Daikin UAL-A Series, UAL160A5, UAL210A5 Engineering Data

Catalogue/Engineering Data
UAL-A Series Air Cooled Modular Chiller
Model: UAL160A5/UAL210A5 Refrigerant: R410A
Cooling Capacity: 56/72kW
ED-UAL-A5-1603
DAIKIN INDUSTRIES., LTD.
Literature No.: ED-UAL-A5-1603 Supersedes: ED-UALA5-1502
Model Series ............................................................................................................................................................2
Nomenclature...........................................................................................................................................................2
Features....................................................................................................................................................................2
Specications ..........................................................................................................................................................4
Dimensions ..............................................................................................................................................................7
Performance Data ....................................................................................................................................................8
Water Pressure Drop Curve ..................................................................................................................................11
Sound Data .............................................................................................................................................................12
Wiring Diagrams ....................................................................................................................................................13
Installation ..............................................................................................................................................................21
Water System Installation .....................................................................................................................................24
Commissioning and Operation ............................................................................................................................30
Maintenance ...........................................................................................................................................................31
Control System Instruction ..................................................................................................................................34
Wired Controller Instruction .................................................................................................................................37
Error Code ..............................................................................................................................................................41
Note:
Installation and maintenance are to be performed only by qualied personnel who are familiar with local codes and regulations, and experienced with this type of equipment.
Caution:
Warning:
Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them.
Moving machinery and electrical power hazard may cause severe personal injury or death. Disconnect and lock off power before servicing equipment.
1
Model Series
Model Cooling Capacity Max Combination Qty
UAL160A5 56 kW 10 UAL210A5 72 kW 10
Nomenclature
UAL 210 A R M 5 - P AA E
Unit name
Cooling capacity
Design series
Function
M: Master unit
C: Center unit E: End unit
Export Description of the unit Power supply feature
P:
208-230V / 3Ph / 60Hz
R: 380V / 3Ph / 60Hz Q: 460V / 3Ph / 60Hz
Refrigerant code: R410A
Features
Environment-friendly Refrigerant
Daikin is committed to protecting the global ecosystem and has developed air-cooled chiller with R410A, a new type of environment-friendly refrigerant. Without chlorine, the environment-friendly R410A causes no harm to the ozonosphere ( ODP=0).
Easy Installation
UAL R410A series is designed to best facilitate user installation. The refrigerant system is made hermetic in the factory. Customer do not need to connect any copper pioe or rell refrigerant or invest more money for complex water systems.
Outstanding Performance
UAL R410A series features leading-edge scroll technology and name-brand accessories which are strictly tested for high compatibility and reliability. Equipped with efcient scroll compressors and precise electronic expansion valves, these units feature high EER, especially at partial load.
2
Flexible module combination
1~10 sets with different capacity can be combined at will to satisfy the load selection requirements of various applications. The modular design of the unit allows the owner not to have to invest in the equipment at one time, the owner can increase the investment at any time with the development. The number of modular and the corresponding equipment greatly save the initial investment.
Compact Size
Moreover, UAL R410A series features compact size. UAL R410A can be lifted without large lifting tools and located on the roof, balcony or any possible outdoor space.
Reliable Operation
UAL R410A series adopts modular design and one by one start, reducing the impact upon the grid when starting. All units have undergone strict and long-term test, ensuring relable operation even under extreme cold conditions. Units themselves, moreover, have multiple pretections. Then security of units is maximally guaranteed.
Low Sound Level
Thanks to the newly designed spiral blades, the outdoor units feature smooth air ow signicantly reducing the turbulence and lowering the air ow sound level. Unique compressor sound-insulation design and fully hermetic volute compressor minimizes the operation noise.
Intelligent Control System
UAL R410A features user-friendly intelligent control system. Micro chip and large-scaled LCD display are employed to make the control swift and easy.
■ Group control (Optional): One single controller can control a group made up by one master unit and maximum 9 slave units.
■ BMS (Optional): UAL R410A provides interfaces for BMS. One serial port can support maximum 32 gateway and one gateway can support one master unit and maximum 8 center units and one end unit.
■ Cooling ■ More than 13 protection and fault alarm functions
■ Indoor controller lock
Parameter setting Memory function
■ Real time setting ■ Backup battery for realtime clock
■ Weekly timing on/off (one on/off per day) ■ Customized parameters preservation after power failure
■ Cooling water inlet temperature
Parameter display Other functions
■ Running status display ■ Error log inquiry
■ Setted inlet water temperature ■ Average compressor worn time
■ Actual inlet water temperature ■ Remote on/off
■ Timing point ■ Water system two-way valve control
Basic operating mode Fault alarm and protection
NOTE:
■ THE LENGTH OF COMMUNICATION WIRE BETWEEN THE MASTER UNIT AND THE WIRED CONTROLLER IS 40M. THE LENGTH OF
COMMUNICATION WIRE ATTACHED TO THE SLAVE UNIT IS 5M.
■ THE MAIN BOARD OF THE UNIT PROVIDES AN INTERFACE FOR REMOTE CONTROL. BUT REMOTE CONTROLLERS ARE NOT
PROVIDED AND SHOULD BE INSTALLED ON SITE.
