Daikin DPS, MPS, RAH, RDT, RFS Installation And Maintenance Manual

...
Installation and Maintenance Manual IM 919-3
Group: Applied Air Systems
Part Number: IM 919
Date: October 2014
MicroTech® III Controller for Commercial Rooftop Systems, Applied Rooftop Systems and Self-Contained Air Conditioners
Models: DPS, MPS, RAH, RCS, RDS, RDT, RFS, RPE, SWP and SWT
Table of ConTenTs
Introduction .................................3
General Description ..........................3
Component Data ............................3
Main Control Board (MCB) ...................4
Keypad/Display ..............................5
Passwords .................................6
Navigation Mode ............................6
Edit Mode ..................................6
Remote Keypad Display Option .................6
About this AHU ..............................6
Controller Application Software
Upgrade Procedures ..........................7
Description of Operation ......................8
Temperature Sensors .........................8
Pressure Sensors ...........................9
Troubleshooting Pressure Transducers .........9
Duct Pressure Sensor ......................10
Building Pressure Sensor ...................11
Mamac Panel-Mounted Pressure Transducer ....12
Actuators ................................13
Variable Frequency Drives (VFD’s) ............13
Smoke Detectors .........................13
ECM (Electronically Commutated Motor)
fan/motor ................................13
Controller Inputs/Outputs .....................14
Table of ConTenTs
Field Wiring ................................24
Field Output Signals .......................24
Field Analog Input Signals ..................25
Field Digital Input Signals ...................28
Emergency Shutdown ......................29
OA Damper Flow Station with CO2 Reset Setup ..29
CO2 Sensor wiring .........................29
EBTRON or Field OA Flow Station Wiring.......30
Cooling: Multistage ..........................31
Compressor Staging ........................31
Communication Module ......................40
Network Communications ....................40
Unit Conguration Setup Menu ................41
Typical Electrical Drawings - RoofPak ..........44
Typical Electrical Drawings - Maverick...........59
Typical Electrical Drawings - Rebel .............64
Typical Electrical Drawings - Self-Contained .....75
Parts List ...................................81
IM 919-3 • MICROTECH III CONTROLLER 2 www.DaikinApplied.com
InTroduCTIon
This manual contains information regarding the MicroTech® III control system used in the Daikin Rooftop and Self Contained product lines. It describes the MicroTech III components, input/
output congurations, eld wiring options and requirements,
and service procedures. For a description of operation and information on using the keypad to view data and set control parameters, refer to the appropriate operation manual. For installation and commissioning instructions and general information on a particular unit model, refer to its model-
specic installation manual.
Table 1: Operation, Installation and Maintenance Resources
Unit Manual
MicroTech III Rooftop Unit Controller -
BACnet IP Communications
MicroTech III Rooftop Unit Controller
-BACnet MSTP Communications
MicroTech III Rooftop Unit Controller
-BACnet LON Communications
Rooftop/Self-Contained Operation OM 920
MicroTech III Remote Unit Interface IM 1005
RPS/RDT/RFS/RCS 015C-105C IM 926
RPS/RDT/RFS/RCS 015D-140D IM 893
SWP Self-Contained (012H-130H) IM 1032
RoofPak RAH/RDS IM 987
Maverick II Rooftop 62-75 ton IM 991
Maverick II Rooftop 15-50 ton IM 1058
IM 916
IM 917
IM 918
InTroduCTIon
WARNING
Excessive moisture in the control panel can cause hazardous working conditions and improper equipment operation.
When servicing this equipment during rainy weather, the electrical components in the main control panel must be protected from the rain..
CAUTION
Extreme temperature hazard. Can cause damage to system components.
The MicroTech III controller is designed to operate in ambient temperatures from -20°F to 125°F. It can be stored in ambient temperatures from -40°F to 140°F. It is designed to be stored and operated in relative humidity up to 95% (non-condensing).
WARNING
Static sensitive components. A static discharge while handling electronic circuit boards can cause damage to the components.
Discharge any static electrical charge by touching the bare metal inside the main control panel before performing any service work. Never unplug any cables, circuit board terminal blocks, relay modules, or power plugs while power is applied to the panel.
NOTICE
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with this instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user is required to correct the interference at his own expense. Daikin International disclaims any liability resulting from any interference or for the correction thereof.
WARNING
Electric shock hazard. Can cause personal injury or equipment damage.
This equipment must be properly grounded. Connections and service to the MicroTech III control panel must be performed only by personnel that are knowledgeable in the operation of the equipment being controlled.
General Description
The MicroTech III Unit Controller is a microprocessor-based controller designed to provide sophisticated control of Daikin Air Handling unit. In addition to providing normal temperature, static pressure, and ventilation control, the controller can
provide alarm monitoring and alarm-specic component
shutdown if critical system conditions occur.
The operator can access temperatures, pressures, operating states, alarm messages, control parameters, and schedules with the keypad/display. The controller includes password protection against unauthorized or accidental control parameter changes.
This MicroTech III controller is capable of complete, stand­alone rooftop unit control, or it can be incorporated into a building-wide network using an optional plug-in communication module. Available communication modules include BACnet/IP, BACnet® MS/TP, and LonMark®.
Component Data
The main components of the MicroTech III control system include the main control board (MCB) with a built in keypad/ display and I/O’s, Expansion Modules A, B, C, D, E. Transformers T2, T3 and T9 supply power to the system. The following pages contain descriptions of these components and their input and output devices.
www.DaikinApplied.com 3 IM 919-3 • MICROTECH III CONTROLLER
InTroduCTIon
Main Control Board (MCB)
Figure 1: Main Control Board
Analog Inputs
Power Supply
Universal I/O
Figure 2: Expansion Boards A, B, C, D, E
Digital Output
Figure 3: Expansion Board Side Views
Digital Inputs
Digital Outputs
Universal I/O
Digital Inputs
Digital Input
Internal Modbus
Dip Switches
Remote Keypad/ Display
Figure 4: Dip Switch Settings
Expansion
Board A
Expansion
Board B
Expansion
Board C
Expansion
Board D
Expansion
Board E
Switch #5 in the up position (all others down)
Switch #4 in the up position (all others down)
Switch #4 and #5 in the up position (all others down)
Switch #3 in the up position (all others down)
Switch #3 and #5 in the up position (all others down)
Switch #6 must be in the up position on the last
Dipswitch #6
expansion board in the string regardless whether it is A, B, C, D, or E.
Table 2: MCB I/O Connection Labeling
MCB I/O Connection Label
T1 24 VOLT POWER SUPPLY
T2 DIGITAL OUTPUT 1,
T3 DIGITAL OUTPUT 2, 3, 4
T4 DIGITAL OUTPUT 5, 6, 7, 8
T5 DIGITAL OUTPUT 9, 10
T6 DIGITAL INPUT 5, 6
T7 ANALOG INPUT 1, 2, 3
T8 UNIVERSAL I/O 1, 2, 3, 4
T9 UNIVERSAL I/O 5, 6, 7, 8
T10 DIGITAL INPUT 1, 2
T11 DIGITAL INPUT 3, 4
T12 MODBUS/VFD
T13 PROCESS BUS/FUTURE
IM 919-3 • MICROTECH III CONTROLLER 4 www.DaikinApplied.com
Keypad/dIsplay
The keypad/display consists of a 5-line by 22 character display, three keys and a “push and roll” navigation wheel. There is an Alarm Button, Menu (Home) Button, and a Back Button. The wheel is used to navigate between lines on a screen (page) and to increase and decrease changeable values when editing. Pushing the wheel acts as an Enter Button.
Figure 5: Keypad/Display
The rst line on each page includes the page title and the line
number to which the cursor is currently “pointing”. The line numbers are X/Y to indicate line number X of a total of Y lines for that page. The left most position of the title line includes an “up” arrow to indicate there are pages “above” the currently displayed items, a “down” arrow to indicate there are pages “below” the currently displayed items or an “up/down” arrow to indicate there are pages “above and below” the currently displayed page.
Each line on a page can contain status only information or
include changeable data elds. When a line contains status
only information and the cursor is on that line all but the value
eld of that line is highlighted meaning the text is white with
a black box around it. When the line contains a changeable value and the cursor is at that line, the entire line is highlighted.
Each line on a page may also be dened as a “jump” line,
meaning pushing the navigation wheel will cause a “jump” to a new page. An arrow is displayed to the far right of the line to indicate it is a “jump” line and the entire line is highlighted when the cursor is on that line.
The keypad/display Information is organized into Menu groups; Main Menu, Quick Menu, View/Set Unit Menu, Commission Unit Menu, Manual Control Menu, Service Menu, Unit
Conguration Menu and Alarm list Menus.
NOTE: Only menus and items that are applicable to the
specic unit conguration are displayed.
