Date code .................................................................................................................................................. 5
Service bulletins ..................................................................................................................................... 5
Procedure to identify a part ...............................................................................................................5
Order code ................................................................................................................................................ 7
Common parts .................................................................................................................................... 8-9
Special hardware ........................................................................................................................... 10-23
End cap ............................................................................................................................................. 34-35
Charging system ............................................................................................................................36-37
Control .............................................................................................................................................. 44-67
Overhaul seal kit ...................................................................................................................................86
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
3
Parts Manual Series 90 42cc Axial Piston Pump
General information
Service parts
indentication
The following information and procedure is used to identify the module group, item
number, manufacture date, part number, and part name of the parts included in the Series
90, 42 cc variable displacement pumps.
The parts listed include all parts which may be used when performing either “Minor
Repairs”, “Major Repairs” or “Conversions” on the Series 90, 42 cc pump.
NameplateEach unit will have a nameplate axed to
the housing. The nameplate will include the
following information.
Model Number
The Sauer-Danfoss model number is used by
the factory in manufacturing. On repeat orders,
a complete unit can be ordered by the model
number.
Model Code
The Sauer-Danfoss model code completely
denes the specic unit and must be used
when ordering parts to service this product.
Serial Number
The Sauer-Danfoss serial number is used to
identify the manufacture date and the unit
sequence in the build. The serial number is also
used to identify the units warranty time period.
Model No./Ident No.
Model Code
Serial No.
90R042 MA 5 NN
80 P 3 C3 B C5
GBA 38 38 24
N-01-16-23456
Made in Germany
80005948
The letter code indicates the location of original
manufacture (assembly). “A” indicates the unit
was originally assembled in Ames, Iowa, USA.
“N” indicates the unit was originally assembled
in Neumunster, Germany.
The rst number (2 digits) indicates the year of
manufacture. (“01” would indicate the unit was
manufactured in 2001)
The second number (2 digits) indicates the
calendar week of manufacture.
The third number (5 digits) is a sequential
number used to identify a specic unit.
4
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
General information
Date code
The date code is dened as the year and week of manufacture. The same item number
may list more than one part number. This indicates that there is more than one
conguration for that item number. You will see that there are dierent date codes for the
dierent part numbers. Find the date code of your unit from the nameplate to determine
which service part number you need to order.
EXAMPLE: The service part desired is Item E10
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
80 E10 92-19 746107 Side cover 1
G30 89-41 92-18 340133 Side cover (SB-1992-003) 1
All units using this order code with a date code of 89-41 and up to and including 92-18,
must use part number “340133”. All units with a date code of 92-19 and newer must use
part number “746107.”
Service bulletinsA Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you
desire. You must read that Service Bulletin prior to ordering that part. The information
contained in these Service Bulletins, as of the print date of this bulletin, are included
at the end of this manual. Service Bulletins contain more detailed information such as
interchangeability, what additional parts are involved, etc. It is suggested that you add
additional Service Bulletins to this manual as you recieve them.
Procedure to identify a
part
General
The modular design of Series 90 units results in a simplied service parts list and part
number identication procedure.
The same item numbers are used for same part names on all units within a product type.
(Example: The lip seal - Item L40 has the same item number on all pumps.)
A part number that has another number following it in parentheses is done to make this
a world wide manual. The rst number is sold in Germany. The number in parentheses
is sold in the United States. (Example: 001149 (9004201-6200), customers would order
9004201-6200 if ordering the part in the United States.)
Example of a Part Identication
The nameplate on a Series 90 pump has an Order Code of 90R042 MA 5 NN 80 P 3 C3 B C5
GBA 38 38 24. Use the following procedures to determine the part number of the drive
shaft used on this pump.
1) Referring to the input shaft module in the Order Code (see page 7), the input shaft
option for this pump is identied by the code “C3”. (90R042 MA 5 NN 80 P 3 C3 B C5 GBA
38 38 24)
2) Referring to the Service Parts List, nd the shaft group. Next nd the order code that
relates to this unit, which is “C3”. The shaft is found to be item L100 and part number
340521.
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
5
Parts Manual Series 90 42cc Axial Piston Pump
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AX00000085en-US | 520L0838 • Rev 0500 • January 2017
43
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
(CA)
QM10
M90
*M87
(CB)
QM10
M90
*M87
(DC & DD)
M29
QM10
M76
*QM031
*M11
M90
*M87
View A
*M11
Generic swashplate used to
show link location only
44
*M11
M14
T20
(supply)
View “A”
T30
T40
Possible orifice locations
NOTE: All orifices present in the original control must be
transfered to the replacement control. If replacement
control contains pre-installed orifices, remove and
discard them before transferring existing orifices to
new control.
* = included in control seal kit QM210
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
T70
(servo feed)
numbers are recommended
T50
(drain)
E100 868E
Enlarged bold type item
part to stock for servicing.
T80
(servo feed)
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
CA M11 87-42 8800520 Control gasket 1
M87 87-42 592386 Seal washer 1
M90 87-42 693341 (9007314-0606) Screw 6
QM10 87-42 8002M0CA-A Control cover plate kit 1
QM210 87-42 11096319 Control seal kit 1
CB M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M87 87-42 592386 Seal washer 1
M90 87-42 693341 (9007314-0606) Screw 6
QM10 87-42 8002M0CA-A Control cover plate kit 1
QM210 87-42 11096319 Control seal kit 1
DC M11 87-42 8800520 Control gasket 1
M76 87-42 687103/P Solenoid valve, 12v 1
M87 87-42 592386 Seal washer 1
M90 87-42 693341 (9007314-0606) Screw 6
QM10 87-42 8002M0DC-A 3-position control kit, 12 volt 1
QM031 87-42 11099647 Valve seal kit 1
QM210 87-42 11096161 Control seal kit 1
DD M11 87-42 8800520 Control gasket 1
M76 87-42 549907/P Solenoid valve, 24v 1
M87 87-42 592386 Seal washer 1
M90 87-42 693341 (9007314-0606) Screw 6
QM10 87-42 8510314 3-position control kit, 24 volt 1
QM031 87-42 11099647 Valve seal kit 1
QM210 87-42 11096161 Control seal kit 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
45
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
QM10
M90
*M87
View A
(EA, EP & EX)
A generic PCP is shown.