3
Specications
General Data
Model UAL160A5 UAL210A5
Nominal cooling capacity
Rate cooling input power
EER
Rated running current
Power supply
Refrigerant
Water ow
WPD (Water Pressure Drop)
Unit dimensions (L x W x H)
Packing dimensions (L x W x H)
Net weight
Operating weight
Gross weight
208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz
Type Charge kg 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz
kW/
Btu/h
kW
Btu/h/W
m3/h
kPa
mm/in.
mm/in.
kg/lb
kg/lb
kg/lb
A
1820×1059×1853/72×42×73 2056×1140×2193/80.9×44.9×86.3
1820×1059×1853/72×42×73 2056×1140×2193/80.9×44.9×86.3
1820×1059×2012/72×42×79 2056×1140×2193/80.9×44.9×86.3
1820×1059×1853/72×42×73 2056×1140×2193/80.9×44.9×86.3
1820×1059×1853/72×42×73 2056×1140×2193/80.9×44.9×86.3
1820×1059×2012/72×42×79 2056×1140×2193/80.9×44.9×86.3
59/ 201365 72/ 245734
59/ 201365 72/ 245734
56/ 191127 72/ 245734
20.2 25
20.2 25
19.4 25
12.2 9.83
12.2 9.83
9.8 9.83
64.1 81.5
32.7 40
39 50
208V~230V/380V/460V/3Ph/60Hz
R410A
6.5 ×2 8.5 ×2
9.13 11.1
9.13 11.1
8.67 11.1
142 73
142 73
128 73
615/1355 730/1609
615/1355 730/1609
640/1410 730/1609
630/1388 745/1642
630/1388 745/1642
655/1443 745/1642
616/1357 731/1611
616/1357 731/1611
641/1412 731/1611
NOTES:
ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
NOMINAL COOLING CAPACITY IS BASED ON LEAVING WATER TEMPERATURE 6.7°C, AMBIENT TEMPERATURE 35°C AND 0.043 L/S
PER KW WATER FLOW.
4
Components Data
MODEL UAL160A5 UAL210A5
Type Plate material
208V~230V/3Ph/60Hz
Evaporator
Nominal
water ow
460V/3Ph/60Hz
m³/h
380V/3Ph/60Hz Water volume L Piping connecting Inch Unit water pressure drop kPa/ psi Material
Condenser coil tube
Type Outer dimeter mm Material Type
Fin
Rows Fin per inch
Face area m2/ft
Type/ Drive
Qty
Condenser fan
Blade material Motor poles Air volume m3/ft Type
Compressor
Qty Type
Refrigerant
Charge kg
Flow control Numbers of circuits
Model
Oil
Charge Colour
Casing
Material
Protection devices
Brazed Plate Heat Exchanger Brazed Plate Heat Exchanger
Stainless steel Stainless steel
9.13 11.1
9.13 11.1
8.67 11.1
4 4
3 5
29/4.21 46/6.67
Copper Copper
Inner groove Inner groove
7.94 9.52
Aluminum Aluminum
White White
3 3
16 16
2
Axial big vane and low noise
3.5/37.7 2.77/29.8
Axial big vane and low noise
blower
blower
2 2
Galvanized steel Galvanized steel
6 8
3
24000/13900 26000/15058
Scroll compressor Scroll compressor
2 2
R410A R410A
6.5 ×2 8.5 ×2
EXV EXV
2 2
POE POE
3.3 ×2 3.3 ×2
RAL 7032 Pebble Grey RAL 7032 Pebble Grey
Electro-galvanized Mild Steel Electro-galvanized Mild Steel
H/L pressure switch /Thermal and current overload prtector
H/L pressure switch /Thermal and current overload prtector
NOTE: ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
5
Electrical Data
Model UAL160A5 UAL210A5
Fan motor
Fan speed
Compressor
IP/ Insulation grade
Unit operating current
Unit max running current
208V~230V/3Ph/60Hz
Rated running current
Motor output W Poles
Rated running current
Locked rotor AMP (LRA)
460V/3Ph/60Hz 380V/3Ph/60Hz
208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz
208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz
RPM
A
A
A
A
A
4.5×2 6.5×2
2.2×2 2.6×2
4×2 4×2
1000×2 1000×2
6 8
910 910
910 840
690 690
32.9 45.7
17.9 19.2
21.4 26.4
267 304
142 147
160 168
IPX4/E IPX4/E
64.1 81.5
32.7 40
39 50
79.1 103
38.6 50
49.1 65
NOTES:
1. ALL SPECIFICTIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2. MAX RUNNING CURRENT IS TESTED UNDER BELOW CONDITION: COOLING OUTDOOR DRY-BULB TEMPERATURE 43°C, HEATING
DRY-BULB TEMPERATURE 21°C, WET-BULB TEMPERATURE 15.5°C.
