Danfoss A231, A331 Operating guide

OperatingGuide
ECLComfort210/296/310,applicationA231/ A331

1.0TableofContents

1.0TableofContents...............................................1
1.1Importantsafetyandproductinformation.....................2
2.0Installation........................................................6
2.1Beforeyoustart.....................................................6
2.3Mounting...........................................................16
2.4Placingthetemperaturesensors................................20
2.5Electricalconnections.............................................22
2.6InsertingtheECLApplicationKey..............................31
2.7Checklist............................................................38
2.8Navigation,ECLApplicationKeyA231/A331................39
3.0Dailyuse.........................................................45
3.1Howtonavigate...................................................45
3.2Understandingthecontrollerdisplay..........................46
3.3Ageneraloverview:Whatdothesymbolsmean?...........49
3.4Monitoringtemperaturesandsystem
components........................................................50
3.5Influenceoverview................................................51
3.6Manualcontrol.....................................................52
3.7Schedule............................................................53
4.0Settingsoverview............................................54
5.0Settings...........................................................56
5.1IntroductiontoSettings..........................................56
5.2Flowtemperature..................................................57
5.3Returnlimit.........................................................62
5.4Flow/powerlimit.................................................66
5.5Optimization........................................................70
5.6Controlparameters................................................76
5.7Pumpcontrol.......................................................79
5.8Refillwater..........................................................82
5.9Application.........................................................87
5.10Alarm................................................................92
5.11Alarmoverview....................................................96
6.0Commoncontrollersettings..............................97
6.1Introductionto‘Commoncontrollersettings’................97
6.2Time&Date.........................................................98
6.3Holiday..............................................................99
6.4Inputoverview...................................................101
6.5Log.................................................................102
6.6Outputoverride..................................................103
6.7Keyfunctions.....................................................104
6.8System.............................................................106
7.0Miscellaneous................................................113
7.1ECA30/31setupprocedures.................................113
7.2Overridefunction................................................121
7.3Severalcontrollersinthesamesystem......................124
7.4Frequentlyaskedquestions....................................127
7.5Definitions........................................................131
7.6Type(ID6001),overview.......................................135
7.7Automatic/manualupdateoffirmware.....................136
7.8ParameterIDoverview..........................................137
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ECLComfort210/296/310,applicationA231/A331

1.1Importantsafetyandproductinformation

1.1.1Importantsafetyandproductinformation
ThisInstallationGuideisassociatedwithECLApplicationKeyA231 (ordercodeno.087H3805).
TheA231Keycontainstwosetsofapplications:oneset(A231.1/ A231.2)andanotherset(A331.1/A331.2).
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationexamplesandelectricalconnections.
Thedescribedfunctionsarerealizedin:
ECLComfort210forbasicsolutions
ECLComfort296forbasicsolutions,inclusiveM-bus,Modbus andEthernet(Internet)communication
ECLComfort310foradvancedsolutions,inclusiveM-bus, ModbusandEthernet(Internet)communication.
TheextensionmoduleECA32canbeusedforextendingthe numbersofinputsformonitoringviatheECLPortal.Eachinputcan beconfiguredasPt1000,0-10Voltordigital. TheApplicationKeyA231complieswithECLComfort210/310 controllersasoffirmwareversion1.11. TheApplicationKeyA231alsocomplieswithECLComfort296 controllersasoffirmwareversion1.58. Thefirmware(controllersoftware)versionisvisibleatstart-upof thecontrollerandin‘Commoncontrollersettings’in‘System’ .Up totwoRemoteControlUnits,ECA30orECA31,canbeconnected forremotemonitoringandsetting.
ECLPortal,internet-basedconnection,allowsECL296,310and 310Btobemonitoredandcontrolledremotelyviastandard Internetbrowsers(forexampleInternetExplorer,GoogleChrome andSafari).
TogetherwiththeECLComfort310,theadditionalInternalI/O moduleECA32(ordercodeno.087H3202)canbeusedforextra datacommunicationtoSCADA:
Temperature,Pt1000(default)
0-10voltsignals
Digitalinput
Theset-upofinputtypecanbedonebymeansoftheDanfoss Software"ECLTool". Navigation:Danfoss.com>Serviceandsupport>Downloads> Tools>Heating>ECLTool. TheURLis:
https://www.danfoss.com/en/service-and-support/downloads/
TheInternalI/OmoduleECA32isplacedinthebasepartforECL Comfort310.