M9
*M97
*M96
M29
*M95
*M51
*M11
M14
T50
Generic swashplate used to
(drain)
show link location only
NOTE: All orifices present in the original control must be
transfered to the replacement control. If replacement
control contains pre-installed orifices, remove and
discard them before transferring existing orifices to
new control.
* = included in control seal kit QM210
T70
(servo feed)
View “A”
T20
(supply)
T30
(servo feed)
T40
Possible orifice locations
Enlarged bold type item
numbers are recommended
part to stock for servicing.
T80
E100 694E
T60
(drain)
46
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
EA M9 87-42 MCV110A1017 PCP, MS connector 1
M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M29 87-42 K07067 Screw 4
M51 87-42 9003509-0008 Seal nut 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
M95 87-42 318337 (9004104-0120) O-ring 2
M96 87-42 011304 (9004104-0140) O-ring 1
M97 87-42 318345 (9004104-0240) O-ring 1
QM10 87-42 8002M0EA-B EDC kit, MS connector 1
QM210 87-42 11096173 Control seal kit 1
EP M9 87-42 MCV110A1058 PCP, Packard connector 1
M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M29 87-42 K07067 Screw 4
M51 87-42 9003509-0008 Seal nut 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
M95 87-42 318337 (9004104-0120) O-ring 2
M96 87-42 011304 (9004104-0140) O-ring 1
M97 87-42 318345 (9004104-0240) O-ring 1
QM10 87-42 8002M0EP-B EDC kit, Packard connector 1
QM210 87-42 11096173 Control seal kit 1
EX M9 87-42 MCV110A1090 PCP, Metri-pack connector 1
M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M29 87-42 K07067 Screw 4
M51 87-42 9003509-0008 Seal nut 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
M95 87-42 318337 (9004104-0120) O-ring 2
M96 87-42 011304 (9004104-0140) O-ring 1
M97 87-42 318345 (9004104-0240) O-ring 1
QM10 87-42 8002M0EX-B EDC kit, Metri-pack connector 1
QM210 87-42 11096173 Control seal kit 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
47
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
M007
QM10
*M87
(FA, FB, FC & FD)
M90
M005
View A
*QM034
M92
M76
M29
T70
T80
Possible orifice locations
NOTE: All orifices present in the original control must be
transfered to the replacement control. If replacement
control contains pre-installed orifices, remove and
discard them before transferring existing orifices to
new control.
* = included in control seal kit QM210
*M11
View “A”
T50
E101 858E
Enlarged bold type item
numbers are recommended
part to stock for servicing.
48
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
FA M11 97-30 8800520 Control gasket 1
M29 97-30 067694 Screw 4
M76 97-30 518080 Solenoid valve, 12v 2
M87 97-30 592386 Seal washer 1
M90 97-30 9007314-0614 Screw, M6 x 65 3
M92 97-30 041160 (9007314-0605) Screw, M6 x 20 3
M005 97-30 11040532 Plug assembly 2
M007 97-30 K00775 Filter screen 1
QM10 97-30 11067537 NFPE control kit, 12v 1
QM034 97-30 11099849 Solenoid valve seal kit 1
QM210 97-30 11100027 Control seal kit 1
FB M11 97-35 8800520 Control gasket 1
M29 97-35 067694 Screw 4
M76 97-35 518081 Solenoid valve, 24v 2
M87 97-35 592386 Seal washer 1
M90 97-35 9007314-0614 Screw, M6 x 65 3
M92 97-35 041160 (9007314-0605) Screw, M6 x 20 3
M005 97-35 11040532 Plug assembly 2
M007 97-35 K00775 Filter screen 1
QM10 97-35 11067538 NFPE control kit, 24v 1
QM034 97-35 11099849 Solenoid valve seal kit 1
QM210 97-35 11100027 Control seal kit 1
FC M11 97-35 8800520 Control gasket 1
M29 97-35 067694 Screw 4
M76 97-35 521709 Solenoid valve, 12v 2
M87 97-35 592386 Seal washer 1
M90 97-35 9007314-0614 Screw, M6 x 65 3
M92 97-35 041160 (9007314-0605) Screw, M6 x 20 3
M005 97-35 11040532 Plug assembly 2
M007 97-35 K00775 Filter screen 1
QM10 97-35 8510220 NFPE control kit, 12v 1
QM034 97-35 11099849 Solenoid valve seal kit 1
QM210 97-35 11100027 Control seal kit 1
FD M11 97-35 8800520 Control gasket 1
M29 97-35 067694 Screw 4
M76 97-35 517214 Solenoid valve, 24v 2
M87 97-35 592386 Seal washer 1
M90 97-35 9007314-0614 Screw, M6 x 65 3
M92 97-35 041160 (9007314-0605) Screw, M6 x 20 3
M005 97-35 11040532 Plug assembly 2
M007 97-35 K00775 Filter screen 1
QM10 97-35 8510380 NFPE control kit, 24v 1
QM034 97-35 11099849 Solenoid valve seal kit 1
QM210 97-35 11100027 Control seal kit 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
49
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
(HF, HK & HM)
M90
QM10
*M87
*M51
View A
*M11
* = included in control seal kit QM210
Generic swashplate used to
show link location only
M14
T50
(drain)
NOTE: All orifices present in the original control must be
transfered to the replacement control. If replacement
control contains pre-installed orifices, remove and
discard them before transferring existing orifices to
new control.
* = included in control seal kit QM210
T70
(servo feed)
View “A”
T20
(supply)
T30
(servo feed)
T40
Possible orifice locations
Enlarged bold type item
numbers are recommended
part to stock for servicing.
