CE - DECLARATION-OF-CONFORMITY
CE - KONFORMITÄTSERKLÄRUNG
CE - DECLARATION-DE-CONFORMITE
CE - CONFORMITEITSVERKLARING
CE - DECLARACION-DE-CONFORMIDAD
CE - DICHIARAZIONE-DI-CONFORMITA
CE - ¢H§ø™H ™YMMOPºø™H™
CE - DECLARAÇÃO-DE-CONFORMIDADE
CE - OPFYLDELSESERKLÆRING
CE - FÖRSÄKRAN-OM-ÖVERENSTÄMMELSE
CE - ERKLÆRING OM-SAMSVAR
CE - ILMOITUS-YHDENMUKAISUUDESTA
Daikin Europe N.V.
declares under its sole responsibility that the air conditioning models to which this declaration relates:
erklärt auf seine alleinige Verantwortung daß die Modelle der Klimageräte für die diese Erklärung bestimmt ist:
déclare sous sa seule responsabilité que les appareils d'air conditionné visés par la présente déclaration:
verklaart hierbij op eigen exclusieve verantwoordelijkheid dat de airconditioning units waarop deze verklaring betrekking heeft:
declara baja su única responsabilidad que los modelos de aire acondicionado a los cuales hace referencia la declaración:
dichiara sotto sua responsabilità che i condizionatori modello a cui è riferita questa dichiarazione:
declara sob sua exclusiva responsabilidade que os modelos de ar condicionado a que esta declaração se refere:
erklærer under eneansvar, at klimaanlægmodellerne, som denne deklaration vedrører:
deklarerar i egenskap av huvudansvarig, att luftkonditioneringsmodellerna som berörs av denna deklaration innebär att:
erklærer et fullstendig ansvar for at de luftkondisjoneringsmodeller som berøres av denne deklarasjon innebærer at:
ilmoittaa yksinomaan omalla vastuullaan, että tämän ilmoituksen tarkoittamat ilmastointilaitteiden mallit:
are in conformity with the following standard(s) or other normative document(s), provided that these are used in accordance with our instructions:
der/den folgenden Norm(en) oder einem anderen Normdokument oder -dokumenten entspricht/entsprechen, unter der Voraussetzung, daß sie gemäß unseren Anweisungen eingesetzt werden:
sont conformes à la/aux norme(s) ou autre(s) document(s) normatif(s), pour autant qu'ils soient utilisés conformément à nos instructions:
conform de volgende norm(en) of één of meer andere bindende documenten zijn, op voorwaarde dat ze worden gebruikt overeenkomstig onze instructies:
están en conformidad con la(s) siguiente(s) norma(s) u otro(s) documento(s) nor mativo(s), siempre que sean utilizados de acuerdo con nuestras instrucciones:
sono conformi al(i) seguente(i) standard(s) o altro(i) documento(i) a carattere normativo, a patto che vengano usati in conformità alle nostre istruzioni:
estão em conformidade com a(s) seguinte(s) norma(s) ou outro(s) documento(s) normativo(s), desde que estes sejam utilizados de acordo com as nossas instruções:
overholder følgende standard(er) eller andet/andre retningsgivende dokument(er), forudsat at disse anvendes i henhold til vore instrukser:
respektive utrustning är utförd i överensstämmelse med och följer följande standard(er) eller andra normgivande dokument, under förutsättning att användning sker i överensstämmelse med våra instruktioner:
respektive utstyr er i overensstemmelse med følgende standard(er) eller andre normgivende dokument(er), under forutssetning av at disse brukes i henhold til våre instrukser:
vastaavat seuraavien standardien ja muiden ohjeellisten dokumenttien vaatimuksia edellyttäen, että niitä käytetään ohjeidemme mukaisesti:
EN60335-2-40,
following the provisions of:Directives, as amended.
gemäß den Vorschriften der:Direktiven, gemäß Änderung.
conformément aux stipulations des:Directives, telles que modifiées.
overeenkomstig de bepalingen van:Richtlijnen, zoals geamendeerd.
siguiendo las disposiciones de:Directivas, según lo enmendado.
secondo le prescrizioni per:Direttive, come da modifica.
de acordo com o previsto em:Directivas, conforme alteração em.
Electromagnetic Compatibility 89/336/EEC *
Low Voltage 73/23/EEC
Machinery Safety 98/37/EEC
under iagttagelse af bestemmelserne i:Direktiver, med senere ændringer.
enligt villkoren i:Direktiv, med företagna ändringar.
gitt i henhold til bestemmelsene i:Direktiver, med foretatte endringer.
noudattaen määräyksiä:Direktiivejä, sellaisina kuin ne ovat muutettuina.
* Noteas set out in the Technical Construction File DAIKIN.TCF.016 and judged positively by KEMA according to the Certificate81728-KRQ/ECM98-4341.
Hinweiswie in der Technischen Konstruktionsakte
Remarquetel que stipulé dans le Fichier de Construction Technique
Bemerkzoals vermeld in het Technisch Constructiedossier
Notatal como se expone en el Archivo de Construcción Técnica
Notadelineato nel File Tecnico di Costruzione
Notatal como estabelecido no Ficheiro Técnico de Construção DAIKIN.TCF.016 e com o parecer positivo de KEMA de acordo com o Certificado81728-KRQ/ECM98-4341.