Keypad/dIsplay
The Main Menu allows the user to enter a password, access the Quick Menu pages, view the current unit state, access the Alarm List Menu as well as access to information about the unit. The Quick Menu provides access to status information indicating the current operating condition of the unit. The View/Set Unit Menus include basic menus and items required to setup the unit for general operation. These include such things as control mode, occupancy mode, and heating and cooling setpoints. The Commission Unit Menus include more advanced items for “tuning” unit operation such as PI loop parameters and time delays. The Manual Control Menu allows
service personnel to test unit specic operation manually. The Unit Conguration Menu allows the user to access to the unit specic conguration information. These generally do not
needing changing or accessing unless there is a fundamental change to, or a problem with, the unit operation. The Alarm Lists Menu includes active alarm and alarm log information.
www.DaikinApplied.com 5 IM 919-3 • MICROTECH III CONTROLLER
About This AHU
Keypad/dIsplay
Passwords
Various menu functions are accessible or inaccessible, depending on the access level of the user, and the password they enter, if any. There are four access levels, including no password, Level 2, Level 4, and Level 6, with Level 2 having the highest level of access. Without entering a password, the user has access only to basic status menu items. Entering the Level 6 password (5321) allows access to the Alarm Lists Menu, Quick Menu, and the View/Set Unit Menus group. Entering the Level 4 password (2526) allows similar access as Level 6 with the addition of the Commission Unit Menu, Manual Control, and Service Menu groups. Entering the Level 2 password (6363) allows similar access as Level 4 with the
addition of the Unit Conguration Menu.
NOTE: Alarms can be acknowledged without entering a
password.
The main password page is displayed when the keypad/display
is rst accessed, the Home Key is pressed, the Back Key is
pressed multiple times, or if the keypad/display has been idle longer than the Password Timeout (default 10 minutes). The main password page provides access to enter a password, access the Quick Menu, view the current Unit State, access the alarm lists or view information about the unit.
Figure 6: Password Main Page
AHU 01 1/5
Enter Password Quick Menu Unit State=________ Alarm Lists
The password eld initially has a value **** where each * represents an adjustable eld. These values can be changed
by entering the Edit Mode described below.
Figure 7: Password Entry Page
Enter Password� 1/1
Enter Password
Entering an invalid password has the same effect as continuing without entering a password. Once a valid password has been entered, the controller allows further changes and access without requiring the user to enter a password until either the password timer expires or a different password is entered. The default value for this password timer is 10 minutes. It is changeable from 3 to 30 minutes via the Timer Settings menu.
** **
Navigation Mode
In the Navigation Mode, when a line on a page contains no
editable elds all but the value eld of that line is highlighted
meaning the text is white with a black box around it. When the
line contains an editable value eld the entire line is inverted
when the cursor is pointing to that line.
When the navigation wheel is turned clockwise, the cursor moves to the next line (down) on the page. When the wheel is turned counter-clockwise the cursor moves to the previous line (up) on the page. The faster the wheel is turned the faster the cursor moves.
When the Back Button is pressed the display reverts back to the previously displayed page. If the Back button is repeatedly pressed the display continues to revert one page back along the current navigation path until the “main menu” is reached.
When the Menu (Home) Button is pressed the display reverts to the “main page”.
When the Alarm Button is pressed, the Alarm Lists menu is displayed.
Edit Mode
The Editing Mode is entered by pressing the navigation wheel
while the cursor is pointing to a line containing an editable eld.
Once in the edit mode pressing the wheel again causes the
editable eld to be highlighted. Turning the wheel clockwise while the editable eld is highlighted causes the value to be
increased. Turning the wheel counter-clockwise while the
editable eld is highlighted causes the value to be decreased.
The faster the wheel is turned the faster the value is increased or decreased. Pressing the wheel again cause the new value to be saved and the keypad/display to leave the edit mode and return to the navigation mode.
Remote Keypad Display Option
The remote user interface is designed for display, system
conguration, set-up and management of Daikin MicroTech III
applied air units.
In addition to the unit-mounted user interface provided with MicroTech III controls, Daikin HVAC (applied rooftop systems, indoor vertical self-contained systems, or commercial rooftop systems) can be equipped with a remote user interface that handles up to eight units per interface. The remote user interface provides access to unit diagnostics and control adjustments. The remote user interface provides the same functionality as the unit-mounted controller.
About this AHU
The About this AHU menu item provides the user with the current APP version (application code version), the
conguration code string for this unit, the BSP version (rmware version) as well as the HMI/OBH GUID version (software identiers). Each new release of application code will have a unique set of software identiers. The information
shown in the HMI/OBH GUID version will list the information needed to verify a match to the APP version.
IM 919-3 • MICROTECH III CONTROLLER 6 www.DaikinApplied.com
ConTroller applICaTIon sofTware upgrade proCedures
Use this procedure to upgrade the MicroTech III controller
application code software. To Load the les into the controller,
you will need an SD memory card no larger than 8GB with a
FAT32 le system format.
NOTE: If your existing BSP version is older than 8.40 or the
APP version is earlier than 2506017300 consult with the Daikin Applied Technical Response Center (TRC) for upgrade support.
NOTE: Attempting to install older rmware/software into the
controller than it currently has installed will prevent the application code from operating. The controller will have to be returned to TRC to restore operation.
1. The application and rmware les are compressed in
a ZIP archive le and MUST be extracted to the root
directory of the SD card. If your extraction program
automatically creates a le folder on the SD card the contents of the le folder will need to be moved to the
root directory of the SD card.
2. Enter the 6363 password.
3. From the Main Menu, set the Control Mode to OFF.
4. Insert the SD memory card into the controller’s memory card slot. The label on the SD card should be facing the rear, toward the controller.
Figure 8: SD Memory Card Slot
Insert with label to the back
5. Save the existing conguration and parameters to the memory card.
NOTE: If you do not want to Save & Restore, skip to Step
9 below.
6. From the Main Menu select Service Menus then Save/ Restore Settings.
7. Set the SaveToCard parameter to Yes, and press the Enter button. When parameter reverts back to No Save to Card is complete.
8. Power off the controller and wait 15 Seconds.
9. Make sure that all communication modules that need to be updated are connected.
10. Insert a small tool such as a 3/64" (1mm) Hex key or other similar tool in the service hole on the controller and hold the service button depressed.
Figure 9: Service Button and BSP LED
ConTroller applICaTIon sofTware upgrade proCedures
Service Button
BSP LED
11. While holding the service button depressed apply power to the controller.
12. Continue depressing the service button until the BSP LED
on the controller begins to ash between red and green.
13. Release the service button
14. When the BSP LED has stopped ashing between red and green, remove power to the controller and wait 15 seconds.
15. Repeat steps 10-14. (Perform the uploading of code
procedure twice).
16. If you have a communication module to update you will perform the procedure a third time. Make sure you wait a full 30 seconds for the controller to recognize the communication module (controller will perform an automatic reset when it recognizes a communication module is attached).
17. The procedure for updating rmware in the communication module is the same except that you will wait for the BSP
LED on the communication module to begin ashing red
to green before you release the service button.
18. Load the previous conguration and parameters from the memory card. If you did not save the existing conguration, skip to Step 21 below.
19. Apply power to the controller if you have not already done so.
20. Enter the 6363 password.
21. From the Main Menu select Service Menus then Save/ Restore Settings.
22. Set the LoadFromCard parameter to YES, and press the enter button. The controller will reset.
23. Remove the SD memory card by momentarily pushing it in. It will retract.
24. If you did not Save and Restore the existing
conguration as described above, perform the following.
25. Using table below, “Unit Conguration Menu,” as a guide, set the unit conguration
26. From the Unit Conguration menu, set the Apply Changes parameter to YES and press the enter button. The controller will perform an automatic reset, at which time the upgrade is complete.
www.DaikinApplied.com 7 IM 919-3 • MICROTECH III CONTROLLER
desCrIpTIon of operaTIon
desCrIpTIon of operaTIon
Temperature Sensors
The MicroTech III controller uses passive negative temperature
coefcient (NTC) 10K ohm sensors. These sensors vary their
input resistance to the MCB as the temperature changes. Table 3 details the resistance versus temperature values. For typical sensor wiring examples refer to Figures 12, 13, and 14.
Table 3: Nominal Input Resistance versus Temperature
Temp (ºF) R nominal (Ω) Temp (ºF) R nominal (Ω) Temp (ºF) R nominal (Ω) Temp (ºF) R nominal (Ω) Temp (ºF) R nominal (Ω)
-40 336.050 -6 103.486 28 36.601 62 14.546 96 6.382
-39 323.889 -5 100.184 29 35.565 63 14.179 97 6.238
-38 312.212 -4 96.999 30 34.562 64 13.822 98 6.097
-37 300.999 -3 93.927 31 33.591 65 13.475 99 5.960
-36 290.229 -2 90.962 32 32.650 66 13.139 100 5.826
-35 279.884 -1 88.101 33 31.739 67 12.811 101 5.696
-34 269.945 0 85.340 34 30.856 68 12.493 10). 5.569
-33 260.396 1 82.676 35 30.000 69 12.184 103 5.446
-32 251.218 2 80.103 36 29.171 70 11.884 104 5.325
-31 242.397 3 77.620 37 28.368 71 11.591 105 5.208
-30 233.918 4 75.222 38 27.590 72 11.307 106 5.093
-29 225.766 5 72.906 39 26.835 73 11.031 107 4.981
-28 217.928 6 70.670 40 26.104 74 10.762 108 4.872
-27 210.390 7 68.510 41 25.394 75 10.501 109 4.766
-26 203.139 8 66.424 42 24.707 76 10.247 110 4.663
-25 196.165 9 64.408 43 24.040 77 10.000 111 4.562
-24 189.455 10 62.460 44 23.394 78 9.760 112 4.463
-23 182.998 11 60.578 45 22.767 79 9.526 113 4.367
-22 176.785 12 58.759 46 22.159 80 9.298 114 4.273
-21 170.804 13 57.001 47 21.569 81 9.077 115 4.182
-20 165.048 14 55.301 48 20.997 82 8.862 116 4.093
-19 159.506 15 53.658 49 20.442 83 8.652 117 4.006
-18 154.169 16 52.069 50 19.903 84 8.448 118 3.921
-17 149.030 17 50.533 51 19.380 85 8.249 119 3.838
-16 144.081 18 49.047 52 18.873 86 8.056 120 3.757
-15 139.313 19 47.610 53 18.380 87 7.868 121 3.678
-14 134.720 20 46.220 54 17.902 88 7.685 122 3.601
-13 130.295 21 44.875 55 17.438 89 7.506 123 3.526
-12 126.031 22 43.574 56 16.988 90 7.333 124 3.453
-11 121.921 23 42.315 57 16.551 91 7.164 125 3.381
-10 117.960 24 41.097 58 16.126 92 6.999 126 3.311
-9 114.141 25 39.917 59 15.714 93 6.839 127 3.243
-8 110.460 26 38.776 60 15.313 94 6.682 128 3.176
-7 106.910 27 37.671 61 14.924 95 6.530 129 3.111
IM 919-3 • MICROTECH III CONTROLLER 8 www.DaikinApplied.com
Pressure Sensors
The MicroTech III controller uses 0 to 5" W.C. static pressure transducers for measuring duct static pressure. As the duct static pressure varies from 0-5" W.C., the transducer output will vary from 4-20mA.