ECLComfort210isavailableas:
ECLComfort210,230volta.c.(087H3020)
ECLComfort210B,230volta.c.(087H3030)
ECLComfort296isavailableas:
ECLComfort296,230volta.c.(087H3000)
ECLComfort310isavailableas:
ECLComfort310,230volta.c.(087H3040)
ECLComfort310B,230volta.c.(087H3050)
ECLComfort310,24volta.c.(087H3044)
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TheB-typeshavenodisplayanddial.TheB-typesareoperatedby meansoftheRemoteControlunitECA30/31:
ECA30(087H3200)
ECA31(087H3201)
BasepartsforECLComfort:
forECLComfort210,230volt(087H3220)
forECLComfort296,230volt(087H3240)
forECLComfort310,230voltand24volt(087H3230)
forECLComfort310,230voltand24volt(087H3230)
Extensionmodule(tobeinsertedintothebasepartofECL310):
ECA32(087H3202)
AdditionaldocumentationforECLComfort210,296and310, modulesandaccessoriesisavailableonhttp://heating.danfoss.com/ orhttp://store.danfoss.com. DocumentationforECLPortal:Seehttp://ecl.portal.danfoss.com.
Applicationkeysmightbereleasedbeforealldisplaytextsare translated.InthiscasethetextisinEnglish.
Automaticupdateofcontrollersoftware(firmware): Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey
isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe softwareisbeingupdated:
Progressbar
Duringupdate:
•DonotremovetheKEY Ifthekeyisremovedbeforethehour-glassisshown,youhave tostartafresh.
•Donotdisconnectthepower Ifthepowerisinterruptedwhenthehour-glassisshown,the controllerwillnotwork.
•Manualupdateofcontrollersoftware(firmware): Seethesection"Automatic/manualupdateoffirmware"
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ECLComfort210/296/310,applicationA231/A331
SafetyNote
Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely necessarytoreadandobservetheseinstructionscarefully.
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocable dimensionsandtypeofisolation(doubleisolatedat230V).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangesforECLComfortinoperationare: ECLComfort210/310:0-55°C ECLComfort296:0-45°C. Exceedingthetemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thewarningsignisusedtoemphasizespecialconditionsthatshould betakenintoconsideration.
Thissymbolindicatesthatthisparticularpieceofinformationshould bereadwithspecialattention.
AsthisOperatingGuidecoversseveralsystemtypes,specialsystem settingswillbemarkedwithasystemtype.Allsystemtypesareshown inthechapter:'Identifyingyoursystemtype'.
°C(degreesCelsius)isameasuredtemperaturevaluewhereasK (Kelvin)oftenisusedfortemperaturedifferences.
TheIDno.isuniquefortheselectedparameter.
ExampleFirstdigitSeconddigitLastthreedigits
1117411174
-
Circuit1Parameterno.
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12174
IfanIDdescriptionismentionedmorethanonce,itmeansthatthere arespecialsettingsforoneormoresystemtypes.Itwillbemarked withthesystemtypeinquestion(e.g.12174-A266.9).
1
-
2
Circuit2Parameterno.
174
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ParametersindicatedwithanIDno.like"1x607"meanauniversal parameter.
xstandsforcircuit/parametergroup.
DisposalNote
Thissymbolontheproductindicatesthatitmaynot bedisposedofashouseholdwaste.
Itmustbehandedovertotheapplicabletake-back schemefortherecyclingofelectricalandelectronic equipment.
•Disposeoftheproductthroughchannelsprovided forthispurpose.
•Complywithalllocalandcurrentlyapplicablelaws andregulations.
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ECLComfort210/296/310,applicationA231/A331

2.0Installation

2.1Beforeyoustart

TheapplicationA231.1isveryflexible.Thesearethebasic principles:
Heating:
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS3isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredflowtemperature.
Bymeansofaweekschedule,theheatingcircuitcanbein ‘Comfort’or‘Saving’mode(twodifferenttemperaturevaluesfor desiredroomtemperature).
ThemotorizedcontrolvalvesM1isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
ThereturntemperatureS5tothedistrictheatingsupplyshouldnot betoohigh.Ifso,thedesiredflowtemperaturecanbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingofthe motorizedcontrolvalve.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
Furthermore,thereturntemperaturelimitationcanbedependent oftheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
ThecirculationpumpinquestionisONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
Thestaticpressureonthesecondaryside(consumerside)can1) bemeasuredasa0-10Vsignal(fromapressuretransmitter)or
2)beaswitchsignalfromapressureswitch.Incaseofatoolow pressure,therefillwaterfunctionwillsupplementwithwaterfrom thesupplyside.