Bemærksom anført i den Tekniske Konstruktionsfil
Informationutrustningen är utförd i enlighet med den Tekniska Konstruktionsfilen DAIKIN.TCF.016 som positivt intygas av KEMA vilket också framgår av Certifikat81728-KRQ/ECM98-4341
DAIKIN.TCF.016 og positivt vurderet af KEMA i henhold til Certifikat 81728-KRQ/ECM98-4341
.
.
Merksom det fremkommer i den Tekniske Konstruksjonsfilen DAIKIN.TCF.016 og gjennom positiv bedømmelse av KEMA ifølge Sertifikat81728-KRQ/ECM98-4341.
Huomjotka on esitetty Teknisessä Asiakirjassa
DAIKIN.TCF.016 ja jotka KEMA on hyväksynyt Sertifikaatin 81728-KRQ/ECM98-4341 mukaisesti.
Katsuyuki Sawai
Assistant Director Quality Assurance
Ostend, 2nd of December 2002
READ THESE INSTRUCTIONS CAREFULLY BEFORE
INSTALLATION. KEEP THIS MANUAL IN A HANDY
PLACE FOR FUTURE REFERENCE.
IMPROPER INSTALLATION OR ATTACHMENT OF
EQUIPMENT OR ACCESSORIES COULD RESULT IN
ELECTRIC SHOCK, SHORT-CIRCUIT, LEAKS, FIRE OR
OTHER DAMAGE TO THE EQUIPMENT. BE SURE ONLY
TO USE ACCESSORIES MADE BY DAIKIN WHICH ARE
SPECIFICALLY DESIGNED FOR USE WITH THE
EQUIPMENT AND HAVE THEM INSTALLED BY A
PROFESSIONAL.
IF UNSURE OF INSTALLATION PROCEDURES OR USE,
ALWAYS CONTACT YOUR DAIKIN DEALER FOR ADVICE
AND INFORMATION.
S
AFETY
The precautions listed here are divided into the following two types.
Both cover very important topics, so be sure to follow them carefully.
C
ONSIDERATIONS
WARNINGIf the warning is not observed, it may
cause serious casualties.
CAUTIONIf the caution is not observed, it may
cause injury or damage to the equipment.
age
P
For year round cooling applications with low indoor
humidity conditions contact your dealer or see Engineering
databook or service manual.
WARNING
Ask your dealer or qualified personnel to carry out
installation work
yourself.
Improper installation may result in water leakage,
electric shocks or fire.
■
Perform installation work in accordance with this
installation manual.
Improper installation may lead to water leakage,
electric shocks or fire.
■
When a unit is installed in a small room, it is
necessary to take measures so that the leaked
refrigerant amount does not exceed the limit even if it
leaks. As for the measures to prevent the leak from
not exceeding the limit, please consult with your
distributor.
If the leaked amount exceeds the limit, it may cause
an oxygen deficiency accident.
Be sure to use only the specified accessories and
parts for installation work.
Failure to use the specified parts may result in water
leakage, electric shocks, fire, or the unit falling.
Install the air conditioner on a foundation that can
withstand its weight.
Insufficient strength may result in the fall of equipment
and causing injury.
■Carry out the specified installation work in consideration
of strong winds, typhoons, or earthquakes.
Improper installation work may result in accidents due
to fall of equipment.
Make certain that all electrical work is carried out by
qualified personnel according to the local laws and
regulations and this installation manual, using a
separate circuit.
Insufficient capacity of the power supply circuit or
improper electrical construction may lead to electric
shocks or fire.
Make sure that all wiring is secure, using the specified
wires and ensuring that external forces do not act on
the terminal connections or wires.
Incomplete connection or fixing may cause a fire.
When wiring between the indoor and outdoor units,
and wiring the power supply, form the wires so that the
frontside panel can be securely fastened.
If the frontside panel is not in place, overheat of the
terminals, electric shocks or a fire may be caused.
If refrigerant gas leaks during installation work,
ventilate the area immediately.
To xic gas may be produced if refrigerant gas comes
into contact with fire.
After completing the installation work, check to make
sure that there is no leakage of refrigerant gas.
To xic gas may be produced if refrigerant gas leaks
into the room and comes into contact with a source of
fire, such as a fan heater, stove or cooker.
Before touching electric terminal parts, turn off power
switch.
. Do not install the machine by
R(Y)P71~125L7V1+W1
Split System air conditioners
4PW14486-1B
Installation manual
1
CAUTION
Ground the air conditioner.
Grounding resistance should be according to national
regulations
Do not connect the earth wire to gas or
water pipes, lightning conductor or
telephone earth wire.
Incomplete grounding may cause electric
shocks.
Gas pipe.
Ignition or explosion may occur if the gas leaks.
Water pipe.
Hard vinyl tubes are not effective grounds.
Lightning conductor or telephone ground wire.
Electric potential may rise abnormally if struck by a
lightning bolt.
Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may cause
electric shocks.
Install drain piping according to this installation
manual to ensure good drainage, and insulate the
pipe to prevent condensation.
Improper drain piping may cause water leakage, and
make the furnitures get wet.
Install the indoor and outdoor units, power wire and
connecting wire at least 1 meter away from televisions
or radios to prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter
may not be sufficient to eliminate the noise.)
Do not install the air conditioner in places such as the
following:
■
Where there is mist of mineral oil, oil spray or
vapor for example a kitchen.
Plastic parts may deteriorate, and cause them to
fall out or water to leak.
■
Where corrosive gas, such as sulfurous acid gas,
is produced.
Corrosion of copper pipes or soldered parts may
cause the refrigerant to leak.
