Danfoss A230, B230 Operating guide

OperatingGuide
ECLComfort210/296/310/311,applicationkeys A230andB230

1.0TableofContents

1.0TableofContents...............................................1
1.1Importantsafetyandproductinformation.....................2
2.0Installation........................................................9
2.1Beforeyoustart.....................................................9
2.3Mounting...........................................................18
2.4Placingthetemperaturesensors................................22
2.5Electricalconnections.............................................24
2.6InsertingtheECLApplicationKey..............................35
2.7Checklist............................................................42
2.8Navigation,ECLApplicationKeyA230/B230................43
3.0Dailyuse.........................................................70
3.1Howtonavigate...................................................70
3.2Understandingthecontrollerdisplay..........................71
3.3Ageneraloverview:Whatdothesymbolsmean?...........74
3.4Monitoringtemperaturesandsystem
components........................................................75
3.5Influenceoverview................................................76
3.6Manualcontrol.....................................................77
3.7Schedule............................................................78
4.0Settingsoverview............................................79
5.0Settings...........................................................82
5.1IntroductiontoSettings..........................................82
5.2Flowtemperature..................................................83
5.3Roomlimit..........................................................88
5.4Returnlimit.........................................................91
5.5Flow/powerlimit.................................................97
5.6Windinfluence...................................................102
5.7Optimization......................................................104
5.8Controlparameters..............................................110
5.9Compensation1.................................................116
5.10Compensation2.................................................118
5.11Application.......................................................120
5.12Heatcut-out......................................................129
5.13Alarm..............................................................132
5.14Alarmoverview..................................................138
5.15Twocirculationpumpsinsequence..........................139
6.0Commoncontrollersettings............................140
6.1Introductionto‘Commoncontrollersettings’..............140
6.2Time&Date.......................................................141
6.3Holiday............................................................142
6.4Inputoverview...................................................144
6.5Log.................................................................145
6.6Outputoverride..................................................146
6.7Keyfunctions.....................................................147
6.8System.............................................................149
7.0Miscellaneous................................................156
7.1ECA30/31setupprocedures.................................156
7.2Overridefunction................................................164
7.3Severalcontrollersinthesamesystem......................167
7.4Frequentlyaskedquestions....................................170
7.5Definitions........................................................174
7.6Type(ID6001),overview.......................................178
7.7Automatic/manualupdateoffirmware.....................179
7.8ParameterIDoverview..........................................180
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ECLComfort210/296/310/311,applicationkeysA230andB230

1.1Importantsafetyandproductinformation

1.1.1Importantsafetyandproductinformation
ThisOperatingGuideisassociatedwith:
ECLApplicationKeyA230
(ordercodeno.087H3802)forECLComfort210/296/310
ECLApplicationKeyB230
(ordercodeno.087H3902)forECLComfort311
TheECLApplicationKeysA230andB230contain5subtypes:
A230.1:Temperaturecontrolinheatinginstallations.Optional compensationfromwind.Electronicbypassfunction.
A230.2:Temperaturecontrolincoolinginstallations.Optional externalsignal(0-10V)forflowtemperaturesetpoint.
A230.3:Temperaturecontrolinheatinginstallations. Compensationforhighrelativehumidity.Optional compensationfromwind.
A230.4:Temperaturecontrolinheatinginstallations.Pressure measurementbyS8or,alternatively,useS8asexternalsignal(0
-10V)fortemperaturesetpoint.Electronicbypassfunction.
A230.5:Temperaturecontrolinheatinginstallations.Flow temperature-basedcontrolofcirculationpump.Alarminput. PressuremeasurementbyS8or,alternatively,useS8asexternal signal(0-10V)forflowtemperaturesetpoint.
TheA230/B230applicationkeyalsocontainsaFloor(Screed) DryingProgramforthesubtypesA230.1,A230.3,A230.4and A230.5.Seeseparatedocumentation.(InEnglishandGerman languageonly).
Electronicbypassfunction(A230.1andA230.4)isusedtoensure sufficientsupplytemperaturefromtheDistrictHeatingUtilityfor heatingaself-actingDHWcircuit(DomesticHotWater).
Temperatures,measuredbyheat-meterviaM-Bus
ThesubtypesA230.1,A230.3andA230.5can,whenusedinECL296 /310/311,utilizetheflowandreturntemperaturesensorvaluesof theheat-meter.Thevalueforflowtemperatureisusedinsteadof S4(supplytemperature);thevalueforreturntemperatureisused insteadofS5(returntemperature).
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationexamplesandelectricalconnections.
Theapplicationdiagramsshowmandatorytemperaturesensors withanunderscore;exampleS3
.
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ECLComfort210/296/310/311,applicationkeysA230andB230
A230
Thedescribedfunctionsarerealizedin:
ECLComfort210forbasicsolutions
ECLComfort296forbasicsolutions,inclusiveM-bus,Modbus andEthernet(Internet)communication
ECLComfort310foradvancedsolutions,inclusiveM-bus, ModbusandEthernet(Internet)communication.Theextension moduleECA32canbeused,viaa0-10Voltoutput,to controlamodulatedactuator,forexampleDanfosstypesAME. Furthermore,theextensionmoduleECA32canbeusedfor extendingthenumbersofinputsformonitoringviatheECL Portal.EachinputcanbeconfiguredasPt1000,0-10Voltor digital.
TheApplicationKeyA230complieswithECLComfort210/310 controllersasoffirmwareversion1.11. TheApplicationKeyA230compliesalsowithECLComfort296 controllersasoffirmwareversion1.58. Thefirmware(controllersoftware)versionisvisibleatstart-upof thecontrollerandin‘Commoncontrollersettings’in‘System’ .