If building static pressure control is provided, a -0.25" W.C. to
0.25" W.C. static pressure transducer is used. As the building static pressure varies from -0.25" W.C. to 0.25" W.C., the transducer output will vary from 4-20mA.
Troubleshooting Pressure Transducers
If the duct static pressure always reads 0" WC on the unit keypad/display and the Supply fan speed is continuously ramping to 100%, check the following:
If the unit has two duct static pressure sensors (SPS1 and SPS2), verify that they both function properly per the following procedure. Also check for faulty wiring connections at the VFD analog inputs, ECM motor or at the unit controller. The controller displays and controls to the lower of the two readings. If a sensor is defective and inputs 0 volts to the VFD, the static pressure reading on the keypad/display reads 0 and the controller attempts to increase the 0 value to set point by ramping the supply fan motor up. If a second sensor (SPS2) is not installed or the pressure tubing to it is not connected, make
sure the 2nd DSP Sensor= parameter in the Unit Conguration
menu of the keypad/display is set to “No” so that the controller ignores the second static pressure analog input. If a second sensor (SPS2) is installed, make sure the 2nd DSP Sensor=
parameter in the Unit Conguration menu of the keypad/display
is set to “Yes”.
desCrIpTIon of operaTIon
Check the 24 VDC power supply to the sensor, verify that there is 24 VDC between the suspect transducer “+” terminal and case ground. Using an accurate manometer or gauge, measure the same pressure that the suspect transducer is sensing. To do this, tap into the transducer high and low pressure tubing or locate the measurement device taps next to the transducer taps. Measure the output from the transducer, if the measured output and pressure do not match, there may be a wiring issue, a connection problem, or the transducer may be defective. Some VFD’s use a 500ohm resistor to change the transducer signal from 4-20mA to 2-10VDC, the transducer signal at the VFD will then be 2-10VDC. The factory installed 500 ohm resistor (if applicable) is installed across “VIA” and “CC” terminals of the VFD.
NOTE: 3-wire transducers may have the resistor wired
across the S and – terminals of the transducer. If the measured output and pressure match, the VFD parameters and/or Modbus communication between
the controller and the VFD will need to be veried.
Remove power from the controller. If available, swap a similar good transducer with the suspect transducer. Restore power and verify whether the suspect transducer is defective.
NOTE: If the suspect sensor is measuring duct static
pressure, verify that the high and low pressure taps are properly installed. An improper pressure
tap installation can cause severe uctuations in the sensed pressure. Refer to the model-specic
installation manual for pressure tap installation guidelines.
www.DaikinApplied.com 9 IM 919-3 • MICROTECH III CONTROLLER
desCrIpTIon of operaTIon
Duct Pressure Sensor
Input Voltage - 24 VDC
Output - 4-20 mA
NOTE: The transducer output signal is 4-20mA however the
signal entering the VFD is converted to a DC voltage signal via a 500 Ohm resistor on the Daikin MD drives.
Figure 11: Duct Pressure Sensor
Figure 10: Duct Pressure Sensor Output
DC Volts
6
5
4
3
Inches W.C.
2
1
0
DC mA
Low Pressure (-) Port
Transducer provided with Dwyer #A-220 Vinyl Tube (3'×5/16" O.D.) and Dwyer #A-3029-1 Quick Coupling Adapter (5/16"×1/4" O.D.), Daikin McQuay #910122359. Coupler connects to unit blue Vinyl Tubing (3/16" I.D.×1/4" O.D.), Daikin McQuay #3499264-XX.
Tubes must be cut flush to insert fittings.
121086420
24201612840
Digital display is not included.
Order separately:
Daikin McQuay P/N #910117462 Dwyer P/N #A-441
Calibration: Factory set to 0.0" WC to +5.0" WC, where 4maDC is output at 0.0" WC and 20maDC is output at +5" WC.
Jumper configuration: PJ3 = M position. PJ5 = N position. PJ7 = H20 position. Filter calibration change PJ3 position to = F, Factory Set = 1. Return PJ3 to M position.
When required, use external loop resistor 499 OHMs, 1% Tol. Daikin McQuay #044690105.
Accuracy: 0" to 5" WC Range Accuracy: + 2% Stability: +1% F.S./year Temperature Limits: 0°F to 150° (-18°C to 66°C) Pressure Limits: 1 psi maximum, operation; 10 psi, burst Power Requirements: 10 to 35 VDC (2-wire) Output Signals: 4 to 20 mA (2-wire) Response Time: Field-adjustable 0.5 to 15 seconds time constant.
Provides a 95% response time of 1.5 to 45 seconds
Zero and Span Adjustments: Digital push button Loop Resistance: Current output 0 to 1250 maximum Current Consumption: 40 mA maximum Display: 4 digit LCD (optional) Electrical Connections: 4-20 mA, 2-wire; European-style terminal
block for 16 to 26 AWG Electrical Entry: 1/2" NPS thread; accessory – cable gland for 5 to 10 mm diameter cable
Process Connection: 3/16" (5 mm) I.D. tubing; maximum O.D. 9 mm Enclosure Rating: NEMA 4X (IP66) Mounting Orientation: Diaphram in VERTICAL POSITION ONLY Weight: 8.0 oz. (230 g) Agency Approvals: CE and UL
DIN rail mounting
High Pressure (+) Port,
Transducer provided with Dwyer #A-220 Vinyl Tube (3'×5/16" O.D.) and Dwyer #A-3029-1 Quick Coupling Adapter (5/16"×1/4" O.D.), Daikin McQuay #910122359. Coupler connects to unit red Vinyl Tubing (3/16" I.D.×1/4" O.D.), Daikin McQuay #3499264-XX.
Ø3-7/16 [Ø87.31]
1/2 NPT
1-41/64 [41.71]
2-41/64
[67.24]
25/64 [9.96]
21/32
[16.67]
3-11/32
[84.84]
3-1/2 [88.9]
Insert fitting into tubes after tube has been cut flush. Then insert both into coupling.
Clear tubes must be inserted into couplings at least 1/2".
29/32
[23.02]
21/32
[16.67]
57/64
[22.62]
1/2
[12.7]
IM 919-3 • MICROTECH III CONTROLLER 10 www.DaikinApplied.com
desCrIpTIon of operaTIon
Building Pressure Sensor
Input Voltage - 24 VDC
Output - 4-20 mA
NOTE: The transducer output signal is 4-20mA however the
signal entering the VFD is converted to a DC voltage signal via a 500 Ohm resistor on the Daikin MD drives.
Figure 13: Building Pressure Sensor
DIN rail mounting
Figure 12: Building Pressure Sensor Output
DC Volts
0.3
0.2
0.1
0
Inches W.C.
-0.1
-0.2
-0.3
DC mA
Low Pressure (-) Port
Transducer provided with Dwyer #A-220 Vinyl Tube (3'×5/16" O.D.) and Dwyer #A-3029-1 Quick Coupling Adapter (5/16"×1/4" O.D.), Daikin McQuay #910122359. Coupler connects to unit blue Vinyl Tubing (3/16" I.D.×1/4" O.D.), Daikin McQuay #3499264-XX.
Tubes must be cut flush to insert fittings.
Insert fitting into tubes after tube has been cut flush. Then insert both into coupling.
Clear tubes must be inserted into couplings at least 1/2".
121086420
24201612840
Digital display is not included.
Order separately:
Daikin McQuay P/N #910117463 Dwyer P/N #A-441
Calibration: Factory set to 0.0" WC to =5.0" WC, where 4maDC is output at 0.0" WC and 20maDC is output at +5" WC.
Jumper configuration: PJ3 = M position. PJ5 = N position. PJ7 = H20 position. Filter calibration change PJ3 position to = F, Factory Set = 1. Return PJ3 to M position.
When required, use external loop resistor 499 OHMs, 1% Tol. Daikin McQuay #044690105.