T80
T60
(drain)
E101 859E
50
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
HF M11 93-47 K11419 Control gasket (SB-1993-002) 1
M14 93-47 11070304 Feedback link 1
M51 93-47 9003509-0008 Seal nut 1
M87 93-47 592386 Seal washer 1
M90 93-47 692889 (9007314-0611) Screw 6
QM10 93-47 8002M0HF-A HDC kit, 3-11 bar 1
QM210 93-47 11096267 Control seal kit 1
HK M11 93-47 K11419 Control gasket (SB-1993-002) 1
M14 93-47 11070304 Feedback link 1
M51 93-47 9003509-0008 Seal nut 1
M87 93-47 592386 Seal washer 1
M90 93-47 692889 (9007314-0611) Screw 6
QM10 93-47 8002M0HK-A HDC kit, 1-11 bar 1
QM210 93-47 11096267 Control seal kit 1
HM M11 93-47 K11419 Control gasket (SB-1993-002) 1
M14 93-47 11070304 Feedback link 1
M51 93-47 9003509-0008 Seal nut 1
M87 93-47 592386 Seal washer 1
M90 93-47 692889 (9007314-0611) Screw 6
QM10 93-47 8002M0HM-A HDC kit, 1-6.7 bar 1
QM210 93-47 11096267 Control seal kit 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
51
Parts Manual Series 90 42cc Axial Piston Pump
A generic PCP is shown.
Variable displacement pump
QM10
M90
M9
*M87
*M96
View A
(KA, KN & KP)
M29
*M99
*M97
*M51
*M11
View “A”
Generic swashplate used to
show link location only
M14
T50
(drain)
T70
(servo feed)
T30
T20
(supply)
T40
T80
(servo feed)
T60
(drain)
Possible orifice locations
NOTE: All orifices present in the original control
must be transfered to the replacement
control. If replacement control contains
pre-installed orifices, remove and discard
them before transferring existing orifices to
new control.
E100 695E
* = included in control seal kit QM210
52
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Enlarged bold type item
numbers are recommended
part to stock for servicing.
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
KA M9 95-26 MCV116G4201 PCP, MS connector 1
M11 95-26 8800520 Control gasket 1
M14 95-26 11070304 Feedback link 1
M29 95-26 K07067 Screw 4
M51 95-26 9003509-0008 Seal nut 1
M87 95-26 592386 Seal washer 1
M90 95-26 692889 (9007314-0611) Screw 6
M96 95-26 011296 (9004105-0120) O-ring 3
M97 95-26 9004105-0130 O-ring 1
M99 95-26 K08572 Filter assembly 1
QM10 95-26 8510177 EDC3 kit, MS connector, dual coil 1
QM210 95-26 11096131 Control seal kit 1
KN M9 95-51 MCV116A3501 PCP, MS connector 1
M11 95-51 8800520 Control gasket 1
M14 95-51 11070304 Feedback link 1
M29 95-51 K07067 Screw 4
M51 95-51 9003509-0008 Seal nut 1
M87 95-51 592386 Seal washer 1
M90 95-51 692889 (9007314-0611) Screw 6
M96 95-51 011296 (9004105-0120) O-ring 3
M97 95-51 9004105-0130 O-ring 1
M99 95-51 K08572 Filter assembly 1
QM10 95-51 11018295 EDC3 kit, MS connector, single coil 1
QM210 95-51 11096131 Control seal kit 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
53
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
(MA)
M90
*M87
M90
View A
M72
M71
M70
*M27
*M26
*M11
QM10
QM10
M90
*M87
QM89
*M83
(MB)
View A
A generic neutral start
switch is shown.
M72
M70
*M27
*M26
*M11
Generic swashplate used to
show link location only
M14
NOTE: All orifices present in the original control must be
transfered to the replacement control. If replacement
control contains pre-installed orifices, remove and
discard them before transferring existing orifices to
new control.
* = included in control seal kit QM210
T50
(drain)
View “A”
T70
(servo feed)
T30
Possible orifice locations
T20
(supply)
T80
(servo feed)
T40
E101 860E
Enlarged bold type item
numbers are recommended
part to stock for servicing.
T60
(drain)
54
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
MA M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M26 87-42 144725 (9004105-0110) O-ring 1
M27 87-42 9006300-0044 Retaining ring 1
M70 87-42 9800916 Control handle 1
M72 87-42 040642 (9003513-0800) Nut 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
QM10 87-42 8002M0MA-A MDC kit 1
QM210 87-42 11096275 Control seal kit 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
55
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
M90
*M87
QM036
QM037
*M77
(MC & MD)
M76
*QM034
*M83
A generic neutral start switch is shown.
QM10
M78
M75
(MD only)
QM89
M72
M71
M70
*M27
*M26
Generic swashplate used to
show link location only
M14
NOTE: All orifices present in the original control must be
transfered to the replacement control. If replacement
control contains pre-installed orifices, remove and
discard them before transferring existing orifices to
new control.
* = included in control seal kit QM210
View A
T50
(drain)
*M11
View “A”
T70
(servo feed)
T30
Possible orifice locations
T20
(supply)
T40
T80
(servo feed)
E100 696E
Enlarged bold type item
numbers are recommended
part to stock for servicing.