■
Where there is machinery which emits
electromagnetic waves.
Electromagnetic waves may disturb the control
system, and cause malfunction of the equipment.
■
Where flammable gases may leak, where carbon
fiber or ignitable dust is suspended in the air or
where volatile flammables, such as thinner or
gasoline, are handled.
Such gases may cause a fire.
■
Where the air contains high levels of salt such as
that near the ocean.
■
Where voltage fluctuates a lot, such as that in
factories.
■
In vehicles or vessels.
■
Where acidic or alkaline vapoure is present.
■
■
■
■
■
■
■
1
■
■
■
■
■
■
■
■
B
EFORE
INSTALLATION
■
■
Precautions for R-407C
The refrigerant requires strict cautions for keeping the system
clean, dry and tight.
- Clean and dry
Foreign materials (including mineral oils or moisture) should be
prevented from getting mixed into the system.
- Tight
Read "Precautions on refrigerant piping" on page 5 carefully and
follow these procedures correctly.
Since R-407C is a mixed refrigerant, the required additional
refrigerant must be charged in its liquid state. (If the refrigerant is
in state of gas, its composition changes and the system will not
work properly).
The connected indoor units must be indoor units designed
exclusively for R-407C.
Installation
For installation of the indoor unit(s), refer to the indoor unit
installation manual.
Illustrations show class 125 outdoor unit type. Other types also
follow this installation manual.
This outdoor unit requires the pipe branching kit (optional) when
used as the outdoor unit for the simultaneous operation system.
Refer to catalogues for details.
Never operate the unit without the thermistor (R3T), burning of
the compressor may result.
Be sure to confirm the model name and the serial no. of the
outer (front) plates when attaching/detaching the plates to avoid
mistakes.
When closing the service panels, take care that the tightening
torque does not exceed 4.1 Nm.
Handling
As shown in the figure, bring the unit slowly by grabbing the left and
right grips.
Place your hands on the corner instead of holding the suction inlet in
the side of the casing, otherwise the casing could be deformed.
Ta ke care not to let hands or objects come in contact with
rear fins.
S
ELECTING
Select an installation site where the following conditions are
satisfied and that meets with your customer's approval.
- Places which are well-ventilated.
- Places where the unit does not bother next-door neighbours.
- Safe places which can withstand the unit's weight and
- Places where there is no possibility of flammable gas or
- Places where servicing space can be well ensured.
- Places where the indoor and outdoor units' piping and wiring
- Places where water leaking from the unit cannot cause
- Places where the rain can be avoided as much as possible.
INSTALLATION
vibration and where the unit can be installed level.
product leak.
lengths come within the allowable ranges.
damage to the location (e.g. in case of a blocked drain pipe).
SITE
Installation manual
2
R(Y)P71~125L7V1+W1
Split System air conditioners
4PW14486-1B
2
■
■
3
4
5
6
When installing the unit in a place exposed to strong wind, pay
special attention to the following.
Strong winds of 5 m/sec or more blowing against the outdoor
unit's air outlet causes short circuit (suction of discharge air),
and this may have the following consequences:
- Deterioration of the operational capacity.
-Frequent frost acceleration in heating operation.
- Disruption of operation due to rise of high pressure.
- When a strong wind blows continuously on the face of the
unit, the fan can start rotating very fast until it breaks.
Refer to the figures for installation of this unit in a place where
the wind direction can be foreseen.
Tu rn the air outlet side toward the building's wall, fence or
screen.
Make sure there is enough room to do the installation
PRECAUTIONSONINSTALLATION
■Check the strength and level of the installation ground so that
the unit will not cause any operating vibration or noise after
installation.
■In accordance with the foundation drawing in the figure, fix the
unit securely by means of the foundation bolts. (Prepare four
sets of M12 foundation bolts, nuts and washers each which are
available on the market.)
■It is best to screw in the foundation bolts until their length are
20 mm from the foundation surface.
A
140
117
219
289
47
A Discharge side
B Bottom view (mm)
C Drain hole
B
423
614
Installation method for prevention of falling over
140620
20
350
(345-355)
C
Set the outlet side at a right angle to the direction of the wind.
Strong wind
Blown airStrong wind
Prepare a water drainage channel around the foundation, to
drain waste water from around the unit.
If the water drainage of the unit is not easy, please build up the
unit on a foundation of concrete blocks, etc. (the height of the
foundation should be maximum 150 mm).
If you install the unit on a frame, please install a waterproof plate
within 150 mm of the underside of the unit in order to prevent the
invasion of water from the lower direction.
When installing the unit in a place frequently exposed to snow,
pay special attention to the following:
- Elevate the foundation as high as possible.
- Remove the rear suction grille to prevent snow from
accumulating on the rear fins.
If it is necessary to prevent the unit from falling over, install as shown
in the figure.
■prepare all 4 wires as indicated in the drawing
■unscrew the top plate at the 4 locations indicated A and B
■put the screws through the nooses and screw them back tight
AA
B
C
A location of the 2 fixation holes on the front side of the unit
B location of the 2 fixation holes on the rear side of the unit
C wires: field supply
Drain pipe disposal
If drain pipe disposal from the outdoor unit causes trouble, provide
the drain piping by using of the drain socket (optional).
7If you install the unit on a building frame, please install a
waterproof plate (within 150 mm of the underside of the unit) in
order to avoid the drainwater dripping. (See figure).
