Daikin FTX50KV1B, FTX25KV1B, FTX71KV1B, RX20K2/5V1B, RX50KV1B Service Manual

...
Service
Manual
[Applicable Models] Inverter Pair: Heat Pump
Inverter Pair
Wall Mounted Type FTX/ATX-K Series
SiBE041525F

Inverter Pair

Wall Mounted Type

FTX/ATX-K Series

Heat Pump
Indoor Unit
FTX20K(2)V1B FTX50K(M/2)V1B ATX20K(2)V1B FTX25K(2)V1B FTX60K(M/2)V1B ATX25K(2)V1B FTX35K(2)V1B FTX71K(M/2)V1B ATX35K(2)V1B
Outdoor Unit
RX20K2/5V1B RX50K(2)V1B ARX20K2V1B RX25K2/5V1B RX60K(2)V1B ARX25K2V1B RX35K2/5V1B RX71K(2)V1B ARX35K2V1B
SiBE041525F
SiBE041525F
Version log
Month / Year Version Revised contents
01 / 2016 SiBE041525E (A)RX20~35K2
02 / 2016 SiBE041525F Include RX71K & FTX71KM
+ standard S21 connection
Table of Contents ii
SiBE041525F
1. Safety Cautions......................................................................................vi
1.1 Warnings and Cautions Regarding Safety of Workers............................vi
1.2 Warnings and Cautions Regarding Safety of Users.............................. viii
2. Icons Used ..............................................................................................x
Part 1 - List of Functions................................................................ 1
1. Functions.................................................................................................2
Part 2 - Specifications.................................................................... 4
1. Specifications ..........................................................................................5
Part 3 - Printed Circuit Board Connector Wiring Diagram............. 6
1. Indoor Unit...............................................................................................7
1.1 20/25/35 Class .........................................................................................7
1.2 50/60/71 Class .........................................................................................9
2. Outdoor Unit..........................................................................................12
2.1 20/25/35 Class .......................................................................................12
2.2 50/60/71 class ........................................................................................13
Part 4 - Functions and Control ..................................................... 14
1. Main Functions......................................................................................15
1.1 Temperature Control ..............................................................................15
1.2 Frequency Principle................................................................................15
1.3 Airflow Direction Control.........................................................................17
1.4 Fan Speed Control for Indoor Unit .........................................................18
1.5 Program Dry Operation ..........................................................................19
1.6 Automatic Operation...............................................................................20
1.7 Thermostat Control.................................................................................21
1.8 NIGHT SET Mode ..................................................................................22
1.9 ECONO Operation .................................................................................22
1.10 Inverter POWERFUL Operation .............................................................23
1.11 Other Functions......................................................................................24
2. Thermistor Functions ............................................................................25
3. Control Specification .............................................................................26
3.1 Mode Hierarchy ......................................................................................26
3.2 Frequency Control..................................................................................27
3.3 Controls at Mode Changing / Start-up....................................................29
3.4 Discharge Pipe Temperature Control.....................................................31
3.5 Input Current Control..............................................................................32
3.6 Freeze-up Protection Control .................................................................33
3.7 Heating Peak-cut Control .......................................................................33
3.8 Outdoor Fan Control...............................................................................34
3.9 Liquid Compression Protection Function................................................34
3.10 Defrost Control .......................................................................................35
3.11 Electronic Expansion Valve Control .......................................................36
3.12 Malfunctions ...........................................................................................39
SiBE041525F
Part 5 - Remote Controller ...........................................................40
1. Remote Controller .................................................................................41
Part 6 - Service Diagnosis ............................................................43
1. General Problem Symptoms and Check Items .....................................44
2. Troubleshooting with LED .....................................................................45
2.1 Indoor Unit..............................................................................................45
2.2 Outdoor Unit ...........................................................................................45
3. Service Diagnosis .................................................................................46
4. Troubleshooting ....................................................................................49
4.1 Error Codes and Descriptions ................................................................49
4.2 Indoor Unit PCB Abnormality .................................................................50
4.3 Freeze-up Protection Control / Heating Peak-cut Control ......................51
4.4 Fan Motor (DC Motor) or Related Abnormality.......................................52
4.5 Thermistor or Related Abnormality (Indoor Unit)....................................54
4.6 Low-voltage Detection or Over-voltage Detection..................................55
4.7 Signal Transmission Error (Between Indoor Unit and Outdoor Unit)......57
4.8 Unspecified Voltage (Between Indoor Unit and Outdoor Unit)...............59
4.9 Outdoor Unit PCB Abnormality...............................................................60
4.10 OL Activation (Compressor Overload) ...................................................61
4.11 Compressor Lock ...................................................................................63
4.12 DC Fan Lock ..........................................................................................64
4.13 Input Overcurrent Detection ...................................................................65
4.14 Four Way Valve Abnormality..................................................................66
4.15 Discharge Pipe Temperature Control.....................................................68
4.16 High Pressure Control in Cooling ...........................................................69
4.17 Compressor System Sensor Abnormality ..............................................70
4.18 Position Sensor Abnormality ..................................................................71
4.19 Thermistor or Related Abnormality (Outdoor Unit).................................73
4.20 Electrical Box Temperature Rise............................................................75
4.21 Radiation Fin Temperature Rise ............................................................76
4.22 Output Overcurrent Detection ................................................................77
5. Check ....................................................................................................79
5.1 Thermistor Resistance Check ................................................................79
5.2 Indoor Fan Motor Connector Output Check ...........................................80
5.3 Power Supply Waveforms Check...........................................................81
5.4 Electronic Expansion Valve Check.........................................................81
5.5 Four Way Valve Performance Check .....................................................82
5.6 Inverter Unit Refrigerant System Check.................................................82
5.7 Inverter Analyzer Check .........................................................................83
5.8 Rotation Pulse Check on the Outdoor Unit PCB....................................85
5.9 Installation Condition Check...................................................................86
5.10 Discharge Pressure Check.....................................................................86
5.11 Outdoor Fan System Check ...................................................................87
5.12 Main Circuit Short Check........................................................................87
5.13 Power Module Check .............................................................................88
Table of Contents iv
SiBE041525F
Part 7 - Trial Operation and Field Settings ..................................90
1. Tips for Servicing ..................................................................................91
1.1 Pump Down Operation ...........................................................................91
1.2 Forced Cooling Operation ......................................................................91
2. Trial Operation ......................................................................................92
3. Field Settings ........................................................................................93
3.1 Temperature Display Switch ..................................................................93
3.2 When 2 Units are installed in 1 Room....................................................93
4. Silicone Grease on Power Transistor / Diode Bridge............................94
Part 8 - Appendix ..........................................................................95
1. Piping Diagrams....................................................................................96
1.1 Indoor Unit..............................................................................................96
1.2 Outdoor Unit ...........................................................................................97
2. Wiring Diagrams....................................................................................99
2.1 Indoor Unit..............................................................................................99
2.2 Outdoor Unit .........................................................................................101
SiBE041525F Safety Cautions