T60
(drain)
56
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
MC M11 87-42 12-06 8800520 Control gasket 1
M14 87-42 12-06 11070304 Feedback link 1
M26 87-42 12-06 144725 (9004105-0110) O-ring 1
M27 87-42 12-06 9006300-0044 Retaining ring 1
M70 87-42 12-06 9800916 Control handle 1
M71 87-42 12-06 9009660-3100 Toothlock washer 1
M72 87-42 12-06 040642 (9003513-0800) Nut 1
M75 87-42 12-06 505022 Control manifold (SB-1995-003) 1
M76 87-42 12-06 9700803 Solenoid valve, 12 volt, single pole 1
M77 87-42 12-06 8800882 Manifold gasket 1
M78 95-10 12-06 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M87 87-42 12-06 592386 Seal washer 1
M90 87-42 12-06 692889 (9007314-0611) Screw 6
QM10 87-42 12-06 8002M0MC-A MDC kit w/12 volt solenoid, single pole 1
QM034 87-42 12-06 11099649 Solenoid valve seal kit 1
QM036 87-42 12-06 11100383 Nut 1
QM037 87-42 12-06 11100388 Coil, 12v 1
QM210 87-42 12-06 11100049 Control seal kit 1
MD M1 87-42 07-19 8002M0MD-A MDC kit w/12 volt solenoid, high force nss 1
M11 87-42 07-19 8800520 Control gasket 1
M14 87-42 07-19 11070304 Feedback link 1
M26 87-42 07-19 144725 (9004105-0110) O-ring 1
M27 87-42 07-19 9006300-0044 Retaining ring 1
M70 87-42 07-19 9800916 Control handle 1
M71 87-42 07-19 9009660-3100 Toothlock washer 1
M72 87-42 07-19 040642 (9003513-0800) Nut 1
M75 87-42 07-19 505022 Control manifold (SB-1995-003) 1
M76 87-42 07-19 326108 (9700886) Solenoid valve, 12 volt, 2 pole 1
M77 87-42 07-19 8800882 Manifold gasket 1
M78 95-10 07-19 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M83 87-42 07-19 001131 (9004201-5000) O-ring 1
M87 87-42 07-19 592386 Seal washer 1
M90 87-42 07-19 692889 (9007314-0611) Screw 6
QM10 87-42 07-19 8002M0MD-A MDC kit w/12 volt solenoid, high force nss 1
QM034 87-42 12-06 11099649 Solenoid valve seal kit 1
QM036 87-42 12-06 11100383 Nut 1
QM037 87-42 12-06 11100385 Coil, 12v 1
QM210 87-42 12-06 11100049 Control seal kit 1
QM89 87-42 07-19 8510027 Neutral start switch kit, high force 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
57
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
M90
*M87
M75
*M95
*QM031
*M97
*M96
M29
View B
M76
M70
*M27
*M26
(ME)
QM10
M098
M98
M72
View A
Generic swashplate used to
show link location only
M14
T50
(drain)
T70
(servo feed)
NOTE: All orifices present in the original control must be
transfered to the replacement control. If replacement
control contains pre-installed orifices, remove and
discard them before transferring existing orifices to
new control.
* = included in control seal kit QM210
View “A”
T80
(servo feed)
(drain)
Possible orifice locations
*M11
T60
View “B”
T20
(supply)
T30
T40
E101 861E
Enlarged bold type item
numbers are recommended
part to stock for servicing.
58
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
ME M11 92-12 8800520 Control gasket 1
M14 92-12 11070304 Feedback link 1
M26 92-12 144725 (9004105-0110) O-ring 1
M27 92-12 9006300-0044 Retaining ring 1
M29 92-12 035592 Screw 4
M70 92-12 9800916 Control handle 1
M72 92-12 040642 (9003513-0800) Nut 1
M76 92-12 519357 Solenoid valve, 12 volt, 2 pole 1
M87 92-12 592386 Seal washer 1
M90 92-12 692889 (9007314-0611) Screw 6
M95 92-12 144725 (9004105-0110) O-ring 1
M96 92-12 056713 (9004105-0140) O-ring 1
M97 92-12 9004105-0180 O-ring 1
M98 92-12 067686 Screw 2
M098 92-12 035592 Screw 2
QM10 92-12 11099385 MDC kit w/24 volt solenoid, 2 pole 1
QM031 92-12 11099647 Seal kit 1
QM210 92-12 11099976 Control seal kit 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
59
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
M90
*M87
QM036
QM037
*M77
(MF & MG)
M76
*QM034
*M83
A generic neutral start switch is shown.
QM10
M78
M75
(MG only)
QM89
M72
M71
M70
*M27
*M26
Generic swashplate used to
show link location only
M14
NOTE: All orifices present in the original control must be
transfered to the replacement control. If replacement
control contains pre-installed orifices, remove and
discard them before transferring existing orifices to
new control.
* = included in control seal kit QM210
View A
T50
(drain)
*M11
View “A”
T70
(servo feed)
T30
Possible orifice locations
T20
(supply)
T40
T80
(servo feed)
E100 696E
Enlarged bold type item
numbers are recommended
part to stock for servicing.
T60
(drain)
60
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
MF M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M26 87-42 144725 (9004105-0110) O-ring 1
M27 87-42 9006300-0044 Retaining ring 1
M70 87-42 9800916 Control handle 1
M72 87-42 040642 (9003513-0800) Nut 1
M75 87-42 505022 Control manifold (SB-1995-003) 1
M76 87-42 711028 (8700087) Solenoid valve, 24 volt, 2 pole 1
M77 87-42 8800882 Manifold gasket 1
M78 95-10 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
QM10 87-42 8002M0MF-A MDC kit w/24 volt solenoid, 2 pole 1
QM034 87-42 11099649 Solenoid valve seal kit 1
QM036 87-42 11100383 Nut 1
QM037 87-42 11100386 Coil, 12v 1
QM210 87-42 11100049 Control seal kit 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
61
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
QM10
M90
QM89
*M87
*M83
View A
M72
M70
*M27
*M26
*M11
M90
*M87
QM036
QM037
*M77
(MR)(ML & MS)
M76
*QM034
*M83
M78
M75
QM89
QM10
M72
M71
M70
*M27
*M26
A generic neutral start
switch is shown.
Generic swashplate used to
show link location only
M14
NOTE: All orifices present in the original control must be
transfered to the replacement control. If replacement
control contains pre-installed orifices, remove and
discard them before transferring existing orifices to
new control.
* = included in control seal kit QM210
T50
(drain)
View A
View “A”
T70
(servo feed)
T30
Possible orifice locations
T20
(supply)
T80
(servo feed)
T40
E101 862E
Enlarged bold type item
numbers are recommended
part to stock for servicing.