R(Y)P71~125L7V1+W1
Split System air conditioners
4PW14486-1B
Installation manual
3
INSTALLATIONSERVICINGSPACE
1000
500
1000
1000
)
2000
A
L
The numerical figures used in here represent the dimensions for the
71-100-125 class models. Figures between ( ) indicate the
dimensions for the 100-125 class models. (Unit: mm)
(Refer to "Precautions on installation" on page 3)
Precaution
(A) In case of non-stacked installation (See figure 1)
2.In case of installing multiple units (2 units or more) in lateral
connection per row.
Suction side obstacle
Discharge side obstacle
Left side obstacle
Right side obstacle
Top side obstacle
Obstacle is present
✓
In these cases, close the
1
bottom of the installation
frame to prevent the
discharged air from
being bypassed
In these cases, only 2
2
units can be installed.
This situation is not
allowed
(B) In case of stacked installation
1.In case obstacles exist in front of the outlet side.
A
100
≥
2.In case obstacles exist in front of the air inlet.
A
100
≥200
(300)
Do not stack more than one unit.
About 100 mm is required as the dimension for laying the upper
outdoor unit's drain pipe. Get the portion A sealed so that air from the
outlet does not bypass.
(C) In case of multiple-row installation (for roof top use, etc.)
1.In case of installing one unit per row.
≥
≥400 (600
≥
Relation of dimensions of H, A and L are shown in the table below.
LA
L≤H
H<LInstallation impossible
0<L≤1/2 H150 (250)
1/2H<L200 (300)
REFRIGERANTPIPESIZEANDALLOWABLEPIPE
LENGTH
All field piping must be installed by a licensed refrigeration
technician and must comply with relevant local and
national regulations.
To persons in charge of piping work:
■Be sure to open the shut-off valve after piping
installing and vacuming is complete. (Running the
system with the valve closed may break the
compressor.)
■It is forbidden to discharge refrigerant into the
atmosphere. Collect the refrigerant in accordance with
the freon collection and destruction law.
■Do not use flux when brazing the refrigerant piping.
For brazing, use phosphor copper brazing filler metal
(BCuP) which does not require a flux.
(If a chlorine flux is used, the piping will corrode, and if
the flux contains fluoride, it will cause the coolant oil to
deteriorate, adversely affecting the coolant piping
system.
Refrigerant pipe size
■ Pair system (See figure 2)
Refrigerant pipe size
ClassGas pipeLiquid pipe
71Ø15.9xt1.0
100, 125Ø19.1xt1.0
Ø9.5xt0.8
Installation manual
4
■ Simultaneous operation system (twin: see figure 3, triple: see
figure 4)
≥50
(100)
≥
≥100
(200)
≥
The pipes between the outdoor unit and the branch (L1) should have
the same size as the outdoor connections. The pipes between the
branch and the indoor units (L2~L4) should have the same size as
the indoor connections. Branch: see marking '■' on figures 3~4.
R(Y)P71~125L7V1+W1
Split System air conditioners
4PW14486-1B
Allowable pipe length and height difference
See the table below concerning lengths and heights. Refer to figures
2~4. Assume that the longest line in the figure corresponds with the
actual longest pipe, and the highest unit in the figure corresponds
with the actual highest unit.
Allowable pipe length
Maximum allowable piping
length (Parenthesized figure
represents equivalent length)
Maximum total one-way pipe
length
Maximum branch pipe lengthTwin/TripleL220 m
Maximum difference between
branch lengths
Maximum height between
indoor and outdoor
Maximum height between
indoors
Chargeless lengthAllL1+L2+L3+L4≤30 m
The minimal piping length should be 5 m. If installation is performed
with less field piping, the system will be overcharged (abnormal HP,
etc.). If the distance between indoor and outdoor unit is less than
5 m, please make sure that the piping length is ≥5 m by additional
bending of the pipes.
PairL1
Twin/TripleL1+L2
TwinL1+L2+L3
Tr ipleL1+L2+L3+L4
TwinL2-L3
Tr ipleL2-L4
AllH130 m
Twin/TripleH20.5 m
70 m
(90 m)
80 m
10 m
Precautions to be taken. (For details, refer to the manual attached to
branch piping kit.)
- Install the branch pipes horizontally. (Maximum inclination:
20° or less)
- Length of branch pipe to the indoor unit should be as short as
possible.
-Try to keep lengths of both branch pipes to the indoor unit
equal.
■When using existing refrigerant piping
Pay attention to the following points when using existing
refrigerant piping
■ In the following situations, the existing piping should not be
re-used and new piping should be installed.
- If the previously used model had problems with its
compressor (this might cause oxidized coolant oil, scale
residue and other adverse effects).
- If the indoor or outdoor units were disconnected from the
piping for a long period of time (water or dirt might have
gotten into the piping).
- If copper piping is corroded.
■ Flares should not be re-used but rather new ones made in
order to prevent leaks.
■ Check welded connections for gas leaks, if the local piping
has welded connections.
■ Replace deteriorated insulation with new material.
PRECAUTIONSONREFRIGERANTPIPING
■Do not allow anything other than the designated refrigerant to
get mixed into the freezing cycle, such as air, etc. If any
refrigerant gas leaks while working on the unit, ventilate the
room thoroughly right away.
■Use R-407C only when adding refrigerant
Installation tools:
Make sure to use installation tools (gauge manifold charge hose,
etc.) that are exclusively used for R-407C installations to
withstand the pressure and to prevent foreign materials (e.g.
mineral oils and moisture) from mixing into the system.