Accuracy: 0" to 5" WC Range Accuracy: + 2% Stability: +1% F.S./year Temperature Limits: 0°F to 150° (-18°C to 66°C) Pressure Limits: 1 psi maximum, operation; 10 psi, burst Power Requirements: 10 to 35 VDC (2-wire) Output Signals: 4 to 20 mA (2-wire) Response Time: Field-adjustable 0.5 to 15 seconds time constant.
Provides a 95% response time of 1.5 to 45 seconds
Zero and Span Adjustments: Digital push button Loop Resistance: Current output 0 to 1250 maximum Current Consumption: 40 mA maximum Display: 4 digit LCD (optional) Electrical Connections: 4-20 mA, 2-wire; European-style terminal
block for 16 to 26 AWG Electrical Entry: 1/2" NPS thread; accessory – cable gland for 5 to 10 mm diameter cable
Process Connection: 3/16" (5 mm) I.D. tubing; maximum O.D. 9 mm Enclosure Rating: NEMA 4X (IP66) Mounting Orientation: Diaphram in VERTICAL POSITION ONLY Weight: 8.0 oz. (230 g) Agency Approvals: CE and UL
High Pressure (+) Port,
Transducer provided with Dwyer #A-220 Vinyl Tube (3'×5/16" O.D.) and Dwyer #A-3029-1 Quick Coupling Adapter (5/16"×1/4" O.D.), Daikin McQuay #910122359. Coupler connects to unit red Vinyl Tubing (3/16" I.D.×1/4" O.D.), Daikin McQuay #3499264-XX.
Ø3-7/16
[Ø87.31]
1-41/64
[41.71]
1/2 NPT
2-41/64
[67.24]
25/64 [9.96]
21/32
[16.67]
3-11/32 [84.84]
3-1/2
[88.9]
21/32
[16.67]
57/64 [22.62]
29/32
[23.02]
1/2
[12.7]
www.DaikinApplied.com 11 IM 919-3 • MICROTECH III CONTROLLER
Mamac Panel-Mounted Pressure Transducer
desCrIpTIon of operaTIon
WARNING
Electric shock hazard. Can cause personal injury or equipment damage.
This equipment must be properly grounded. Connections and service to the MicroTech III control panel must be performed only by personnel that are knowledgeable in the operation of the equipment being controlled.
The following describes the proper wiring of these pressure transducers with mA output.
1. Remove the terminal block by carefully pulling it off the circuit board.
2. Locate the [+] and [-] terminal markings on the board.
3. Attach the supply voltage to the [+] lead.
4. Connect the 4-mA output ([-] terminal) to the controller’s input terminal.
5. Ensure that the power supply common is attached to the common bus of the controller.
6. Re-insert the terminal block to the circuit board and apply power to the unit.
7. Check for the appropriate output signal using a DVM set on DC milliamps connected in series with the [-] terminal.
Specications
Accuracy: ± 1% FS
Overpressure: 10 PSID
Supply Voltage: 12–40 VDC
12–35 VAC (VDC output units only)
Supply Current: VDC units — 10mA max. mA units — 20 mA max.
Enclosure: 18 Ga. C R Steel NEMA 4 (P-65) or panel-mount
chassis
Finish: Baked-on enamel PMS2GR88B
Compensated Temp Control: 25°F – 175°F (-18°C – -80°C)
T.C. Error: ± 0.0125%/°F (± 0.02%/°C)
Operating Temp Range: 0°F – 175°F (-18°C – 80°C)
Media Compatibility: Clean dry air or any inert gas
Environmental: 10 – 90% RH Non-condensing
Wire Size: 12 Ga. max.
Load Impedance: 1.6K ohms max. at 40VDC (mA output units)
1K ohms min. VDC output units)
Weight: Enclosure — 1.0 lbs. (45 kg) Panel-mount — 0.5 lbs. (25 kg)
Figure 14: Mamac Panel-Mounted Pressure Transducer Dimensions
IM 919-3 • MICROTECH III CONTROLLER 12 www.DaikinApplied.com
desCrIpTIon of operaTIon
Actuators
The actuators are controlled by an analog signal from the unit controller. Damper actuators utilize a 0-10VDC analog signal while modulating heating/cooling valve actuators utilize a 210VDC signal. Spring-return actuators are used for the 0 - 30% outdoor air and economizer dampers. The mixing dampers are normally closed to the outside air.
Figure 15: Actuator Wiring Diagram
Variable Frequency Drives (VFD’s)
When controlling discharge, return or exhaust fan, energy recovery wheel or evaporating condenser fan variable frequency drives, the MicroTech III controller uses an internal ModBus communications channel for control and monitoring of the Variable Frequency Drives.
Figure 16: VFD Wiring Diagram
Smoke Detectors
Field installed smoke detectors in the return air ductwork or the supply air ductwork can be coordinated with the units operation through the main controller’s binary input, DI4. This input is wired to TB2 and the supply air smoke detector can be wired between terminals 103 and 104 and the return air smoke detector can be wired between terminals 104 and 105. The T2 transformer supplies 24 V (ac) across each of these terminals and a dry set of contacts can be wired to these terminals respectively. This and additional wiring information can be seen on the input wiring schematics at line number 220.
Figure 17: Smoke Detector Wiring Diagram
NOTE: Factory smoke detectors are wired the same as eld
mounted.
ECM (Electronically Commutated Motor) fan/motor
The Rebel unit is equipped with a direct drive, ECM (Electronically Commutated Motor) fan/motor combination with a built in inverter. When equipped, the exhaust fan will be the same. The Maverick II unit also has this as an exhaust fan option. The MTIII controller uses an internal Modbus communications channel for control and monitoring of the ECM fan/motor.
www.DaikinApplied.com 13 IM 919-3 • MICROTECH III CONTROLLER
ConTroller InpuTs/ouTpuTs
Table 4: RTU/MPS/DPS/DPH Main Control Board I/O
ConTroller InpuTs/ouTpuTs
PolyCool 600 Main Controller — RTU & MPS & DPS Pos. 1 = 0, 2, 3 or 4
# Point Comments Cong. Code Condition
AI 1 Discharge Temperature 10K Thermistor (STD) All AI 2 Return Temperature 10K Thermistor (STD) 8 <> 2 or 8 = 2 and 20 > 0 AI 3 Outdoor Temperature 10K Thermistor (STD) All
# DI AI DO AO Point Comments Cong. Code Condition
X 1 X CO2 /Min OA/OA CFM 0–10VDC or 4–20 mA 8 = 1, 2 3, 5, 6, 7, 8 or 9 X 2 X Low Pressure 1 and 2 X 2 X Chilled Wtr 2–10 VDC 3 = 2 or 3 = 3 X 2 X Ent Fan & Lvg Coil T 10K Thermistor 1 = 3 or 4 & 19 = 1 X 3 X Space Temperature 10K Thermistor (STD) All X 4 X Zone Setpoint 5–15 kOhm All X 4 X DAT Reset 0–10 VDC / 4–20 mA 2 = 1 or 2
X 5 X Enthalpy & Freeze Sw
X 5 X Relative Humidity 0–10 VDC or 4–20 mA 1 = 3 or 4
X 6 X Ent Fan & Lvg Coil T
X 6 X Duct Static Pressure 4–20 mA 1 = 2, 3 or 4 & 15 = 1–6 X 7 X OA Damper 0–10 VDC RPS 0-10 VDC MPS 8 = 1, 2, 3, 5, 6, 7, 8 or 9 X 8 X Building Static Pressure 4–20 mA 1 = 2, 3, 4 & 16 = 8, 9, A or F X 8 X OAD End Switch Input Dry Contact 1 = 0 & 8 = 8 or 9
# Point Comments Cong. Code Condition
DI 1 Air Flow Switch / DHL (R63) Dry Contact All DI 2 Filter Switch Dry Contact All
# Point Comments Cong. Code Condition
DI 3 Remote START / STOP External 24V All DI 4 Emergency OFF / DHL (R63) External 24 V All
# Point Comments Cong. Code Condition
DI 5 High Pressure 1 115 VAC Input 3 = 1 & 4 > 1 & 4 < H
DI 5
Standard Comp High Pressure
DI 6 High Pressure 2 115 VAC Input 3 = 1 & 4 > 1 & 4 < H DI 6 Enthalpy Switch 115 VAC Input 1 = 3 or 4 & 8 = 3, 6, 8 or 9
1. When used for LP1 and LP2, LP1 is considered CLOSED when resistance value is 0–799 or 1250–1800. Otherwise LP1 is considered OPEN. LP2 is considered CLOSED when the resistance value is 0–1249, otherwise LP2 is considered OPEN.
2. Enthalpy switch is considered CLOSED when resistance value is 0–799 or 1250–1800. Otherwise it is considered OPEN. Freezestat is considered CLOSED when the resistance value is 0–1249, otherwise it is considered OPEN.
