Danfoss A237, A337 Operating guide

OperatingGuide
ECLComfort210/296/310,applicationA237/A337

1.0TableofContents

1.0TableofContents...............................................1
1.1Importantsafetyandproductinformation.....................2
2.0Installation........................................................6
2.1Beforeyoustart.....................................................6
2.2Identifyingthesystemtype......................................13
2.4Placingthetemperaturesensors................................20
2.5Electricalconnections.............................................22
2.6InsertingtheECLApplicationKey..............................30
2.7Checklist............................................................37
2.8Navigation,ECLApplicationKeyA237/A337................38
3.0Dailyuse.........................................................44
3.1Howtonavigate...................................................44
3.2Understandingthecontrollerdisplay..........................45
3.3Ageneraloverview:Whatdothesymbolsmean?...........49
3.4Monitoringtemperaturesandsystem
components........................................................50
3.5Influenceoverview................................................51
3.6Manualcontrol.....................................................52
3.7Schedule............................................................53
4.0Settingsoverview............................................54
5.0Settings...........................................................57
5.1IntroductiontoSettings..........................................57
5.2Flowtemperature/Inlettemperature.........................58
5.3Roomlimit..........................................................62
5.5Flow/powerlimit.................................................70
5.6Optimization........................................................75
5.7Controlparameters................................................81
5.8Application.........................................................85
5.10Tanktemperature..................................................99
5.11Alarm..............................................................104
5.12Alarmoverview..................................................107
5.13Anti-bacteria......................................................108
6.0Commoncontrollersettings............................110
6.1Introductionto‘Commoncontrollersettings’..............110
6.2Time&Date.......................................................111
6.3Holiday............................................................112
6.4Inputoverview...................................................114
6.5Log.................................................................115
6.6Outputoverride..................................................116
6.7Keyfunctions.....................................................117
6.8System.............................................................119
7.0Miscellaneous................................................126
7.1ECA30/31setupprocedures.................................126
7.2Overridefunction................................................134
7.3Severalcontrollersinthesamesystem......................137
7.4Frequentlyaskedquestions....................................140
7.5Definitions........................................................143
7.6Type(ID6001),overview.......................................147
7.7Automatic/manualupdateoffirmware.....................148
7.8ParameterIDoverview..........................................149
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OperatingGuideECLComfort210/296/310,applicationA237/A337

1.1Importantsafetyandproductinformation

1.1.1Importantsafetyandproductinformation
ThisOperatingGuideisassociatedwithECLApplicationKeyA237 (ordercodeno.087H3806).
TheECLApplicationKeyA237contains4subtypes:
A237.1andA237.2(applicableinECLComfort210,296and310)
A337.1andA337.2(applicableinECLComfort310)
A237.1:HeatingandDHWheating
A237.2:HeatingandDHWcharging
A337.1:HeatingandDHWheating.Externalsetpointoptional (0-10V)
A337.2:HeatingandDHWcharging.Externalsetpointoptional (0-10V)
TheA237applicationkeyalsocontainsaFloor(Screed)Drying Program.Seeseparatedocumentation.(InEnglishandGerman languageonly).
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationexamplesandelectricalconnections.
Thedescribedfunctionsarerealizedin:
ECLComfort210forbasicsolutions
ECLComfort296forbasicsolutions,M-busandEthernet (Internet)communication
ECLComfort310foradvancedsolutions,M-bus,Modbusand Ethernet(Internet)communication.
TheApplicationKeyA237complieswithECLComfort210/310 controllersasoffirmwareversion1.11. TheApplicationKeyA237compliesalsowithECLComfort296 controllersasoffirmwareversion1.58. Thefirmware(controllersoftware)versionisvisibleatstart-upof thecontrollerandin‘Commoncontrollersettings’in‘System’ .
UptotwoRemoteControlUnits,ECA30orECA31,canbe connectedforremotemonitoringandsetting.Thebuilt-inroom temperaturesensorcanbeutilized.
TogetherwiththeECLComfort310,theadditionalInternalI/O moduleECA32(ordercodeno.087H3202)canbeusedforextra datacommunicationtoSCADA:
Temperature,Pt1000(default)
0-10voltsignals
Digitalinput
Theset-upofinputtypecanbedonebymeansoftheDanfoss Software"ECLTool".
Navigation:Danfoss.com>Products&Solutions>DistrictHeating andCooling>T ools&Software>ECLTool.
TheURLis:
https://www.danfoss.com/en/service-and-support/downloads/
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TheInternalI/OmoduleECA32isplacedinthebasepartforECL Comfort310.