TypicalA231.1application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S3
Flowtemperaturesensor
S5Returntemperaturesensor
S7
Differentialpressureswitch
S8
Pressuretransmitterorpressureswitch
P1
Circulationpump
P2
Circulationpump
P3
Refillwaterpump
M1
Motorizedcontrolvalve
V1
ON/OFFvalve,refillwatervalve
A1
Relayoutput,alarm
WhentheECLComfortcontrolleroperatesasaslave,onlytherefill watervalveiscontrolled.Themastercontrolsacommonrefill waterpumpfortheentiresystem.
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ApplicationA231.1ingeneral:
ThecirculationpumpsP1andP2workinshiftaccordingtoa schedule.Onepumpisusedassparepumpandtheotherpump isworking.Incaseofmalfunction(missingdifferentialpressure) ofonepump,theotherpumpwilltakeover.Analarmwillbe generatedandthedefectivepumpcanbeinspected/repaired.
Alarm(relay4)canbeactivatedif:
Theactualflowtemperaturediffersfromthedesiredflow temperature.
Theactivatedcirculationpumpdoesnotgenerateapressure difference.
Therefillwaterfunctiondoesnotgenerateapressurewithin apresettime.
TypicalA231.1application:
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ECLComfort210/296/310,applicationA231/A331
TheapplicationA231.2isveryflexible.Thesearethebasic principles:
Heating:
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS3isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredflowtemperature.
Thesupplytemperature(S2)isusedto1)controltheS3 temperatureinrelationtotheS2temperatureor2)maximizethe limitofthedesiredflowtemperature.
Thefactorysetting,wherethesupplytemperature(S2)determines thedesiredflowtemperature,doesnotchangethedesiredflow temperatureaccordingto‘Comfort’or‘Saving’mode.
However,ifthesupplytemperature(S2)determinesamax. limitationofthedesiredflowtemperature,the‘Comfort’and ‘Saving’modewillhavetwodifferenttemperaturevaluesfor desiredroomtemperature.
ThemotorizedcontrolvalveM1isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
ThereturntemperatureS5tothedistrictheatingsupplyshouldnot betoohigh.Ifso,thedesiredflowtemperaturecanbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingofthe motorizedcontrolvalve.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
Furthermore,thereturntemperaturelimitationcanbedependent oftheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
ThecirculationpumpinquestionisONatheatdemandoratfrost protection.
TypicalA231.2application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S2
Supplyflowtemperaturesensor
S3
Flowtemperaturesensor
S5Returntemperaturesensor
S7
Differentialpressureswitch
S8
Pressuretransmitterorpressureswitch
P1
Circulationpump
P2
Circulationpump
P3
Refillwaterpump
M1
Motorizedcontrolvalve
V1
ON/OFFvalve,refillwatervalve
A1
Relayoutput,alarm
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
Thestaticpressureonthesecondaryside(consumerside)can1) bemeasuredasa0-10Vsignal(fromapressuretransmitter)or
2)beaswitchsignalfromapressureswitch.Incaseofatoolow pressure,therefillwaterfunctionwillsupplementwithwaterfrom thesupplyside.
WhentheECLComfortcontrolleroperatesasaslave,onlytherefill watervalveiscontrolled.Themastercontrolsacommonrefill waterpumpfortheentiresystem.
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ApplicationA231.2ingeneral:
ThecirculationpumpsP1andP2workinshiftaccordingtoa schedule.Onepumpisusedassparepumpandtheotherpump isworking.Incaseofmalfunction(missingdifferentialpressure) ofonepump,theotherpumpwilltakeover.Analarmwillbe generatedandthedefectivepumpcanbeinspected/repaired.
Alarm(relay4)canbeactivatedif:
Theactualflowtemperaturediffersfromthedesiredflow temperature.
Theactivatedcirculationpumpdoesnotgenerateapressure difference.
Therefillwaterfunctiondoesnotgenerateapressurewithin apresettime.
TypicalA231.2application:
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ECLComfort210/296/310,applicationA231/A331
TheapplicationA331.1isveryflexible.Thesearethebasic principles:
Heating:
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS3isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredflowtemperature.