3. THE RATED RUNNING CURRENT ARE TESTED AT THE HIGH SPEED AND LOW SPEED.
Safety Devices
Model UAL160A5 UAL210A5
Type
High pressure switch
Safety device
Low pressure switch
Phase sequencer Discharge temperature setting °C/°F
NOTE:
1. ALL SPECIFICTIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
Open MPa
Close MPa
Type
Open MPa
Close MPa
PSW,H20PS B PSW,H20PS B
4.15 ± 0.1 4.15 ± 0.1
3.11 ± 0.1 3.11 ± 0.1
N/A N/A
N/A N/A
N/A N/A
YES YES
130/266 130/266
6
Dimensions
Unit: mm
UAL
UAL
UAL
WATER IN WATER OUT
WATER IN
WATER OUT
7
Performance Data
-10-10
1515
5 7.5
10 12.5 15 30 35 40
45
50
4040
20
25
35
30
operating limit
20
25
35
30
Cooling mode
5
48
10
7.5
1512.5 48
2121
0
-5
5
10
15
0
-5
5
10
15
Heating mode
3530
26
45
40 50
26
operating limit
Ambient temperature℃
Ambiet temperature
Leaving water temperature
Operating Limit
-10-10
1515
4040
operating limit
20
25
35
30
Cooling mode
10
7.5
1512.5 48
2121
0
-5
5
10
15
0
-5
5
10
15
Heating mode
3530
26
45
40 50
26
operating limit
Ambient temperature℃
Operating Limit
Operating Range UAL160A5/210A5
Cooling mode
Operating Limit
Ambient temperature °C
Leaving water temperature °C
8
Cooling capacity performance curve
Crrection Factor of Capacity
Leaving Water Temperature(
)
15
Crrection Factor of Power
Leaving Water Temperature(
)
15
Cooling capacity (UAL160A5)
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
10 15 20 25 30 35 40 45 50
Cooling power input (UAL160A5)
1.30
1.25
1.20
1.15
5
6.7 9 12
Ambient Temperature(℃)
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
10 15 20 25 30 35 40 45 50
Ambient Temperature(℃)
9
5
6.7 9 12
Cooling capacity (UAL210A5)
0.70
0.75
0.80
0.85
0.90
0.95
1.00
1.05
1.10
1.15
1.20
1.25
1.30
10 15 20 25 30 35 40 45 50
Ambient Temperature(°C)
Crrection Factor of Capacity
5
6.7 9 12 15
Leaving Water Temperature (°C)
0.70
0.75
0.80
0.85
0.90
0.95
1.00
1.05
1.10
1.15
1.20
1.25
1.30
10 15 20 25 30 35 40 45 50
5
6.7 9 12 15
Leaving Water Temperature (°C)
35 40 45 50
Ambient Temperature(°C)
5
6.7 9 12 15
Leaving Water Temperature (°C)
Cooling power input (UAL210A5)
10
Water Pressure Drop Curve
Water pressure drop curve
UAL160A5
Water pressure drop curve
UAL160A5
Water pressure drop curve
UAL160A5
0
50
100
150
200
250
300
4 5 6 7 8 9 10 11 12 13 14
Water pressure drop(kpa)
Water Pressure Drop Chart
UAL160A5
Water Pressure Drop Chart
300
250
200
150
100
Water pressure drop(kpa)
50
0
4 5 6 7 8 9 10 11 12 13 14
Water flow(m3/h
UAL210A5
Water Pressure Drop Chart
300
250
200
150
100
Water pressure drop(kpa)
50
0
NOTES:
1) WATER PRESSURE DROP OF THE UNIT IS TESTED BY THE PLATE HEAT EXCHANGER AND THE SUPPLIED Y-TYPE FILTER.
2) WATER RESISTANCE OF PLATE HEAT EXCHANGER AND Y-TYPE FILTER IS TESTED UNDER CONDITION OF CLEAN WATER; IT
MAY BE INCONSISTENT WITH THAT SHOWN IN THE DIAGRAM DUE TO THE WATER QUALITY ON SITE.
Water flow(m3/h
11
Sound Data
Acoustic Noise
Model
208V~230V/3Ph/60Hz
UAL160A5
UAL210A5
TEST CONDITION: OCTAVE BAND LEVEL NOISE IS TESTED BASE ON 15DB(A) BACKGROUND NOISE SEMI-ANECHOIC ROOM.
460V/3Ph/60Hz 380V/3Ph/60Hz 208V~230V/3Ph/60Hz 460V/3Ph/60Hz 380V/3Ph/60Hz
63Hz 125Hz 250Hz 500Hz 1kHz 2kHz 4kHz 8kHz Overall
47.5 46.3 55.8 56.5 58.4 49.3 42.9 34.6 76.4
52.1 47.4 55.6 60.7 62.8 55.6 49.4 41.3 76.4
41.6 47.7 54.4 56.0 59.6 53.9 46.6 38.1 66.8
43.26 55.21 63.27 63.24 65.18 61.53 54.61 47.55 69.9
35.28 51.38 60.79 64.28 64.33 61.98 56.9 49.26 69.9
51.2 55.2 61.6 63.4 64.7 61.2 57 50.5 69.5
Octave Band Level (dB,ref20μPa) dB(A)
12
Wiring Diagrams
208-230V/3Ph/60Hz
13
141516
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