ECLComfort210isavailableas:
ECLComfort210,230volta.c.(087H3020)
ECLComfort210B,230volta.c.(087H3030)
ECLComfort296isavailableas:
ECLComfort296,230volta.c.(087H3000)
ECLComfort310isavailableas:
ECLComfort310,230volta.c.(087H3040)
ECLComfort310B,230volta.c.(087H3050)
ECLComfort310,24volta.c.(087H3044)
TheB-typeshavenodisplayanddial.TheB-typesareoperatedby meansoftheRemoteControlunitECA30/31:
ECA30(087H3200)
ECA31(087H3201)
BasepartsforECLComfort:
forECLComfort210,230volt(087H3220)
forECLComfort296,230volt(087H3240)
forECLComfort310,230voltand24volt(087H3230)
AdditionaldocumentationforECLComfort210,296and310, modulesandaccessoriesisavailableonhttp://heating.danfoss.com/.
DocumentationforECLPortal:Seehttp://ecl.portal.danfoss.com.
SafetyNote
Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely necessarytoreadandobservetheseinstructionscarefully.
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocable dimensionsandtypeofisolation(doubleisolatedat230V).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangesforECLComfortinoperationare: ECLComfort210/310:0-55°C ECLComfort296:0-45°C. Exceedingthetemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thewarningsignisusedtoemphasizespecialconditionsthatshould betakenintoconsideration.
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Thissymbolindicatesthatthisparticularpieceofinformationshould bereadwithspecialattention.
Applicationkeysmightbereleasedbeforealldisplaytextsare translated.InthiscasethetextisinEnglish.
Automaticupdateofcontrollersoftware(firmware): Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey
isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe softwareisbeingupdated:
Progressbar
Duringupdate:
•DonotremovetheKEY Ifthekeyisremovedbeforethehour-glassisshown,youhave tostartafresh.
•Donotdisconnectthepower Ifthepowerisinterruptedwhenthehour-glassisshown,the controllerwillnotwork.
•Manualupdateofcontrollersoftware(firmware): Seethesection"Automatic/manualupdateoffirmware"
AsthisOperatingGuidecoversseveralsystemtypes,specialsystem settingswillbemarkedwithasystemtype.Allsystemtypesareshown inthechapter:'Identifyingyoursystemtype'.
°C(degreesCelsius)isameasuredtemperaturevaluewhereasK (Kelvin)oftenisusedfortemperaturedifferences.
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TheIDno.isuniquefortheselectedparameter.
ExampleFirstdigitSeconddigitLastthreedigits
1117411174
-
Circuit1Parameterno.
12174
IfanIDdescriptionismentionedmorethanonce,itmeansthatthere arespecialsettingsforoneormoresystemtypes.Itwillbemarked withthesystemtypeinquestion(e.g.12174-A266.9).
ParametersindicatedwithanIDno.like"1x607"meanauniversal parameter.
xstandsforcircuit/parametergroup.
1
-
DisposalNote
Thissymbolontheproductindicatesthatitmaynot bedisposedofashouseholdwaste.
Itmustbehandedovertotheapplicabletake-back schemefortherecyclingofelectricalandelectronic equipment.
•Disposeoftheproductthroughchannelsprovided forthispurpose.
•Complywithalllocalandcurrentlyapplicablelaws andregulations.
2
Circuit2Parameterno.
174
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2.0Installation

2.1Beforeyoustart

Thetwoapplications,A237.1/A337.1arealmostidentical. However,A337.1hassomeextrafunctionswhicharedescribed additionally.
TheapplicationsA237.1/A337.1areveryflexible.Thesearethe basicprinciples:
Heating(circuit1):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS3isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature. Thelowertheoutdoortemperature,thehigherthedesiredflow temperature.
Bymeansofaweekschedule,theheatingcircuitcanbein ‘Comfort’or‘Saving’mode.Theweekschedulecanhaveupto3 ‘Comfort’periods/day.Avalueforthedesiredroomtemperature canbesetineachofthemodes. InSavingmodetheheatingcanbereducedorswitchedofftotally.
ThemotorizedcontrolvalveM1isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
ThereturntemperatureS5canbelimited,forexamplenottobe toohigh.Ifso,thedesiredflowtemperatureatS3canbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingof themotorizedcontrolvalve.Furthermore,thereturntemperature limitationcanbedependentontheoutdoortemperature. Typically,thelowertheoutdoortemperature,thehigherthe acceptedreturntemperature.Inboiler-basedheatingsupplythe returntemperatureshouldnotbetoolow(sameadjustment procedureasabove).
Ifthemeasuredroomtemperature(directlyconnectedtemperature sensorESM-10(S2)orRemotecontrolunitECA30/31)doesnot equalthedesiredroomtemperature,thedesiredflowtemperature canbeadjusted.