I/O Cong. Code Condition
Analog Inputs — NTC
Universal Inputs/Outputs
1
2
1K & 2K Ohm Input 3 = 1 & 4 > 1 & 4 < H
1 = 0 or 2
1K & 1.5K Ohm Input
Enth: 8 = 3, 6, 8 or 9
Frz: 3 = 2, 3 = 3, 10 = 1 or 10 = 5
10K Thermistor (STD) — Gas or
Electric Heat & Dehum
1 = 0 & 19 = 1
Digital Inputs — Dry Contacts
Digital Inputs — 24V
Digital Inputs — 115V
(HP3 / HP5)
1 = 3 or 4
IM 919-3 • MICROTECH III CONTROLLER 14 www.DaikinApplied.com
Table 4 continued: RTU/MPS/DPS/DPH Main Control Board I/O
I/O Cong. Code Condition
PolyCool 600 Main Controller — RTU & MPS & DPS Pos. 1 = 0, 2, 3 or 4
Digital Outputs — Relay (SPST, Normally Open, 230 VAC 3 Amp
# Point Comments Cong. Code Condition
DO 1 Compressor 1 / GC Stg 1 3 = 1
DO 1 INV Comp ON / OFF Currently Not Used
DO 1 Comp 1 3 = 5 & 4 = 4, 7, A, D or J DO 1 VFD Comp 1 Enable 3 = 4
DO 2 Compressor 3 / GC Stg 2
DO 2 STD3 Compressor 3 = 4 & 4 = M DO 2 Unld 2 Comp 1 4 = 4 and 7 = 2, 3, 4 or 5 DO 2 Comp 3 3 = 5 & 4 = 7, A, D or J
DO 3 Compressor 2 / GC Stg 3
DO 3 Heat Stage 1 1 = 3 or 4 & 10 = 2 DO 3 Gas Heat (ON/OFF) 1 = 3 or 4 10 = 7 or 8 DO 3 SCR Enable 1 1 = 3 or 4 & 10 = 6 DO 3 Comp 2 3 = 4 & 4 = 4, D DO 3 VFD Comp 2 Enable 3 = 5
DO 4 Compressor 4 / GC Stg 4
DO 4 Unld 2 Comp 2 4 = 4 and 7 = 2, 3, 4 or 5 DO 4 Heat Stage 2 1 = 3 or 4 & 10 = 2 & 11 > 1
DO 4 Comp 4
DO 5 Supply Fan All
DO 6 Cond Fan Output C
DO 6 HGBP Vavle 1 = 2 & 3 = 1 & 28 = 2 DO 6 Constant Speed Enthalpy Wheel Energy Recovery 20 = 1 or 6 & 30 = 3, 4, 5, 6 DO 7 Cond Fan Output A 2 Relays, CF3 & CF4 3 = 1 & 4 > 1 & 4 < F DO 7 Generic Comp Stg 7 3 = 1 & 4 = 1 & 5 > 6 DO 7 Heat Stage 3 1 = 3 or 4 & 10 = 2 & 11 > 2
DO 8 Cond Fan Output B 2 Relays, CF5 & CF6
DO 8 Generic Comp Stg 8 3 = 1 & 4 =1 & 5 > 7 DO 8 Heat Stage 4 1 = 3 or 4 & 10 = 2 & 11 > 3
Digital Outputs – Solid State Relays, 24-230 VAC, 0.5 A
# Point Comments Cong. Code Condition
DO 9 Alarm All
DO 10 Fan Operation All
ConTroller InpuTs/ouTpuTs
1 = 3 or 4 &
3 = 4 &
4 = L or M &
24, 25, 26 = 003–015
3 = 1 & any of the following:
4 = 7, 9, A, D, E or
4 = 3 & 1 = 2 or
4 = 3 & 1 = 0 & 27 = 0 or 1 or
4 = 1 & 5 > 1
3 = 1 & any of the following:
4 > 1 & 4 < F or
4 = 1 and 5 > 2
3 = 1 & any of the following:
4 = 7, A, E or 4 = 1 & 5 > 3 or
1 = 0 & 4 = 3 & 27 = 2
[3 = 4 & 4 = D & 5 = 1] or
[3 = 5 & 4 = 7, J & 5 = 2] or
[3 = 5 & 4 = A & 5 = 3]
1 = 0 & 3 = 1 & 4 > 1 &
24, 25, 26 = (060–105) &
(27 = 0 or 27 = 1) & (7 ≠ 2, 3, 4 or 5)
1 = 0 & 3=1 & 4 > 1 & 4 < D &
24, 25, 26 = (075–105) &
(27 = 0 or 27 = 1) or 1 = 0 &
3 = 1 & 4 > & 4 < D &
24, 25, 26 = (075 or 090–140) &
27 = 2 or 1 = 2 & 3 = 1 &
24, 25, 26 = 030, 035, 040 or 050
Note: If 7 = 2, 3, 4 or 5
then this applies only if 24, 25, 26
is greater than 110.
www.DaikinApplied.com 15 IM 919-3 • MICROTECH III CONTROLLER
ConTroller InpuTs/ouTpuTs
Table 5: SCU Main Control Board I/O
I/O Cong. Code Condition
PolyCool 600 Main Controller – SCU Pos. 1=1
Analog Inputs – 10K NTC
# Point Comments Cong. Code Condition
AI 1 Discharge Temperature 10K Thermistor (STD) All
AI 2 Return Temperature 10K Thermistor (STD) All
AI 3 Outdoor Temperature 10K Thermistor (STD) All
Universal Inputs/Outputs
# DI AI DO AO Point Comments Cong. Code Condition
X 1 X Entering WaterTemperature 10K Thermistor (STD) 3 = 1 & 4 > 3
X 2 X Low Pressure 1 and 2
X 2 X Chilled Wtr 0–10 VDC 3 = 2 or 3 = 3
X 3 X Space Temperature 10K Thermistor (STD) All
X 4 X Zone Setpoint 5–15 kOhm 2 = 0
X 4 X DAT Reset 0–10 VDC / 4–20 mA 2 = 1
X 5 X Enthalpy & Freeze Sw
X 6 X Bypass Valve 2–10 VDC 3 = 1
X 6 X Water Regulating Valve 2–10 VDC 3 = 1 & 8 <> 4 & 22 =1
X 7 X Economizer
X 8 X Mixed Air Temp 10K Thermistor (STD) All
# Point Comments Cong. Code Condition
DI 1 Air Flow Switch Dry Contact All
DI 2 Filter Switch Dry Contact All
# Point Comments Cong. Code Condition
DI 3 Remote START / STOP External 24V All
DI 4 Emergency OFF External 24V All
# Point Comments Cong. Code Condition
DI 5 High Pressure 1 115 VAC Input 3 = 1 & 4 > 1 or 3 = 4
DI 6 High Pressure 2 115 VAC Input 3 = 1 & 4 > 1
Digital Outputs — Relay (SPST, Normally Open, 230 VAC 3 Amp
# Point Comments Cong. Code Condition
DO 1 Compressor 1 3 = 1
DO 2 Compressor 3 3 = 1 & 4 > 4
DO 3 Compressor 2 3 = 1
DO 4 Compressor 4 3 = 1 & 4 > 6
DO 5 Supply Fan All
DO 6 NA
DO 7 Outdoor Damper OPEN / CLOSE 8 <> 3
DO 8 Pump ON/OFF 3 = 1 & 4 > 1
Digital Outputs – Solid State Relays, 24-230 VAC, 0.5 A
# Point Comments Cong. Code Condition
DO 9 Alarm All
DO 10 Fan Operation All
1. When used for LP1 and LP2, LP1 is considered CLOSED when resistance value is 0–799 or 1250–1800. Otherwise LP1 is considered OPEN. LP2 is considered CLOSED when the resistance value is 0–1249, otherwise LP2 is considered OPEN.
2. Enthalpy switch is considered CLOSED when resistance value is 0–799 or 1250–1800. Otherwise it is considered OPEN. Freezestat is considered CLOSED when the resistance value is 0–1249, otherwise it is considered OPEN.