UptotwoRemoteControlUnits,ECA30orECA31,canbe connectedforremotemonitoringandsetting.Thebuilt-inroom temperaturesensorcanbeutilized.
ECLPortal,Internetbasedconnection,allowsECL296,310and 310Btobemonitoredandcontrolledremotelyviastandard Internetbrowsers(forexampleInternetExplorer,MicrosoftEdge, GoogleChromeandSafari).
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ECLComfort210/296/310/311,applicationkeysA230andB230
TogetherwiththeECLComfort310,theadditionalInternalI/O moduleECA32(ordercodeno.087H3202)canbeusedforextra datacommunicationtoSCADA:
Temperature,Pt1000(default)
0-10voltsignals
Digitalinput
Theset-upofinputtypecanbedonebymeansoftheDanfoss Software"ECLTool". Navigation:Danfoss.com>Serviceandsupport>Downloads> Tools>Heating>ECLTool. TheURLis:
https://www.danfoss.com/en/service-and-support/downloads/
TheInternalI/OmoduleECA32isplacedinthebasepartforECL Comfort310.
ECLComfort210isavailableas:
ECLComfort210,230volta.c.(087H3020)
ECLComfort210B,230volta.c.(087H3030)
ECLComfort296isavailableas:
ECLComfort296,230volta.c.(087H3000)
ECLComfort310isavailableas:
ECLComfort310,230volta.c.(087H3040)
ECLComfort310B,230volta.c.(087H3050)
ECLComfort310,24volta.c.(087H3044)
TheB-typeshavenodisplayanddial.TheB-typesareoperatedby meansoftheRemoteControlunitECA30/31:
ECA30(087H3200)
ECA31(087H3201)
BasepartsforECLComfort:
forECLComfort210,230volt(087H3220)
forECLComfort296,230volt(087H3240)
forECLComfort310,230voltand24volt(087H3230)
AdditionaldocumentationforECLComfort210,296and310, modulesandaccessoriesisavailableonhttp://danfoss.com/or http://store.danfoss.com.
DocumentationforECLPortal:Seehttp://ecl.portal.danfoss.com.
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ECLComfort210/296/310/311,applicationkeysA230andB230
B230
Thedescribedfunctionsarerealizedin:
ECLComfort311formultiplesolutions,inclusiveM-bus, ModbusandEthernet(Internet)communication.Theextension moduleECA32canbeused,viaa0-10Voltoutput,tocontrola modulatedactuator,forexampleDanfosstypesAME.
Furthermore,theextensionmoduleECA32canbeusedfor extendingthenumbersofinputsformonitoringviatheECL Portal.EachinputcanbeconfiguredasPt1000,0-10Voltor digital.
TheApplicationKeyB230complieswithECLComfort311 controllersasoffirmwareversion11.01.
Thefirmware(controllersoftware)versionisvisibleatstart-upof thecontrollerandin‘Commoncontrollersettings’in‘System’ . ECLPortal,Internetbasedconnection,allowsECL311tobe monitoredandcontrolledremotelyviastandardInternetbrowsers (forexampleInternetExplorer,GoogleChromeandSafari).
TogetherwiththeECLComfort311,theadditionalInternalI/O moduleECA32(ordercodeno.087H3202)canbeusedforextra datacommunicationtoSCADA:
Temperature,Pt1000(default)
0-10Voltsignals
Digitalinput
Theset-upofinputtypecanbedonebymeansoftheDanfoss Software"ECLTool".Navigation:Danfoss.com>Serviceand support>Downloads>Tools>Heating>ECLTool.TheURLis: https://www.danfoss.com/en/service-and-support/downloads/ TheInternalI/OmoduleECA32isplacedinthebasepartforECL Comfort311.
ECLComfort311isavailableas:
ECLComfort311,230Volta.c.(087H3041)
ECLComfort311cannotbeoperatedbymeansoftheRemote ControlunitECA30/31.
AdditionaldocumentationforECLComfort210,296,310and 311,modulesandaccessoriesisavailableonhttp://danfoss.com/ orhttp://store.danfoss.com.DocumentationforECLPortal:See http://ecl.portal.danfoss.com.
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ECLComfort210/296/310/311,applicationkeysA230andB230
SafetyNote
Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely necessarytoreadandobservetheseinstructionscarefully.
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocable dimensionsandtypeofisolation(doubleisolatedat230V).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangesforECLComfortinoperationare: ECLComfort210/310/311:0-55°C ECLComfort296:0-45°C. Exceedingthetemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thewarningsignisusedtoemphasizespecialconditionsthatshould betakenintoconsideration.
Thissymbolindicatesthatthisparticularpieceofinformationshould bereadwithspecialattention.
Applicationkeysmightbereleasedbeforealldisplaytextsare translated.InthiscasethetextisinEnglish.
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ECLComfort210/296/310/311,applicationkeysA230andB230
Automaticupdateofcontrollersoftware(firmware):
Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey isinserted:
•ECL210/310,asofcontrollerversion1.11
•ECL296,asofcontrollerversion1.58
•ECL311,asofcontrollerversion11.01
Thefollowinganimationwillbeshownwhenthesoftwareisbeing updated:
Progressbar
Duringupdate:
•DonotremovetheKEY
•Donotdisconnectthepower
•Manualupdateofcontrollersoftware(firmware):
Ifthekeyisremovedbeforethehour-glassisshown,youhave tostartafresh.
Ifthepowerisinterruptedwhenthehour-glassisshown,the controllerwillnotwork.
Seethesection"Automatic/manualupdateoffirmware"
AsthisOperatingGuidecoversseveralsystemtypes,specialsystem settingswillbemarkedwithasystemtype.Allsystemtypesareshown inthechapter:'Identifyingyoursystemtype'.
°C(degreesCelsius)isameasuredtemperaturevaluewhereasK (Kelvin)oftenisusedfortemperaturedifferences.