ThecirculationpumpP1isONatheatdemandoratfrost protection.ThecirculationpumpP1canbeswitchedOFFwhen heatingtheDHW.Ifthesystemhasachangeovervalve(P2/M2) betweentheheatingandDHWcircuit,thecirculationpumpP1 isONwhenheatingtheDHW.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
TypicalA237.1/A337.1application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL210/296/ 310
S1
S2Roomtemperaturesensor
S3
S5Returntemperaturesensor,circuit1
S6
S7
S8
P1
P2DHWpump,circuit2
P3
M1
A1
ElectroniccontrollerECLComfort210,296or310
Outdoortemperaturesensor
Flowtemperaturesensor,circuit1
DHWtanktemperaturesensor,upper
Flow/energymeter(pulsesignal)
DHWtanktemperaturesensor,lower
Circulationpump,heating,circuit1
DHWcirculationpump,circuit2
Motorizedcontrolvalve(3-pointcontrolled). Alternative:Thermoactuator(DanfosstypeABV)
Alarm
Aconnectedfloworenergymeterbasedonpulses(S7)canlimit thefloworenergytoasetmaximumvalue.Furthermore,the limitationcanbeinrelationtotheoutdoortemperature. Typically,thelowertheoutdoortemperature,thehigherthe acceptedflow/power.
Thefrostprotectionmodemaintainsaselectableflowtemperature value,forexample10°C.
Analarmcanbeactivatediftheactualflowtemperaturediffers fromthedesiredflowtemperature.
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A237.1,ex.a,A337.1,ex.a
DuringDHWheating,thecirculationpumpP1intheheatingcircuit can:
beswitchedOFF(DHWprioritymode)
or
remainON,aslongastheheatingtemperatureatS3doesnot differmorethanasetvaluefromthedesiredtemperature (dependentparallelmode)
or
becontinuouslyON.Thismeanssametemperatureinthe heatingcircuitastheDHWheatingtemperature(parallel mode).
A237.1usedinECL296/310
Theflow/powersignalcancomeasapulsesignaloranM-bus signal.
A337.1
Thedesiredflowtemperatureoftheheatingcircuitcan,viaS10,be controlledbymeansofanexternalvoltageintherange0-10volt.
ModbuscommunicationtoaSCADAsystemcanbeestablished.
AconnectedfloworenergymeterbasedonM-bussignalcan limitthefloworpowertoasetmaximumvalue.Furthermore,the limitationcanbeinrelationtotheoutdoortemperature. Typically,thelowertheoutdoortemperature,thehigherthe acceptedflow/power. M-busdatacanbetransferredtotheModbuscommunication.
Heatingingeneral
Exerciseofcirculationpumpsandcontrolvalveinperiodswithout heatingdemandcanbearranged.
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OperatingGuideECLComfort210/296/310,applicationA237/A337
DHW(circuit2):
Bymeansofaweekschedule,theDHWcircuitcanbein‘Comfort’ or‘Saving’mode.Theweekschedulecanhaveupto3‘Comfort’ periods/day.AvalueforthedesiredDHWtemperaturecanbe setineachofthemodes.
DHWheatingstart,DHWtankwith1or2temperaturesensors
WhenthemeasuredDHWtemperatureS6getslowerthanthestart temperature,theheatingcirculationpumpP1isswitchedOFFand theDHWheatingpumpP2isswitchedON. ThemotorizedcontrolvalveM1iscontrolledinordertomaintain theheatingtemperatureatS3. AdelayedstartoftheDHWheatingpumpcanbearranged.Inthis case,S3mustbeplacedintheheat-exchanger. TheDHWheatingtemperatureisdeterminedbythedesiredDHW temperatureatS6plusthesetchargingdifference.Thecharging temperatureistypically5-10degreeshigherthanthedesired DHWtemperature.
ThereturntemperatureS5,whentheDHWheating/chargingis active,canbelimitedtoasetvalue.
Chargingstop,DHWtankwith1temperaturesensor
WhenthemeasuredDHWtemperatureS6getshigherthanthe charging-stoptemperature,theDHWheatingpumpP2isswitched OFF.Apost-runtimecanbeset.
Chargingstop,DHWtankwith2temperaturesensors
A237.1/A337.1examplea:
A237.1/A337.1exampleb:
A237.1/A337.1examplec:
WhenthemeasuredDHWtemperatureS6gets2Khigherthanthe heating-starttemperatureANDthelowertanktemperatureS8gets higherthantheheating-stoptemperature,theDHWheatingpump P2isswitchedOFF.Apost-runtimecanbeset.
Iftheinstallationhasachangeovervalve(P2/M2),alsocalled priority-valve,betweentheheatingandtheDHWcircuits,the changeovervalveisactivatedatDHWheatingdemand.The circulationpump(P1)isONwhenheatingtheDHW.
Parallelmodeintwo-pumpapplications: Ifthechargingtemperaturehasavalueclosetothedesiredflow temperatureintheheatingcircuit,thecirculationpump(P1)inthe heatingcircuitwillnotbeswitchedOFFduringDHWheating.
Ananti-bacteriafunctionisavailableforactivationonselected daysoftheweek.
