ECLComfort310+ECA32only)
Bymeansofaweekschedule,theDHWcircuitcanbein‘Comfort’ or‘Saving’mode(twovaluesforthedesiredDHWtemperature).
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Ananti-bacteriafunctionisavailableforactivationonselected daysoftheweek.
IfthedesiredDHWtemperaturecannotbereached,theheating circuitcanbeclosedgraduallytoallowmoreenergytotheDHW circuit.
A266.1,ingeneral:
AlarmA1(=relay4)canbeactivatediftheactualflowtemperature differsfromthedesiredflowtemperature.
HolidayprogramsarepresentforHeatingandDHW.Besides,a holidayprogramispresentfortheentirecontroller.
WhenthesubtypeA266.1hasbeenuploaded,theECLComfort controllerstartsinmanualmode.Thiscanbeusedforcheckingthe controlledcomponentsforcorrectfunctionality.
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OperatingGuideECLComfort210/296/310,applicationA266
TheapplicationA266.2isveryflexible.Thesearethebasic principles:
Heating(circuit1):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.Theflowtemperaturesensor(S3)isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredflowtemperature.
Bymeansofaweekschedule,theheatingcircuitcanbein‘Comfort’ or‘Saving’mode(twovaluesforthedesiredroomtemperature). InSavingmodetheheatingcanbereducedorswitchedofftotally.
Themotorizedcontrolvalve(M2)isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
Thereturntemperature(S5)canbelimited,forexamplenottobe toohigh.Ifso,thedesiredflowtemperatureatS3canbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingof themotorizedcontrolvalve.Furthermore,thereturntemperature limitationcanbedependentontheoutdoortemperature. Typically,thelowertheoutdoortemperature,thehigherthe acceptedreturntemperature.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
TypicalA266.2application:
M2=3–point/0–10V
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Ifthemeasuredroomtemperaturedoesnotequalthedesired roomtemperature,thedesiredflowtemperaturecanbeadjusted. Thecirculationpump,P2,isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
Aconnectedfloworenergymeterbasedonpulses(S7)canlimit thefloworenergytoasetmaximumvalue.Furthermorethe limitationcanbeinrelationtotheoutdoortemperature.Typically, thelowertheoutdoortemperature,thehighertheacceptedflow/ power.WhentheA266.2isusedinanECLComfort310theflow/ energysignalcanalternativelycomeasanM-bussignal.
Thefrostprotectionmodemaintainsaselectableflowtemperature, forexample10°C.
DHW(circuit2):
TheDHWtemperatureatS4ismaintainedat‘Comfort’levelata DHWdraw-off(DHWtapping)(theflowswitch(S8)isactivated). IfthemeasuredDHWtemperature(S4)islowerthanthedesired DHWtemperature,themotorizedcontrolvalve(M1)isopened graduallyandviceversa.
TheDHWtemperaturecontrolisinrelationtoactualsupply temperature(S6).Inordertocompensateforthereactiontime,the motorizedcontrolvalvecanbepre-activatedatthestartofaDHW draw-off(DHWtapping).Anidletemperaturecanbemaintainedat eitherS6orS4whenthereisnodraw-off(DHWtapping).
Listofcomponents:
ECL210/296 /310
S1
S2
S3
S4
S5
S6
S7
S8
P1
P2
M1
M2
A1
V2
ElectroniccontrollerECLComfort210,296or310
Outdoortemperaturesensor
(Optional)Roomtemperaturesensor
Flowtemperaturesensor,circuit1
DHWflowtemperaturesensor,circuit2
(Optional)Returntemperaturesensor,circuit1,circuit 2orbothcircuits
(Optional)Supplytemperaturesensor,circuit2
(Optional)Flow/energymeter(pulsesignal)
Flowswitch,DHWdraw-off,circuit2
Circulationpump,DHW,circuit2
Circulationpump,heating,circuit1
Motorizedcontrolvalve(3-pointcontrolled),circuit2
Motorizedcontrolvalve(3-pointcontrolled),circuit1 Alternative:Thermoactuator(DanfosstypeABV
Alarm
Motorizedcontrolvalve(0–10V) (ECLComfort310+ECA32only)
Thereturntemperature(S5)canbelimitedtoafixedvalue.
Bymeansofaweekschedule,theDHWcircuitcanbein‘Comfort’ or‘Saving’mode(twovaluesforthedesiredDHWtemperature).