1
2
Digital Inputs — Dry Contacts
Digital Inputs — 24V
Digital Inputs — 115V
1K & 2K Ohm Input 3 = 1 & 4 > 3
1K & 1.5K Ohm Input
0–10 VDC (Air Econo) / 2–10 VDC
(Water Econo)
Frz: 3 = 2, 3 = 3, 8 = 4, 10 = 1, 10 = 5
Enth: 8 = 3
8 = 3 or 8 = 4
IM 919-3 • MICROTECH III CONTROLLER 16 www.DaikinApplied.com
ConTroller InpuTs/ouTpuTs
Table 6: RTU Expansion Module A I/O
RTU — Expansion Module A Pos. 1 = 0
Design Flow, RPS Energy Recovery, RPS Dehumidication, 5 or 6 Compressors
# DI AI DO AO Point Comments Cong. Code Condition
X 1 X LSCRH Valve 0-10 VDC 28 = 4 or 5 X 2 X Reheat #1 0-10 VDC 28 = 2 X 3 X Reheat #2 0-10 VDC NA X 4 X Supply Temp Leaving Wheel 10K Thermistor (STD) 20 > 0 X 4 X DesignFlo 1 Ratiometric 9 > 0 X 5 X Exhaust Temp Leaving Wheel 10K Thermistor (STD) 20 > 1 X 5 X DesignFlo 2 Ratiometric 9 > 0 X 6 X Relative Humidity 0-10 VDC or 4-20 mA All X 7 X High Refrigerant Pressure 1 (future) Ratiometric input required NA X 8 X High Refrigerant Pressure 2 (future) Ratiometric input required NA
Digital Outputs — Relay (SPST, Normally Open, 230 VAC 3 Amp)
# Point Comments Cong. Code Condition
DO 1 Compressor 5 / GC Stg 5 3 = 1 & 4 = A or 3 = 1 & 4 = 1 & 5 > 4 DO 2 Compressor 6 / GC Stg 6 3 = 1 & 4 = A or 3 = 1 & 4 = 1 & 5 > 6 DO 3 Reheat Output 28 = 1, 2, or 5 DO 4 Constant Speed Enthalpy Wheel Energy Recovery 20 = 1 or 6
# Point Comments Cong. Code Condition
DO 5 Bypass Damper CLOSED Energy Recovery 20 > 0 & 8 <> 2 DO 6 Bypass Damper OPEN Energy Recovery 20 > 0 & 8 <> 2
I/O Cong. Code Condition
Universal Inputs/Outputs
Digital Outputs — Triac (24 VAC, 0.5 Amp)
Table 7: SCU Expansion Module A I/O
All Units: (CO2/Remote Min OA, Waterow Switch, Head Pressure Control, 5 or 6 Compressors)
SCU — Expansion Module A Pos. 1 = 1
# DI AI DO AO Point Comments Cong. Code Condition
X 1 X CO2 / Min OA / OA CFM 0–10 VDC or 4–20 mA 8 = 3 & 9 = 5 for OA CFM X 2 X Duct Static Pressure 1 4–20 mA 1 = 1 & 15 = 6 X 3 X OA CFM 0–10 VDC or 4–20 mA 8 = 3 or 6 & 9 = 6 for OA CFM X 4 NA X 5 X Waterow Switch Dry Contact 3 = 1 & 4 > 1 & 22 = 0
X 6 X Relative Humidity
X 7 X High Refrigerant Pressure 1 Ratiometric input required 22 = 1 X 8 X High Refrigerant Pressure 2 Ratiometric input required 22 = 1
# Point Comments Cong. Code Condition
DI OAD End Switch Input 115 VAC Input 1 = 1 & 8 = 8 or 9
Digital Outputs – Relay (SPST, Normally Open, 230 VAC 3 Amp)
# Point Comments Cong. Code Condition
DO 1 Compressor 5 3 = 1 & 4 > A DO 2 Compressor 6 3 = 1 & 4 > A DO 3 Compressor 7 3 = 1 & 4 = F or G DO 4
# Point Comments Cong. Code Condition
DO 5 Compressor 8 3 = 1 & 4 = F or G DO 6
I/O Cong. Code Condition
Universal Inputs/Outputs
0–10 VDC or 4–20 mA —
Dehumidication
Digital Input – 115V-230V
Digital Outputs – Triac (24 VAC, .5 Amp)
All
www.DaikinApplied.com 17 IM 919-3 • MICROTECH III CONTROLLER
ConTroller InpuTs/ouTpuTs
Table 8: RTU/MPS/DPS/DPH Expansion Module B I/O
Heating, F&BP Dampers, MPS Dehumidication, MPS/DPS Energy Recovery, MPS Staged Exhaust Fan
RTU, MPS & DPS – Expansion Module B Pos. 1=0,2,3o4
# DI AI DO AO Point Comments Cong. Code Condition
X 1 X FSG Ign_Pilot Input (FSG-8) Dry Contact 1 = 0 & 10 = 4
X 1 X Ent Fan & Lvg Coil T
X 2 X Gas Heat LS1 Switch Dry Contact 1 = 0 & 10 = 4 X 2 X Reheat #1 0–10 VDC 1 = 2 & 28 = 2 X 3 X Gas Heat LS2 Switch Dry Contact 1 = 0 & 10 = 4
X 3 X OA Flow 0–10 VDC or 4–20 mA
X 4 X FSG Alarm Input (FSG-3) 1=0 & (10=3 or 10=4) X 4 X Supply Temp Leaving Wheel 10K Thermistor (STD) 1 = 2, 3 or 4 & 20 > 0 & 30 ≠ 3, 4, 5 or 6 X 5 X Exhaust Temp Leaving Wheel 10K Thermistor (STD) 1 = 2, 3 or 4 & 20 > 0 & 30 ≠ 3, 4, 5 or 6
X5 X Duct Static Pressure 1 4–20 mA 1 = 0 & 15 = 6
X 6 X Relative Humidity 0–10 VDC or 4–20 mA 1 = 2
X 7 X Heating Valve 2–10 VDC
X 7 X SCR 0–10 VDC 1 = 0, 1 or 2 & 10 = 6 X 8 X F & BP Damper 0–10 VDC 1 = 0 or 1 & 3 = 3 or 10 = 1
X8 X Constant Speed Enthalpy Wheel Energy Recovery 1 = 2 & 20 =1 or 6
# Point Comments Cong. Code Condition
DI OAD End Switch Input 115 VAC Input 1 = 2 & 8 = 8 or 9
DI Freezestat Switch 115 VAC Input
Digital Outputs — Relay (SPST, Normally Open, 230 VAC 3 Amp)
# Point Comments Cong. Code Condition
DO 1 Gas Heat (ON/OFF) 1 = 0 or 2 10 =3 , 4, 7 or 8 DO 1 Heat Stage 1 1 = 0, 1 or 2 & 10 = 2 DO 1 SCR Enable 1 1 = 0, 1 or 2 & 10 = 6 DO 1 Constant Speed Enthalpy Wheel Energy Recovery 1 = 3 or 4 & 20 = 1 or 6 & 30 = 1 or 2 DO 2 Pilot Gas (ON/OFF) 10 = 4 DO 2 Heat Stage 2 1 = 0, 1 or 2 & 10 = 2 & 11 > 1 DO 2 SCR Enable 2 1 = 0, 1 or 2 & 10 = 6 DO 3 Heat Stage 3 1 = 0, 1 or 2 & [10 = 8 or 10 = 2 & 11 > 2] DO 4 Heat Stage 4 1 = 0, 1 or 2 & [10 = 8 or 10 = 2 & 11 > 3]
# Point Comments Cong. Code Condition
DO 5 Heat Stage 5 1 = 0, 1 or 2 & 1 = 0 & 10 = 2 & 11 > 4 DO 5 Exh Fan Stage 1 1 = 2 & 16 = C, D or E
DO 5 Bypass Damper CLOSED Energy Recovery
DO 6 Heat Stage 6 1 = 0 & 10 = 2 & 11 > 5 DO 6 Exh Fan Stage 2 1 = 2 & 16 = D or E
DO 6 Bypass Damper OPEN Energy Recovery
I/O Cong. Code Condition
Universal Inputs/Outputs
10K Thermistor (STD) — Gas or
Electric Heat & Dehum
Digital Input — 115V-230V
Digital Outputs — Triac (24 VAC, .5 Amp)
1 = 2, 3 or 4 & 8 = 1, 2, 3, 5, 6 or 7 & 9 = 6
1 = 0, 1 or 2 & 10 = 1, 10 = 3, 10 = 4, 10 =
(1 = 2) & (19 = 1)
& 30 ≠ 3, 4, 5 or 6
5, 10 = 7 or 10 = 8
1 = 3 or 4 & 10 = 5 & 8 = 8 or 9 &
30 ≠ 3, 4, 5 or 6
1 = 2, 3 or 4 & 20 > 0 & 8 = 3 or 6 &
30 ≠ 3, 4, 5 or 6
1 = 2, 3 or 4 & 20 > 0 & 8 = 3 or 6 &
30 ≠ 3, 4, 5 or 6
IM 919-3 • MICROTECH III CONTROLLER 18 www.DaikinApplied.com
ConTroller InpuTs/ouTpuTs
Table 9: SCU Expansion Module B I/O
SCU — Expansion Module B Pos. 1 = 1
# DI AI DO AO Point Comments Cong. Code Condition
X 1 X Low Pressure 7 3 = 1 & 4 = G & 21 = 0 X 2 X Low Pressure 8 3 = 1 & 4 = G & 21 = 0 X 3 X High Pressure 7 3 = 1 & 4 = G & 21 = 0 X 4 X High Pressure 8 3 = 1 & 4 = G & 21 = 0 X 5 X 6 X 7 X Heating Valve 2–10 VDC 10 = 1 or 10 = 5 X 7 X SCR 0–10 VDC 10 = 6 X 8 X F & BP Damper 0–10 VDC 3 = 3 or 10 = 1
Digital Outputs — Relay (SPST, Normally Open, 230 VAC 3 Amp)
# Point Comments Cong. Code Condition
DO 1 Heat Stage 1 10 = 2 DO 1 SCR Enable 1 10 = 6 DO 2 Heat Stage 2 10 = 2 & 11 > 1 DO 2 SCR Enable 2 10 = 6 DO 3 Heat Stage 3 10 = 2 & 11 > 2 DO 4 Heat Stage 4 10 = 2 & 11 > 3
# Point Comments Cong. Code Condition
DO 5 Heat Stage 5 10 = 2 & 11 > 4 DO 6 Heat Stage 6 10 = 2 & 11 > 5
I/O Cong. Code Condition
Heating, F & BP Dampers
Universal Inputs/Outputs
Digital Outputs — Triac (24 VAC, 0.5 Amp)
www.DaikinApplied.com 19 IM 919-3 • MICROTECH III CONTROLLER
ConTroller InpuTs/ouTpuTs
Table 10: RTU - Expansion Module C I/O
RTU Evaporative Condensing, VFD Compressors
RTU — Expansion Module C
# DI AI DO AO Point Comments Cong. Code Condition
X 1 X PS1 Pos. 1 = 0 & 7 = 2, 3, 4 or 5 & 4 = 4 or E