1. Safety Cautions

Be sure to read the following safety cautions before conducting repair work. After the repair work is complete, be sure to conduct a test operation to ensure that the equipment operates normally, and explain the cautions for operating the product to the customer.
Caution Items The caution items are classified into Warning and Caution. The Warning items are
especially important since death or serious injury can result if they are not followed closely. The
Caution items can also lead to serious accidents under some conditions if they are not
followed. Therefore, be sure to observe all the safety caution items described below.
Pictograms This symbol indicates an item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates a prohibited action.
The prohibited item or action is shown in the illustration or near the symbol.
This symbol indicates an action that must be taken, or an instruction.
The instruction is shown in the illustration or near the symbol.
1.1 Warnings and Cautions Regarding Safety of Workers
Warning
Do not store equipment in a room with fire sources (e.g., naked flames, gas appliances, electric heaters).
Be sure to disconnect the power cable from the socket before disassembling equipment for repair.
Working on equipment that is connected to the power supply may cause an electrical shock. If it is necessary to supply power to the equipment to conduct the repair or inspect the circuits, do not touch any electrically charged sections of the equipment.
If refrigerant gas is discharged during repair work, do not touch the discharged refrigerant gas.
Refrigerant gas may cause frostbite.
When disconnecting the suction or discharge pipe of the compressor at the welded section, evacuate the refrigerant gas completely at a well­ventilated place first.
If there is gas remaining inside the compressor, the refrigerant gas or refrigerating machine oil discharges when the pipe is disconnected, and it may cause injury.
If refrigerant gas leaks during repair work, ventilate the area.
Refrigerant gas may generate toxic gases when it contacts flames.
Be sure to discharge the capacitor completely before conducting repair work.
The step-up capacitor supplies high-voltage electricity to the electrical components of the outdoor unit. A charged capacitor may cause an electrical shock.
vi
Safety Cautions SiBE041525F
Warning
Do not turn the air conditioner on or off by plugging in or unplugging the power cable.
Plugging in or unplugging the power cable to operate the equipment may cause an electrical shock or fire.
Be sure to wear a safety helmet, gloves, and a safety belt when working in a high place (more than 2 m).
Insufficient safety measures may cause a fall.
In case of R-32 / R-410A refrigerant models, be sure to use pipes, flare nuts and tools intended for the exclusive use with the R-32 / R-410A refrigerant.
The use of materials for R-22 refrigerant models may cause a serious accident, such as a damage of refrigerant cycle or equipment failure.
Do not mix air or gas other than the specified refrigerant (R-32 / R-410A / R-22) in the refrigerant system.
If air enters the refrigerant system, an excessively high pressure results, causing equipment damage and injury.
Caution
Do not repair electrical components with wet hands.
Working on the equipment with wet hands may cause an electrical shock.
Do not clean the air conditioner with water.
Washing the unit with water may cause an electrical shock.
Be sure to provide an earth / grounding when repairing the equipment in a humid or wet place, to avoid electrical shocks.
Be sure to turn off the power switch and unplug the power cable when cleaning the equipment.
The internal fan rotates at a high speed, and may cause injury.
Be sure to conduct repair work with appropriate tools.
The use of inappropriate tools may cause injury.
vii
Be sure to check that the refrigerating cycle section has cooled down enough before conducting repair work.
Working on the unit when the refrigerating cycle section is hot may cause burns.
SiBE041525F Safety Cautions
Caution
Conduct welding work in a well-ventilated place.
Using a welder in an enclosed room may cause oxygen deficiency.
1.2 Warnings and Cautions Regarding Safety of Users
Warning
Do not store the equipment in a room with fire sources (e.g., naked flames, gas appliances, electric heaters).