Bymeansofaweekschedule,theheatingcircuitcanbein ‘Comfort’or‘Saving’mode(twodifferenttemperaturevaluesfor desiredroomtemperature).
ThemotorizedcontrolvalvesM1isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
ThereturntemperatureS5tothedistrictheatingsupplyshouldnot betoohigh.Ifso,thedesiredflowtemperaturecanbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingofthe motorizedcontrolvalve.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
Furthermore,thereturntemperaturelimitationcanbedependent oftheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
ThecirculationpumpinquestionisONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
Thestaticpressureonthesecondaryside(consumerside)can1)be measuredasa0-10Vsignal(fromapressuretransmitter)or2)bea switchsignalfromapressureswitch.Incaseofatoolowpressure, therefillwaterfunctionwillsupplementwithwaterfromthe supplyside.Thetworefillwaterpumpsareoperatedalternately.
WhentheECLComfortcontrolleroperatesasaslave,onlytherefill watervalveiscontrolled.Themastercontrolsacommonrefill waterpumpfortheentiresystem.
TypicalA331.1application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S3
Flowtemperaturesensor
S5Returntemperaturesensor
S7
Differentialpressureswitch
S8
Pressuretransmitterorpressureswitch
S9
Alarminput
S10
Pressuretransmitter(formonitoringonly)
P1
Circulationpump
P2
Circulationpump
P3
Refillwaterpump
P5
Refillwaterpump
M1
Motorizedcontrolvalve
V1
ON/OFFvalve,refillwatervalve
A1
Relayoutput,alarm
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ApplicationA331.1ingeneral:
ThecirculationpumpsP1andP2workinshiftaccordingtoa schedule.Onepumpisusedassparepumpandtheotherpump isworking.Incaseofmalfunction(missingdifferentialpressure) ofonepump,theotherpumpwilltakeover.Analarmwillbe generatedandthedefectivepumpcanbeinspected/repaired.
Alarm(relay4)canbeactivatedif:
Theactualflowtemperaturediffersfromthedesiredflow temperature.
Theactivatedcirculationpumpdoesnotgenerateapressure difference.
Therefillwaterfunctiondoesnotgenerateapressurewithin apresettime.
TheuniversalalarminputsS9isactivated.
ModbuscommunicationtoaSCADAsystemcanbeestablished.
M-buscommunicationenablesconnectiontofloworenergymeter. Thecontrollercanlimitthefloworenergytoasetmaximumbut alsoinrelationtotheoutdoortemperature.
Furthermore,theM-busdatacanbetransferredtotheModbus communication.
TypicalA331.1application:
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ECLComfort210/296/310,applicationA231/A331
TheapplicationA331.2isveryflexible.Thesearethebasic principles:
Heating:
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS3isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature.Thelowertheoutdoortemperature, thehigherthedesiredflowtemperature.
Thesupplytemperature(S2)isusedto1)controltheS3 temperatureinrelationtotheS2temperatureor2)maximizethe limitofthedesiredflowtemperature.
Thefactorysetting,wherethesupplytemperature(S2)determines thedesiredflowtemperature,doesnotchangethedesiredflow temperatureaccordingto‘Comfort’or‘Saving’mode.
However,ifthesupplytemperature(S2)determinesamax. limitationofthedesiredflowtemperature,the‘Comfort’and ‘Saving’modewillhavetwodifferenttemperaturevaluesfor desiredroomtemperature.
ThemotorizedcontrolvalvesM1isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
ThereturntemperatureS5tothedistrictheatingsupplyshouldnot betoohigh.Ifso,thedesiredflowtemperaturecanbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingofthe motorizedcontrolvalve.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
Furthermore,thereturntemperaturelimitationcanbedependent oftheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
ThecirculationpumpinquestionisONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
Thestaticpressureonthesecondaryside(consumerside)can1)be measuredasa0-10Vsignal(fromapressuretransmitter)or2)bea switchsignalfromapressureswitch.Incaseofatoolowpressure, therefillwaterfunctionwillsupplementwithwaterfromthe supplyside.Thetworefillwaterpumpsareoperatedalternately.