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Ananti-bacteriafunctionisavailableforactivationonselected daysoftheweek.
IfthedesiredDHWtemperaturecannotbereached,theheating circuitcanbeclosedgraduallytoallowmoreenergytotheDHW circuit.
A266.2,ingeneral:
AlarmA1(=relay4)canbeactivated:
iftheactualflowtemperaturediffersfromthedesiredflow temperature
ifthetemperatureatS3exceedsanalarmvalue
HolidayprogramsarepresentforHeatingandDHW.Besides,a holidayprogramispresentfortheentirecontroller.
IfthetemperatureatS3exceedsthealarmvalue'Max.flowT',the circulationpumpP2isswitchedOFFafterelapseofthe'Delay' . P2isswitchedONagainwhenthetemperatureatS3getsbelow alarmvalue.
WhenthesubtypeA266.2hasbeenuploaded,theECLComfort controllerstartsinmanualmode.Thiscanbeusedforcheckingthe controlledcomponentsforcorrectfunctionality.
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OperatingGuideECLComfort210/296/310,applicationA266
TheapplicationA266.9isveryflexible.Thesearethebasic principles:
Heating(circuit1):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.Theflowtemperaturesensor(S3)isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredflowtemperature.
Bymeansofaweekschedule,theheatingcircuitcanbein‘Comfort’ or‘Saving’mode(twovaluesforthedesiredroomtemperature). InSavingmodetheheatingcanbereducedorswitchedofftotally.
Themotorizedcontrolvalve(M2)isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
Thereturntemperature(S5)canbelimited,forexamplenottobe toohigh.Ifso,thedesiredflowtemperatureatS3canbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingof themotorizedcontrolvalve.Furthermore,thereturntemperature limitationcanbedependentontheoutdoortemperature. Typically,thelowertheoutdoortemperature,thehigherthe acceptedreturntemperature.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
Thecirculationpump,P2,isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
Thesecondaryreturntemperature(S2)isusedformonitoring.The pressuremeasuring(S7)isusedtoactivateanalarmiftheactual pressureishigherorlowerthanthechosensettings.
WhentheA266.9isusedinanECLComfort310,aconnected floworenergymeterbasedonM-bussignalcanlimittheflowor energytoasetmaximumvalue.Furthermorethelimitationcanbe inrelationtotheoutdoortemperature.Typically,thelowerthe outdoortemperature,thehighertheacceptedflow/power.
Thefrostprotectionmodemaintainsaselectableflowtemperature, forexample10°C.
DHW(circuit2):
IfthemeasuredDHWtemperature(S4)islowerthanthedesired DHWtemperature,themotorizedcontrolvalve(M1)isopened graduallyandviceversa.IfthedesiredDHWtemperaturecannot bereached,theheatingcircuitcanbeclosedgraduallytoallow moreenergytotheDHWcircuit.
ThereturntemperatureS6canmeasure,formonitoringpurpose, thereturntemperatureonthesecondaryside.Analternative positionforS6canbeinthereturnontheprimarysideinorderto limitthereturntemperaturetoafixedvalue.
TypicalA266.9application:
M1,M2=3–point/0–10V
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL210/296
ElectroniccontrollerECLComfort210,296or310
/310 S1
S2
Outdoortemperaturesensor
(Optional)Returntemperaturesensor,circuit1,for monitoring
S3
S4
S5
S6
Flowtemperaturesensor,circuit1
DHWflowtemperaturesensor,circuit2
(Optional)Returntemperaturesensor,circuit1
(Optional)Returntemperaturesensor,secondaryside, circuit2.Alternativeposition:Return,primaryside
S7
S8
P1
P2
M1
M2
A1
V1
(Optional)Pressuretransmitter,circuit1
(Optional)Alarminput
Circulationpump,DHW,circuit2
Circulationpump,heating,circuit1
Motorizedcontrolvalve,circuit2
Motorizedcontrolvalve,circuit1
Alarm
Motorizedcontrolvalve(0–10V) (ECLComfort310+ECA32only)
V2
Motorizedcontrolvalve(0–10V) (ECLComfort310+ECA32only)
Bymeansofaweekschedule,theDHWcircuitcanbein‘Comfort’ or‘Saving’mode(twovaluesforthedesiredDHWtemperature).