Be sure to use parts listed in the service parts list of the applicable model and appropriate tools to conduct repair work. Never attempt to modify the equipment.
The use of inappropriate parts or tools may cause an electrical shock, excessive heat generation or fire.
If the power cable and lead wires are scratched or have deteriorated, be sure to replace them.
Damaged cable and wires may cause an electrical shock, excessive heat generation or fire.
Do not use a joined power cable or extension cable, or share the same power outlet with other electrical appliances, since it may cause an electrical shock, excessive heat generation or fire.
Be sure to use an exclusive power circuit for the equipment, and follow the local technical standards related to the electrical equipment, the internal wiring regulations, and the instruction manual for installation when conducting electrical work.
Insufficient power circuit capacity and improper electrical work may cause an electrical shock or fire.
Be sure to use the specified cable for wiring between the indoor and outdoor units.
Make the connections securely and route the cable properly so that there is no force pulling the cable at the connection terminals. Improper connections may cause excessive heat generation or fire.
When wiring between the indoor and outdoor units, make sure that the terminal cover does not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section may cause an electrical shock, excessive heat generation or fire.
Do not damage or modify the power cable.
Damaged or modified power cables may cause an electrical shock or fire. Placing heavy items on the power cable, or heating or pulling the power cable may damage it.
viii
Safety Cautions SiBE041525F
Warning
Do not mix air or gas other than the specified refrigerant (R-32 / R-410A / R-22) in the refrigerant system.
If air enters the refrigerant system, an excessively high pressure results, causing equipment damage and injury.
If the refrigerant gas leaks, be sure to locate the leaking point and repair it before charging the refrigerant. After charging the refrigerant, make sure that there is no leak.
If the leaking point cannot be located and the repair work must be stopped, be sure to pump-down, and close the service valve, to prevent refrigerant gas from leaking into the room. Refrigerant gas itself is harmless, but it may generate toxic gases when it contacts flames, such as those from fan type and other heaters, stoves and ranges.
When relocating the equipment, make sure that the new installation site has sufficient strength to withstand the weight of the equipment.
If the installation site does not have sufficient strength or the installation work is not conducted securely, the equipment may fall and cause injury.
Check to make sure that the power cable plug is not dirty or loose, then insert the plug into a power outlet securely.
If the plug is dusty or has a loose connection, it may cause an electrical shock or fire.
When replacing the coin battery in the remote controller, be sure to dispose of the old battery to prevent children from swallowing it.
If a child swallows the coin battery, see a doctor immediately.
Caution
Installation of a leakage breaker is necessary in some cases depending on the conditions of the installation site, to prevent electrical shocks.
Do not install the equipment in a place where there is a possibility of combustible gas leaks.
If combustible gas leaks and remains around the unit, it may cause a fire.
Check to see if parts and wires are mounted and connected properly, and if connections at the soldered or crimped terminals are secure.
Improper installation and connections may cause excessive heat generation, fire or an electrical shock.
If the installation platform or frame has corroded, replace it.
A corroded installation platform or frame may cause the unit to fall, resulting in injury.
ix
SiBE041525F Icons Used
Caution
Check the earth / grounding, and repair it if the equipment is not properly earthed / grounded.
Improper earth / grounding may cause an electrical shock.
Be sure to measure insulation resistance after the repair, and make sure that the resistance is 1 Mor higher.
Faulty insulation may cause an electrical shock.
Be sure to check the drainage of the indoor unit after the repair.
Faulty drainage may cause water to enter the room and wet the furniture and floor.
Do not tilt the unit when removing it.
The water inside the unit may spill and wet the furniture and floor.

