Daktronics CH-1024H User Manual

Auto Racing Display
Model CH-1024H
Installation, Maintenance &
Troubleshooting Manual
ED-5891 Project #1081 Rev. 8 – 16 November, 1999
Copyright © 1999 Daktronics, Inc.
All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. No part of this book covered by the copyrights hereon may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems ­without written permission of the publisher.
DAKTRONICS, INC.
Communication Solutions
Through Technology
P.O. Box 5128 331 32nd Ave. Brookings, SD 57006
Phone (605) 697-4400 or (800) 843-9879 Fax 697-4444
www.daktronics.com e-mail helpdesk@daktronics.com
Table of Contents
Section 1: Introduction..................................................................................................1-1
1.1 How To Use This Manual ........................................................................................1-1
1.2 Display Overview.....................................................................................................1-1
Section 2: Installation..................................................................................................2-1
2.1 General System.........................................................................................................2-1
2.2 Beam And Footing Selection....................................................................................2-2
2.3 Display Mounting.....................................................................................................2-2
2.4 Electrical Installation................................................................................................2-3
2.4.1 Control Signal Cable....................................................................................2-3
2.4.2 Power Wiring...............................................................................................2-3
Section 3: Maintenance & Troubleshooting..............................................................3-1
3.1 Lamp Replacement...................................................................................................3-1
3.2 Lamp Drivers............................................................................................................3-1
3.3 Digit Segmentation...................................................................................................3-2
3.4 Schematic .................................................................................................................3-2
3.5 Troubleshooting........................................................................................................3-2
3.6 Replacement Parts....................................................................................................3-3
3.7 Daktronics Exchange/Repair & Return Programs....................................................3-3
Table of Contents i
Section 1: Introduction

1.1 How to Use This Manual

This manual is designed to explain installation and maintenance of the CHTS-1024H display system. Details for display maintenance are also given. Setup of other control equipment or operation of the CHTS-300 timing console are not covered in this manual. For questions regarding the safety, installation, operation or service of this system, please refer to the telephone numbers listed on the cover page of this manual.
ΚImportant Safeguards:
1. Read and understand these instructions before installing.
2. Do not drop the control console or allow it to get wet.
3. Be sure the display is properly grounded with a ground rod at the display location.
4. Disconnect power to the display when it is not in use.
5. Disconnect power when servicing the display.
6. Do not modify the display structure or attach any panels or coverings to the
scoreboard without the express written consent of Daktronics, Inc.
The box below illustrates Daktronics drawing numbering system. The drawing number Α7087-P08A-69945 is how Daktronics identifies individual drawings. This number is located in the bottom right corner of the drawing. The manual refers to drawings by the last set of digits and the letter preceding them. In the example, the drawing would be referred to as Drawing A-69945. All reference drawings are inserted at the end of the first section which references them.
1.2 Display Overview
Reference Drawing: Display, CH-1024H ..................................... Drawing A-46433
Drawing A-46433 shows a Daktronics CH-1024H display. When used with the Daktronics CHTS-300 timing console, the Daktronics CH-1024H display will show the lap number or lap time and the first three car positions on the display.

Introduction 1-1

Section 2: Installation
2.1 General System
Reference Drawings: Driver Enclosure, Power & Signal............... Drawing A-37915
Mounting Instructions.................................. Drawing A-38856
System Layout ............................................ Drawing A-46448
Footing and Beams..................................... Drawing A-46451
Electrical Installation................................... Drawing A-46458
Component Locations................................. Drawing A-46464
Color Code, 25-Pin J-Box ........................... Drawing A-47207
Refer to Drawing A-46448 for the general system layout. The general procedure for installing the CH-1024H display is as follows:
Select beam and footing recommendations from the table below.
Dig the footing holes to install beams and footings.
Route power and signal cables to the display and control locations.
Mount the displays to the beams as described in Drawings A-38856 and A-46451,
and in Sections 2.2 and 2.3.
Route power and signal wires into the displays as described in Drawings A-37915, A- 46458, A-46464, and A-47207, and in Section 2.4.
BEAM AND FOOTING RECOMMENDATIONS
DIST TO BTM SCBD
8 12 16 20 24 28
8 12 16 20 24 28
8 12 16 20 24 28
DSG WIND VELOC (MPH)
80
100