IfthedesiredDHWtemperaturecannotbereached,theheating circuitcanbeclosedgraduallytoallowmoreenergytotheDHW circuit.
Ananti-bacteriafunctionisavailableforactivationonselected daysoftheweek.
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A266.9,ingeneral:
AlarmA1(=relay4)canbeactivated:
ifthetemperatureatS3exceedsanalarmvalue
ifthepressureatS7isnotinsideanacceptablepressurerange
ifthealarminputS8isactivated
IfthetemperatureatS3exceedsthealarmvalue'Max.flowT',the circulationpumpP2isswitchedOFFafterelapseofthe'Delay' . P2isswitchedONagainwhenthetemperatureatS3getsbelow alarmvalue.
WhenthesubtypeA266.9hasbeenuploaded,theECLComfort controllerstartsinscheduledmode.
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OperatingGuideECLComfort210/296/310,applicationA266
TheapplicationA266.10isveryflexible.Thesearethebasic principles:
Heating(circuit1):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.Theflowtemperaturesensor(S3)isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredflowtemperature.
Bymeansofaweekschedule,theheatingcircuitcanbein‘Comfort’ or‘Saving’mode(twovaluesforthedesiredroomtemperature). InSavingmodetheheatingcanbereducedorswitchedofftotally.
Themotorizedcontrolvalve(M2)isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
Thereturntemperature(S5)canbelimited,forexamplenottobe toohigh.Ifso,thedesiredflowtemperatureatS3canbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingof themotorizedcontrolvalve.Furthermore,thereturntemperature limitationcanbedependentontheoutdoortemperature. Typically,thelowertheoutdoortemperature,thehigherthe acceptedreturntemperature.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
Thecirculationpump,P2,isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
Thesecondaryreturntemperature(S2)isusedformonitoring. Aconnectedfloworenergymeterbasedonpulses(S7)canlimitthe floworenergytoasetmaximumvalue.Furthermorethelimitation canbeinrelationtotheoutdoortemperature.Typically,thelower theoutdoortemperature,thehighertheacceptedflow/power.
WhentheA266.10isusedinanECLComfort310theflow/energy signalcanalternativelycomeasanM-bussignal.
Thefrostprotectionmodemaintainsaselectableflowtemperature, forexample10°C.
DHW(circuit2):
IfthemeasuredDHWtemperature(S4)islowerthanthedesired DHWtemperature,themotorizedcontrolvalve(M1)isopened graduallyandviceversa.IfthedesiredDHWtemperaturecannot bereached,theheatingcircuitcanbeclosedgraduallytoallow moreenergytotheDHWcircuit.
ThereturntemperatureS6canmeasure,formonitoringpurpose, thereturntemperatureonthesecondaryside.Analternative positionforS6canbeinthereturnontheprimarysideinorderto limitthereturntemperaturetoafixedvalue.
TypicalA266.10application:
M1,M2=3–point/0–10V
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL210/296
ElectroniccontrollerECLComfort210,296or310
/310 S1
S2
Outdoortemperaturesensor
(Optional)Returntemperaturesensor,circuit1,for monitoring
S3
S4
S5
S6
Flowtemperaturesensor,circuit1
DHWflowtemperaturesensor,circuit2
(Optional)Returntemperaturesensor,circuit1
(Optional)Returntemperaturesensor,secondaryside, circuit2.Alternativeposition:Return,primaryside
S7
S8
P1
P2
M1
M2
A1
V1
(Optional)Flow/energymeter(pulsesignal)
(Optional)Alarminput
Circulationpump,DHW,circuit2
Circulationpump,heating,circuit1
Motorizedcontrolvalve,circuit2
Motorizedcontrolvalve,circuit1
Alarm
Motorizedcontrolvalve(0–10V) (ECLComfort310+ECA32only)
V2
Motorizedcontrolvalve(0–10V) (ECLComfort310+ECA32only)
Bymeansofaweekschedule,theDHWcircuitcanbein‘Comfort’ or‘Saving’mode(twovaluesforthedesiredDHWtemperature).
IfthedesiredDHWtemperaturecannotbereached,theheating circuitcanbeclosedgraduallytoallowmoreenergytotheDHW circuit.
Ananti-bacteriafunctionisavailableforactivationonselected daysoftheweek.