TheDHWcircuitcanbeconnectedprimarilyandthevalve‘P2/ M2’operatesasON/OFFvalve.
TheDHWcirculationpump(P3)hasaweekscheduleforupto3 ON-periods/day.
TheDHWcirculationpumpP3canbeswitchedOFFduringDHW heating/charging.
A237.1/A337.1exampled:
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ApplicationA237.1andA337.1,ingeneral
Unusedinputcan,bymeansofanoverrideswitch,beusedto overridethescheduletoafixed'Comfort'or'Saving'mode.
ModbuscommunicationtoaSCADAsystemcanbeestablished. InECLComfort296/310theM-busdatacanfurthermorebe transferredtotheModbuscommunication.
Thetwoapplications,A237.2/A337.2arealmostidentical. However,A337.2hassomeextrafunctionswhicharedescribed additionally.
TheapplicationsA237.2/A337.2areveryflexible.Thesearethe basicprinciples:
Heating(circuit1):
Theheatingcircuitworksasdescribedpreviously.
A237.2,ex.a,A337.2,ex.a
DuringDHWheating,thecirculationpumpP1intheheatingcircuit can:
beswitchedOFF(DHWprioritymode)
or
remainON,aslongastheheatingtemperatureatS3doesnot differmorethanasetvaluefromthedesiredtemperature (dependentparallelmode)
or
becontinuouslyON.Thismeanssametemperatureinthe heatingcircuitastheDHWheatingtemperature(parallel mode).
A237.2usedinECL296
Theflow/powersignalcancomeasapulsesignaloranM-bus signal.
A337.2
Thedesiredflowtemperatureoftheheatingcircuitcan,viaS10,be controlledbymeansofanexternalvoltageintherange0-10volt.
TypicalA237.2/A337.2application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL210/296/
ElectroniccontrollerECLComfort210,296or310
310 S1
Outdoortemperaturesensor
S2Roomtemperaturesensor
S3
Flowtemperaturesensor,circuit1
S5Returntemperaturesensor,circuit1
S6
S7
S8
P1
DHWtanktemperaturesensor,upper
Flow/energymeter(pulsesignal)
DHWtanktemperaturesensor,lower
Circulationpump,heating,circuit1
P2DHWpump,circuit2
P3
P4
M1
DHWcirculationpump,circuit2
DHWchargingpump,circuit2
Motorizedcontrolvalve(3-pointcontrolled). Alternative:Thermoactuator(DanfosstypeABV).
A1
Alarm(A337.2only)
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OperatingGuideECLComfort210/296/310,applicationA237/A337
DHW(circuit2):
Bymeansofaweekschedule,theDHWcircuitcanbein‘Comfort’ or‘Saving’mode.Theweekschedulecanhaveupto3‘Comfort’ periods/day.AvalueforthedesiredDHWtemperature canbesetineachofthemodes.
DHWchargingstart,DHWtankwith1or2temperaturesensors
WhenthemeasuredDHWtemperatureS6getslowerthanthe charging-starttemperature,theheatingcirculationpumpP1is switchedOFFandtheDHWheatingpumpP2isswitchedON.
AdelayedstartoftheDHWchargingpumpP4canbearranged. Also,itcanbearrangedthatthestartofthechargingpump dependsontheDHWheatingtemperature.Inthiscase,S4mustbe placedintheheat-exchanger.
TheDHWheatingtemperatureisdeterminedbythedesiredDHW temperatureatS6plusthesetchargingdifference.Thecharging temperatureistypically5-10degreeshigherthanthedesired DHWtemperature.
ThereturntemperatureS5,whentheDHWheating/chargingis active,canbelimitedtoasetvalue.
TheDHWheatingtemperatureatS3isadaptedtothedesiredDHW chargingtemperatureatS4.IftheDHWchargingtemperatureat S4cannotbereached,theECLcontrollergraduallyincreasesthe desiredDHWheatingtemperatureatS3inordertoobtaintheDHW chargingtemperature.TheECLcontrollerrememberstheadapted S3temperature.Amaximumtemperaturevaluecanbeset.
A237.2/A337.2examplea:
A237.2/A337.2exampleb:
ThemotorizedcontrolvalveM1iscontrolledinordertomaintain thechargingtemperatureatS4.
DHWchargingstop,DHWtankwith1temperaturesensor
WhenthemeasuredDHWtemperatureS6getshigherthan thecharging-stoptemperature,theDHWchargingpumpP4is switchedOFF.Apost-runtimecanbeset.
Chargingstop,DHWtankwith2temperaturesensors
WhenthemeasuredDHWtemperatureS6gets2Khigherthan thecharging-starttemperatureANDthelowertanktemperature S8getshigherthanthecharging-stoptemperature,theDHW chargingpumpP4isswitchedOFF.Apost-runtimecanbeset.