Vacuum pump:
Use a 2-stage vacuum pump with a non-return valve
Make sure the pump oil does not flow oppositely into the system
while the pump is not working.
Use a vacuum pump which can evacuate to –100.7 kPa (5 Torr,
–755 mmHg).
■In order to prevent dirt, liquid or dust from entering the piping,
cure the piping with a pinch or taping.
PlaceInstallation periodProtection method
Outdoor unit
Indoor
Great caution is needed when passing copper tubes through
walls.
■In case of simultanious operating system
- Upward and downward piping should be performed at the
main piping line.
- Use branch piping kit (optional) for branching refrigerant
pipes.
More than a monthPinch the pipe
Less than a month
Regardless of the
period
Pinch or tape the pipe
REFRIGERANT PIPING
■Field pipes can be installed in four directions.
321
44
56
9
Figure - Field pipes in four directions
1Drill
2Center area around knockout hole
3Knockout hole
4Slit
5Connecting pipe
6Bottom frame
7Front plate
8Pipe outlet plate
9Screw front plate
10Pipe outlet plate screw
AForward
BBackward
CSideways
DDownward
■Cutting out the two slits makes it possible to install as shown in
the figure "Field pipes in four directions".
(Use a metal saw to cut out the slits.)
■To install the connecting pipe to the unit in a downward
direction, make a knockout hole by penetrating the center area
around the knockout hole using a
Ø6 mm drill. (See figure "Field
pipes in four directions".)
■After knocking out the knock-out, it is recommended to apply
repair paint to the edge and the surrounding end surfaces to
prevent rusting.
78
10
A
D
B
C
R(Y)P71~125L7V1+W1
Split System air conditioners
4PW14486-1B
Installation manual
5
Preventing foreign objects from entering
Cautions for handling the valve cover
Plug the pipe through-holes with putty or insulating material
(procured locally) to stop up all gaps, as shown in the figure.
1
1Putty or insulating material
(produced locally)
Insects or small animals entering the outdoor unit may cause a short
circuit in the electrical box.
Cautions for handling stop valve
■The stop valves for indoor-outdoor connecting piping are closed
at shipment from the factory.
Make sure to keep the valve open during operation.
The names of parts of the stop valve are shown in the figure.
1
2
3
4
1Service port
2Shut-off valve
3Field piping connection
4Valve cover
■Since the side boards may be deformed if only a torque wrench
is used when loosening or tightening flare nuts, always lock the
shut-off valve with a wrench and then use a torque wrench.
Do not place wrenches on the valve lid.
■For cooling operation under low ambient temperature or any
other operation under low pressure, apply silicon sealing pad,
etc. to prevent the freezing of flare nut gas pipe portion of the
stop valve. Refer to the figure.
Silicon sealing pad
(Make sure there is no gap)
How to use the shut-off valve
Use hexagonal wrenches 4 mm and 6 mm.
■Opening the valve
1. Place the hex wrench on the valve bar and turn counter-
clockwise.
2. Stop when the valve bar no longer turns. It is now open.
■Closing the valve
1. Place the hex wrench on the valve bar and turn clockwise.
2. Stop when the valve bar no longer turns. It is now closed.
B
A
Closing direction
A Liquid side
B Gas side
■The valve cover is sealed where indicated by the arrow.
Refer to the figure.
Ta ke care not to damage it.
■After operating the valve, be sure to tighten the valve cover
properly.
Tightening torque:19.6-24.5 N•m
■Check for refrigerant leakage after tighten the cap.
Cautions for handling service port
■After the work, tighten the valve cover in place.
Tightening torque: 10.8-14.7 N•m
Precautions when connecting field piping and regarding
insulation
■Be careful not to let the indoor and outdoor branch piping come
into contact with the compressor terminal cover.
If the liquid-side piping insulation might come into contact with it,
adjust the height as shown in the figure below. Also, make sure
the field piping does not touch the bolts or outer panels of the
compressor.
■When the outdoor unit is installed above the indoor unit the
following can occur:
The condensated water on the stop valve can move to the
indoor unit. To avoid this, please cover the stop valve with
sealing material.
■If the temperature is higher than 30°C and the humidity is higher
than RH 80%, then the thickness of the sealing materials should
be at least 20 mm in order to avoid condensation on the surface
of the sealing.
■Be sure to insulate the liquid and gas-side field piping and the
refrigerant branch kit.
Any exposed piping may cause condensation or burns
if touched.
(The highest temperature that the gas-side piping can reach is
around 120°C, so be sure to use insulating material which is
very resistant.)
1
2
3
4
1Compressor
2Ter minal cover
4
3Indoor and outdoor
field piping
4Corking, etc.
5
5Insulation material
5
6Bolts
6
A Be carefull with pipe,
bolt and outer panel
A
connections
Installation manual
6
R(Y)P71~125L7V1+W1
Split System air conditioners
4PW14486-1B
Cautions for flare connection
■Please refer to the table for the dimensions for processing flares
and for the tightening torques. (Too much tightening will end up
in splitting of the flare.)
A dimensions
Piping
size
Ø6.4
Ø9.5
Ø12.7
Ø15.9
Ø19.1
Flare nut
tightening torque
14.2~17.2 N•m
(144~176 kgf•cm)
32.7~39.9 N•m
(333~407 kgf•cm)
49.5~60.3 N•m
(504~616 kgf•cm)
61.8~75.4 N•m
(630~770 kgf•cm)
97.2~118.6 N•m
(989.8~1208 kgf•cm)
■When connecting the flare nut, apply refrigerating machine oil to
the flare (inside and outside) and first screw the nut 3 or 4 turns
by hand.
