Daikin FXAQ15PAV1 Installation manuals

INSTALLATION MANUAL
SYSTEM Inverter Air Conditioners
English
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MODELS
Wall-mounted type
FXAQ15PAV1 FXAQ20PAV1 FXAQ25PAV1 FXAQ32PAV1 FXAQ40PAV1 FXAQ50PAV1 FXAQ63PAV1
READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION. KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.
LESEN SIE DIESE ANWEISUNGEN VOR DER INSTALLATION SORGFÄLTIG DURCH. BEWAHREN SIE DIESE ANLEITUNG FÜR SPÄTERE BEZUGNAHME GRIFFBEREIT AUF.
LIRE SOIGNEUSEMENT CES INSTRUCTIONS AVANT L’INSTALLATION. CONSERVER CE MANUEL A PORTEE DE MAIN POUR REFERENCE ULTERIEURE.
LEA CUIDADOSAMENTE ESTAS INSTRUCCIONES ANTES DE INSTALAR. GUARDE ESTE MANUAL EN UN LUGAR A MANO PARA LEER EN CASO DE TENER ALGUNA DUDA.
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PRIMA DELL’INSTALLAZIONE LEGGERE ATTENTAMENTE QUESTE ISTRUZIONI. TENERE QUESTO MANUALE A PORTATA DI MANO PER RIFERIMENTI FUTURI.
ÄΙΑΒΑΣΤΕ ΠΡΟΣΕΚΤΙΚΑ ΑΥΤΕΣ ΤΙΣ ΟÄΗΓΙΕΣ ΠΡΙΝ ΑΠΟ ΤΗΝ ΕΓΚΑΤΑΣΤΑΣΗ ΕΧΕΤΕ ΑΥΤΟ ΤΟ ΕΓΧΕΙΡΙÄΙΟ ΕΥΚΑΙΡΟ ΓΙΑ ΝΑ ΤΟ ΣΥΜΒΟΥΛΕΥΕΣΤΕ ΣΤΟ ΜΕΛΛΟΝ.
LEES DEZE INSTRUCTIES ZORGVULDIG DOOR VOOR INSTALLATIE. BEWAAR DEZE HAN­DLEINDING WAAR U HEM KUNT TERUGVINDEN VOOR LATERE NASLAG.
LEIA COM ATENÇÃO ESTAS INSTRUÇÕES ANTES DE REALIZAR A INSTALAÇÃO. MANTENHA ESTE MANUAL AO SEU ALCANCE PARA FUTURAS CONSULTAS.
ПЕРЕД НАЧАЛОМ МОНТАЖА ВНИМАТЕЛЬНО ОЗНАКОМЬТЕСЬ С ДАННЫМИ ИНСТРУКЦИЯМИ. СОХРАНИТЕ ДАННОЕ РУКОВОДСТВО В МЕСТЕ, УДОБНОМ ДЛЯ ОБРАЩЕНИЯ В БУДУЩЕМ.
MONTAJDAN ÖNCE BU TALÝMATLARI DÝKKATLÝ BÝR BÝÇÝMDE OKUYUN. GELECEKTE BAÞVURMAK ÜZERE BU ELKÝTABINI KOLAY ULAÞABÝLECEÐÝNÝZ BÝR YERDE MUHAFAZA EDÝN.
DAIKIN.TCF.024 E15/02-2012
TÜV Rheinland EPS B.V. (NB1856)
0510260101
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
*
**
Machinery 2006/42/EC
Electromagnetic Compatibility 2004/108/EC
Shinri Sada
Manager Quality Control Department
21st. of Feb. 2012
DAIKIN INDUSTRIES, LTD.
FXAQ15PAV1, FXAQ20PAV1, FXAQ25PAV1, FXAQ32PAV1, FXAQ40PAV1, FXAQ50PAV1, FXAQ63PAV1
3P313807-1
FXAQ15PAV1 FXAQ20PAV1 FXAQ25PAV1
FXAQ32PAV1 FXAQ40PAV1 FXAQ50PAV1
FXAQ63PAV1
VRV SYSTEM Inverter
Air Conditioners
Installation
manual
CONTENTS
1. SAFETY PRECAUTIONS...............................................................................................1
2. BEFORE INSTALLATION ..............................................................................................3
3. SELECTING INSTALLATION SITE................................................................................5
4. INDOOR UNIT INSTALLATION .....................................................................................6
5. REFRIGERANT PIPING WORK ..................................................................................10
6. DRAIN PIPING WORK.................................................................................................12
7. ELECTRIC WIRING WORK .........................................................................................13
8. HOW TO CONNECT WIRINGS AND WIRING EXAMPLE ..........................................14
9. FIELD SETTINGS ........................................................................................................20
10. TEST RUN....................................................................................................................21
This English text is the original instruction. Other languages are translations of the original instructions.