Iftheinstallationhasachangeovervalve(P2/M2),alsocalled priority-valve,betweentheheatingandtheDHWcircuits,the changeovervalveisactivatedatDHWheatingdemand.The circulationpump(P1)isONwhenheatingtheDHW.
Parallelmodeintwo-pumpapplications: Ifthechargingtemperaturehasavalueclosetothedesiredflow temperatureintheheatingcircuit,thecirculationpump(P1)inthe heatingcircuitwillnotbeswitchedOFFduringDHWheating.
Ananti-bacteriafunctionisavailableforactivationonselected daysoftheweek.
TheDHWcirculationpump(P3)hasaweekscheduleforupto3 ON-periodsperday.
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ApplicationA237.2andA337.2,ingeneral:
Unusedinputcan,bymeansofanoverrideswitch,beusedto overridethescheduletoafixed'Comfort'or'Saving'mode.
ModbuscommunicationtoaSCADAsystemcanbeestablished.In ECLComfort310theM-busdatacanfurthermorebetransferred totheModbuscommunication.
A237,ingeneral
Flow/energylimitation.
ECLComfort210: ThesubtypesA237.1andA237.2canutilizetheflow/powersignal comingasapulsesignal.
ECLComfort296: ThesubtypesA237.1andA237.2canutilizetheflow/powersignal comingasapulsesignaloranM-bussignal.
ECLComfort310: ThesubtypesA337.1andA337.2canutilizetheflow/powersignal comingasanM-bussignal.
Alarm
A237.1: AlarmA1(=relay4)canbeactivated:
iftheactualflowtemperaturediffersfromthedesiredflow temperature
ifatemperaturesensororitsconnectiondisconnects/short circuits.(See:Commoncontrollersettings>System>Raw inputoverview)
A237.2: Noalarmfunctionpresent
A337.1,A337.2: AlarmA1(=relay6)canbeactivated:
iftheactualflowtemperaturediffersfromthedesiredflow temperature
ifatemperaturesensororitsconnectiondisconnects/short circuits.(See:Commoncontrollersettings>System>Raw inputoverview)
Inputconfiguration
Inputs(asfromS7andup)whicharenotpartoftheapplication canbeconfiguredtobePt1000,0-10VoltorDigitalinput.This featuremakesitpossibletocommunicateextrasignals,suchas temperatures,pressures,ON/OFFconditions,viaModbusand ECLPortal. TheconfigurationisdonebymeansoftheECLTool(freesoftware fordownload)ordirectlyinadedicatedmenuintheECLPortal.
Dependingonsystemtype,itisrecommendedtochangesome factorysettingsindividuallyinordertooptimizethefunctionality. Thesesettingchanges,ifrequired,arelistedbelowthesystem typesinthesection'Identifyingthesystemtype'.
WhentheA237hasbeenuploadedtheECLComfortcontroller startsinManualmode.Thiscanbeusedforcheckingthecontrolled componentsforcorrectfunctionality.
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Thecontrollerispre-programmedwithfactorysettingsthatareshown inthe‘ParameterIDoverview’appendix.
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2.2Identifyingthesystemtype

Sketchyourapplication
TheECLComfortcontrollerseriesisdesignedforawiderange ofheating,domestichot-water(DHW)andcoolingsystemswith differentconfigurationsandcapacities.Ifyoursystemdiffers fromthediagramsshownhere,youmaywanttomakeasketch ofthesystemabouttobeinstalled.Thismakesiteasiertouse theOperatingGuide,whichwillguideyoustep-by-stepfrom installationtofinaladjustmentsbeforetheend-usertakesover.
TheECLComfortcontrollerisauniversalcontrollerthatcanbe usedforvarioussystems.Basedontheshownstandardsystems, itispossibletoconfigureadditionalsystems.Inthischapteryou findthemostfrequentlyusedsystems.Ifyoursystemisnotquite asshownbelow,findthediagramwhichhasthebestresemblance withyoursystemandmakeyourowncombinations.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationtypes/sub-types.
Thecirculationpump(s)inheatingcircuit(s)canbeplacedintheflow aswellasthereturn.Placethepumpaccordingtothemanufacturer’s specification.
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OperatingGuideECLComfort210/296/310,applicationA237/A337
Adviceforsettings:
Factorysettingsinthesubtypeswillrunthemostapplication examples.Someoftheapplicationexamplesneedchangeof dedicatedsettings.
Seethedocumentationforapplicationsandsubtypes,delivered withtheapplicationkey.