Application of refrigerant oil
(for R-407C ether or ester oil should be used)
for processing
flares (mm)
8.3~8.7
12.6~13.0
15.4~15.8
19.0~19.4
23.3~23.7
Flare shape
±0.5
90°
45°
±2
A
R=0.4~0.8
EVACUATING
■Do not purge the air with refrigerants. Use a vacuum pump to
vacuum the installation. No additional refrigerant is provided for
air purging.
■Pipes inside the units were checked for leaks by the
manufacturer. The refrigerant pipes fit on site are to be checked
for leaks by the installer.
■Confirm that the valves are firmly closed before leak test or
vacuuming.
■After completing the installation, carry out a gas leak inspection
of the piping connections with nitrogen and such.
Cautions for necessity of a trap
Since there is fear of the oil held inside the riser piping flowing back
into the compressor when stopped and causing liquid compression
phenomenon, or cases of deterioration of oil return, it will be
necessary to provide a trap at an appropriate place in the riser gas
piping.
■Tr ap installation spacing. (See figure 5)
A Outdoor unit
B Indoor unit
C Gas piping
D Liquid piping
E Oiltrap
H Install trap at each difference in height of 15 m.
■A trap is not necessary when the outdoor unit is installed in a
higher position than the indoor unit.
Cautions for brazing
■Be sure to carry out a nitrogen blow when brazing.
Brazing without carrying out nitrogen replacement or releasing
nitrogen into the piping will create large quantities of oxidized
film on the inside of the pipes, adversely affecting valves and
compressors in the refrigerating system and preventing normal
operation.
■When brazing while inserting nitrogen into the piping, nitrogen
must be set to 0.02 MPa with a pressure-reducing valve (=just
enough so that it can be felt on the skin).
12345
Procedure for leak test
Leak test must satisfy EN378-2.
1
Evacuate the pipes and check vacuum
increase for 1 minute.)
2
Break the vacuum with a minimum of 2 bar of nitrogen. (Never
pressurize more than 3.3 MPa.)
3
Conduct leak test by applying soap water, etc. to the connecting
part of the pipes.
4
Discharge nitrogen.
5
Evacuate and check vacuum again
6
If vacuum gauge does no longer rise, the stop valves can be
openend.
(1) Use a vacuum pump which can evacuate to –100.7 kPa
(5 Torr, –755 mmHg).
Evacuate the system from the liquid and gas pipes by using
a vacuum pump for more than 2 hours and bring the system
to –100.7 kPa. After keeping the system under that condition
for more than one hour, check if the vacuum gauge rises or
not. If it rises, the system may either contain moisture inside
or have leaks.
Following should be executed if there is a possibility of
moisture remaining in the pipe (if piping work is carried out
during the raining season or over a long period of time,
rainwater may enter the pipe during work).
After evacuating the system for 2 hours, pressurize the
system to 0.05 MPa (vacuum break) with nitrogen gas and
evacuate the system again using the vacuum pump for
1 hour to –100.7 kPa (vacuum drying). If the system
cannot be evacuated to –100.7 kPa within 2 hours, repeat
the operation of vacuum break and vacuum drying. Then
after leaving the system in vacuum for 1 hour, confirm that
the vacuum gauge does not rise.
(1)
. (No pressure
(1)
.
1Refrigerant piping
2Part to be brazed
3Taping
4Hands valve
5Pressure-reducing valve
6Nitrogen
R(Y)P71~125L7V1+W1
Split System air conditioners
4PW14486-1B
6
6
Installation manual
7
CHARGINGREFRIGERANT
Example 1
Precaution for servicing
When performing service on the unit requiring the
refrigerant system to be opened, refrigerant must be
evacuated according to local regulations.
This unit requires additional charging of refrigerant according to the
length of pipe connected at the site. Charge the refrigerant to the
liquid pipe in its liquid state. Since R-407C is a mixed refrigerant, its
composition changes if charged in a state of gas and normal system
operation would no longer be assured.
On this model it is not necessary to charge additionaly if the piping
length ≤30 m.
On twin/triple application, piping length means sum of
main pipe and branch pipe.
Piping length is the 1 way length, gas or liquid.
Over 30 m or for complete recharging, please charge based as
shown in figure 2, figure 3 and figure 4, where the pipe length is
respectively L1, L1+L2+L3 and L1+L2+L3+L4.
Additional charging of refrigerant
■Over 30 m please, add refrigerant quantity according to following
table.
For future servicing, mark with a circle the selected amount on the
tables below
For pair system
Ta ble 1 Additional charging amount <unit: kg>
ModelConnected piping length is between
Class
71 +0.50+1.00+1.50+2.00
H/P
100-125+0.75+1.50+2.25+3.00
C/O 71-100-125+0.25+0.50+0.75+1.00
30-40m40-50m50-60m60-70m
For twin/triple system
Please charge additionaly according to the following calculation.