TheIDno.isuniquefortheselectedparameter.
ExampleFirstdigitSeconddigitLastthreedigits
1117411174
-
12174
IfanIDdescriptionismentionedmorethanonce,itmeansthatthere arespecialsettingsforoneormoresystemtypes.Itwillbemarked withthesystemtypeinquestion(e.g.12174-A266.9).
1
-
Circuit1Parameterno.
2
Circuit2Parameterno.
174
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ECLComfort210/296/310/311,applicationkeysA230andB230
ParametersindicatedwithanIDno.like"1x607"meanauniversal parameter.
xstandsforcircuit/parametergroup.
DisposalNote
Thissymbolontheproductindicatesthatitmaynot bedisposedofashouseholdwaste.
Itmustbehandedovertotheapplicabletake-back schemefortherecyclingofelectricalandelectronic equipment.
•Disposeoftheproductthroughchannelsprovided forthispurpose.
•Complywithalllocalandcurrentlyapplicablelaws andregulations.
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ECLComfort210/296/310/311,applicationkeysA230andB230

2.0Installation

2.1Beforeyoustart

ThesubtypesinA230/B230areveryflexible.Thesearethebasic principles:
Heating(applicationA230.1):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS3isthemost importantsensor.ThedesiredflowtemperatureatS3iscalculated intheECLcontroller,basedontheoutdoortemperature(S1)and thedesiredroomtemperature. Thelowertheoutdoortemperature,thehigherthedesiredflow temperature.
Bymeansofaweekschedule,theheatingcircuitcanbein ‘Comfort’or‘Saving’mode.Theweekschedulecanhaveupto3 ‘Comfort’periods/day.Avalueforthedesiredroomtemperature canbesetineachofthemodes. InSavingmodetheheatingcanbereducedorswitchedofftotally.
ThemotorizedcontrolvalveM1isopenedgraduallywhenthe flowtemperatureislowerthanthedesiredflowtemperatureand viceversa.
ThereturntemperatureS5tothedistrictheatingsupplyshouldnot betoohigh.Ifso,thedesiredflowtemperaturecanbeadjusted (typicallytoalowervalue),thusresultinginagradualclosingofthe motorizedcontrolvalve.
Inboiler-basedheatingsupplythereturntemperatureshouldnot betoolow(sameadjustmentprocedureasabove).
Furthermore,thereturntemperaturelimitationcanbedependent oftheoutdoortemperature.Typically,thelowertheoutdoor temperature,thehighertheacceptedreturntemperature.
Ifthemeasuredroomtemperature(directlyconnectedtemperature sensorESM-10(S2)orRemotecontrolunitECA30/31)doesnot equalthedesiredroomtemperature,thedesiredflowtemperature canbeadjusted.
Thecirculationpump,P1,isONatheatdemandoratfrost protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis higherthanaselectablevalue.
Aconnectedfloworenergymeterbasedonpulses(S7)canlimit thefloworenergytoasetmaximumvalue.Furthermore,the limitationcanbeinrelationtotheoutdoortemperature.Typically, thelowertheoutdoortemperature,thehighertheacceptedflow/ power.WhenthissubtypeisusedinanECLComfort296/310/311 theflow/energysignalcanalternativelycomeasanM-bussignal.
Thefrostprotectionmodemaintainsaselectableflowtemperature, forexample10°C.
TypicalA230.1application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL210/296/ 310/311
S1
S2
S3
S4
ElectroniccontrollerECLComfort210,296/310 /311
Outdoortemperaturesensor
(Optional)Roomtemperaturesensor/ECA30
(Mandatory)Flowtemperaturesensor
(Optional)Supplyflowtemperaturesensor (read-outonly)
S5
S7
S8
P1
P2
M1
(Optional)Returntemperaturesensor
(Optional)Flow/energymeter(pulsesignal)
(Optional)Windspeedsignal(0-10V)
Circulationpump
(notillustrated)RelayoutputforSchedule2
Motorizedcontrolvalve,3-pointcontrolled Alternative1:Controlvalve,thermo-actuator controlled(DanfosstypeABV) Alternative2(ECL310/311withECA32):Motorized controlvalve,0-10Voltcontrolled
A1
TheA230.1applicationcanutilizeaconnectedflow/energymeter tolimittheflow/power.
Alarm
Tocompensatefortheinfluenceofwind,awindspeedsensorcan beconnected.Basedonthewindspeedsensorsignal(0-10V),the controllercanbesettoincreasethedesiredflowtemperaturein relationtoincreasedwindspeed.
Unusedinputs(fromS7andup)can,bymeansofanoverride switchorrelaycontact,beusedforoverridingthescheduletoa fixed'Comfort','Saving','Frostprotection'or'Constanttemperature' mode.
Analarmcanbeactivatediftheactualflowtemperaturediffers fromthedesiredflowtemperature.
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ECLComfort210/296/310/311,applicationkeysA230andB230
Cooling(applicationA230.2):
Typically,theflowtemperatureisadjustedaccordingtoyour requirements.TheflowtemperaturesensorS3isthemost importantsensor.ThedesiredflowtemperatureatS3issetinthe ECLcontroller.Furthermore,theoutdoortemperature(S1)can influencethedesiredflowtemperature.Thehighertheoutdoor temperature,thelowerthedesiredflowtemperature.
Bymeansoftheweekschedule,thecoolingcircuitcanbein ‘Comfort’or‘Saving’mode(twovaluesforthedesiredflow temperature). Theweekschedulealsocontrolstwovalues(‘Comfort’and ‘Saving’)forthedesiredroomtemperature.Ifthemeasuredroom temperaturedoesnotequalthedesiredroomtemperature,the desiredflowtemperaturecanbeadjusted.