A237.1,ex.a A337.1,ex.a
Twopumpsystem:
Issue:
DHWcircuit(2):
Pump
A237.1,ex.b A337.1,ex.b
OnepumpandChange-overvalvesystem:
Issue:
DHWcircuit(2):
Change-overvalve
A237.1,ex.c A237.1,ex.d A337.1,ex.c A337.1,ex.d
DHWheatingconnectedprimarily:
Issue:
DHWcircuit(2):
Change-overvalve
DHWcircuit(2):
Tankprimarily
Navigation:
MENU\Settings\Application: 'Ch.-o.valve/P'
Navigation:
MENU\Settings\Application: 'Ch.-o.valve/P'
Navigation:
MENU\Settings\Application: 'Ch.-o.valve/P'
MENU\Settings\Application: 'Tank,sec./prim'
IDno.:
12051
IDno.:
12051
IDno.:
12051
12053
Recommended setting:
ON
Recommended setting:
OFF
Recommended setting:
OFF
ON
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Adviceforsettings:
A237.2,ex.a A337.2,ex.a
Twopumpsystem:
Issue:
DHWcircuit(2):
Pump
A237.2,ex.b A337.2,ex.b
OnepumpandChange-overvalvesystem:
Issue:
DHWcircuit(2):
Pump
Navigation:
MENU\Settings\Application: 'Ch.-o.valve/P'
Navigation:
MENU\Settings\Application: 'Ch.-o.valve/P'
IDno.:
12051
IDno.:
12051
Recommended setting:
ON
Recommended setting:
OFF
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2.3Mounting

2.3.1MountingtheECLComfortcontroller
SeetheInstallationGuidewhichisdeliveredtogetherwiththe ECLComfortcontroller.
Foreasyaccess,youshouldmounttheECLComfortcontrollernear thesystem.
ECLComfort210/296/310canbemounted
onawall
onaDINrail(35mm)
ECLComfort296canbemounted
inapanelcut-out
ECLComfort210canbemountedinanECLComfort310basepart (forfutureupgrade).
Screws,PGcableglandsandrawlplugsarenotsupplied.
LockingtheECLComfort210/310controller
InordertofastentheECLComfortcontrollertoitsbasepart,secure thecontrollerwiththelockingpin.
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Topreventinjuriestopersonsorthecontroller,thecontrollerhasto besecurelylockedintothebase.Forthispurpose,pressthelocking pinintothebaseuntilaclickisheardandthecontrollernolonger canberemovedfromthebase.
Ifthecontrollerisnotsecurelylockedintothebasepart,thereisarisk thatthecontrollerduringoperationcanunlockfromthebaseandthe basewithterminals(andalsothe230Va.c.connections)areexposed. Topreventinjuriestopersons,alwaysmakesurethatthecontroller issecurelylockedintoitsbase.Ifthisisnotthecase,thecontroller shouldnotbeoperated!
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Mountingonawall
Mountthebasepartonawallwithasmoothsurface.Establishthe electricalconnectionsandpositionthecontrollerinthebasepart. Securethecontrollerwiththelockingpin.
MountingonaDINrail(35mm)
MountthebasepartonaDINrail.Establishtheelectrical connectionsandpositionthecontrollerinthebasepart.Secure thecontrollerwiththelockingpin.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
DismountingtheECLComfortcontroller
Inordertoremovethecontrollerfromthebasepart,pulloutthe lockingpinbymeansofascrewdriver.Thecontrollercannowbe removedfromthebasepart.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
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2.3.2MountingtheRemoteControlUnitsECA30/31
Selectoneofthefollowingmethods:
Mountingonawall,ECA30/31
Mountinginapanel,ECA30
Screwsandrawlplugsarenotsupplied.
Mountingonawall
MountthebasepartoftheECA30/31onawallwithasmooth surface.Establishtheelectricalconnections.PlacetheECA30/ 31inthebasepart.
BeforeremovingtheECLComfortcontrollerfromthebasepart,ensure thatthesupplyvoltageisdisconnected.
Mountinginapanel
MounttheECA30inapanelusingtheECA30framekit(ordercode no.087H3236).Establishtheelectricalconnections.Securethe framewiththeclamp.PlacetheECA30inthebasepart.TheECA 30canbeconnectedtoanexternalroomtemperaturesensor.
TheECA31mustnotbemountedinapanelifthehumidity functionistobeused.
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2.3.3MountingtheinternalI/OmoduleECA32
MountingoftheinternalI/OmoduleECA32
TheECA32module(ordercodeno.087H3202)mustbeinserted intotheECLComfort310/310Bbasepartforadditionalinputand outputsignalsinrelevantapplications.
TheconnectionbetweentheECLComfort310/310BandECA32 isa10-pole(2x5)connector.Theconnectionisautomatically establishedwhentheECLComfort310/310Bisplacedonthe basepart.
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2.4Placingthetemperaturesensors

2.4.1Placingthetemperaturesensors
Itisimportantthatthesensorsaremountedinthecorrectposition inyoursystem.
Thetemperaturesensormentionedbelowaresensorsusedforthe ECLComfort210/296/310serieswhichnotallwillbeneeded foryourapplication!
Outdoortemperaturesensor(ESMT)
Theoutdoorsensorshouldbemountedonthatsideofthebuilding whereitislesslikelytobeexposedtodirectsunshine.Itshouldnot beplacedclosetodoors,windowsorairoutlets.