(additional amount is R1+R2)
1.G1: total length of Ø9.5 mm liquid piping
G2: total length of
2.a G1>30 m
calculate length over 30 m (=G1–30 m)
Based on this length decide R1, R2 in the table
b G≤30 m and G1+G2>30 m
calculate total length over
Based on this decide R2 in the table, R1=0
3.Total additional charge amount
R=R1+R2 (kg)
Ta ble 2 Length <unit: m>, additional charging amount <unit: kg>
3Refrigerant charge amount=R=R1+R2=1.50+0.30=1.80 kg
L1=35 (Ø9.5)indoor
L3=5 (Ø6.4)
–30=12 m➙ Ø9.5 R1=1.50 kg
71 type
35 type
Example 2
L2=17 (Ø6.4)
125 type
outdoor heat pumpindoor
1G1=L1=5 mG2=L2+L3+L4=17+17+20=54
2Over 30 m
a G1=5 m➙ R1=0.0 kg
b (G1+G2)–30=(5+54)–30=29 ➙ Ø6.4 R2=0.90 kg
3Refrigerant charge amount=R=R1+R2=0.0+0.9=0.9 kg
L1=5 (Ø9.5)L3=17 (Ø6.4)
L4=20 (Ø6.4)
In case of complete recharge of the refrigerant, please first
execute vacuuming. Execute this vacuuming from the
service port. Do not use the port of the stop valve for
vacuuming. Vacuuming can not be executed completely
using such port.
Position of service port:
Heat pump: Heat pump units have 2 ports on the
piping. One between the liquid receiver and the 4-way
valve and another one between the heat exchanger
and the 4-way valve.
Cooling only: On the discharge pipe
45 type
indoor
45 type
45 type
Complete charging of the refrigerant (after a leak,
etc.)
When the entire refrigerant pipe length is within 30 meters, charge
the refrigerant in accordance with the amount mentioned in the
nameplate, and when the pipe length exceeds 30 meters, the
charging amount mentioned in the nameplate and that required for
additional charging are to be totalled as the net charging amount.
Installation manual
8
R(Y)P71~125L7V1+W1
Split System air conditioners
4PW14486-1B
Precaution for pumping-down operation
Precautions on electrical wiring work
The outdoor unit is equipped with a low-pressure switch to protect the
compressor.
Never short-circuit the low pressure switch in this
operation.
Ta ke the following steps to perform the pumping-down operation.
ProcedurePrecaution
1
Put a pressure gauge at the
service port of the gas stop
valve.
2
Start the fan operation with the
remote controller.
Use a pressure gauge
reserved for R-407C
exclusively.
Confirm that stop valves both
on the liquid and gas side are
open.
3
Push the pumping-down
button on the PC board of the
outdoor unit.
Compressor and outdoor fan
will start operation
automatically.
If step 3 is performed before
step 2, then the indoor fan
may automatically start
running. Please pay attention
to this.
4
Continue operation for
—
2 minutes until operation
condition stabilizes.
5
Close the stop valve on the
liquid side securely. (See "How
to use the shut-off valve" on
Insecure closing of the valve
may result in burning of the
compressor.
page 6)
6
When the low-pressure switch
is activated, the unit stops
working. At this time, close the
stop valve on the gas side.
If the low pressure switch
(S1PL) does not activate,
close the stop valve at the gas
side after confirming the
remaining pressure on the
pressure gauge and shut
down the power supply.
This is the end of pumping-down operation. After pumping-down
operation, the remote controller can show the following pattern:
- "U4"
-blank screen
- indoor fan operates for about 30 seconds
even when ON button on the remote controller is pressed, and it will
not operate. Turn off the main power supply switch and turn it on
again in need of operation.
■Before obtaining access to terminal devices, all supply circuits
must be interrupted.
■Use only copper wires.
■The wiring between the indoor unit and outdoor unit must be for
220~240V.
■Do not turn on the main switch until all the wiring is completed.
■For W1
Make sure to connect power supply cables in normal phase. If
connected in reverse phase, the remote controller of indoor unit
indicates "U1" and the equipment cannot operate. Change any
two of the three power supply cables (L1, L2, L3) to correct
phase.
If the contact in the magnetic switch should be forcibly turned on
while the equipment is inoperative, the compressor will burn out.
Never try to forcibly turn on the contact.
■Never squeeze bundled cables into a unit.
■Fix cables so that cables do not make contact with the pipes
(especially on high pressure side).
■Secure the electrical wiring with clamping material as shown in
the figure below so that it does not come in contact with the
piping, particulary on the high-pressure side.
Make sure no external pressure is applied to the terminal
connectors.
Secure the wiring in the order shown below.
1Secure the ground wire to the shut-off valve attachment plate so
that it does not slide.
2Secure the ground wire to the shut-off valve attachment plate
one more time along with the electric wiring and the inter-unit
wiring.
■Lay the electrical wiring so that the front cover does not rise up
when doing wiring work and attach the front cover securely.
1
3
22
V1-typeW1-type
ELECTRICALWIRINGWORK
■All wiring must be performed by an authorized
electrician.
■All components procured on the site and all electric
construction should comply with the applicable local
and national codes.
To persons in charge of electrical wiring work:
Do not operate the unit until the refrigerant piping is
complete. (Running it before the piping is ready will break
the compressor.)
R(Y)P71~125L7V1+W1
Split System air conditioners
4PW14486-1B
4
5
1Switch box
2Stop valve mounting plate
3Ground
4Tie-wrap
5Wiring between units
6Power supply and ground wiring
6
4
5
6
Installation manual
9
■When cables are routed from the unit, a protection sleeve for the
conduits (PG-insertions) can be inserted at the knock-out hole.
(See figure 6)
1Wire
2Bush
3Nut
4Frame
5Hose
A Inside
B Outside
When you do not use a wire conduit, be sure to protect the wires
with vinyl tubes to prevent the edge of the knock-out hole from
cutting the wires.