*M11
T60
(drain)
62
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
ML M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M26 87-42 144725 (9004105-0110) O-ring 1
M27 87-42 9006300-0044 Retaining ring 1
M70 87-42 9800916 Control handle 1
M72 87-42 040642 (9003513-0800) Nut 1
M83 87-42 001131 (9004201-5000) O-ring 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
QM10 87-42 8510356 MDC kit w/wide deadband, high force nss 1
QM89 87-42 8510027 Neutral start switch kit 1
QM210 87-42 11096275 Control seal kit 1
MR M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M26 87-42 144725 (9004105-0110) O-ring 1
M27 87-42 9006300-0044 Retaining ring 1
M70 87-42 9800916 Control handle 1
M72 87-42 040642 (9003513-0800) Nut 1
M75 87-42 505022 Control manifold (SB-1995-003) 1
M76 87-42 711028 (8700087) Solenoid valve, 24 volt, 2 pole 1
M77 87-42 8800882 Manifold gasket 1
M78 95-10 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M83 87-42 001131 (9004201-5000) O-ring 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
QM10 87-42 8002M0MR-A MDC kit w/24 volt solenoid, 2 pole, high force nss 1
QM034 87-42 11099649 Solenoid valve seal kit 1
QM036 87-42 11100383 Nut 1
QM037 87-42 11100386 Coil, 12v 1
QM89 87-42 8510027 Neutral start switch kit, high force 1
QM210 87-42 11100049 Control seal kit 1
MS M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M26 87-42 144725 (9004105-0110) O-ring 1
M27 87-42 9006300-0044 Retaining ring 1
M70 87-42 9800916 Control handle 1
M72 87-42 040642 (9003513-0800) Nut 1
M83 87-42 001131 (9004201-5000) O-ring 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
QM10 87-42 8510127 MDC kit w/wide deadband, high force nss 1
QM89 87-42 8510027 Neutral start switch kit 1
QM210 87-42 11096275 Control seal kit 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
63
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
QM10
*M87
M90
View A
(NA)
M72
M70
*M27
*M26
M51
*M11
Generic swashplate used to
show link location only
M14
NOTE: All orifices present in the original control must be
transfered to the replacement control. If replacement
control contains pre-installed orifices, remove and
discard them before transferring existing orifices to
new control.
* = included in control seal kit QM210
64
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
T70
(servo feed)
T20
(supply)
(servo feed)
T30
T40
Possible orifice locations
T80
E101 863E
Enlarged bold type item
numbers are recommended
part to stock for servicing.
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
NA M11 95-45 502386 Control gasket 1
M14 95-45 11070304 Feedback link 1
M26 95-45 144725 (9004105-0110) O-ring 1
M27 95-45 9006300-0044 Retaining ring 1
M51 95-45 345462 Nut 1
M70 95-45 769075 Control handle 1
M72 95-45 040642 (9003513-0800) Nut 1
M87 95-45 592386 Seal washer 1
M90 95-45 9007314-0614 Screw 6
QM10 95-45 11098770 MDC kit 1
QM210 95-45 11096272 Control seal kit 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
65
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
QM10
M90
*M87
M9
*M97
*M96
(PA & PB)
M76
*M658
M29
*M95
*M51
*M11
Generic swashplate used to
show link location only
NOTE: All orifices present in the original control must
be transfered to the replacement control. If
replacement control contains pre-installed
orifices, remove and discard them before
transferring existing orifices to new control.
* = included in control seal kit QM210
66
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
M14
T50
(drain)
(servo feed)
T70
T30
Possible orifice locations
View “A”
T20
(supply)
T40
T80
(servo feed)
E101 864E
Enlarged bold type item
numbers are recommended
part to stock for servicing.
T60
(drain)
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
Z1 T20 89-41 11061958 Control orice kit, 0.81mm 1
T30 89-41 679506 (8700007) Spring 1
T40 89-41 8801303 Spring retainer 1
T50 89-41 519659 Orice plug, 1.0mm, M6 x 6 1
T60 89-41 519659 Orice plug, 1.0mm, M6 x 6 1
T70 89-41 519659 Orice plug, 1.0mm, M6 x 6 1
Z2 T20 89-41 11061958 Control orice kit, 0.81mm 1
T30 89-41 679506 (8700007) Spring 1
T40 89-41 8801303 Spring retainer 1
T50 89-41 739144 Orice plug, 0.8mm, M6 x 6 1
Z3 T20 89-41 11061970 Control orice kit, 1.02mm 1
T30 89-41 679506 (8700007) Spring 1
T40 89-41 8801303 Spring retainer 1
T50 89-41 519659 Orice plug, 1.0mm, M6 x 6 1
T60 89-41 519659 Orice plug, 1.0mm, M6 x 6 1
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
85
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement pump
Overhaul seal kit
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
Q210 87-42 11095646 Seal kit, base pump, 42cc 1
B90 87-42 9803390 Filter screen 3
C70 87-42 648477 Screw 4
E40 87-42 517862 (9003509-0006) Seal nut, M6 2
E50 87-42 517376 O-ring 1
E60 87-42 517229 Screw 6
F11 87-42 not sold separately O-ring 2
F12 87-42 not sold separately Piston ring 2
F40 87-42 not sold separately O-ring 2
F50 87-42 not sold separately O-ring 2
F112 87-42 505412 (9003509-0008) Seal nut, M8 1
F124 87-42 612291 (9003508-0008) Seal nut, M8 1
F212 87-42 505412 (9003509-0008) Seal nut, M8 1
F224 87-42 612291 (9003508-0008) Seal nut, M8 1
G30 87-42 512833 End cap gasket 1
J40 87-42 680892 (9004104-0440) O-ring 1
J50 87-42 056739 (9004104-1580) O-ring 1
K50 87-42 001149 (9004201-6200) O-ring 1
L25 87-42 11060010 Seal carrier assembly 1
N15 87-42 001156 (9004201-7500) O-ring 1
P02 87-42 688721 O-ring 2
P06 87-42 071811 O-ring 2
P13 87-42 544742 (9004105-0190) O-ring 2
86
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Welded Piston
Hollow Piston
Service Bulletin: SB-1988-023
Products aected
Subject
Description
Series 90 pumps and motors
Piston improvement
Product Information Bulletin PIB-8801 (March, 1988) announced the incorporation of
fabricated (welded) piston assemblies, replacing non-fabricated (hollow) piston assemblies,
in the cylinder blocks of all Series 90 pumps and motors. This change increases the overall
eciency of the Series 90 product line.