2. Icons Used

The following icons are used to attract the attention of the reader to specific information.
Icon Type of
Warning
Caution
Note:
Information
Description
Warning A Warning is used when there is danger of personal injury.
Caution A Caution is used when there is danger that the reader, through
incorrect manipulation, may damage equipment, lose data, get an unexpected result or have to restart (part of) a procedure.
Note A Note provides information that is not indispensable, but may
nevertheless be valuable to the reader, such as tips and tricks.
Reference A Reference guides the reader to other places in this binder or
in this manual, where he/she will find additional information on a specific topic.
x
SiBE041525F
Part 1
List of Functions
1. Functions.................................................................................................2
1 List of Functions
SiBE041525F Functions

1. Functions

Category Functions
FTX20/25/35K(2)V1B
RX20/25/35K2/5V1B
Basic Functions
Compressor Oval scroll compressor Air filter (prefilter) 
Comfortable Airflow
Comfort Control
Operation Automatic operation 
Lifestyle Convenience
Inverter (with inverter power control) Health &
–10
Operation limit for cooling (°CDB)
Operation limit for heating (°CWB)
PAM control 
Standby electricity saving 
Swing compressor  Wipe-clean flat panel 
Rotary compressor Washable grille
Reluctance DC motor  MOLD PROOF operation
Power-airflow flap Good-sleep cooling operation
Power-airflow dual flaps Timer WEEKLY TIMER operation
Power-airflow diffuser 24-hour ON/OFF TIMER
Wide-angle louvers  Count up-down ON/OFF timer 
Auto-swing (up and down)  NIGHT SET mode 
Auto-swing (right and left) Worry Free
3-D airflow Self-diagnosis (R/C, LED) 
COMFORT AIRFLOW operation  Wiring error check function
Auto fan speed 
Indoor unit quiet operation 
NIGHT QUIET mode (automatic) H/P, C/O compatible indoor unit
OUTDOOR UNIT QUIET operation (manual)
2-area INTELLIGENT EYE operation Chargeless 10 m 10 m
INTELLIGENT EYE operation Either side drain (right or left) 
Quick warming function (preheating control)
Hot-start function 
Automatic defrosting Remote
Program dry operation 
Fan only 
New POWERFUL operation (non-inverter)
Inverter POWERFUL operation Remote
Priority-room setting Wired (option) 
COOL/HEAT mode lock
HOME LEAVE operation
ECONO operation 
Indoor unit ON/OFF button 
Signal receiving sign 
R/C with back light
Temperature display
–10
~ 46
~ 46
15
15
~ 18
~ 18
——
 Power selection
——
Category Functions
FTX50/60/71K(M/2)V1B
RX50/60/71K(2)V1B
Cleanliness
(Reliability & Durability)
Flexibility Multi-split / split type compatible
Control
Controller
Air-purifying filter
Photocatalytic deodorizing filter
Air-purifying filter with photocatalytic deodorizing function
Titanium apatite photocatalytic air-purifying filter
Auto-restart (after power failure) 
Anti-corrosion treatment of outdoor heat exchanger
indoor unit
Flexible power supply correspondence
°C/°F changeover R/C temperature display (factory setting: °C)
5-room centralized controller (option) 
Remote control adaptor (normal open pulse contact) (option)
Remote control adaptor (normal open contact) (option)
DIII-NET compatible (adaptor) (option)
Wireless 
FTX20/25/35K(2)V1B
RX20/25/35K2/5V1B
FTX50/60/71K(M/2)V1B
RX50/60/71K(2)V1B
——