1. SAFETY PRECAUTIONS

Please read these “SAFETY PRECAUTIONS” carefully before installing air conditioning equipment and be sure to install it correctly.
Meaning of WARNING and CAUTION notices. Both are important notices for safety. Be sure to follow them.
WARNING .........Failure to follow these instructions properly may result in personal injury or loss of life.
CAUTION ..........Failure to observe these instructions properly may result in property damage or per-
sonal injury, which may be serious depending on the circumstances. After completing installation, conduct a test run to confirm that the equipment operates without any problems. Then, explain to the customer how to operate the equipment and take care of it following the operation man­ual. Ask the customer to store the installation manual along with the operation manual for future reference. This air conditioner comes under the term “appliances not accessible to the general public”. This unit is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
WARNING
Ask your dealer or qualified personnel to carry out installation work.
Do not attempt to install the air conditioner yourself. Improper installation may result in water leakage, electric shocks or fire.
Install the air conditioner in accordance with the instructions in this installation manual. Improper installation may result in water leakage, electric shocks or fire.
When installing the unit in a small room, take measures so that the refrigerant may not exceed the limiting concentration in the event of refrigerant leakage. Contact your dealer for further information. If the refrigerant leaks and exceeds the limiting concentration, it may lead to oxygen deficiency.
Be sure to use only the specified accessories and parts for installation work. Failure to use the specified parts may result in the unit falling, water leakage, electric shocks or fire.
English 1
Install the air conditioner on a foundation strong enough to withstand the weight of the unit. If a foundation does not have sufficient strength, the equipment may fall and cause injury.
Carry out the required installation work in consideration of strong winds, typhoons or earthquakes. If the installation work is not properly carried out, the unit may fall down and cause accidents.
The electrical work must be carried out by the qualified electrician in accordance with the local laws and regulations and this installation manual. Make sure to provide a dedicated power supply circuit and never connect additional wiring to the existing circuit. An insufficient power supply capacity or improper electrical work may lead to electric shocks or fire.
Be sure to earth the air conditioner. Do not earth the unit to a utility pipe, lightning conductor or telephone earth lead. Imperfect earthing may result in electric shocks or fire. A high surge current from lightning or other sources may cause damage to the air conditioner.
Be sure to install an earth leakage breaker. Failure to install an earth leakage breaker may result in electric shocks or fire.
Be sure to switch off the unit before touching any electrical parts. Touching a live part may result in electric shock.
For wiring, use the specified wires and connect and fasten them firmly so that no external force from the wires may be applied to the terminal connections. If the wires are not firmly connected and fastened, it may cause heating, fire or the like.
Wiring for power supply and between the indoor and outdoor units must be properly laid and formed, and the control box cover must be firmly fastened so that the wiring may not push up the structural parts such as the cover. If the cover is improperly fastened, it may cause electric shock or fire.
If refrigerant gas leaks during installation, ventilate the area immediately. Toxic gas may be produced if the refrigerant comes into contact with fire.
After completing installation, check for refrigerant gas leakage. Toxic gas may be produced if the refrigerant gas leaks into the room and comes into contact with a source of fire, such as a fan heater, stove or cooker.
Do not directly touch refrigerant that has leaked from refrigerant pipes or other areas, as there is a danger of frostbite.
CAUTION
Carry out drain piping properly following this installation manual and insulate the pipe to prevent conden-
sation. Improper drain piping may result in indoor water leakage and property damage.
Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from televisions or radios to prevent picture interference and noise. (Depending on the incoming signal strength, a distance of 1 meter may not be sufficient to eliminate noise.)
Install the indoor unit as far as possible from fluorescent lamps. If a wireless kit is installed in a room where the electronic lighting type (inverter or rapid start types) fluo­rescent lamps exist, the transmitting distance of a remote controller may be shorter.
Do not install the air conditioner in the following locations:
1. Where there is a high concentration of mineral oil spray or vapour (e.g. a kitchen).
Plastic parts may deteriorate and cause parts to fall off or water to leak.
2. Where corrosive gas, such as sulphurous acid gas, is produced.
Corrosion of copper pipes or brazed parts may occur and cause refrigerant leakage.
3.
Where there is a machine that generates electromagnetic wave and where voltage fluctuation often occurs such as a factory. Control system may malfunction and as a result the unit may not properly operate.
4. Where flammable gas may leak, where carbon fibre or ignitable dust is suspending in the air, or where
volatile flammables such as paint thinner or gasoline are handled. Operating the unit in such conditions may result in fire.
The air conditioner is not intended for use in a potentially explosive atmosphere.
2 English

