Daikin FCQ71KVLT, FCQ100KVLT, FCQ140KVLT, FCQ125KVLT Removal Manual

REMOVAL
PROCEDURE
SERVICE MANUAL
Indoor Unit
Inverter
Pair Type
3/4/5/6 HP Class
Service Manual Removal Procedure
Outdoor Unit
Applicable Models
zHeat Pump
FCQ71KVLT FCQ100KVLT FCQ125KVLT FCQ140KVLT
Si281312E
Removal Procedure 1
Table of Contents
1. Procedure to Remove Air Filter and Suction Grille .................................2
2. Procedure to Remove Decoration Panel.................................................3
3. Procedure to Remove Horizontal Blade..................................................4
4. Procedure to Remove Swing Motor ........................................................6
5. Procedure to Remove Switch Box ..........................................................7
6. Procedure to Remove PCB.....................................................................8
7. Procedure to Remove Bell Mouth and Drain Pan ...................................9
8. Procedure to Remove Fan Motor..........................................................10
9. Procedure to Remove Drain Pump, Float Switch..................................11
10.Procedure to Remove Humidity Thermistor and
Air Temperature Thermistor..................................................................12
11.Procedure to Remove Heat Exchanger Temperature Thermistor.........13
Procedure to Remove Air Filter and Suction Grille Si281312E
2 Removal Procedure
1. Procedure to Remove Air Filter and Suction Grille
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step
Procedure Points
1. Removing the air filter
Clean stains off the air filter with a vacuum cleaner or wash them off with water. (Do not use hot water of 50°C or more temperature for this purpose.)
After cleaning the air filter, press the button on the remote controller. (The message “Clean Filter” will disappear from the remote controller display.)
1
Press the 2 buttons simultaneously and pull the suction grille down slowly.
2
Pull down the bottom part of the air filter once, and then disengage the hole (2 places) for latch from the protrusion respectively.
3
Hold up the air filter, and then disengage the hole (2 places) for latch from the protrusion located at the top end respectively.
2. Removing the suction grille
1
Disengage the strings (2 places) located at the top of the suction grille from the panel.
2
Open the suction grille to an angle of 45 degrees, and then hold it up to unlatch the latches located in 3 places.
Clean stains off the suction grill using a soft brush with water or mild detergent. (Do not use hot water of
50°C or more temperature for this purpose.)
Protrusion
Top of air filter
String
Protrusion
Bottom of air filter
Bracket
String
Latches located in 3 places
Panel latches
Suction grille
Filter Sign Reset
Si281312E Procedure to Remove Decoration Panel
Removal Procedure 3
2. Procedure to Remove Decoration Panel
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step
Procedure Points
Removing the suction grille according to procedure for removing the suction grille.
Relay connector
Corner cover string
Screw fixing the decoration panel
According to the procedure for the removal of PCB, remove the lid from the switch box and disconnect the relay connector for the swing motor.
1. Removing the decoration panel
1
Pull down the corner covers on the inner side (i.e., the suction grille side) to remove them.
2
Remove the corner cover strings.
3
Unfasten the 4 screws that fix the decoration panel to the extent that the panel is loosely fixed.
4
Unlatch the 4 outer latches (A). (At this time, make sure the 2 inner latches (B) are latched.)
5
While holding the decoration panel with both hands, unlatch the 2 inner latches (B), and then remove the decoration panel.
Corner cover
Corner cover
Mounting screws
Mounting screws
Hook
Outer latch (A) (located in 4 places)
Hook
Inner latch (B) (located in 2 places)
Relay connector
String
Corner cover
Latch
Mounting screws
Hook
Procedure to Remove Horizontal Blade Si281312E
4 Removal Procedure
3. Procedure to Remove Horizontal Blade
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step
Procedure Points
Removing the decoration panel according to procedure for removing the decoration panel.
1. Remove the inner frame from the decoration panel
1
Unscrew the 4 screws from the back of the decoration panel.
2
Remove the 4 seal parts (A) from the back of the decoration panel.
3
Unscrew the 4 screws from the front of the decoration panel.
4
Pull out the inner frame straight from the decoration panel.
2. Remove parts related to heat insulation
1
Remove heat insulation from the 4 inner frames.
2
Remove heat insulation from the 4 corners.
3
Remove a total of 8 bearing mounting plates by unscrewing
1
screw, respectively.
Screw on the back side
(located in 4 places)
Seal part (A)
(located in 4 places)
Inner frame of
decoration panel
Screw on the front side
(located in 4 places)
Heat insulation of corner
(located in 4 places)
Bearing mounting plates
(located in 8 places)
Heat insulation of inner frame
(located in 4 places)
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