——




Note:  : Available
— : Not available
List of Functions 2
Functions SiBE041525F
Category Functions
Basic Functions
Compressor Oval scroll compressor Air filter (prefilter)
Comfortable Airflow
Comfort Control
Operation
Lifestyle Convenience
Inverter (with inverter power control) Health &
Operation limit for cooling (°CDB)
Operation limit for heating (°CWB)
PAM control
Standby electricity saving
Swing compressor Wipe-clean flat panel
Rotary compressor Washable grille
Reluctance DC motor MOLD PROOF operation
Power-airflow flap Good-sleep cooling operation
Power-airflow dual flaps Timer WEEKLY TIMER operation
Power-airflow diffuser 24-hour ON/OFF TIMER
Wide-angle louvers Count up-down ON/OFF timer
Auto-swing (up and down) NIGHT SET mode
Auto-swing (right and left) Worry Free
3-D airflow Self-diagnosis (R/C, LED)
COMFORT AIRFLOW operation Wiring error check function
Auto fan speed
Indoor unit quiet operation Flexibility Multi-split / split type compatible indoor unit
NIGHT QUIET mode (automatic) H/P, C/O compatible indoor unit
OUTDOOR UNIT QUIET operation (manual) Flexible power supply correspondence
2-area INTELLIGENT EYE operation Chargeless 10 m
INTELLIGENT EYE operation Either side drain (right or left)
Quick warming function (preheating control) Power selection
Hot-start function
Automatic defrosting Remote
Automatic operation
Program dry operation
Fan only DIII-NET compatible (adaptor) (option)
New POWERFUL operation (non-inverter)
Inverter POWERFUL operation Wired (option)
Priority-room setting
COOL/HEAT mode lock
HOME LEAVE operation
ECONO operation
Indoor unit ON/OFF button
Signal receiving sign
R/C with back light
Temperature display
–10
~ 46
15
~ 18
Category Functions
ATX20/25/35K(2)V1B
ARX20/25/35K2V1B
Air-purifying filter
Photocatalytic deodorizing filter
Air-purifying filter with photocatalytic deodorizing function
Titanium apatite photocatalytic air-purifying filter
Auto-restart (after power failure)
Anti-corrosion treatment of outdoor heat exchanger
°C/°F changeover R/C temperature display (factory setting: °C)
5-room centralized controller (option)
Remote control adaptor (normal open pulse contact) (option)
Remote control adaptor (normal open contact) (option)
Wireless
Cleanliness
(Reliability & Durability)
Control
Remote Controller
Note:  : Available
— : Not available
ATX20/25/35K(2)V1B
ARX20/25/35K2V1B
3 List of Functions
SiBE041525F
Part 2
Specifications
1. Specifications ..........................................................................................5
Specifications 4
Specifications SiBE041525F

1. Specifications

See corresponding databook
5 Specifications
SiBE041525F
Connector Wiring Diagram
Part 3
Printed Circuit Board
1. Indoor Unit...............................................................................................7
1.1 20/25/35 Class .........................................................................................7
1.2 50/60/71 Class .........................................................................................9
2. Outdoor Unit..........................................................................................12
2.1 20/25/35 Class .......................................................................................12
2.2 50/60/71 class ........................................................................................13
Printed Circuit Board Connector Wiring Diagram 6
Indoor Unit SiBE041525F
FG
S32
S26
H3 H2 H1
S6
S200
2P341918-9
FU1
V2