TypicalA331.2application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S2
Supplyflowtemperaturesensor
S3
Flowtemperaturesensor
S5Returntemperaturesensor
S7
Differentialpressureswitch
S8
Pressuretransmitterorpressureswitch
S9
Alarminput
S10
Pressuretransmitter(formonitoringonly)
P1
Circulationpump
P2
Circulationpump
P3
Refillwaterpump
P5
Refillwaterpump
M1
Motorizedcontrolvalve
V1
ON/OFFvalve,refillwatervalve
A1
Relayoutput,alarm
WhentheECLComfortcontrolleroperatesasaslave,onlytherefill watervalveiscontrolled.Themastercontrolsacommonrefill waterpumpfortheentiresystem.
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ApplicationA331.2ingeneral:
ThecirculationpumpsP1andP2workinshiftaccordingtoa schedule.Onepumpisusedassparepumpandtheotherpump isworking.Incaseofmalfunction(missingdifferentialpressure) ofonepump,theotherpumpwilltakeover.Analarmwillbe generatedandthedefectivepumpcanbeinspected/repaired.
Alarm(relay4)canbeactivatedif:
Theactualflowtemperaturediffersfromthedesiredflow temperature.
Theactivatedcirculationpumpdoesnotgenerateapressure difference.
Therefillwaterfunctiondoesnotgenerateapressurewithin apresettime.
TheuniversalalarminputsS9isactivated.
ModbuscommunicationtoaSCADAsystemcanbeestablished.
M-buscommunicationenablesconnectiontofloworenergymeter. Thecontrollercanlimitthefloworenergytoasetmaximumbut alsoinrelationtotheoutdoortemperature.
Furthermore,theM-busdatacanbetransferredtotheModbus communication.
TypicalA331.2application:
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ECLComfort210/296/310,applicationA231/A331
A231,ingeneral:
Offsetadjustment
Ameasuredtemperaturecanbeoffsetadjusted,ifneeded. (Navigation:MENU>Commoncontroller>System>Sensoroffset)
Applicationupload
Theapplicationuploadprocedureisthefollowingafterhaving powereduptheECLComfortcontroller:
1.Inserttheapplicationkey
2.Selectlanguage
3.Selectsubtype(theInstallationGuideshowssubtypes)
4.SetTimeandDate
TheECLComfortcontrollerinstallstheapplication,initializesand restarts.Outputrelaysareactivated/de-activated(click-sounds fromthiscanbeheard).Thisalsomeansthat,forexample, circulationpumpscanbeswitchedONandOFFshortly.
Commissioning
WhentheA231/A331applicationhasbeenuploadedtheECL ComfortcontrollerstartsinManualmode.Thiscanbeusedto verifycorrectconnectionsoftemperature,pressureandflow sensors.Alsoverifyingthecontrolledcomponents(valveactuators, pumpsetc.)forcorrectfunctionalitycanbedone.
Theapplicationkeyisdeliveredwithfactorysettings. Dependingonsystemtype,itmightbenecessarytochangesome factorysettingsindividuallyinordertooptimizethefunctionality.
Theapplicationkeymustbeinsertedinordertochangesettings.
Power-down/power-up
WhenthepowersupplytotheECLComfortcontrolleris disconnected(power-down),theoutputrelaysgotode-activated position. Thismeansthat,forexample,circulationpumpscanbeswitched ON. SeetheelectricalconnectiondiagramsintheInstallationGuide. Allrelaycontactsareshowninde-activatedsituation.Somerelay contactsareclosed,somerelaycontactsareopen. WhenthepowersupplytotheECLComfortcontrolleris re-established(power-up),theoutputrelaysareactivated/ de-activated(click-soundsfromthiscanbeheard).Thisalsomeans that,forexample,circulationpumpscanbeswitchedONandOFF shortly.
Important:
Setthecorrectrunningtime"Mrun"oftheMotorizedControl ValveM1.(Circuit1>MENU>Settings>Controlparameters >Mrun).
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Thecontrollerispre-programmedwithfactorysettingsthatareshown inthe‘ParameterIDoverview’appendix.
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ECLComfort210/296/310,applicationA231/A331

2.2Identifyingthesystemtype

Sketchyourapplication
TheECLComfortcontrollerseriesisdesignedforawiderange ofheating,domestichot-water(DHW)andcoolingsystemswith differentconfigurationsandcapacities.Ifyoursystemdiffers fromthediagramsshownhere,youmaywanttomakeasketch ofthesystemabouttobeinstalled.Thismakesiteasiertouse theOperatingGuide,whichwillguideyoustep-by-stepfrom installationtofinaladjustmentsbeforetheend-usertakesover.