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A266.10,ingeneral:
AlarmA1(=relay4)canbeactivated:
ifthetemperatureatS3exceedsanalarmvalue
ifthealarminputS8isactivated
IfthetemperatureatS3exceedsthealarmvalue'Max.flowT',the circulationpumpP2isswitchedOFFafterelapseofthe'Delay' . P2isswitchedONagainwhenthetemperatureatS3getsbelow alarmvalue.
WhenthesubtypeA266.10hasbeenuploaded,theECLComfort controllerstartsinscheduledmode.
A266,ingeneral:
UptotwoRemoteControlUnits,ECA30/31canbeconnectedto oneECLcontrollerinordertocontroltheECLcontrollerremotely.
Exerciseofcirculationpumpsandcontrolvalveinperiodswithout heatingdemandcanbearranged.
AdditionalECLComfortcontrollerscanbeconnectedviatheECL 485businordertoutilizecommonoutdoortemperaturesignal, timeanddatesignals.TheECLcontrollersintheECL485system canworkinmaster-slavesystem.
Unusedinputcan,bymeansofanoverrideswitch,beusedto overridethescheduletoafixed'Comfort'or'Saving'mode.
ModbuscommunicationtoaSCADAsystemcanbeestablished.
TheM-busdata(ECLComfort310)canfurthermorebetransferred totheModbuscommunication.
AlarmA1(=relay4)canbeactivated:
ifatemperaturesensororitsconnectiondisconnects/short circuits.(See:Commoncontrollersettings>System>Raw inputoverview).
Thecontrollerispre-programmedwithfactorysettingsthatareshown inthe‘ParameterIDoverview’appendix.
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2.2Identifyingthesystemtype

Sketchyourapplication
TheECLComfortcontrollerseriesisdesignedforawiderange ofheating,domestichot-water(DHW)andcoolingsystemswith differentconfigurationsandcapacities.Ifyoursystemdiffers fromthediagramsshownhere,youmaywanttomakeasketch ofthesystemabouttobeinstalled.Thismakesiteasiertouse theOperatingGuide,whichwillguideyoustep-by-stepfrom installationtofinaladjustmentsbeforetheend-usertakesover.
TheECLComfortcontrollerisauniversalcontrollerthatcanbe usedforvarioussystems.Basedontheshownstandardsystems, itispossibletoconfigureadditionalsystems.Inthischapteryou findthemostfrequentlyusedsystems.Ifyoursystemisnotquite asshownbelow,findthediagramwhichhasthebestresemblance withyoursystemandmakeyourowncombinations.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationtypes/sub-types.
Thecirculationpump(s)inheatingcircuit(s)canbeplacedintheflow aswellasthereturn.Placethepumpaccordingtothemanufacturer’s specification.
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2.3Mounting

2.3.1MountingtheECLComfortcontroller
SeetheInstallationGuidewhichisdeliveredtogetherwiththe ECLComfortcontroller.
Foreasyaccess,youshouldmounttheECLComfortcontrollernear thesystem.
ECLComfort210/296/310canbemounted
onawall
onaDINrail(35mm)
ECLComfort296canbemounted
inapanelcut-out
ECLComfort210canbemountedinanECLComfort310basepart (forfutureupgrade).
Screws,PGcableglandsandrawlplugsarenotsupplied.
LockingtheECLComfort210/310controller
InordertofastentheECLComfortcontrollertoitsbasepart,secure thecontrollerwiththelockingpin.
Topreventinjuriestopersonsorthecontroller,thecontrollerhasto besecurelylockedintothebase.Forthispurpose,pressthelocking pinintothebaseuntilaclickisheardandthecontrollernolonger canberemovedfromthebase.
Ifthecontrollerisnotsecurelylockedintothebasepart,thereisarisk thatthecontrollerduringoperationcanunlockfromthebaseandthe basewithterminals(andalsothe230Va.c.connections)areexposed. Topreventinjuriestopersons,alwaysmakesurethatthecontroller issecurelylockedintoitsbase.Ifthisisnotthecase,thecontroller shouldnotbeoperated!
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Mountingonawall
Mountthebasepartonawallwithasmoothsurface.Establishthe electricalconnectionsandpositionthecontrollerinthebasepart. Securethecontrollerwiththelockingpin.