2. BEFORE INSTALLATION

Do not exert pressure on the resin parts when opening the unit or when moving it after opening Be sure to check the type of R410A refrigerant to be used before doing any work. (Using an incorrect refrigerant will prevent normal operation of the unit.)
When opening the unit or moving it after opening, be sure to lift it by holding on to the lifting lugs without
exerting any pressure on other parts, especially, drain piping, and other resin parts.
Decide upon a line of transport.
Leave the unit inside its packaging while moving, until reaching the installation site. Use a sling of soft mate-
rial, where unpacking is unavoidable or protective plates together with a rope when lifting, to avoid damage or scratches to the unit.
• Especially, do not unfasten packing case (top) guarding the control box until suspending the unit.
Refer to the installation manual of the outdoor unit for items not described in this manual.
Do not dispose of any parts necessary for installation until the installation is complete.
2-1 PRECAUTIONS
Be sure to read this manual before installing the indoor unit.
When selecting installation site, refer to the installation pattern.
This unit, both indoor and outdoor, is suitable for installation in a commercial and light industrial
environment. If installed as a household appliance it could cause electromagnetic interference.
Entrust installation to the place of purchase or a qualified serviceman. Improper installation could lead to leaks and, in worse cases, electric shock of fire.
Use only parts provided with the unit or parts satisfying required specifications. Unspecified parts could cause the unit to fall out of place, or could lead to leaks and, in worse cases, electric shock or fire.
Do not install or operate the unit in rooms mentioned below.
• Laden with mineral oil, or filled with oil vapor or spray like in kitchens. (Plastic parts may
deteriorate which could eventually cause the unit to fall out of place, or could lead to leaks.)
• Where corrosive gas like sulfurous gas exists. (Copper tubing and brazed spots may corrode,
which could eventually lead to refrigerant leaks.)
• Where volatile flammable gas like thinner or gasoline is used.
• Where exposed to combustible gases and where volatile flammable gas like thinner or gasoline
is used. (Gas in the vicinity of the unit could ignite.)
• Where machines can generate electromagnetic waves. (Control system may malfunction.)
• Where the air contains high levels of salt such as that near the ocean and where voltage
fluctuates greatly such as that in factories. Also in vehicles or vessels.
2-2 ACCESSORIES
Check the following accessories are included with your unit.
Name
Quantity 1 set
Shape
Name (5) Clamp (6) Securing screws
Quantity 1 large 3 small 2 pcs.
Shape
(1) Installation
panel
(2) Attachment screws
for the installation panel
8 pcs. FXAQ15,20,25,32 type 9 pcs. FXAQ40,50,63 type
M4 × 25L
(3) Paper pattern
for installation
1 pc. 1 pc.
(Other)
• Operation manual
• Installation manual
(4) Insulating tape
M4 × 12L
English 3
2-3 OPTIONAL ACCESSORIES
These are two types of remote controllers: wired and wireless. Select a remote controller according to
customer request and install in an appropriate place.
Remote controller type Model
Wired type BRC1C517 · *BRC1D52 · *BRC1E51A7
Wireless type
* Refer to installation manual attached to the remote controller.
NOTE
If the customer wishes to use a remote controller that is not listed above, select a suitable remote
controller after consulting catalogs and technical materials.
Heat pump type BRC7E618
Cooling only type BRC7E619
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND CHECK AFTER INSTALLATION IS FINISHED.
a. Items to be checked after completion of work
Items to be checked If not properly done, what is likely to occur Check Are the indoor and outdoor unit fixed
firmly?
Is the outdoor unit fully installed?
Is the gas leak test finished? It may result in insufficient cooling. Is the unit fully insulated? Condensate water may drip. Does drainage flow smoothly? Condensate water may drip. Does the power supply voltage correspond
to that shown on the name plate?
Are wiring and piping correct?
Is the unit safely earthed? Dangerous at electric leakage.
Is wiring size according to specifications?
Is something blocking the air outlet or inlet of either the indoor or outdoor units?
Are refrigerant piping length and additional refrigerant charge noted down?
The units may drop, vibrate or make noise.
The unit may malfunction or the compo­nents burn out.
The unit may malfunction or the compo­nents burn out.
The unit may malfunction or the compo­nents burn out.
The unit may malfunction or the compo­nents burn out.
It may result in insufficient cooling.
The refrigerant charge in the system is not clear.
b. Items to be checked at time of delivery
Also review the “SAFETY PRECAUTIONS”
Items to be checked Check Are the control box cover, air filter, suction grille attached? Did you explain about operations while showing the instruction manual to your customer? Did you hand the instruction manual over to your customer?
c. Points for explanation about operations
The items with WARNING and CAUTION marks in the instruction manual are the items pertaining to possibilities for bodily injury and material damage in addition to the general usage of the product. Accordingly, it is necessary that you make a full explanation about the described contents and also ask your customers to read the instruction manual.
4 English
2-4 NOTE TO THE INSTALLER
Be sure to instruct customers how to properly operate the unit (especially cleaning filters, operating different functions, and adjusting the temperature) by having them carry out operations themselves while looking at the manual.