ThemotorizedcontrolvalveM1isopenedgraduallywhenthe flowtemperatureishigherthanthedesiredflowtemperatureand viceversa.
ThereturntemperatureS5tothecoolingsupplyshouldnotbetoo low.Ifso,thedesiredflowtemperaturecanbeadjusted(typicallyto ahighervalue),thusresultinginagradualclosingofthemotorized controlvalve.
Thecirculationpump,P1,isONatcoolingdemand.
Anexternalsignalforthedesiredflowtemperaturecanbeapplied asa0–10voltsignaltotheterminalsforS8.
Aconnectedfloworenergymeterbasedonpulses(S7)canlimit thefloworenergytoasetmaximumvalue. WhentheA230.2isusedinanECLComfort296/310/311theflow /energysignalcanalternativelycomeasanM-bussignal.
Thestandbymodemaintainsaselectableflowtemperature,for example30°C.
Unusedinputs(fromS7andup)can,bymeansofanoverride switchorrelaycontact,beusedforoverridingthescheduletoa fixed'Comfort'or'Saving'mode.
ThetemperaturesS4andS6areusedformonitoringpurposesonly.
Theschedulein"Commoncontrollersettings"controlstherelays 2and3.Thiscanbeutilizedforshiftingbetweentwocirculation pumps. Seetheinstallationguide,appl.A230.2,ex.dandrelatedelectrical connections.
TypicalA230.2application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL210/296
ElectroniccontrollerECLComfort210/296/310/311
/310/311 S1
S2
S3
S4
(Optional)Outdoortemperaturesensor
(Optional)Roomtemperaturesensor/ECA30
(Mandatory)Flowtemperaturesensor,cooling
(Optional)Supplyflowtemperaturesensor(read-out only)
S5
S6
S7
(Optional)Returntemperaturesensor
(Optional)Returntemperaturesensor(read-outonly)
(Optional)Flow/energymeter(pulsesignal),not illustrated
(S8)
(Optional)(Externalvoltage(0–10V)forexternal settingofdesiredflowtemperature)
P1
P2/P3
M1
Circulationpump
Schedule2
Motorizedcontrolvalve,3-pointcontrolled Alternative1:Controlvalve,thermo-actuator controlled(DanfosstypeABV) Alternative2(ECL310/311withECA32):Motorized controlvalve,0-10Voltcontrolled
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TheA230.2applicationcanutilizeaconnectedflow/energymeter tolimittheflow/power.
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ECLComfort210/296/310/311,applicationkeysA230andB230
Heating(applicationA230.3):
ThissubtypeworkslikeA230.1,buttheflow-orenergylimitation, basedonpulsesignalisnotimplemented.Ifflow-orenergy limitationisneeded,theM-Busbasedsignalcanbeused(ECL Comfort296,310or311).
Inaddition,A230.3canminimizetheriskofdew(condensation).
TheRH(RelativeHumidity)signalcanarrangeaminimumdesired roomtemperatureforprotectionagainstdew(condensation). Dewcanoccurwhenairwithhightemperatureandhumidity comestocolderwalls,forexampleinchurches,castlesandother thick-wallbuildings.
Theequation-
T.dew=(0.96xT.room)+(0.25xRH)-22.4
isusedforcalculationofthedewtemperature(T.dew).
T.roomisthemeasuredroomtemperature.RHistheRelative Humidity,basedonmeasuredroomtemperatureandhumidity.
RoomtemperatureandRHcomeseitherfrom
theRemoteControlUnitECA31
or
aroomtemperaturesensorandanappliedRHsignal,0-10 Volt,toS7.
TherelationshipbetweenappliedvoltageandrelatedRHvalue canbeset.
AnOffsetvalueforthecalculateddewtemperature(T.dew)canbe addedforcompensationbetweenwallandroomtemperatures.
Favoritedisplay1canshowthefollowing:
TypicalA230.3application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL210/296
ElectroniccontrollerECLComfort210/296/310/311
/310/311 S1
S2
S3
S4
Outdoortemperaturesensor
(Optional)Roomtemperaturesensor/ECA31
(Mandatory)Flowtemperaturesensor
(Optional)Supplyflowtemperaturesensor(read-out only)
S5
S7
S8
P1
P2
M1
(Optional)Returntemperaturesensor
(Optional)RHsignal(0-10V)
(Optional)Windspeedsignal(0-10V)
Circulationpump
(notillustrated)RelayoutputforSchedule2
Motorizedcontrolvalve,3-pointcontrolled Alternative1:Controlvalve,thermo-actuator controlled(DanfosstypeABV) Alternative2(ECL310/311withECA32):Motorized controlvalve,0-10Voltcontrolled
A1
Alarm
RHvalue:76.3% Roomtemperature:20.9°C Desiredroomtemperature:19.5°C Minimumdesiredroomtemperature,inclusive6Koffset:22.7°C
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ECLComfort210/296/310/311,applicationkeysA230andB230
Heating(A230.4)
ThissubtypeworksassubtypeA230.1,butthewindinfluence functionalityisnotimplemented. Inaddition,A230.4canmonitorDHW(DomesticHotWater) temperaturesS4andS6.
Anappliedvoltagesignal(0-10Volt)toS8canbeusedfor:
pressuremeasuring.ThevoltageisconvertedintheECL controllertoapressure,measuredinbar
or
settingthedesiredflowtemperature.Thevoltageisconverted intheECLcontrollertoatemperaturevalue.