Flowtemperaturesensor(ESMU,ESM-11orESMC)
Placethesensormax.15cmfromthemixingpoint.Insystems withheatexchanger,DanfossrecommendsthattheESMU-typeto beinsertedintotheexchangerflowoutlet.
Makesurethatthesurfaceofthepipeiscleanandevenwhere thesensorismounted.
Returntemperaturesensor(ESMU,ESM-11orESMC)
Thereturntemperaturesensorshouldalwaysbeplacedsothatit measuresarepresentativereturntemperature.
Roomtemperaturesensor (ESM-10,ECA30/31RemoteControlUnit)
Placetheroomsensorintheroomwherethetemperatureistobe controlled.Donotplaceitonoutsidewallsorclosetoradiators, windowsordoors.
Boilertemperaturesensor(ESMU,ESM-11orESMC)
Placethesensoraccordingtotheboilermanufacturer’s specification.
Airducttemperaturesensor(ESMB-12orESMUtypes)
Placethesensorsothatitmeasuresarepresentativetemperature.
DHWtemperaturesensor(ESMUorESMB-12)
PlacetheDHWtemperaturesensoraccordingtothemanufacturer’s specification.
Slabtemperaturesensor(ESMB-12)
Placethesensorinaprotectiontubeintheslab.
ESM-11:Donotmovethesensorafterithasbeenfastenedinorderto avoiddamagetothesensorelement.
ESM-11,ESMCandESMB-12:Useheatconductingpasteforquick measurementofthetemperature.
ESMUandESMB-12:Usingasensorpockettoprotectthesensorwill, however,resultinaslowertemperaturemeasurement.
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Pt1000temperaturesensor(IEC751B,1000Ω/0°C)
Relationshipbetweentemperatureandohmicvalue:
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2.5Electricalconnections

2.5.1Electricalconnections230Va.c.
Warning
ElectricconductorsonPCB(PrintedCircuitBoard)forsupplyvoltage, relaycontactsandtriacoutputsdonothavemutualsafetydistanceof minimum6mm.Theoutputsarenotallowedtobeusedasgalvanic separated(voltfree)outputs.
Ifagalvanicseparatedoutputisneeded,anauxiliaryrelayis recommended.
24Voltcontrolledunits,forexampleactuators,aretobecontrolledby meansofECLComfort310,24Voltversion.
SafetyNote
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocablesize andisolation(reinforcedtype).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangefortheECLComfortinoperationis 0-55°C.Exceedingthistemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
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Thecommongroundterminalisusedforconnectionofrelevant components(pumps,motorizedcontrolvalves).
ECL210/310
ECL296
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
4(2)A/230Va.c. (4Aforohmicload,2Afor inductiveload)
Triac(=electronic
0,2A/230Va.c.
relay)terminals
Wirecrosssection:0.5-1.5mm² Incorrectconnectioncandamagetheelectronicoutputs. Max.2x1.5mm²wirescanbeinsertedintoeachscrewterminal.
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2.5.2Electricalconnections,Pt1000temperaturesensors
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Sensor
S1
Description
Outdoortemperature sensor*
S2 S3
S4
Roomtemperaturesensor**
Flowtemperaturesensor***
A237.2/A337.2: DHWchargingtemperature sensor
S5Returntemperaturesensor
S6
DHWtanktemperature sensor,upper****
S7
A237.1,A237.2: Flow/energymeter(pulse signal)
S8
DHWtanktemperature sensor,lower
S9
ECL310only: Notused
S10
ECL310only: A337.1,A337.2 Voltagesignal(0-10V)for externalcontrolofdesired flowtemperature
Recommended type
ESMT
ESM-10
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESMB/ ESMU
ESMB/ ESMU
*
Iftheoutdoortemperaturesensorisnotconnectedorthe cableisshort-circuited,thecontrollerassumesthatthe outdoortemperatureis0(zero)°C.
**
Onlyforroomtemperaturesensorconnection.Theroom temperaturesignalcanalternativelybeavailablefroma RemoteControlUnit(ECA30/31).See'Electricalconnections, ECA30/31'.
***
Theflowtemperaturesensormustalwaysbeconnected inordertohavethedesiredfunctionality.Ifthesensoris notconnectedorthecableisshort-circuited,themotorized controlvalvecloses(safetyfunction).
****
Thissensorisusedifonlyonetanktemperaturesensoris required.
Wirecrosssectionforsensorconnections:Min.0.4mm². Totalcablelength:Max.200m(allsensorsincl.internalECL485
communicationbus). Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
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A337.1/A337.2:
Connectionofvoltagesignal(0–10V)forexternalcontrolof desiredflowtemperature
Connectionofflow/energymeterwithpulsesignal
SeetheInstallationGuide(deliveredwiththeapplicationkey).