To simplify service parts inventory for all Series 90 units, only individual welded piston
assemblies will be available as spare parts. The hollow pistons will be obsoleted. Part
numbers for individual welded piston assemblies are listed in this bulletin.
Since all Series 90 pumps and motors have nine (9) pistons, welded pistons being used to
replace hollow pistons during repair MUST be install in the cylinder block symmetrically, in
multiples of three (3).
Assembly
Assembly
Models aected
Serial numbers
Part numbers aected
Parts disposition
When replacing hollow pistons with
welded pistons, it is mandatory that
the welded pistons be incorporated
symmetrically in multiples of three.
All series 90 pumps and motors: 93-xxxx, 94-xxxx, 95-xxxx, and 96-xxxx pumps
Welded pistons will be incorporated into all series 90 pumps and motors by the end of
the rst quarter of 1998.
Part number Description
706101 Piston assembly, welded - 42 cc
367672 Piston assembly, welded - 55 cc
708230 Piston assembly, welded - 75 cc
364000 Piston assembly, welded - 100 cc
Interchangeable
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
As a product improvement Sauer-Danfoss is incorporating an adjustable charge relief
valve on all series 90 variable displacement pumps. This design replaces the previous
shim adjustable charge relief valve. The new design valve provides a range of pressure
adjustment which covers the available charge pressure options of 290, 348, and 406 psi [20,
24, and 28 bar].
Note: This improvement changes the design of the charge relief valve poppet and plug.
The new style charge relief may protrude from the pump end cap approximately
0.27 in [6.9 mm] farther than the shim adjustable design.
To adjust the new design valve, rst install a gauge to measure charge pressure as described
in the series 90 service manual. Loosen the adjustment lock nut with a 1-1/16 in hex wrench.
Operate the pump at an input speed of 1700 to 2000 rpm and turn the adjustment plug
with a large screwdriver while observing the charge pressure. Clockwise rotation of the
plug increases the setting, while counterclockwise rotation decreases the setting at a rate of
approximately 50 psi [3.4 bar] per turn. Once the desired setting is achieved, torque the lock
nut to 34-41 lbf·ft [46-55 Nm], and remove the charge pressure gauge.
Sauer-Danfoss will oer an adjustable charge relief valve kit for sale as a service part. This
kit can be used to service any vintage series 90 variable pump. Since the new and old style
charge relief valves are interchangeable as an assembly, the old style parts will no longer be
available as service parts.
Models aected
Serial numbers
Part numbers aected
Parts disposition
Charge Pressure
Gauge Connection
(Typical)
Adjustable Charge
Pressure Relief Valve
Poppet
O-ring
Lock Nut
Spring
Plug
All 93-2xxx, 94-2xxx, 95-2xxx, and 96-2xxx pumps
Due to the interchangeability of the charge relief valve assemblies, this is a running change.
It will be incorporated into all series 90 variable pumps by March of 1989.
Part number Description
8002K000-A Adjustable charge relief valve kit - new style
(includes poppet, spring, plug, O-ring, and nut)
Interchangeable (as an assembly)
88
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Service Bulletin: SB-1992-008
Products aected
Subject
Description
Models aected
Serial numbers
Part numbers aected
Series 90 pumps
Block point change: components redesign
As part of our overall series 90 product improvement program, numerous components
are being redesigned. This redesign is referred to as a “block point” change. The objective
of the block point change is to minimize the number of times we change the units while
we convert to high volume tooling at various plant sites. These design improvements will
provide increased reliability and more application exibility. The nature of these changes
makes customer requalication unnecessary. Old style (pre-block point) variable housings
and end caps will no longer be available as spare parts.
All 93-2xxx pumps
N/A
Refer to next page of this bulletin for specic part numbers
Housing: Thickness adjacent to the side cover has been increased
Side cover: Thickness increased to match change in housing.
End cap: Match housing change.
Input shaft: A 19 tooth option, thus a larger shaft roller bearing. Shaft seal hardware
changed to accommodate new bearing and commonize the design with
larger displacement units.
Charge pump: Charge pump shaft and cover changed for commonality with the larger
displacement units
SAE “B” pad New charge pump shaft accommodates revised auxiliary pad drive
couplings
Parts disposition
Not Applicable
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
89
Parts Manual Series 90 42cc Axial Piston Pump
Service Bulletin: SB-1992-008
Frame size: 042 - parts aected
Pre-block point New part number
Item Description part number 92-12 & later
Common parts group, 42 cc
B10 Variable housing 325050 (O) 503422
E10 Side cover 671602 (I & O) 751305
E20 Leveler 673897 731984
L10 Bearing 690305 357616
L20 Retaining ring 392134 9006300-0137
L30 Seal carrier N/A 340356
L35 Seal carrier 689521 Deleted
L40 Lip seal 656280 9008000-0118
L50 O-ring 9004104-0360 780247
L60 Retainer plate N/A 340349
L70 Screw 9007210-0604 746208
End cap group: G
G048 End cap, twin ports 333179 (O) 769562
G20 Journal bearing 648030 343830
G958 Screw 508994 500641
G968 Screw 36178 (I) 354407
Charging system group: H (aects options B, C, and L)
H50 Charge pump shaft 715243 340364
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Service Bulletin: SB-1993-002
Products aected
Subject
Description
Series 90 pump: All frame sizes
Control gasket changes for MCV115 hydraulic displacement control
In October of 1992, Sauer-Danfoss began oering a new style hydraulic displacement
control (MCV115) that is a direct replacement for the MCV112,
The control gasket also changed, and the new style gasket must be used with the MCV115
control. The old style gasket is to be used with the MCV112 control, all manual displacement
controls, and MCV111 electric displacement controls.