X 1 X Comp 1 0–5 VDC
X 1 X VFD (Comp 1) 0–10 VDC 3 = 4 X 1 X VFD (Comp 2) 0–10 VDC 3 = 5 X 2 X PS2 Pos. 1 = 0 & 7 = 2, 3, 4 or 5 & 4 = 4 or E X 3 X Comp 2 0–5 VDC 3 = 9 or 10 & Unit Size ≠ 120
X 3 X Sump Temperature
X 3 X Comp 1 Oil Status 3 = 4 X 3 X Comp 2 Oil Status 3 = 5 X 4 X Conductivity 4–20 mA — Evaporative Condensing Pos. 1 = 0 & 7 = 2, 3, 4 or 5
X 4 X Com 1 Alm Dry Contact
X 4 X Comp 1 Status 3 =4 X 4 X Comp 2 Status 3 = 5 X 5 X LP1 Pos. 1 = 0 & 7 = 2, 3, 4 or 5 & 4 = 4 or E X 5 X Comp 2 Alm Dry Contact 3 = 9 or 10 & Unit Size ≠ 120 X 6 X LP2 Pos. 1 = 0 & 7 = 2, 3, 4 or 5 & 4 = 4 or E
X 6 X Disch. Refrig. Pressure Ckt1
X 6 X Disch. Refrig. Pressure Ckt1
X 7 X Separator Flush Valve 0-10VDC Pos. 1 = 0 & 7 = 2, 3, 4 or 5
X 7 X Disch. Refrig. Pressure Ckt2
X 7 X Disch. Refrig. Pressure Ckt2
X 8 X Sump Water Level Switch Dry Contact
X 8 X Comp 1 DLT
X 8 X Comp 2 DLT
Digital Outputs — Relay (SPST, Normally Open, 230 VAC 3 Amp)
# Point Comments Cong. Code Condition
DO 1 SV1 Pos. 1 = 0 & 7 = 2, 3, 4 or 5 & 4 = 4 or E
DO 1 Cond Coil Solenoid Ckt1
DO 1 Cond Coil Splitter Solenoid Circuit 1 3 = 4 or 5 DO 2 Unld 1 Comp 1 Pos. 1 = 0 & 7 = 2, 3, 4 or 5 & 4 = 4 or E DO 2 Cond Coil Solenoid Ckt2 3 = 9 or 10 & Unit Size ≠ 120 DO 2 Cond Coil Splitter Solenoid Circuit 2 3 = 4 or 5 DO 3 SV2 Pos. 1 = 0 & 7 = 2, 3, 4 or 5 & 4 = 4 or E DO 4 Unld 1 Comp 2 Pos. 1 = 0 & 7 = 2, 3, 4 or 5 & 4 = 4 or E DO 4 VFD Comp 1 Emergency Stop 3 = 4 DO 4 VFD Comp 2 Emergency Stop 3 = 5
# Point Comments Cong. Code Condition
DO 5 Drain Valve Evaporative Condensing
DO 5 Comp 5
DO 6 Sump Pump Evaporative Condensing DO 6 Comp 6 3 = 5 & 4 = A & 5 =3
I/O Cong. Code Condition
Universal Inputs/Outputs
[3 = 10 & Unit Size ≠ 120] or
[3 = 9 & Unit Size = 120]
10K Thermistor (STD) — Evaporative
Digital Outputs — Triac (24 VAC, 0.5 Amp)
Condensing
Ratiometric input required (0.5–4.5 VCD: 0–700 psi) Ratiometric input required (0.5–4.5 VCD: 0–700 psi)
Ratiometric input required (0.5–4.5 VCD: 0–700 psi) Ratiometric input required (0.5–4.5 VCD: 0–700 psi)
Resistance Input
(T = 0.4637 R–431.72)
Resistance Input (T = 0.4637
R–431.72)
Pos. 1 = 0 & 7 = 2, 3, 4 or 5
[3 = 10 & Unit Size ≠ 120] or
[3 = 9 & Unit Size = 120]
[3 = 10 & Unit Size ≠ 120] or
[3 = 9 & Unit Size =1 20]
3 = 4 or 5
3 = 9 or 10 & Unit Size ≠ 120
3 = 4 or 5
3 = 4
3 = 5
[3 = 10 & Unit Size ≠ 120] or
[3 = 9 & Unit Size = 120]
[3 = 5 & 4 = 7 & 5 = 1] or
[3 = 5 & 4 = J & 5 = 2] or
[3 = 5 & 4 = A & 5 = 3]
IM 919-3 • MICROTECH III CONTROLLER 20 www.DaikinApplied.com
ConTroller InpuTs/ouTpuTs
Table 11: SCU Expansion Module C I/O
SCU — Expansion Module C Pos. 1 = 1 One Compressor Per Circuit
# DI AI DO AO Point Comments Cong. Code Condition
X 1 X Low Pressure 3 Dry Contact 3 = 1 & 4 = 5, 6, 8, 9, B or C & 21 = 0 X 2 X Low Pressure 4 Dry Contact 3 = 1 & 4 = 8, 9, B or C & 21 = 0 X 3 X High Pressure 3 Dry Contact 3 = 1 & 4 = 5, 6, 8, 9, B or C & 21 = 0 X 4 X High Pressure 4 Dry Contact 3 = 1 & 4 = 8, 9, B or C & 21 = 0 X 5 X Low Pressure 5 Dry Contact 3 = 1 & 4 = B or C & 21 = 0 X 6 X Low Pressure 6 Dry Contact 3 = 1 & 4 = B or C & 21 = 0 X 7 X High Pressure 5 Dry Contact 3 = 1 & 4 = B or C & 21 = 0 X 8 X High Pressure 6 Dry Contact 3 = 1 & 4 = B or C & 21 = 0
Digital Outputs — Relay (SPST, Normally Open, 230 VAC 3 Amp)
# Point Comments Cong. Code Condition
DO 1 DO 1 DO 2 DO 2 DO 3 DO 4
# Point Comments Cong. Code Condition
DO 5 DO 6
I/O Cong. Code Condition
Universal Inputs/Outputs
Digital Outputs — Triac (24 VAC, 0.5 Amp)
www.DaikinApplied.com 21 IM 919-3 • MICROTECH III CONTROLLER
ConTroller InpuTs/ouTpuTs
Table 12: DPS/DPH Expansion Module D I/O
I/O Cong. Code Condition
Expansion Module D Pos. 1=3or4
# Point Comments Cong. Code Condition
AI 1 Indoor Refrigerant Temperature (IRT) 10K Thermistor (STD) 1 = 4 & 30 = 3, 4, 5 or 6
AI 2
AI 3
# DI AI DO AO Point Comments Cong. Code Condition
X 1 X
X 2 X
X 3 X
X 4 X
X 5 X Heating Valve
X 6 X
X 7 X
X 7 X INV Compressor Body Temperature 100K Thermistor (HT) 24, 25, 26 = 0, 1, 5 X 8 X Reheat Output 0–10 VDC 28 = 2 X 9 X Supply Temp Leaving Wheel 10K Thermistor (STD) 20 > 0 & 30 = 3, 4, 5 or 6
X 10 X Exhaust Temp Leaving Wheel 10K Thermistor (STD) 20 > 0 & 30 = 3, 4, 5 or 6
X 11 X OA Flow 0–10 VDC or 4–20 mA
X 12 X Freezestat Switch 0-5 VDC 10 =5 & 8 = 8 or 9 & 30 = 3, 4, 5 or 6
# Point Comments Cong. Code Condition
DI Freezestat Switch 115 VAC Input 10 = 5 & 8 = 3 or 6 DI OAD End Switch Input 115 VAC Input 8 = 8 or 9
# Point Comments Cong. Code Condition
DO 1 INV Board Power Up
DO 2
DO 3 Bypass Solenoid Valve (SVB) DO 4 4 Way Reversing Valve (4WV) 1 = 4
# Point Comments Cong. Code Condition
DO 5 Bypass Damper CLOSED Energy Recovery 20 > 0 & 8 = 3 or 6 & 30 = 3, 4, 5 or 6 DO 6 Bypass Damper OPEN Energy Recovery 20 > 0 & 8 = 3 or 6 & 30 = 3, 4, 5 or 6
Outdoor Refrigerant Temperature
Outdoor Coil Defrost Temperature
Compressor Suction Pressure Sensor
Compressor Discharge Pressure
INV Compressor Discharge Line Refrigerant Temperature (DRT1)
STD3 Compressor Discharge Line
Refrigerant Temperature (DRT3)
Compressor Suction Line Refrigerant
Outdoor Coil Defrost Temperature
Digital Outputs — Relay (SPST, Normally Open, 230 VAC 3 Amp)
Refrigerant Receiver Gas Line
(ORT)
(DFT)
(PTS)
Sensor (PTD)
Temperature (SRT)
(DFT)
Solenoid Valve (SVR)
Digital Outputs — Triac (24 VAC, 0.5 Amp)
Analog Inputs — NTC
10K Thermistor (STD) 1 = 4 & 30 = 3, 4, 5 or 6
10K Thermistor (STD) 1 = 4 & 30 = 3, 4, 5 or 6
Universal Inputs/Outputs
0.5–4.5 VDC 0–350 psi
0.5–4.5 VDC 0–700 psi
100K Thermistor (HT)
100K Thermistor (HT) 4 = M
Gas 2–10 VDC HW/STM 2–10 VDC
10K Thermistor (STD)
10K Thermistor (STD) 1 = 4 & 30 = 1 or 2
Digital Input — 115V-230V
SCR 0–10 VDC
10 = 5, 6 or 7
8 = 1, 2, 3, 5,6 or 7 & 9 = 6 &
30 = 3, 4, 5 or 6
1 = 4
IM 919-3 • MICROTECH III CONTROLLER 22 www.DaikinApplied.com
ConTroller InpuTs/ouTpuTs
Table 13: RTU/SCU/MPS/DPS/DPH Expansion Module E I/O
I/O Cong. Code Condition
Simultaneous OA Flow and CO2 OA Reset
Expansion Module E
Universal Inputs/Outputs
# DI AI DO AO Point Comments Cong. Code Condition
X 1 X OA Flow 0–10 VDC or 4–20 mA 1 = 0 & 8 = 1, 2, 3, 5, 6 or 7 & 9 = 6 X 2 X 3 X 4 X 5 X 6 X 7 X 8
Digital Outputs — Relay (SPST, Normally Open, 230 VAC 3 Amp)
# Point Comments Cong. Code Condition
DO 1 DO 1 DO 2 DO 2 DO 3 DO 4
Digital Outputs — Triac (24 VAC, 0.5 Amp)
# Point Comments Cong. Code Condition
DO 5 DO 6
Pos. 1 = 0, 1, 2, 3 or 4
www.DaikinApplied.com 23 IM 919-3 • MICROTECH III CONTROLLER
fIeld wIrIng
Below are descriptions of the various options and features
that may require eld wiring to the MicroTech III controller. Refer to the job plans and specications and the as-built wiring schematics for information regarding the specic unit.