TypicalA230.4application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL210/296
ElectroniccontrollerECLComfort210/296/310/311
/310/311 S1
S2
S3
S4
Outdoortemperaturesensor
(Optional)Roomtemperaturesensor/ECA30
(Mandatory)Flowtemperaturesensor
(Optional)DHWflowtemperaturesensor(read-out only)
S5
S6
(Optional)Returntemperaturesensor
(Optional)DHWcirculationreturntemperature sensor(read-outonly)
S7
S8
(Optional)Flow/energymeter(pulsesignal)
(Optional)0-10Voltsignalfrompressuresensor Alternative:0-10Voltsignalforexternalsettingof desiredflowtemperature
P1
M1
Circulationpump,heating
Motorizedcontrolvalve,3-pointcontrolled Alternative1:Controlvalve,thermo-actuator controlled(DanfosstypeABV) Alternative2(ECL310/311withECA32):Motorized controlvalve,0-10Voltcontrolled
A1
Alarm
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ECLComfort210/296/310/311,applicationkeysA230andB230
Heating(A230.5)
ThissubtypeworksassubtypeA230.1,butthewindinfluence functionalityisnotimplemented.Inaddition,A230.5controlsthe circulationpumpP1atheatdemandtobeswitchedOFFifthe flowtemperatureS3islowerthanasetvalue(f.ex.28°C).The circulationpumpwillbeswitchedONwhentheflowtemperature S3getsaboveanothersetvalue(f.ex.32°C).Thisfunctionprevents heatedwatertogobackinthedistrictheatingnetworkifthe supplytemperatureistoolow. Furthermore,thecontrolvalvepositioncanbedisplayed,basedon avariableresistanceappliedtoinputS6.Seewiringdiagraminthe InstallationGuide.InputS7actsasanalarminput.
Anappliedvoltagesignal(0-10Volt)toS8canbeusedfor:
pressuremeasuring.ThevoltageisconvertedintheECL controllertoapressure,measuredinbar
or
settingthedesiredflowtemperature.Thevoltageisconverted intheECLcontrollertoatemperaturevalue.
Specialinfo:
IfreturntemperaturesensorS5isnotconnected,thereturn temperaturevaluecancomefromanM-Busconnectedheat-meter. Thevaluewillnot*)beshowninthedisplayoftheECL,butdespite ofthat,thevaluecanbeusedforreturntemperaturelimitation. Furthermore,thereturntemperaturevaluefromtheM-Bus connectedheat-meterisshowninECLPortal/LeanHeat®Monitor.
*)updatesoftheapplicationsubtypetoV02andupwillshowthe returntemperaturevaluefromtheheat-meter.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationexampleandelectricalconnections.
TypicalA230.5application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
ECL210/296 /310/311
S1
S2
S3
S4
ElectroniccontrollerECLComfort210,296,310or 311
Outdoortemperaturesensor
(Optional)Roomtemperaturesensor/ECA30
(Mandatory)Flowtemperaturesensor
(Optional)Supplyflowtemperaturesensor.For monitoringpurpose.S4-valuecan,ifsupply temperaturesensorisnotconnected,comefroman M-Busconnectedheat-meter.
S5
(Optional)Returntemperaturesensor. S5-valuecan,ifreturntemperaturesensoris notconnected,comefromanM-Busconnected heat-meter.
S6
S7
S8
(Optional)M1'sposition
(Optional)Alarminput
(Optional)0-10Voltsignalfrompressuresensor Alternative:0-10Voltsignalforexternalsettingof desiredflowtemperature.
P1
P2
M1
Circulationpump
RelayoutputforSchedule2
Motorizedcontrolvalve,3-pointcontrolled. Alternative1:Controlvalve,thermo-actuator controlled(DanfosstypeABV). Alternative2(ECL310/311withECA32):Motorized controlvalve,0-10Voltcontrolled.
A1
M-Bus
Alarm
Heat-meterconnectedviaM-Bus
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ECLComfort210/296/310/311,applicationkeysA230andB230
A230,ingeneral:
UptotwoRemoteControlUnits,ECA30/31,canbeconnectedto oneECLcontrollertocontroltheECLcontrollerremotely. SeveralECLcontrollers,internallyconnectedviaECL485bus,work inMaster/Slaveconnection.InaMaster/Slavesystemmaximum 2ECA30/31canbepresent.
A230/B230,ingeneral:
Exerciseofcirculationpumpsandcontrolvalveinperiodswithout heatingorcoolingdemandcanbearranged. AdditionalECLComfortcontrollerscanbeconnectedviatheECL 485bustoutilizecommonoutdoortemperaturesignal,timeand datesignals. SeveralECLcontrollers,internallyconnectedviaECL485bus,work inMaster/Slaveconnection. Anunusedinputcan,bymeansofanoverrideswitch,beusedto overridethescheduletoafixedmode: PossibilitiesforA230.1,A230.3,A230.4andA230.5: 'Comfort','Saving','Frostprotection'or'Constanttemperature' mode PossibilitiesforA230.2: 'Comfort'or'Saving'mode
Heat-meters:
Upto5heat-meterscanbeconnectedtotheM-busterminals(ECL 296/310/311). DatacanbetransferredtotheSCADAsystemviaModbusandTCP/ IPtotheECLPortal.
Temperatures,measuredbyheat-meter
ThesubtypesA230.1,A230.3andA230.5can,whenusedinECL296 /310/311,utilizetheheat-meter'sflowandreturntemperature sensorvalues.Thevalueforflowtemperatureisusedinsteadof S4(supplytemperature);thevalueforreturntemperatureisused insteadofS5(returntemperature). DirectlyconnectedtemperaturesensorsS4andS5havepriority overthetemperaturevaluesfromtheheat-meter. ThetemperaturevaluesforS4andS5,whencomingfromthe heat-meter,willtypicallyappear10sec.afterpower-up.
Modbuscommunication(ECLComfort296/310/311)toaSCADA systemcanbeestablished. TheM-busdata(ECLComfort296/310/311)canfurthermorebe transferredtotheModbuscommunication.