1. Indoor Unit

1.1 20/25/35 Class
Control PCB (PCB1)
1) S6 Connector for swing motor (horizontal blade)
2) S26 Connector for display PCB
3) S32 Connector for indoor heat exchanger thermistor
4) S200 Connector for DC fan motor
5) H1, H2, H3, FG Connector for terminal board
6) FU1 Fuse (3.15 A, 250 V)
7) V2 Varistor
7 Printed Circuit Board Connector Wiring Diagram
SiBE041525F Indoor Unit
S27
SW1
(Solder side)
LED2 LED1
RTH1
3P185701-4
LED3 is not mounted.
S602
S21
To connector S403 of control PCB (PCB1)
S601
To optional wired remote controller BRC073 and BRP069
Display PCB (PCB2)
1) S27 Connector for control PCB
2) SW1 (S1W) Forced cooling operation ON/OFF button * Refer to page 91 for details.
3) LED1 (H1P) LED for operation (green)
4) LED2 (H2P) LED for timer (yellow)
5) RTH1 (R1T) Room temperature thermistor
Note: The symbols in the parenthesis are the names on the appropriate wiring diagram.
Remote Control PCB (BR069)
Printed Circuit Board Connector Wiring Diagram 8
Indoor Unit SiBE041525F
S26
S900
3P380931-1
S6
S32
S200
1.2 50/60/71 Class
Control PCB (PCB2)
1) S6 Connector for swing motor (horizontal blade)
2) S26 Connector for display PCB
3) S32 Connector for indoor heat exchanger thermistor
4) S200 Connector for DC fan motor
5) S900 Connector for filter PCB
9 Printed Circuit Board Connector Wiring Diagram
SiBE041525F Indoor Unit
3P380932-1
FG
S800
V2 HE S100
FU1
S27
SW1
(Solder side)
LED2 LED1
RTH1
3P185701-4
LED3 is not mounted.
Filter PCB (PCB1)
1) S100 Connector for terminal board
2) S800 Connector for control PCB
3) FG, HE Connector for ground
4) FU1 Fuse (3.15 A, 250 V)
5) V2 Varistor
Display PCB (PCB3)
1) S27 Connector for control PCB
2) SW1 (S1W) Forced cooling operation ON/OFF button
* Refer to page 91 for details.
3) LED1 (H1P) LED for operation (green)
4) LED2 (H2P) LED for timer (yellow)
5) RTH1 (R1T) Room temperature thermistor
Note: The symbols in the parenthesis are the names on the appropriate wiring diagram.
Printed Circuit Board Connector Wiring Diagram 10
Indoor Unit SiBE041525F
Remote Control PCB (BR069)
To optional wired remote controller BRC073 and BRP069
S21
S602
To connector S403 of control PCB (PCB1)
S601
11 Printed Circuit Board Connector Wiring Diagram
SiBE041525F Outdoor Unit
E1, E2
FU3
V150
V2
V3
FU1
FU2
HR1
HR2
S20
LED A
S90
S30 S40
HL1, HN1, S
S80 S71
2P383853-1