WARNING
Failure to use the appropriate gasket may result in uncontrolled pump displacement
30cc/42cc/55cc75cc/100cc/130cc
8800520
Do NOT use
with MCV115
8800521
Do NOT use
with MCV115
Models aected
Serial numbers
Part numbers aected
Parts disposition
K11419
Use ONLY with
MCV115
K11420
Use ONLY with
MCV115
All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, and 97-2xxx pumps
October 1992 and beyond
Control gasket for Control gasket for HDC Control gasket for
Frame size EDC (MCV111) (MCV112) (MCV115) MDC (8x02M0Mx)
30/42/55 cc 8800520 8800520 K11419 8800520
75/100/130 cc 8800521 8800521 K11420 8800521
Non-interchangeable
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
91
Parts Manual Series 90 42cc Axial Piston Pump
C8
Service Bulletin: SB-1993-012
Products aected
Subject
Description
All Series 90 pumps
Removeal of valve plate from cylinder block kit
Due to the increasing number of valve plate options, the valve plate (item C80) will be no
longer included in the cylinder block kit (item S07) on all series 90 variable pumps. Valve
plates must be ordered separately for service parts. See special hardware features group
in your Service Parts Manual for the appropriate valve plate number.
S07
Models aected
Serial numbers
Part numbers aected
0
All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, 97-2xxx variable pumps
Not applicable
Frame size Cylinder block kit
42 cc 80520S07
55 cc 80020S07
75 cc 81020S07
100 cc 82020S07
130 cc 83020S07
Not ApplicableParts disposition
92
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Servo Arm Assembly
Service Bulletin: SB-1993-015A
Products aected
Subject
Description
Series 90 pump: All frame sizes
Servo arm interference with speed sensor ring
Note: This service bulletin revision adds the 42 cc frame size and the incorporation
date of 55 thru 100 cc.
A potential interference problem has been identied in series 90 42, 55, 75, and 100 cc
frame size pumps built since early 1992. Interference may occur between the swashplate
hold down bracket on the servo arm and the speed sensor ring, which may be installed on
the cylinder block as an option.
A new hold down bracket has been designed to provide clearance for the speed sensor ring.
If a cylinder block with speed ring must be installed in one of the subject pumps, a servo
arm assembly with the new hold down will also be required.
Sometime during the rst quarter of 1994, all 55, 75, and 100 cc pumps will be equipped
with the new design hold down bracket. The 42 cc pumps will implement the new design
hold down bracket in the second quarter of 1994.
Clearance Slot for
Speed Sensor Ring
Models aected
Serial numbers
Part numbers aected
Swashplate
All 93-2xxx, 94-2xxx, 95-2xxx, and 96-2xxx variable pumps
42 cc at serial number 92-16-xxxxx
55 cc at serial number 92-06-xxxxx
75 cc at serial number 92-17-xxxxx
1000 cc at serial number 92-12-xxxxx
All 55, 75 and 100 cc pumps built in Ames beginning with s/n A-94-11-xxxxx will have the
new servo arm assembly installed. 100 cc pumps built in Neumunster will also incorporate
on this date. The75 cc pumps built in Neummunster will incorporate on N-94-14-xxxxx 42 cc
pumps will incorporate on N-94-36-xxxxx.
Old servo arm New servo arm
Frame size (no slot in bracket) (with slot in bracket)
42 cc 354282 502976
55 cc 8000191 8000318
75 cc 8100366 8100499
100 cc 8200182 8200268
Parts disposition
Non-interchangeable - Pumps with speed sensor ring must use the new servo arm.
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
93
Parts Manual Series 90 42cc Axial Piston Pump
onger Used
New Special Screw
Service Bulletin: SB-1994-018
Products aected
Subject
Description
Series 90 variable pumps
Side cover washer elimination
The washers located under the side cover screws have been removed on all series 90 42
thru 130 cc variable pumps.
As before, the side cover screws must be replaced if they are removed for any reason.
The special coating, which seals and retains the screws, wears o when the screws are
removed.
The screw length changed on 55 thru 100 cc pumps, so it is important that the washers
are discarded during repair. The proper screw is included in the overhaul seal kits.
Models aected
Serial numbers
Part numbers aected
Parts disposition
Washer - No L
All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, and 97-2xxx variable pumps
Change took place during the 2nd and 3rd quarter of 1994
Pump size Old screw New screw
42 cc 648477 Same part number
55-100 cc 9007276-0115 5000206
130 cc 308700 Same part number
Interchangeable
94
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Service Bulletin: SB-1995-002
Products aected
Subject
Description
Series 90 42 cc variable pumps
Charge pump shaft key change
As a product improvement, Sauer-Danfoss has made a design change to the charge pump
shaft and woodru key used on 42 cc variable pumps
The new key is smaller to eliminate a potential interference problem. The old charge pump
shaft will be obsoleted and no longer available as a service part.
This is an interchangeable change within the aected serial number range, if the charge
pump shaft and key are replaced together.
Width “A” Length “B”
mm (in) mm (in)
Old key 3.14 (0.1235) 12.70 (0.500)
New key 3.09 (0.1215) 9.53 (0.375)
A
B
Models aected
Serial numbers
Part numbers aected
Parts disposition
Woodru key
Charge pump shaft
All 42 cc variable pumps
Serial number N-92-16-xxxxx and beyond
Description Old part number New part number
Woodru key 9003310-1208 9003310-1206
Charge pump shaft 340364 505202
Interchangeable if BOTH charge pump shaft and woodru key are changed
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
95
Parts Manual Series 90 42cc Axial Piston Pump
Solenoid valve
Service Bulletin: SB-1995-003
Products aected
Subject
Description
Series 90 variable pumps - all frame sizes
Manual displacement control (MDC) with DC electric solenoid override
In order to accommodate our European customers, the manifold which attaches to the front
of the manual displacement control (MDC) housing is being changed.