Alarm
A230.1,A230.3,A230.4andA230.5: AlarmA1(=relay4)canbeactivatedif:
theactualflowtemperaturediffersfromthedesiredflow temperature.
atemperaturesensororitsconnectiondisconnects/short circuits.(See:Commoncontrollersettings>System>Raw inputoverview).
A230.2: Alarmrelay4isnotused,butatemperaturesensororits connectionscanbemonitored. (See:Commoncontrollersettings>System>Rawinputoverview).
A230.4andA230.5: AlarmA1(=relay4)canbeactivatedif:
theactualpressureisnotinsideanacceptablepressurerange
A230.5: AlarmA1(=relay4)canbeactivatedif:
thealarminputS7isactivated
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A230/B230,ingeneral(continued):
Offsetadjustment
Ameasuredtemperaturecanbeoffsetadjusted,ifneeded. (Navigation:MENU>Commoncontroller>System>Sensoroffset)
Inputconfiguration
Inputs(asfromS7andup)whicharenotpartoftheapplicationcan beconfiguredtobePt1000,0-10Volt,frequency(pulsecounter) orDigitalinput.ThisfeaturemakesitpossibleinECL296/310/ 311tocommunicateextrasignals,suchastemperatures,pressures, ON/OFFconditions,viaModbusandECLPortal. TheconfigurationisdonebymeansoftheECLTool(freesoftware fordownload)ordirectlyinadedicatedmenuintheECLPortalor theconnectionforModbus(BMS/SCADA).
Applicationupload
Theapplicationuploadprocedureisthefollowingafterhaving powereduptheECLComfortcontroller:
1.Inserttheapplicationkey
2.Selectlanguage
3.Selectsubtype(theInstallationGuideshowssubtypes)
4.SetTimeandDate
TheECLComfortcontrollerinstallstheapplication,initializesand restarts.Outputrelaysareactivated/de-activated(click-sounds fromthiscanbeheard).Thisalsomeansthat,forexample, circulationpumpscanbeswitchedONandOFFshortly.
Commissioning
WhentheapplicationhasbeenuploadedtheECLComfort controllerstartsinManualmode.Thiscanbeusedtoverifycorrect connectionsoftemperature,pressureandflowsensors.Also verifyingthecontrolledcomponents(valveactuators,pumpsetc.) forcorrectfunctionalitycanbedone.
Theapplicationkeyisdeliveredwithfactorysettings. Dependingonsystemtype,itmightbenecessarytochangesome factorysettingsindividuallyinordertooptimizethefunctionality.
Theapplicationkeymustbeinsertedinordertochangesettings.
Power-down/power-up
WhenthepowersupplytotheECLComfortcontrolleris disconnected(power-down),theoutputrelaysgotode-activated position. Thismeansthat,forexample,circulationpumpscanbeswitched ON. SeetheelectricalconnectiondiagramsintheInstallationGuide. Allrelaycontactsareshowninde-activatedsituation.Somerelay contactsareclosed,somerelaycontactsareopen. WhenthepowersupplytotheECLComfortcontrolleris re-established(power-up),theoutputrelaysareactivated/ de-activated(click-soundsfromthiscanbeheard).Thisalsomeans that,forexample,circulationpumpscanbeswitchedONandOFF shortly.
Important:
Setthecorrectrunningtime"Mrun"oftheMotorizedControl ValveM1.(Circuit1>MENU>Settings>Controlparameters >Mrun).
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Thecontrollerispre-programmedwithfactorysettingsthatareshown inthe‘ParameterIDoverview’appendix.
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2.2Identifyingthesystemtype

Sketchyourapplication
TheECLComfortcontrollerseriesisdesignedforawiderange ofheating,domestichot-water(DHW)andcoolingsystemswith differentconfigurationsandcapacities.Ifyoursystemdiffers fromthediagramsshownhere,youmaywanttomakeasketch ofthesystemabouttobeinstalled.Thismakesiteasiertouse theOperatingGuide,whichwillguideyoustep-by-stepfrom installationtofinaladjustmentsbeforetheend-usertakesover.
TheECLComfortcontrollerisauniversalcontrollerthatcanbe usedforvarioussystems.Basedontheshownstandardsystems, itispossibletoconfigureadditionalsystems.Inthischapteryou findthemostfrequentlyusedsystems.Ifyoursystemisnotquite asshownbelow,findthediagramwhichhasthebestresemblance withyoursystemandmakeyourowncombinations.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for applicationtypes/sub-types.
Thecirculationpump(s)inheatingcircuit(s)canbeplacedintheflow aswellasthereturn.Placethepumpaccordingtothemanufacturer’s specification.
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2.3Mounting

2.3.1MountingtheECLComfortcontroller
SeetheInstallationGuidewhichisdeliveredtogetherwiththe ECLComfortcontroller.
Foreasyaccess,youshouldmounttheECLComfortcontrollernear thesystem.
ECLComfort210/296/310/311canbemounted
onawall
onaDINrail(35mm)
ECLComfort296canbemounted
inapanelcut-out
ECLComfort210canbemountedinanECLComfort310basepart (forfutureupgrade).
Screws,PGcableglandsandrawlplugsarenotsupplied.
LockingtheECLComfort210/310/311controller
InordertofastentheECLComfortcontrollertoitsbasepart,secure thecontrollerwiththelockingpin.
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Topreventinjuriestopersonsorthecontroller,thecontrollerhasto besecurelylockedintothebase.Forthispurpose,pressthelocking pinintothebaseuntilaclickisheardandthecontrollernolonger canberemovedfromthebase.
Ifthecontrollerisnotsecurelylockedintothebasepart,thereisarisk thatthecontrollerduringoperationcanunlockfromthebaseandthe basewithterminals(andalsothe230Va.c.connections)areexposed. Topreventinjuriestopersons,alwaysmakesurethatthecontroller issecurelylockedintoitsbase.Ifthisisnotthecase,thecontroller shouldnotbeoperated!