Field Output Signals
The following outputs may be available for eld connections to
a suitable device.
Remote Alarm Output
The Remote Alarm Output (MCB-DO9) supplies 24 VAC to
terminal 115 on the eld terminal block (TB2) when the output is on. To use this signal, wire the coil of a eld supplied and
installed 24 VAC pilot relay across terminals 115 and 117 on TB2. When this output is on, 24 VAC is supplied from the control transformer through the output relay to energize the
eld relay. Refer to the as-built wiring diagrams.
The digital alarm output indicates the alarm group that contains the highest priority active alarm. This output (MCB-DO9) is On when no alarms are active. The options for the action of this output when an alarm in a group occurs are On, Fast Blink, Slow Blink, or Off. These can be edited via the Alarm Out
Cong menu in the Extended menus on keypad/display. The
default values for the three groups of alarms are:
Warnings - Off
Problems - Slow Blink
Faults - Fast Blink
A user could eliminate any signal of a particular group of alarms through this output by selecting On for that alarm group in the keypad/display.
VAV Box Signal/Fan Operation Signal
The VAV Box Signal/Fan Operation signal affects how Digital Output #10 operates. The output is either a supply fan operation indication or a VAV box signal depending on how this parameter is set. Digital output #10 is wired to a set of
terminals for eld use.
Fan Operation
The Fan Operation Output (MCB-DO10) supplies 24 VAC to
terminal 116 on the eld terminal block (TB2) when the output is on. To use this signal, wire the coil of a eld supplied and
installed 24 VAC pilot relay across terminals 116 and 117 on TB2. When this output is on, 24 VAC is supplied from the control transformer through the output relay to energize the
eld relay. Refer to the as-built wiring diagrams.
The Fan Operation output is on when the unit is not Off and
when both the unit is Off and airow is detected. It is off when the unit is off and airow is not detected.
fIeld wIrIng
VAV Output
In the Heating state, the VAV Output is turned off to indicate that hot air instead of the normal cool air is being supplied to the VAV boxes. The VAV boxes are driven to their Heating Position when hot air is provided based on either the normally open or normally closed contacts of the VAV output. The VFD will continue to be controlled to maintain the desired duct static pressure. This output is also off when the unit is in the Startup or Recirculation states. If this output is in the Heat (off) position when the unit enters the Fan Only state or Minimum DAT Control state, the output remains off for an adjustable Post Heat Time. When the Unit State is Off, the VAV Box Output
is in the Cool (on) position unless airow is detected. When airow is detected, it switches to the Heat (off) position.
Cooling Only Units
For cooling only VAV systems, the VAV Box Output can override zone thermostat control and drive the VAV boxes fully open to facilitate air circulation during the Recirc operating state. During this time, the VAV Box Output is in the OFF
(or heat) position (eld-installed pilot relay de-energized).
VAV units have a “post heat” control feature that forces the VFD speed to a minimum before turning on the VAV Box Output when the Recirc operating state is complete. Post heat operation prevents excessive duct static pressure that could otherwise occur when the zone thermostats regain VAV box control. The setting of a “post heat” timer determines the duration of post heat operation. This timer is set to zero at the factory and must be set to a non-zero value to enable the “post heat” function.
Units with Modulating Heat
The VAV Box Output should be used to switch the VAV boxes between heating and cooling control. While the unit is in Startup, Recirc, or Heating operating state (UnocHtg, MWU, or Heating), the VAV Box Output is in the OFF (or heat) position
(eld-installed pilot relay de-energized) switching the VAV
boxes into heating operation.
VAV units have a “post heat” control feature that forces the VFD speed to a minimum before closing the VAV Box Output when the unit leaves the Recirc or Heating operating state. “Post heat” operation prevents excessive duct static pressure that could otherwise occur when the zone thermostats regain VAV box control. When the unit is not in Startup, Recirc, or Heating operating state, the VAV Box Output is in the ON (or
cool) position (eld-supplied pilot relay energized) switching the
boxes to cooling control.
IM 919-3 • MICROTECH III CONTROLLER 24 www.DaikinApplied.com
fIeld wIrIng
Staged Cooling Outputs
Rooftop air handlers can be ordered with factory-installed evaporator coils and the capability to control up to eight stages
of eld-supplied cooling equipment. The MicroTech III outputs
designated for these applications are DO 1-4 and DO 7,8 on the MCB and DO 1,2 on Expansion board A. These outputs are wired to terminal block TB4 in the main control panel for
connection to the eld supplied condensing unit. Refer to the
as-built wiring schematics for the unit
Outdoor Damper
When applicable the Outdoor Damper Output supplies 24
VAC to terminal 119 on the eld terminal block (TB2) when the output is on. To use this signal, wire the coil of a eld supplied
and installed 24 VAC pilot relay across terminals 119 and 117 on TB2. When this output is on, 24 VAC is supplied from the T3 control transformer through the output relay to energize the
eld relay. Refer to the as-built wiring diagrams.
Pump Signal
When applicable the Pump Signal Output supplies 24 VAC to
terminal 113 on the eld terminal block (TB2) when the output is on. To use this signal, wire the coil of a eld supplied and
installed 24 VAC pilot relay across terminals 113 and 117 on TB2. When this output is on, 24 VAC is supplied from the T3 control transformer through the output relay to energize the
eld relay. Refer to the as-built wiring diagrams.
Figure 18: Fan Operation Output Wiring Diagram
Field Analog Input Signals
The following inputs may be available for eld connections to a
suitable device.
NOTE: The eld needs to be careful not to ground their
transformer for a eld signal to chassis ground. They
need to use the same ground as the controller to prevent a voltage potential above 3V. This voltage potential can damage the Microtech III Controller.
Zone Temperature Sensor Packages
A zone temperature sensor (ZNT1) is optional for all units except for the 100% outdoor air
Zone Control unit in which case one is required. In all unit
congurations, however, a zone temperature sensor is required
to take advantage of any of the following standard controller features:
• Unoccupied heating or cooling
• Pre-occupancy purge
• Discharge air reset based on space temperature (DAC units only)
• Remote timed tenant override
• Remote set point adjustment (CAV-ZTC units only)
A Zone Setpoint Source (Apply Tstat change =No/Yes) parameter is provided on the keypad/display to allow for setting the setpoint via the zone thermostat input. The menu is located in the Heating/Cooling Changeover Setup menu of the Commission Unit section. When Apply Tstat change is set to No, the Occupied Cooling Setpoint and the Occupied Heating Setpoint may be set through the keypad or via a network signal (all units). In this case these setpoints are changed whenever the network or keypad value changes.
When Apply Tstat change is set to Yes these setpoints can only be adjusted through the zone thermostat. This option is available for all control types (Zone, DAT, and Single zone VAV). Heating and cooling setpoints must not overlap. The Occupied Heating Setpoint must be equal to or less than the
Occupied Cooling Setpoint. If a conict occurs from values
entered via the keypad or network, Occupied Heating Setpoint
is automatically adjusted down to eliminate the conict.
When Apply Tstat change =No, the Occupied Heating and Cooling setpoints may be changed manually by changing the setpoint displayed on the keypad.
When Apply Tstat change =Yes, the Occupied Cooling Setpoint is set through a setpoint adjustment included with a wall mounted space sensor. When the Occupied Cooling Setpoint is changed by more than 0.5 degrees through the wall mounted sensor, the Occupied Heating Setpoint is raised or lowered the same amount so that the difference between the Cooling and Heating setpoints does not change.
The dead band between the Occupied Cooling Setpoint and the Occupied Heating Setpoints can be set by setting the Apply Tstat change to No, setting the differential via the keypad and resetting the Apply Tstat change back to Yes. The setpoint adjustment is a resistance value that varies from 5000 ohm to 15000 ohms.
www.DaikinApplied.com 25 IM 919-3 • MICROTECH III CONTROLLER
Loading...
+ 57 hidden pages