TheECLComfortcontrollerisauniversalcontrollerthatcanbe usedforvarioussystems.Basedontheshownstandardsystems, itispossibletoconfigureadditionalsystems.Inthischapteryou findthemostfrequentlyusedsystems.Ifyoursystemisnotquite asshownbelow,findthediagramwhichhasthebestresemblance withyoursystemandmakeyourowncombinations.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationtypes/sub-types.
Thecirculationpump(s)inheatingcircuit(s)canbeplacedintheflow aswellasthereturn.Placethepumpaccordingtothemanufacturer’s specification.
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ECLComfort210/296/310,applicationA231/A331

2.3Mounting

2.3.1MountingtheECLComfortcontroller
SeetheInstallationGuidewhichisdeliveredtogetherwiththe ECLComfortcontroller.
Foreasyaccess,youshouldmounttheECLComfortcontrollernear thesystem.
ECLComfort210/296/310canbemounted
onawall
onaDINrail(35mm)
ECLComfort296canbemounted
inapanelcut-out
ECLComfort210canbemountedinanECLComfort310basepart (forfutureupgrade).
Screws,PGcableglandsandrawlplugsarenotsupplied.
LockingtheECLComfort210/310controller
InordertofastentheECLComfortcontrollertoitsbasepart,secure thecontrollerwiththelockingpin.
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Topreventinjuriestopersonsorthecontroller,thecontrollerhasto besecurelylockedintothebase.Forthispurpose,pressthelocking pinintothebaseuntilaclickisheardandthecontrollernolonger canberemovedfromthebase.
Ifthecontrollerisnotsecurelylockedintothebasepart,thereisarisk thatthecontrollerduringoperationcanunlockfromthebaseandthe basewithterminals(andalsothe230Va.c.connections)areexposed. Topreventinjuriestopersons,alwaysmakesurethatthecontroller issecurelylockedintoitsbase.Ifthisisnotthecase,thecontroller shouldnotbeoperated!
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Mountingonawall
Mountthebasepartonawallwithasmoothsurface.Establishthe electricalconnectionsandpositionthecontrollerinthebasepart. Securethecontrollerwiththelockingpin.
MountingonaDINrail(35mm)
MountthebasepartonaDINrail.Establishtheelectrical connectionsandpositionthecontrollerinthebasepart.Secure thecontrollerwiththelockingpin.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
DismountingtheECLComfortcontroller
Inordertoremovethecontrollerfromthebasepart,pulloutthe lockingpinbymeansofascrewdriver.Thecontrollercannowbe removedfromthebasepart.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
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2.3.2MountingtheRemoteControlUnitsECA30/31
Selectoneofthefollowingmethods:
Mountingonawall,ECA30/31
Mountinginapanel,ECA30
Screwsandrawlplugsarenotsupplied.
Mountingonawall
MountthebasepartoftheECA30/31onawallwithasmooth surface.Establishtheelectricalconnections.PlacetheECA30/ 31inthebasepart.
BeforeremovingtheECLComfortcontrollerfromthebasepart,ensure thatthesupplyvoltageisdisconnected.
Mountinginapanel
MounttheECA30inapanelusingtheECA30framekit(ordercode no.087H3236).Establishtheelectricalconnections.Securethe framewiththeclamp.PlacetheECA30inthebasepart.TheECA 30canbeconnectedtoanexternalroomtemperaturesensor.
TheECA31mustnotbemountedinapanelifthehumidity functionistobeused.
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2.3.3MountingtheinternalI/OmoduleECA32
MountingoftheinternalI/OmoduleECA32
TheECA32module(ordercodeno.087H3202)mustbeinserted intotheECLComfort310/310Bbasepartforadditionalinputand outputsignalsinrelevantapplications.
TheconnectionbetweentheECLComfort310/310BandECA32 isa10-pole(2x5)connector.Theconnectionisautomatically establishedwhentheECLComfort310/310Bisplacedonthe basepart.
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2.4Placingthetemperaturesensors

2.4.1Placingthetemperaturesensors
Itisimportantthatthesensorsaremountedinthecorrectposition inyoursystem.
Thetemperaturesensormentionedbelowaresensorsusedforthe ECLComfort210/296/310serieswhichnotallwillbeneeded foryourapplication!