3. SELECTING INSTALLATION SITE

(1) Select an installation site where the following conditions are fulfilled and that meets with your
customer’s approval.
In the upper space (including the back of the ceiling) of the indoor unit where there is no possible
dripping of water from the refrigerant pipe, drain pipe, water pipe, etc.
Where the wall is strong enough to bear the indoor unit weight.
Where sufficient clearance for installation and maintenance can be ensured.
(Refer to Fig. 1 and Fig. 2)
Where optimum air distribution can be ensured.
Where nothing blocks the air passage.
Where condensate can be properly drained.
Where the wall is not significantly tilted.
Where not exposed to combustible gases.
Where pipe between indoor and outdoor units is possible within the allowable limit.
(Refer to the installation manual of the outdoor unit.)
Install the indoor and outdoor units, power cable and transmission wiring, at least 1 m from TVs and radios, to prevent distorted pictures and static. (Depending on the type and source of the electrical waves, static may be heard even when more than 1 m away.)
Install the indoor unit no less than 2.5 m above the floor. Where unavoidably lower, take what measures are necessary to keep hands out of the air inlet.
Where the cool (warm) air reaches all across the room.
[ Space required for installation (mm) ]
50 50
90
Obstruction
30
Fig. 1
CAUTION
The indoor and outdoor units and the power supply wiring and remote controller cord must be installed at
least 1m away from any televisions or radios. This is to prevent interference with picture and sound recep­tion. (Interference may occur even at 1m away depending on the reception quality.)
If installing the wireless kit, the distance of the signal sent from the remote controller might be shorter if there are fluorescent lights which are electrically started (such as with inverters, rapid starters, etc.) in the room. The indoor unit should be installed as far away from fluorescent lights as possible.
2500 (from floor) For installation
in high places.
Floor
120
Fig. 2
English 5
(2) Consider whether the place where the unit will be installed can support the full weight of the unit,
and reinforce it with boards and beams, etc. if needed before proceeding with the installation. Also, reinforce the place to prevent vibration and noise before installing. (The installation pitch can be found on the paper pattern for installation (3), so refer to it when con­sidering the necessity for reinforcing the location.)
(3) The indoor unit may not be directly installed on the wall. Use the attached installation panel (1)
before installing the unit.

4. INDOOR UNIT INSTALLATION

Use only accessories and parts which are of the designated specification when installing.
CAUTION
Install so that the unit does not tilt to either side or forward.
Do not hold the unit by the horizontal flaps when lifting it. (This may damage the horizontal flaps.)
(1) Open the piping through-hole.
The refrigerant pipe and drain pipe can be passed out in one of 6 directions: left, bottom-left, back-left, right, bottom-right, and back-right. (Refer to Fig. 3)
Using the paper pattern for installation (3), choose where to pass the piping out and open a through-hole
(φ80) in the wall. Open the hole so that there is a downward slope for the drain piping. (See “ 6.DRAIN PIPING WORK ”)
(2) Remove the installation panel (1) from the unit and attach to the wall.
(The installation panel is temporarily attached to the unit with screw. (In case of 15-32 type))
(Refer to Fig. 3)
(a) Check the location for the hole using the included paper pattern for installation (3).
Choose a location so that there is at least a 90 mm gap between the ceiling and the main unit.
(b) Temporarily attach the installation panel (1) at the temporary-securing position on the paper pattern for
installation (3) and use a level to make sure the drain hose is either level or tilted slightly downward.
(c) Secure the installation panel (1) to the wall using either screws or bolts.
If using the attachment screws for the installation panel (2), attach using at least 4 screws on either side (for a total of 8 screws (15-32 type), 9 screws (40-63 type)) of the recommended installation cleat position on the included paper pattern for installation (3).
If using bolts, attach using a M8 - M10 bolt (for a total of 2 bolts) on either side.
If dealing with concrete, use commercially available foundation bolts (M8 - M10).
(3) If using the left, bottom-left, right, or bottom-right positions for the piping, cut out the through-hole
for the piping in the front grille. (Refer to Fig. 4)
Installation panel (1)
Temporary screw (In case of 15-32 type)
Front grille
Left pipe
Cut out along the groove.
Back-left pipe
Bottom-left pipe
Back-right pipe
Fig. 3
6 English
Right pipe
Bottom-right pipe
Cut away
Fig. 4
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