MountingonaDINrail(35mm)
MountthebasepartonaDINrail.Establishtheelectrical connectionsandpositionthecontrollerinthebasepart.Secure thecontrollerwiththelockingpin.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
DismountingtheECLComfortcontroller
Inordertoremovethecontrollerfromthebasepart,pulloutthe lockingpinbymeansofascrewdriver.Thecontrollercannowbe removedfromthebasepart.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
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2.3.2MountingtheRemoteControlUnitsECA30/31
Selectoneofthefollowingmethods:
Mountingonawall,ECA30/31
Mountinginapanel,ECA30
Screwsandrawlplugsarenotsupplied.
Mountingonawall
MountthebasepartoftheECA30/31onawallwithasmooth surface.Establishtheelectricalconnections.PlacetheECA30/ 31inthebasepart.
BeforeremovingtheECLComfortcontrollerfromthebasepart,ensure thatthesupplyvoltageisdisconnected.
Mountinginapanel
MounttheECA30inapanelusingtheECA30framekit(ordercode no.087H3236).Establishtheelectricalconnections.Securethe framewiththeclamp.PlacetheECA30inthebasepart.TheECA 30canbeconnectedtoanexternalroomtemperaturesensor.
TheECA31mustnotbemountedinapanelifthehumidity functionistobeused.
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2.3.3MountingtheinternalI/OmoduleECA32
MountingoftheinternalI/OmoduleECA32
TheECA32module(ordercodeno.087H3202)mustbeinserted intotheECLComfort310/310Bbasepartforadditionalinputand outputsignalsinrelevantapplications.
TheconnectionbetweentheECLComfort310/310BandECA32 isa10-pole(2x5)connector.Theconnectionisautomatically establishedwhentheECLComfort310/310Bisplacedonthe basepart.
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2.4Placingthetemperaturesensors

2.4.1Placingthetemperaturesensors
Itisimportantthatthesensorsaremountedinthecorrectposition inyoursystem.
Thetemperaturesensormentionedbelowaresensorsusedforthe ECLComfort210/296/310serieswhichnotallwillbeneeded foryourapplication!
Outdoortemperaturesensor(ESMT)
Theoutdoorsensorshouldbemountedonthatsideofthebuilding whereitislesslikelytobeexposedtodirectsunshine.Itshouldnot beplacedclosetodoors,windowsorairoutlets.
Flowtemperaturesensor(ESMU,ESM-11orESMC)
Placethesensormax.15cmfromthemixingpoint.Insystems withheatexchanger,DanfossrecommendsthattheESMU-typeto beinsertedintotheexchangerflowoutlet.
Makesurethatthesurfaceofthepipeiscleanandevenwhere thesensorismounted.
Returntemperaturesensor(ESMU,ESM-11orESMC)
Thereturntemperaturesensorshouldalwaysbeplacedsothatit measuresarepresentativereturntemperature.
Roomtemperaturesensor (ESM-10,ECA30/31RemoteControlUnit)
Placetheroomsensorintheroomwherethetemperatureistobe controlled.Donotplaceitonoutsidewallsorclosetoradiators, windowsordoors.
Boilertemperaturesensor(ESMU,ESM-11orESMC)
Placethesensoraccordingtotheboilermanufacturer’s specification.
Airducttemperaturesensor(ESMB-12orESMUtypes)
Placethesensorsothatitmeasuresarepresentativetemperature.
DHWtemperaturesensor(ESMUorESMB-12)
PlacetheDHWtemperaturesensoraccordingtothemanufacturer’s specification.
Slabtemperaturesensor(ESMB-12)
Placethesensorinaprotectiontubeintheslab.
ESM-11:Donotmovethesensorafterithasbeenfastenedinorderto avoiddamagetothesensorelement.
ESM-11,ESMCandESMB-12:Useheatconductingpasteforquick measurementofthetemperature.
ESMUandESMB-12:Usingasensorpockettoprotectthesensorwill, however,resultinaslowertemperaturemeasurement.
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Pt1000temperaturesensor(IEC751B,1000Ω/0°C)
Relationshipbetweentemperatureandohmicvalue:
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2.5Electricalconnections

2.5.1Electricalconnections230Va.c.
Warning
ElectricconductorsonPCB(PrintedCircuitBoard)forsupplyvoltage, relaycontactsandtriacoutputsdonothavemutualsafetydistanceof minimum6mm.Theoutputsarenotallowedtobeusedasgalvanic separated(voltfree)outputs.