■Follow the electric wiring diagram for electrical wiring works.
■Form the wires and fix the cover firmly so that the cover may be
fit in properly.
Precautions on wiring of power supply and inter-unit
wiring
■Use a round crimp-style terminal for
connection to the power supply
terminal board. In case it cannot be
used due to unavoidable reasons,
be sure to observe the following
instruction.
- Do not connect wires of different gauge to the same power
supply terminal. (Looseness in the connection may cause
overheating.)
- When connecting wires of the same gauge, connect them
according to the below figure.
■Use the correct screwdriver to tighten the terminal screws.
Small screwdrivers can damage the screw head and prevent
appropriate tightening.
■Over-tightening the terminal screws can damage the screws.
■See the tabel below for tightening torques for the terminal
screws.
Tightening torque (N•m)
M41.32~1.62
M52.21~2.70
■Refer to the installation manual attached to the indoor unit for
wiring of indoor units, etc.
■Attach an earth leak detector and fuse to the power supply line.
(See figure 8)
IPair
IITwin
IIITr iple
MMaster
SSlave
1
Earth leak detector
2
Fuse
3
Remote controller
■In wiring, make certain that prescribed wires are used, carry out
complete connections, and fix the wires so that outside forces
are not applied to the terminals.
Specifications of standard wiring components
Power supply
Wire type
of wiring
Field
Model
R(Y)P71L7V132AH05VV-U3G
R(Y)P100L7V140AH05VV-U3GH05VV-U4G2.5
R(Y)P71L7W116AH05VV-U5GH05VV-U4G2.5
R(Y)P100L7W116AH05VV-U5GH05VV-U4G2.5
R(Y)P125L7W120AH05VV-U5GH05VV-U4G2.5
(1) Only in protected pipes, use HO7RN-F when protected pipes are not used.
fuse
Wire type
(1)
Size
Wiring size
must comply
with the
applicable
local
and national
code
between
the units
H05VV-U4G2.5
TESTOPERATION
■Be sure to fully open the liquid-side and gas-side stop valves.
■For details on test operation, refer to the indoor unit installation
manual.
Pre-run checks
Items to check
Electrical wiring
Inter-unit wiring
Ground wire
Refrigerant piping■Is the size of the piping appropriate?
Extra refrigerant■Did you write down the extra refrigerant and the
Test run
1Make sure the liquid and gas shut-off valves are open.
A
Be sure to close the frontside panel before operation, as not
doing so can cause electric shock.
- The refrigerant pressure may not rise, even if the shut-off
valve is opened after an air purge is performed using a
vacuum pump.
This is because the indoor unit refrigerant piping is closed off
with electric valves inside. This will not create any problems
during operation.
2Be sure to set it to cooling and press the operation switch.
3Press the inspection/test-run switch on the remote control to put
the machine into test-run mode.
4Make sure the compressor is not starting and stopping during
the test-run by listening. If it is starting and stopping,
immediately stop the machine using the remote control, and
check the refrigerant level, etc. There may be some sort of
malfunction.
■Is the wiring as mentioned on the wiring
diagram?
Make sure no wiring has been forgotten and that
there are no missing phases or reverse phases.
■Is the unit properly grounded?
■Are any of the wiring attachment screws loose?
■Is the insulation material for the piping attached
securely?
Are both the liquid and gas pipes insulated?
■Are the shut-off valves for both the liquid side and
the gas side open?
refrigerant piping length?
B
Opening direction
A Liquid side
B Gas side
Remove the cap and turn
counterclockwise with a
hex wrench until it stops
Installation manual
10
R(Y)P71~125L7V1+W1
Split System air conditioners
4PW14486-1B
Precautions regarding test-runs
■If the remote control shows E0, E3 or E4 as an error code, there
is a possibility that either the shut-off valve is closed, or the
outlet vent is closed.
■For reverse or missing phase, U1 will be displayed on the
remote control for the indoor unit, and operation will be
impossible. If this happens, turn off the power, re-check the
wiring and switch the position of two of the three electrical wires.
(If operation is not possible, do not under any circumstances
force the electromagnetic contactor on.)
■If the error code E6 is displayed on the remote contol, check for
voltage imbalance.
■If the error code UF is displayed on the remote contol, check the
inter-unit branch wiring connection.
Diagnosis
■On the remote control LCD
If the machine stops due to some malfunction, you can diagnose
the problem using the error code displayed on the remote
control.
Error codeDescription
E0
F6Heat exchange temperature malfunction
J2Electric current sensor malfunction
Safety device activated (indoor/outdoor fan malfunction,
compressor malfunction, electric motor malfunction)
NOTES
- The malfunction code should be looked up in the installation
manual for the indoor unit.
- Depending on the indoor unit or outdoor unit type, error
codes may not be displayed.
DISPOSALREQUIREMENTS
Dismantling of the unit, treatment of the refrigerant, oil and any other
parts should be done in accordance with the relevant local and
national regulations.
R(Y)P71~125L7V1+W1
Split System air conditioners
4PW14486-1B
Installation manual
11
WIRINGDIAGRAM
: Field wiringBLK: Black
L: LiveBLU: Blue
N: NeutralORG: Orange
: Te r minalRED: Red
: ConnectorWHT: White
: Wire clampYLW: Yellow
: Protective earth (screw)
: Do not operate the unit by short-circuiting S1PL.
This would cause compressor failure.
: Confirm the method of setting selector switches in
the service manual. Factory setting of all switches
are set to be OFF.