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Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
Mountingonawall
Mountthebasepartonawallwithasmoothsurface.Establishthe electricalconnectionsandpositionthecontrollerinthebasepart. Securethecontrollerwiththelockingpin.
MountingonaDINrail(35mm)
MountthebasepartonaDINrail.Establishtheelectrical connectionsandpositionthecontrollerinthebasepart.Secure thecontrollerwiththelockingpin.
DismountingtheECLComfortcontroller
Inordertoremovethecontrollerfromthebasepart,pulloutthe lockingpinbymeansofascrewdriver.Thecontrollercannowbe removedfromthebasepart.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea screwdriveraslever.
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BeforeremovingtheECLComfortcontrollerfromthebasepart,ensure thatthesupplyvoltageisdisconnected.
2.3.2MountingtheRemoteControlUnitsECA30/31
Selectoneofthefollowingmethods:
Mountingonawall,ECA30/31
Mountinginapanel,ECA30
Screwsandrawlplugsarenotsupplied.
Mountingonawall
MountthebasepartoftheECA30/31onawallwithasmooth surface.Establishtheelectricalconnections.PlacetheECA30/ 31inthebasepart.
Mountinginapanel
MounttheECA30inapanelusingtheECA30framekit(ordercode no.087H3236).Establishtheelectricalconnections.Securethe framewiththeclamp.PlacetheECA30inthebasepart.TheECA 30canbeconnectedtoanexternalroomtemperaturesensor.
TheECA31mustnotbemountedinapanelifthehumidity functionistobeused.
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2.3.3MountingtheinternalI/OmoduleECA32
MountingoftheinternalI/OmoduleECA32
TheECA32module(ordercodeno.087H3202)mustbeinserted intotheECLComfort310/310B/311basepartforadditionalinput andoutputsignalsinrelevantapplications.
TheconnectionbetweentheECLComfort310/310B/311andECA 32isa10-pole(2x5)connector.Theconnectionisautomatically establishedwhentheECLComfort310/310B/311isplacedon thebasepart.
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2.4Placingthetemperaturesensors

2.4.1Placingthetemperaturesensors
Itisimportantthatthesensorsaremountedinthecorrectposition inyoursystem.
Thetemperaturesensormentionedbelowaresensorsusedfor theECLComfort210/296/310/311serieswhichnotallwillbe neededforyourapplication!
Outdoortemperaturesensor(ESMT)
Theoutdoorsensorshouldbemountedonthatsideofthebuilding whereitislesslikelytobeexposedtodirectsunshine.Itshouldnot beplacedclosetodoors,windowsorairoutlets.
Flowtemperaturesensor(ESMU,ESM-11orESMC)
Placethesensormax.15cmfromthemixingpoint.Insystems withheatexchanger,DanfossrecommendsthattheESMU-typeto beinsertedintotheexchangerflowoutlet.
Makesurethatthesurfaceofthepipeiscleanandevenwhere thesensorismounted.
Returntemperaturesensor(ESMU,ESM-11orESMC)
Thereturntemperaturesensorshouldalwaysbeplacedsothatit measuresarepresentativereturntemperature.
Roomtemperaturesensor (ESM-10,ECA30/31RemoteControlUnit)
Placetheroomsensorintheroomwherethetemperatureistobe controlled.Donotplaceitonoutsidewallsorclosetoradiators, windowsordoors.
Boilertemperaturesensor(ESMU,ESM-11orESMC)
Placethesensoraccordingtotheboilermanufacturer’s specification.
Airducttemperaturesensor(ESMB-12orESMUtypes)
Placethesensorsothatitmeasuresarepresentativetemperature.
DHWtemperaturesensor(ESMUorESMB-12)
PlacetheDHWtemperaturesensoraccordingtothemanufacturer’s specification.
Slabtemperaturesensor(ESMB-12)
Placethesensorinaprotectiontubeintheslab.
ESM-11:Donotmovethesensorafterithasbeenfastenedinorderto avoiddamagetothesensorelement.
ESM-11,ESMCandESMB-12:Useheatconductingpasteforquick measurementofthetemperature.
ESMUandESMB-12:Usingasensorpockettoprotectthesensorwill, however,resultinaslowertemperaturemeasurement.
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Pt1000temperaturesensor(IEC751B,1000Ω/0°C)
Relationshipbetweentemperatureandohmicvalue:
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2.5Electricalconnections

2.5.1Electricalconnections230Va.c.
Warning
ElectricconductorsonPCB(PrintedCircuitBoard)forsupplyvoltage, relaycontactsandtriacoutputsdonothavemutualsafetydistanceof minimum6mm.Theoutputsarenotallowedtobeusedasgalvanic separated(voltfree)outputs.
Ifagalvanicseparatedoutputisneeded,anauxiliaryrelayis recommended.
24Voltcontrolledunits,forexampleactuators,aretobecontrolledby meansofECLComfort310,24Voltversion.
SafetyNote
Necessaryassembly,start-up,andmaintenanceworkmustbe performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocablesize andisolation(reinforcedtype).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangefortheECLComfortinoperationis 0-55°C.Exceedingthistemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
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Thecommongroundterminalisusedforconnectionofrelevant components(pumps,motorizedcontrolvalves).
ECL210/310/311
ECL296
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
4(2)A/230Va.c. (4Aforohmicload,2Afor inductiveload)
Triac(=electronic
0,2A/230Va.c.
relay)terminals
A230.2(cooling):2-pumpcontrol
ApplicationA230.2,ex.disanexampleforscheduledshiftbetween twocirculationpumps. ControlofP1isbasedonthecoolingdemandanddetermines viaK1theON/OFFcontrolofthepumpsP2andP3.P2andP3 arerelatedtotheoutputoftheschedulein"Commoncontroller settings". TheelectricdiagramforA230.2,P2andP3showsanexamplefor connection.