Ifagalvanicseparatedoutputisneeded,anauxiliaryrelayis recommended.
24Voltcontrolledunits,forexampleactuators,aretobecontrolledby meansofECLComfort310,24Voltversion.
SafetyNote
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocablesize andisolation(reinforcedtype).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangefortheECLComfortinoperationis 0-55°C.Exceedingthistemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
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Thecommongroundterminalisusedforconnectionofrelevant components(pumps,motorizedcontrolvalves).
ECL210/310
ECL296
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
4(2)A/230Va.c. (4Aforohmicload,2Afor inductiveload)
Triac(=electronic
0,2A/230Va.c.
relay)terminals
Wirecrosssection:0.5-1.5mm² Incorrectconnectioncandamagetheelectronicoutputs. Max.2x1.5mm²wirescanbeinsertedintoeachscrewterminal.
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2.5.2Electricalconnections24Va.c.
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
Triac(=electronic relay)terminals
4(2)A/24Va.c. (4Aforohmicload,2Afor inductiveload)
1A/24Va.c.
Donotconnect230Va.c.poweredcomponentstoa24Va.c.power suppliedcontrollerdirectly.Useauxilliaryrelays(K)toseparate230 Va.c.from24Va.c.
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2.5.3Electricalconnections,safetythermostats,ingeneral
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
WhenSTisactivatedbyahightemperature,thesafetycircuitinthe motorizedcontrolvalveclosesthevalveimmediately.
WhenST1isactivatedbyahightemperature(theTRtemperature),the motorizedcontrolvalveisclosedgradually.Atahighertemperature (theSTtemperature),thesafetycircuitinthemotorizedcontrolvalve closesthevalveimmediately.
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2.5.4Electricalconnections,Pt1000temperaturesensorsandsignals
SeetheInstallationGuide(deliveredwiththeapplicationkey)for sensorandinputconnections.
Sensor
S1
S2
S3
S4
S5Returntemperaturesensor
(S5)
S6
(S6)
S7
S8
Description
Outdoortemperaturesensor*
A266.1,A266.2: Roomtemperaturesensor** Alternative:ECA30/31
A266.9,A266.10: Returntemperaturesensor (heating,secondaryside)
Flowtemperaturesensor*** (heating)
Flowtemperaturesensor*** (DHW)
(heating)
A266.2: Returntemperaturesensor, alternativepositions
A266.1,A266.9,A266.10: Returntemperaturesensor (DHW)
A266.2: Supplytemperaturesensor
A266.9,A266.10: Returntemperaturesensor, alternativeposition
A266.1,A266.2,A266.10: Flow/heatmeter(pulsesignal)
A266.9: Pressuretransmitter,0-10Vor 4-20mA
A266.2: Flowswitch
A266.9,A266.10: Alarmcontact/switch
Recommended type
ESMT
A266.1,A266.2: ESM-10
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
*
Iftheoutdoortemperaturesensorisnotconnectedorthe cableisshort-circuited,thecontrollerassumesthatthe outdoortemperatureis0(zero)°C.
**
Onlyforroomtemperaturesensorconnection.Theroom temperaturesignalcanalsobeavailablefromaRemote ControlUnit(ECA30/31).SeetheInstallationGuide (deliveredwiththeapplicationkey)forspecificconnections.
***
Theflowtemperaturesensormustalwaysbeconnected inordertohavethedesiredfunctionality.Ifthesensoris notconnectedorthecableisshort-circuited,themotorized controlvalvecloses(safetyfunction).
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Connectionofflowmeter
SeetheInstallationGuide(deliveredwiththeapplicationkey).
Connectionofflowswitchoralarmcontact/switch
ThealarmcontactactsasaNormallyClosed(NC)contact.The set-upcanbechangedtoreactonaNormallyOpen(NO)contact. SeeCircuit1>MENU>Alarm>Digital>Alarmvalue:
0=AlarmforNOcontact 1=AlarmforNCcontact
Connectionofpressuretransmitter
ScaleforconversionofvoltagetopressureissetintheECLComfort. Thepressuretransmitterispoweredwith12-24Vd.c. Outputtypes:0-10Vor4-20mA. 4-20mAsignalisconvertedtoa2-10Vsignalbymeansofa500 ohm(0,5W)resistor.