Installation 2-1

SCOREBOARDS
BEAM REQ­UIRED (2 EA)
W6X12 W6x15.5 W6x20 W8x24 W8x28 W8x35
W6x15.5 W6x16 W8x20
9
W8x24
0
W8x28 W8x35
W6x15.5 W8x17 W8x24 W8x28 W8x35 W12x53
FOOTINGS
DIAM (FT)
3.00
3.25
3.50
4.50
4.50
5.00
3.00
3.50
4.00
4.25
4.25
5.50
3.00
3.50
4.25
4.50
4.75
5.25
DEPTH (FT)
5.00
5.50
6.50
6.50
7.00
7.50
5.50
6.00
7.00
7.50
8.00
8.00
6.00
6.50
7.50
8.00
8.50
9.00
SCOREBOARDS W/ 42" ADV PANEL
BEAM REQ­UIRED (2 EA)
W8x15 W8x24 W8x28 W8x35 W8x35 W12x53
W8x17 W8x28 W8x35 W12x36 W12x40 W12x53
W8x24 W8x35 W12x31 W12x36 W12x40 W12x53
FOOTINGS
DIAM (FT)
3.25
4.50
5.00
5.00
5.25
6.00
4.00
5.50
5.50
5.00
6.00
6.00
5.00
5.25
5.25
6.00
6.00
6.00
DEPTH (FT)
6.00
7.00
7.50
8.00
8.50
9.00
6.50
7.00
8.00
9.00
9.00
10.00
6.50
8.00
9.00
9.25
10.00
11.00
SCBD W/ 42" ADV PANEL & MESSAGE BRD
BEAM REQ­UIRED (2 EA)
W8x17 W12x22 W12x27 W12x36 W12x45 W12x50
W8x20 W12x27 W12x31 W12x36 W12x45 W12x50
W12x19 W12x27 W12x36 W12x45 W12x50 W12x58
FOOTINGS
DIAM (FT)
4.50
5.25
5.25
5.50
6.00
6.00
4.75
6.00
6.00
6.25
6.25
6.25
5.00
6.50
6.50
6.00
6.00
6.00
DEPTH (FT)
6.00
7.00
8.00
8.50
9.00
10.00
6.50
7.50
8.50
9.00
10.00
11.00
7.00
8.00
9.00
10.00
11.00
12.00
These footing recommendations are based on an allowable soil bearing pressure of 300 psf vertically and 300 psf/ft of depth horizontally. However, these recommendations are suggestions only and each installation should be treated individually. Be sure that the installation complies with local codes and is suitable for particular soil and wind conditions.
Daktronics assumes no responsibility for structures installed by others.
A note about beam nomenclature: For a typical beam, W6x16 for example, "W" stands for
"Wide-Flange Beam". The first number (6) is the approximate front to rear dimension of the beam in inches. The second number (16) is the weight per foot in pounds. This numbering is a standard in the steal industry. Widths are from 4.00 to 10.00 inches in the chart above.

2.2 Beam And Footing Selection

Reference Drawing: Footing and Beams......................................Drawing A-46451
The above contains recommendations for beams and footings. The distance in the first column is from the ground to the bottom of the CH-1024H display, regardless if one or two extra sections, such as an ad panel and/or message center, are added to the CH-1024H scoring display. The second column is wind velocities that are likely to occur at the display location in miles per hour.
The beams listed are W-section (wide flange) beams which provide maximum wind load strength for the weight and cost of the beams. Decide how high you want your display and what sort of wind it will be subject to. Read across the table to the appropriate column for your display; these are the beams and footings that are recommended. Drawing A-46451 shows a typical installation of beams and footings.
The calculations for footing diameters and depths are based on the assumption that footings are in undisturbed soils, not fill soils, with a lateral bearing capacity of 300 psf/ft of depth horizontally. However, these recommendations are suggestions only and each installation must comply with local codes and be suitable for the particular soil and wind conditions. Daktronics recommends that W-section grade 36 steel be used for beam, and that 28-day (strength 3000 psi) concrete be used for footings. Daktronics assumes no responsibility for structures installed by others.
2.3 Display Mounting
Reference Drawing: Mounting Instructions...................................Drawing A-38856
Drawing A-38856 shows the typical mounting for your display.
Note: The bolts that secure the display sections do not go through the beams, but run along
the sides of the beam, clamping the display to the beams.
A mounting kit with mounting angles and 2" hardware are provided to mount your display.
Position the display against the mounting beams and secure the bottom of the display to both beams as shown. Next, secure the top of the display. Once mounting angles are attached, the display may be slid up or down to the desired height. Once positioned as desired, tighten all bolts.
2-2 Installation
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