2. Outdoor Unit

2.1 20/25/35 Class
Main PCB (PCB1)
1) S20 Connector for electronic expansion valve coil
2) S30 Connector for compressor motor
3) S40 Connector for overload protector
4) S71 Connector for DC fan motor
5) S80 Connector for four way valve coil
6) S90 Connector for thermistors (outdoor temperature, outdoor heat exchanger, discharge pipe)
E1, E2 Terminal for earth wire
7)
8) HL1, HN1, S Connector for terminal board
9) HR1, HR2 Connector for reactor
10)FU1, FU2 Fuse (3.15 A, 250 V)
11)FU3 Fuse (20 A, 250 V)
12)LED A LED for service monitor (green)
13)V2, V3, V150 Varistor
Printed Circuit Board Connector Wiring Diagram 12
Outdoor Unit SiBE041525F
U, V, W
FU3
FU1
FU2
V3
V2
V1
S20S80 S40 S90
S70
2P382390-12
E1, E2
HL1, HN1, S
LED A
2.2 50/60/71 class
Main PCB
1) S20 Connector for electronic expansion valve coil
2) S40 Connector for overload protector
3) S70 Connector for DC fan motor
4) S80 Connector for four way valve coil (heat pump model only)
5) S90 Connector for thermistors
(outdoor temperature, outdoor heat exchanger, discharge pipe)
6) HL1, HN1, S Connector for terminal board
7) E1, E2 Terminal for ground
8) U, V, W Connector for compressor
9) FU1, FU2 Fuse (3.15 A, 250 V)
10)FU3 Fuse (30 A, 250 V)
11)LED A LED for service monitor (green)
12)V1, V2, V3 Varistor
13 Printed Circuit Board Connector Wiring Diagram
SiBE041525F
Part 4
Functions and Control
1. Main Functions......................................................................................15
1.1 Temperature Control ..............................................................................15
1.2 Frequency Principle................................................................................15
1.3 Airflow Direction Control.........................................................................17
1.4 Fan Speed Control for Indoor Unit .........................................................18
1.5 Program Dry Operation ..........................................................................19
1.6 Automatic Operation...............................................................................20
1.7 Thermostat Control.................................................................................21
1.8 NIGHT SET Mode ..................................................................................22
1.9 ECONO Operation .................................................................................22
1.10 Inverter POWERFUL Operation .............................................................23
1.11 Other Functions......................................................................................24
2. Thermistor Functions ............................................................................25
3. Control Specification .............................................................................26
3.1 Mode Hierarchy ......................................................................................26
3.2 Frequency Control..................................................................................27
3.3 Controls at Mode Changing / Start-up....................................................29
3.4 Discharge Pipe Temperature Control.....................................................31
3.5 Input Current Control..............................................................................32
3.6 Freeze-up Protection Control .................................................................33
3.7 Heating Peak-cut Control .......................................................................33
3.8 Outdoor Fan Control...............................................................................34
3.9 Liquid Compression Protection Function................................................34
3.10 Defrost Control .......................................................................................35
3.11 Electronic Expansion Valve Control .......................................................36
3.12 Malfunctions ...........................................................................................39
Functions and Control 14
Main Functions SiBE041525F
Target temperature
Set temperature
Room temperature
Room thermistor temperature
(R12321)