Wirecrosssectionforsensorconnections:Min.0.4mm². Totalcablelength:Max.200m(allsensorsincl.internalECL485
communicationbus). Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
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2.5.5Electricalconnections,ECA30/31
Terminal ECL
Terminal ECA30/31
30 31
4
1 322 333
4
5
*
Afteranexternalroomtemperaturesensorhasbeenconnected,
Description
Twistedpair
Twistedpair
Ext.roomtemperature sensor*
Type (recomm.)
Cable2x twistedpair
ESM-10
ECA30/31mustberepowered.
ThecommunicationtotheECA30/31mustbesetupintheECL Comfortcontrollerin'ECAaddr.'
TheECA30/31mustbesetupaccordingly.
AfterapplicationsetuptheECA30/31isreadyafter2–5min.A progressbarintheECA30/31isdisplayed.
Iftheactualapplicationcontainstwoheatingcircuits,itispossible toconnectanECA30/31toeachcircuit.Theelectricalconnections aredoneinparallel.
Max.2ECA30/31canbeconnectedtoanECLComfort310controller ortoECLComfort210/296/310controllersinamaster-slavesystem.
SetupproceduresforECA30/31:Seesection‘Miscellaneous’ .
ECAinformationmessage: ‘Applicationreq.newerECA’: Thesoftware(firmware)ofyourECAdoesnotcomplywiththe
software(firmware)ofyourECLComfortcontroller.Pleasecontact yourDanfosssalesoffice.
Someapplicationsdonotcontainfunctionsrelatedtoactualroom temperature.TheconnectedECA30/31willonlyfunctionasremote control.
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2.5.6Electricalconnections,master/slavesystems
Thecontrollercanbeusedasmasterorslaveinmaster/slave systemsviatheinternalECL485communicationbus(2xtwisted paircable).
TheECL485communicationbusisnotcompatiblewiththeECL businECLComfort110,200,300and301!
Totalcablelength:Max.200m(allsensorsincl.internalECL485 communicationbus).
Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
Terminal
Description
Type (recomm.)
30
Commonterminal +12V*,ECL485communicationbus
31
*OnlyforECA30/31andmaster/ slavecommunication
32
B,ECL485communicationbus
33
A,ECL485communicationbus
Cable2x twistedpair
ECL485buscable
MaximumrecommendedlengthoftheECL485busiscalculatedlike this:
Subtract"TotallengthofallinputcablesofallECLcontrollersinthe master-slavesystem"from200m.
Simpleexamplefortotallengthofallinputcables,3xECL:
1xECL
3xECL
3xECLReturntemp.sensor:
3xECLRoomtemp.sensor:
Total:
Outdoortemp.sensor:
Flowtemp.sensor:
15m
18m
18m
30m
81m
2.5.7Electricalconnections,communication
Electricalconnections,Modbus
ECLComfort210:Non-galvanicisolatedModbusconnections ECLComfort296:GalvanicisolatedModbusconnections ECLComfort310:GalvanicisolatedModbusconnections
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MaximumrecommendedlengthoftheECL485bus: 200-81m=119m
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2.5.8Electricalconnections,communication
Electricalconnections,M-bus
ECLComfort210:Notimplemented ECLComfort296:Onboard,non-galvanicisolated.Max.cable length50m. ECLComfort310:Onboard,non-galvanicisolated.Max.cable length50m.
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2.6InsertingtheECLApplicationKey

2.6.1InsertingtheECLApplicationKey
TheECLApplicationKeycontains
theapplicationanditssubtypes,
currentlyavailablelanguages,
factorysettings:e.g.schedules,desiredtemperatures, limitationvaluesetc.Itisalwayspossibletorecoverthefactory settings,
memoryforusersettings:specialuser/systemsettings.
Afterhavingpowered-upthecontroller,differentsituationsmight beexisting:
1.Thecontrollerisnewfromthefactory,theECLApplicationKey isnotinserted.
2.Thecontrolleralreadyrunsanapplication.TheECLApplication Keyisinserted,buttheapplicationneedstobechanged.
3.Acopyofthecontrollerssettingsisneededforconfiguring anothercontroller.
ECLComfort210/310
ECLComfort210/310
Usersettingsare,amongothers,desiredroomtemperature,desired DHWtemperature,schedules,heatcurve,limitationvaluesetc.
Systemsettingsare,amongothers,communicationset-up,display brightnessetc.
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