Theoutputoftheflow/energymetercanbeequippedwithan externalpull-upresistorifaninternalpull-upresistorisnotpresent.
Connectionofswitchforexternaloverride
Pulsebasedsignalforflow/power ,appliedtoinputS7
Formonitoring: Frequencyrangeis0.01-200Hz
Forlimitation: Minimumfrequencyisrecommendedtobe1Hzinordertohavea
stablecontrol.Furthermore,thepulsesmustappearregularly.
Wirecrosssectionforsensorconnections:Min.0.4mm². Totalcablelength:Max.200m(allsensorsincl.internalECL485
communicationbus). Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
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2.5.3Electricalconnections,ECA30/31
Terminal ECL
Terminal ECA30/31
30 31
4
1 322 333
4
5
*
Afteranexternalroomtemperaturesensorhasbeenconnected,
Description
Twistedpair
Twistedpair
Ext.roomtemperature sensor*
Type (recomm.)
Cable2x twistedpair
ESM-10
ECA30/31mustberepowered.
ThecommunicationtotheECA30/31mustbesetupintheECL Comfortcontrollerin'ECAaddr.'
TheECA30/31mustbesetupaccordingly.
AfterapplicationsetuptheECA30/31isreadyafter2–5min.A progressbarintheECA30/31isdisplayed.
Iftheactualapplicationcontainstwoheatingcircuits,itispossible toconnectanECA30/31toeachcircuit.Theelectricalconnections aredoneinparallel.
Max.2ECA30/31canbeconnectedtoanECLComfort310controller ortoECLComfort210/296/310controllersinamaster-slavesystem.
SetupproceduresforECA30/31:Seesection‘Miscellaneous’ .
ECAinformationmessage: ‘Applicationreq.newerECA’: Thesoftware(firmware)ofyourECAdoesnotcomplywiththe
software(firmware)ofyourECLComfortcontroller.Pleasecontact yourDanfosssalesoffice.
Someapplicationsdonotcontainfunctionsrelatedtoactualroom temperature.TheconnectedECA30/31willonlyfunctionasremote control.
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Totalcablelength:Max.200m(allsensorsincl.internalECL485 communicationbus).
Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
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2.5.4Electricalconnections,master/slavesystems
Thecontrollercanbeusedasmasterorslaveinmaster/slave systemsviatheinternalECL485communicationbus(2xtwisted paircable).
TheECL485communicationbusisnotcompatiblewiththeECL businECLComfort110,200,300and301!
Terminal
Description
Type (recomm.)
30
Commonterminal +12V*,ECL485communicationbus
31
*OnlyforECA30/31andmaster/ slavecommunication
32
B,ECL485communicationbus
33
A,ECL485communicationbus
Cable2x twistedpair
ECL485buscable
MaximumrecommendedlengthoftheECL485busiscalculatedlike this:
Subtract"TotallengthofallinputcablesofallECLcontrollersinthe master-slavesystem"from200m.
Simpleexamplefortotallengthofallinputcables,3xECL:
1xECL
3xECL
3xECLReturntemp.sensor:
3xECLRoomtemp.sensor:
Total:
Outdoortemp.sensor:
Flowtemp.sensor:
15m
18m
18m
30m
81m
2.5.5Electricalconnections,communication
Electricalconnections,Modbus
ECLComfort210:Non-galvanicisolatedModbusconnections ECLComfort296:GalvanicisolatedModbusconnections ECLComfort310:GalvanicisolatedModbusconnections
MaximumrecommendedlengthoftheECL485bus: 200-81m=119m
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2.5.6Electricalconnections,communication
Electricalconnections,M-bus
ECLComfort210:Notimplemented ECLComfort296:Onboard,non-galvanicisolated.Max.cable length50m. ECLComfort310:Onboard,non-galvanicisolated.Max.cable length50m.
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2.6InsertingtheECLApplicationKey

2.6.1InsertingtheECLApplicationKey
TheECLApplicationKeycontains
theapplicationanditssubtypes,
currentlyavailablelanguages,
factorysettings:e.g.schedules,desiredtemperatures, limitationvaluesetc.Itisalwayspossibletorecoverthefactory settings,
memoryforusersettings:specialuser/systemsettings.
Afterhavingpowered-upthecontroller,differentsituationsmight beexisting:
1.Thecontrollerisnewfromthefactory,theECLApplicationKey isnotinserted.
2.Thecontrolleralreadyrunsanapplication.TheECLApplication Keyisinserted,buttheapplicationneedstobechanged.
3.Acopyofthecontrollerssettingsisneededforconfiguring anothercontroller.
ECLComfort210/310
ECLComfort210/310
Usersettingsare,amongothers,desiredroomtemperature,desired DHWtemperature,schedules,heatcurve,limitationvaluesetc.
Systemsettingsare,amongothers,communicationset-up,display brightnessetc.
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