Outdoortemperaturesensor(ESMT)
Theoutdoorsensorshouldbemountedonthatsideofthebuilding whereitislesslikelytobeexposedtodirectsunshine.Itshouldnot beplacedclosetodoors,windowsorairoutlets.
Flowtemperaturesensor(ESMU,ESM-11orESMC)
Placethesensormax.15cmfromthemixingpoint.Insystems withheatexchanger,DanfossrecommendsthattheESMU-typeto beinsertedintotheexchangerflowoutlet.
Makesurethatthesurfaceofthepipeiscleanandevenwhere thesensorismounted.
Returntemperaturesensor(ESMU,ESM-11orESMC)
Thereturntemperaturesensorshouldalwaysbeplacedsothatit measuresarepresentativereturntemperature.
Roomtemperaturesensor (ESM-10,ECA30/31RemoteControlUnit)
Placetheroomsensorintheroomwherethetemperatureistobe controlled.Donotplaceitonoutsidewallsorclosetoradiators, windowsordoors.
Boilertemperaturesensor(ESMU,ESM-11orESMC)
Placethesensoraccordingtotheboilermanufacturer’s specification.
Airducttemperaturesensor(ESMB-12orESMUtypes)
Placethesensorsothatitmeasuresarepresentativetemperature.
DHWtemperaturesensor(ESMUorESMB-12)
PlacetheDHWtemperaturesensoraccordingtothemanufacturer’s specification.
Slabtemperaturesensor(ESMB-12)
Placethesensorinaprotectiontubeintheslab.
ESM-11:Donotmovethesensorafterithasbeenfastenedinorderto avoiddamagetothesensorelement.
ESM-11,ESMCandESMB-12:Useheatconductingpasteforquick measurementofthetemperature.
ESMUandESMB-12:Usingasensorpockettoprotectthesensorwill, however,resultinaslowertemperaturemeasurement.
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Pt1000temperaturesensor(IEC751B,1000Ω/0°C)
Relationshipbetweentemperatureandohmicvalue:
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2.5Electricalconnections

2.5.1Electricalconnections230Va.c.
Warning
ElectricconductorsonPCB(PrintedCircuitBoard)forsupplyvoltage, relaycontactsandtriacoutputsdonothavemutualsafetydistanceof minimum6mm.Theoutputsarenotallowedtobeusedasgalvanic separated(voltfree)outputs.
Ifagalvanicseparatedoutputisneeded,anauxiliaryrelayis recommended.
24Voltcontrolledunits,forexampleactuators,aretobecontrolledby meansofECLComfort310,24Voltversion.
SafetyNote
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocablesize andisolation(reinforcedtype).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangefortheECLComfortinoperationis 0-55°C.Exceedingthistemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
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Thecommongroundterminalisusedforconnectionofrelevant components(pumps,motorizedcontrolvalves).
ECL210/310
ECL296
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
4(2)A/230Va.c. (4Aforohmicload,2Afor inductiveload)
Triac(=electronic
0,2A/230Va.c.
relay)terminals
Wirecrosssection:0.5-1.5mm² Incorrectconnectioncandamagetheelectronicoutputs. Max.2x1.5mm²wirescanbeinsertedintoeachscrewterminal.
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2.5.2Electricalconnections24Va.c.
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
Triac(=electronic relay)terminals
4(2)A/24Va.c. (4Aforohmicload,2Afor inductiveload)
1A/24Va.c.
Donotconnect230Va.c.poweredcomponentstoa24Va.c.power suppliedcontrollerdirectly.Useauxilliaryrelays(K)toseparate230 Va.c.from24Va.c.
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2.5.3Electricalconnections,Pt1000temperaturesensorsandsignals
A231.1/A231.2:
Sensor
S1
S2
S3
S5Returntemperaturesensor
S7 S8Pressuretransmitter
*
** ***
Description
Outdoortemperature sensor*
Supplyflowtemperature sensor**
Flowtemperaturesensor***
Differentialpressureswitch
(0–10V) orpressureswitch
Iftheoutdoortemperaturesensorisnotconnectedorthe cableisshort-circuited,thecontrollerassumesthatthe outdoortemperatureis0(zero)°C.
OnlyforapplicationA231.2. Theflowtemperaturesensormustalwaysbeconnected
inordertohavethedesiredfunctionality.Ifthesensoris notconnectedorthecableisshort-circuited,themotorized controlvalvecloses(safetyfunction).