The European solenoid valve requires a thicker manifold to provide clearance between the
solenoid and the front of the MDC housing. The revised manifold will protrude closer to the
mounting ange of the pump, reducing dimension “A” shown in the accompanying drawing
by approximately 5 mm [0.2 in]. Please see chart below for specic clearances.
The thicker manifold requires longer screws and may be used with either the U.S. or
European sourced solenoid.
This change will become eective during March of 1995. The old manifold will be obsoleted
and no longer available as a service part.
All series 90 variable pumps using MDC with DC electric solenoid override.
Change will take place in March 1995.
Description Current part number New part number Quantity
Manifold 8800365 505022 1
Screw 9007314-0605 9007314-0606 2
Interchangeable (new manifold requires longer screws)
96
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
New charge pump cover for
pumps without auxiliary pads
(same cover for left hand or
right hand rotation
'R' stamped on them for easy identification
Service Bulletin: SB-1995-004
Products aected
Subject
Description
Series 90 42 cc variable pumps
Charge pump design change
To improve eciency and reliability, the number of charge pump parts in the series 90 42cc
pump is being replaced. The charge pump design is being changed to make the otter port
plate an integral part of the charge pump cover and to eliminate the distance plates.
For auxiliary pad options, the new charge pump cover is rotation dependent. The cover will
be marked either left hand (L) or right hand (R). The non-auxiliary pad cover is not rotation
dependent.
The complete charge pump assembly can be interchanged with corresponding hardware
from 92-16 and beyond. However, piece parts are not interchangeable. For units prior to
95-16, consult Sauer-Danfoss.
Gear Set
Gear Set
Old Charge
Pump Configuration
New Charge
Pump Configuration
L
)
L
Both left hand and right hand charge pump covers for
pumps with auxiliary pads are included in auxiliary pad kits
The new charge pump covers have an 'L' or
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
97
Parts Manual Series 90 42cc Axial Piston Pump
347567 Yes RH 8800832
Service Bulletin: SB-1995-004
Models aected
Serial numbers
Part numbers aected
All 42 cc variable pumps
Units built between N-92-16-xxxxx and N-94-12-xxxxx
The following information must be known to determine the correct charge pump
replacement kit:
1. Charge pump displacement (11 or 14 cc)
2. Auxiliary pad (yes or no)
3. Rotation (LH or RH)
Chg. pump Replacement
Obsolete charge pump parts displacement Auxiliary pad Rotation kit
Gear set Cover
347559 No LH or RH 8510078
8052043 347567 11 cc Yes LH 8510079
347567 Yes RH 8510080
347559 No LH or RH 8510081
8052044 347567 14 cc Yes LH 8510082
347567 Yes RH 8510083
The following information pertains to “L” charge pump option only:
Old cover Auxiliary Replacement
(92-16 to 94-12) pad Rotation cover
347559 No LH or RH 8800834
347567 Yes LH 8800833
Parts disposition
98
Interchangeable for manufacture date 92-16 and beyond. Piece parts are not
interchangeable.
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
Parts Manual Series 90 42cc Axial Piston Pump
Servo cylinder
Se
(no limitation)
(adjustable)
ylinder
)
Service Bulletin: SB-1995-005
Products aected
Subject
Description
Series 90 42 cc variable pumps
Obsolete servo system parts
The servo piston diameter was increased on series 90 42 cc pumps in 1990. The old style
parts are being obsoleted and will no longer be available as service parts. A kit containing
the necessary replacement parts has been created. Refer to page two of this bulletin for the
appropriate kit part number.
(adjustable)
rvo cylinder
Servo piston
Servo c
(no limitation
Models aected
Serial numbers
Part numbers aected
Parts disposition
Servo cylinder
All 42 cc variable pumps
Units built prior to serial number N-90-51-xxxxx
Description Old style p/nReplacement p/n
Servo sleeve kit - No limitation 8052F003-A 8510089
* The new servo piston hardware is included in these kits and must be used with the new
servo cylinders. If a servo piston is required, the appropiate displacement limiter must be
ordered.
Non-interchangeable
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
99
Parts Manual Series 90 42cc Axial Piston Pump
Pump Housing
Screw
Service Bulletin: SB-1995-006
Products aected
Subject
Description
Series 90 42 cc variable pumps
End cap bolt size change
As a product improvement, Sauer-Danfoss is changing the screws that fasten the end cap to
the pump housing from M10 to M12.
This change will require a new housing, end cap gasket, end cap, auxiliary mounting pad
ange, and screws.
The new end cap and gasket can be used the old housing if hardened washers are used with
the M10 end cap screws.
The new auxiliary mounting pad ange can be used with the old end cap and housing if
hardened washers are used with the M10 end cap screws. The auxiliary mounting pad kits
will include both the new washers and hardened washers for the M10 screws.
The new housing can only be used with all new style parts.
The old style housing will remain available as a service part as long as inventory lasts. All
other parts will be obsoleted and no longer available.
Models aected
Serial numbers
Part numbers aected
Auxiliary Pad
Flange
End Cap Gasket
Screw
Washer
Washer
End Cap
All 42 cc variable pumps
Units built between serial number N-92-16-xxxxx and N-95-14-xxxxx.
Description Old style p/nNew style p/n
End cap 769562 506785
End cap gasket 792937 506698
Screws (with auxiliary mounting pad) 321893 913590
Screws (without auxiliary mounting pad) 321661 506800
Washer 294462 506753
Hardened washer for M10 screws N/A 294462
Pump housing 792705 506740
100
Note: Auxiliary mounting pad kit part numbers will not change.
AX00000085en-US | 520L0838 • Rev 0500 • January 2017
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