Wirecrosssection:0.5-1.5mm² Incorrectconnectioncandamagetheelectronicoutputs. Max.2x1.5mm²wirescanbeinsertedintoeachscrewterminal.
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2.5.2Electricalconnections24Va.c.
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
4(2)A/24Va.c. (4Aforohmicload,2Afor inductiveload)
Triac(=electronic
1A/24Va.c.
relay)terminals
A230.2(cooling):2-pumpcontrol
ApplicationA230.2,ex.disanexampleforscheduledshiftbetween 2circulationpumps. ControlofP1isbasedonthecoolingdemandanddetermines viaK1theON/OFFcontrolofthepumpsP2andP3.P2andP3 arerelatedtotheoutputoftheschedulein"Commoncontroller settings". TheelectricdiagramforA230.2,P2andP3showsanexamplefor connection.
Donotconnect230Va.c.poweredcomponentstoa24Va.c.power suppliedcontrollerdirectly.Useauxilliaryrelays(K)toseparate230 Va.c.from24Va.c.
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2.5.3Electricalconnections,safetythermostats,ingeneral
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Theconnectiondiagramsshowvarioussolutions/examples:
Safetythermostat,1–stepclosing: Motorizedcontrolvalvewithoutsafetyfunction
Safetythermostat,1–stepclosing: Motorizedcontrolvalvewithsafetyfunction
Safetythermostat,2–stepclosing: Motorizedcontrolvalvewithsafetyfunction
WhenSTisactivatedbyahightemperature,thesafetycircuitinthe motorizedcontrolvalveclosesthevalveimmediately.
WhenST1isactivatedbyahightemperature(theTRtemperature),the motorizedcontrolvalveisclosedgradually.Atahighertemperature (theSTtemperature),thesafetycircuitinthemotorizedcontrolvalve closesthevalveimmediately.
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2.5.4Electricalconnections,Pt1000temperaturesensorsandsignals
SeealsotheInstallationGuide(deliveredwiththeapplicationkey) forapplicationspecificconnections.
Sensor
S1 S2
Description
Outdoortemperaturesensor* Roomtemperaturesensor**
Alternative:ECA30/31
S3
S4
Flowtemperaturesensor***
A230.1,A230.2,A230.3, A230.5:Supplytemperature sensor,formonitoring A230.4:DHWtemperature sensor,formonitoring
S5Returntemperaturesensor
S6A230.2:Returntemperature
sensor,formonitoring A230.4:DHWcirculation returntemperaturesensor,for monitoring A230.5:M1position
S7
A230.1,A230.2,A230.4:Flow/ energymeter(pulsesignal) A230.3:RelativeHumidity signal(0-10V) A230.5:Alarm
S8
A230.2:Desiredcooling temperature,0-10V A230.4/A230.5:Pressure transmitter,0-10V. Alternatively,desiredheating temperature,0-10V
Recommendedtype
ESMT ESM-10
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
ESM-11/ESMB/ ESMC/ESMU
*
Iftheoutdoortemperaturesensorisnotconnectedorthe cableisshort-circuited,thecontrollerassumesthatthe outdoortemperatureis0(zero)°C.
**
Onlyforroomtemperaturesensorconnection.Theroom temperaturesignalcanalsobeavailablefromaRemote ControlUnit(ECA30/31).SeetheInstallationGuide (deliveredwiththeapplicationkey)forspecificconnections.
***
Theflowtemperaturesensormustalwaysbeconnected inordertohavethedesiredfunctionality.Ifthesensoris notconnectedorthecableisshort-circuited,themotorized controlvalvecloses(safetyfunction).
Wirecrosssectionforsensorconnections:Min.0.4mm². Totalcablelength:Max.200m(allsensorsincl.internalECL485
communicationbus). Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
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Connectionofflow/energymeterwithpulsesignal
SeetheInstallationGuide(deliveredwiththeapplicationkey).
Theoutputoftheflow/energymetercanbeequippedwithan externalpull-upresistorifaninternalpull-upresistorisnotpresent.
Pulsebasedsignalforflow/power ,appliedtoinputS7
Formonitoring: Frequencyrangeis0.01-200Hz
Forlimitation: Minimumfrequencyisrecommendedtobe1Hzinordertohavea
stablecontrol.Furthermore,thepulsesmustappearregularly.
A230.1,A230.3 Connectionofwindspeedsensor
SeetheInstallationGuide(deliveredwiththeapplicationkey).
A230.4,A230.5 Connectionofpressuresensor
SeetheInstallationGuide(deliveredwiththeapplicationkey).
Set-upofrelationbetweenappliedvoltage(0-10V)from pressuresensorandexpressedpressure(inBar)inECL:Seesection Frequentlyaskedquestions.
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A230.2,A230.4,A230.5
Connectionofexternalvoltage(0–10V)forexternalsetting ofdesiredflowtemperature
Connectionofswitchforexternaloverride
S?: ECL210/296:S7-S8 ECL310:S7-S10 ECL310/311+ECA32:S7-S16
Usinganinputforoverriderequiresavoltfreecontact/switch.
IfS1...S6ischosenasoverrideinput,theoverrideswitchmusthave gold-platedcontacts.
IfS7...S16ischosenasoverrideinput,theoverrideswitchcanbea standardcontact.
Wirecrosssectionforsensorconnections:Min.0.4mm². Totalcablelength:Max.200m(allsensorsincl.internalECL485
communicationbus) Cablelengthsofmorethan200mmaycausenoisesensibility(EMC).
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