Recommendedtype
ESMT
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
Connectionofdifferentialpressureswitch,S7
ThedrawingshowsconnectiontoECL210,butisalsovalidfor connectiontoECL296andECL310.
Connectionofapressuretransmitterwith0-10Voutput,S8
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Connectionofapressureswitch,S8
ThedrawingshowsconnectiontoECL210,butisalsovalidfor connectiontoECL296andECL310.
A331.1/A331.2:
Sensor
S1
S2
S3
S5Returntemperaturesensor
S7 S8Pressuretransmitter
S9 S10Pressuretransmitter
*
** ***
Description
Outdoortemperature sensor*
Supplyflowtemperature sensor**
Flowtemperaturesensor***
Differentialpressureswitch
(0–10V) orpressureswitch
Alarmswitch
(0–10V)
Iftheoutdoortemperaturesensorisnotconnectedorthe cableisshort-circuited,thecontrollerassumesthatthe outdoortemperatureis0(zero)°C.
OnlyforapplicationA331.2. Theflowtemperaturesensormustalwaysbeconnected
inordertohavethedesiredfunctionality.Ifthesensoris notconnectedorthecableisshort-circuited,themotorized controlvalvecloses(safetyfunction).
Recommendedtype
ESMT
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
Connectionofdifferentialpressureswitch,S7
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Connectionofapressuretransmitterwith0-10Voutput,S8
Connectionofapressuretransmitterwith0-10Voutput,S10
Connectionofapressureswitch,S8
Connectionofalarmswitch,S9
Wirecrosssectionforsensorconnections:Min.0.4mm². Totalcablelength:Max.200m(allsensorsincl.internalECL485
communicationbus) Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
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2.5.4Electricalconnections,ECA30/31
Terminal ECL310
Terminal ECA30/
Description
Type (recomm.)
31
30 31 322 333
*
Afteranexternalroomtemperaturesensorhasbeenconnected,
4
Twistedpair
1
Twistedpair
4
Ext.roomtemperature sensor*
5
Cable2x twistedpair
ESM-10
ECA30/31mustberepowered.
ThecommunicationtotheECA30/31mustbesetupintheECL Comfortcontrollerin'ECAaddr.'
TheECA30/31mustbesetupaccordingly.
AfterapplicationsetuptheECA30/31isreadyafter2–5min.A progressbarintheECA30/31isdisplayed.
ECAinformationmessage: ‘Applicationreq.newerECA’: Thesoftware(firmware)ofyourECAdoesnotcomplywiththe
software(firmware)ofyourECLComfortcontroller.Pleasecontact yourDanfosssalesoffice.
Someapplicationsdonotcontainfunctionsrelatedtoactualroom temperature.TheconnectedECA30/31willonlyfunctionasremote control.
Totalcablelength:Max.200m(allsensorsincl.internalECL485 communicationbus).
Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
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2.5.5Electricalconnections,master/slavesystems
Thecontrollercanbeusedasmasterorslaveinmaster/slave systemsviatheinternalECL485communicationbus(2xtwisted paircable).
TheECL485communicationbusisnotcompatiblewiththeECL businECLComfort110,200,300and301!
Terminal
Description
Type (recomm.)
30
Commonterminal +12V*,ECL485communicationbus
31
*OnlyforECA30/31andmaster/ slavecommunication
32
B,ECL485communicationbus
33
A,ECL485communicationbus
Cable2x twistedpair
ECL485buscable
MaximumrecommendedlengthoftheECL485busiscalculatedlike this:
Subtract"TotallengthofallinputcablesofallECLcontrollersinthe master-slavesystem"from200m.
Simpleexamplefortotallengthofallinputcables,3xECL:
1xECL
3xECL
3xECLReturntemp.sensor:
3xECLRoomtemp.sensor:
Total:
Outdoortemp.sensor:
Flowtemp.sensor:
15m
18m
18m
30m
81m
2.5.6Electricalconnections,communication
Electricalconnections,Modbus
ECLComfort210:Non-galvanicisolatedModbusconnections ECLComfort296:GalvanicisolatedModbusconnections ECLComfort310:GalvanicisolatedModbusconnections
MaximumrecommendedlengthoftheECL485bus: 200-81m=119m
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2.5.7Electricalconnections,communication
Electricalconnections,M-bus
ECLComfort210:Notimplemented ECLComfort296:Onboard,non-galvanicisolated.Max.cable length50m. ECLComfort310:Onboard,non-galvanicisolated.Max.cable length50m.
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