1. Main Functions

1.1 Temperature Control
Definitions of Temperatures
Temperature Control
The definitions of temperatures are classified as following.
Room temperature: temperature of lower part of the roomSet temperature: temperature set by remote controllerRoom thermistor temperature: temperature detected by room temperature thermistorTarget temperature: temperature determined by microcomputer
The temperature of the room is detected by the room temperature thermistor. However, there is a difference between the temperature detected by room temperature thermistor and the temperature of lower part of the room, depending on the type of the indoor unit or installation condition. Practically, the temperature control is done by the target temperature appropriately adjusted for the indoor unit and the temperature detected by room temperature thermistor.
1.2 Frequency Principle
Control Parameters
Inverter Principle To regulate the capacity, a frequency control is needed. The inverter makes it possible to
The frequency of the compressor is controlled by the following 2 parameters:
The load condition of the operating indoor unitThe difference between the room thermistor temperature and the target temperature
The target frequency is adapted by additional parameters in the following cases:
Frequency restrictionsInitial settingsForced cooling operation
control the rotation speed of the compressor. The following table explains the conversion principle:
Phase Description
1 The supplied AC power source is converted into the DC power source for the present. 2 The DC power source is reconverted into the three phase AC power source with variable
frequency. When the frequency increases, the rotation speed of the compressor increases resulting
in an increase of refrigerant circulation. This leads to a larger amount of heat exchange per unit.
When the frequency decreases, the rotation speed of the compressor decreases
resulting in a decrease of refrigerant circulation. This leads to a smaller amount of heat exchange per unit.
15 Functions and Control
SiBE041525F Main Functions
Refrigerant circulation rate (high)
high f
low f
freq=variable
Refrigerant circulation rate (low)
high speed
low speed
(R2812)
Amount of heat exchanged air (large)
freq= constant
50 Hz 60 Hz
capacity= variable
Amount of heat exchanged air (small)
AC
power
DC
power
Amount of heat exchanged air (large)
Amount of heat exchanged air (small)
The following drawing shows a schematic view of the inverter principle:
Inverter Features The inverter provides the following features:
The regulating capacity can be changed according to the changes in the outdoor
temperature and cooling / heating load.
Quick heating and quick cooling
The rotation speed of the compressor is increased when starting the heating (or cooling). This enables to reach the set temperature quickly.
Even during extreme cold weather, high capacity is achieved. It is maintained even when the
outdoor temperature is 2°C.
Comfortable air conditioning
A fine adjustment is integrated to keep the room temperature constant.
Energy saving heating and cooling
Once the set temperature is reached, the energy saving operation enables to maintain the room temperature at low power.
Frequency Limits The following functions regulate the minimum and maximum frequency:
Forced Cooling Operation
Frequency Functions
Low Four way valve operation compensation. Refer to page 30. High Compressor protection function. Refer to page 30.
Refer to page 91 for details.
Discharge pipe temperature control. Refer to page 31.Input current control. Refer to page 32.Freeze-up protection control. Refer to page 33.Heating peak-cut control. Refer to page 33.Defrost control. Refer to page 35.
Functions and Control 16
Main Functions SiBE041525F
(R21048)
50˚
(R21049)
15˚
65˚
(R21050)
65˚
(R21651)
15˚
30˚
55˚
70˚
(R21652)
80˚
65˚
20˚
35˚
(R21653)
25˚
80˚
10˚
65˚
(R21186)
(R21187)
65˚
(R21861)
10˚
1.3 Airflow Direction Control
Power-Airflow Flap
The large flap sends a large volume of air downward to the floor and provides an optimum control in cooling, dry, and heating operation.
Cooling / Dry
During cooling or dry operation, the flap retracts into the indoor unit. Then, cool air can be blown far and distributed all over the room.
Heating
During heating operation, the large flap directs airflow downward to spread the warm air to the entire room.
Wide-Angle Louvers
The louvers, made of elastic synthetic resin, provide a wide range of airflow that guarantees comfortable air distribution.
Auto-Swing The following table explains the auto-swing process for cooling, dry, heating, and fan:
Flap (up and down)
Cooling / Dry Heating Fan
20/25/35 class
COMFORT AIRFLOW Operation
50/60/71 class
The flap is controlled not to blow the air directly at the people in the room.
Cooling Heating
20/25/35 class
50/60/71 class
17 Functions and Control
SiBE041525F Main Functions
(R11681)
(R6834)
(R14588)
Fan speed
+2.5°C
+1.5°C
+0.5°C
MH*
M
ML
L
+3°C
+2°C
+1°C
Room thermistor temperature – target temperature
1.4 Fan Speed Control for Indoor Unit
Outline Phase control and fan speed control contains 9 steps: LLL, LL, SL, L, ML, M, MH, H, and HH.
The airflow rate can be automatically controlled depending on the difference between the room thermistor temperature and the target temperature.
Automatic Fan Speed Control
In automatic fan speed control, the step SL is not available.
Step Cooling Heating
LLL LL L ML M MH H HH (POWERFUL)
= The airflow rate is automatically controlled within this range when the FAN setting
button is set to automatic
.
Cooling
The following drawing explains the principle of fan speed control for cooling.
COMFORT AIRFLOW Operation
*The upper limit is M tap in 30 minutes from the operation start.
Heating
In heating operation, the fan speed is regulated according to the indoor heat exchanger temperature and the difference between the room thermistor temperature and the target temperature.
The fan speed is controlled automatically.The latest command has the priority between POWERFUL and COMFORT AIRFLOW.
Functions and Control 18
Main Functions SiBE041525F
Zone A = Thermostat OFF
Target temperature X
Zone B
Room temperature Room temperature
Zone C = Thermostat ON
Z = X – 0.5°C
X – 1.0°C
(R22443)
Y = X – 2.5°C
or
Y = X – 2.0°C
1.5 Program Dry Operation
Outline Program dry operation removes humidity while preventing the room temperature from lowering.
Since the microcomputer controls both the temperature and airflow rate, the temperature adjustment and FAN setting buttons are inoperable.
Detail The microcomputer automatically sets the temperature and airflow rate. The difference between
the room thermistor temperature at start-up and the target temperature is divided into two zones. Then, the unit operates in an appropriate capacity for each zone to maintain the temperature and humidity at a comfortable level.
Room thermistor
temperature at start-up
24°C or more
18 ~ 23.5°C X – 2.0°C X – 0.5°C
17.5°C or less 18°C X – 2.0°C = 16°C X – 0.5°C = 17.5°C
Thermostat turns on also when the room temperature is in the zone B for 10 minutes.
Target temperatureXThermostat OFF pointYThermostat ON point
Room thermistor
temperature at start-up
Z
X – 2.5°C X – 0.5°C
19 Functions and Control
Loading...
+ 84 hidden pages