READ THESE INSTRUCTIONS CAREFULLY BEFORE
INSTALLATION. KEEP THIS MANUAL IN A HANDY
PLACE FOR FUTURE REFERENCE.
IMPROPER INSTALLATION OR ATTACHMENT OF
EQUIPMENT OR ACCESSORIES COULD RESULT IN
ELECTRIC SHOCK, SHORT-CIRCUIT, LEAKS, FIRE OR
OTHER DAMAGE TO THE EQUIPMENT. BE SURE ONLY
TO USE ACCESSORIES MADE BY DAIKIN WHICH ARE
SPECIFICALLY DESIGNED FOR USE WITH THE
EQUIPMENT AND HAVE THEM INSTALLED BY A
PROFESSIONAL.
ALL ACTIVITIES DESCRIBED IN THIS MANUAL SHALL
BE CARRIED OUT BY A LICENSED TECHNICIAN.
BE SURE TO WEAR ADEQUATE PERSONAL PROTECTION EQUIPMENT (PROTECTION GLOVES, SAFETY
GLASSES, ...) WHEN PERFORMING INSTALLATION,
MAINTENANCE OR SERVICE TO THE UNIT.
IF UNSURE OF INSTALLATION PROCEDURES OR USE,
ALWAYS CONTACT YOUR DAIKIN DEALER FOR
ADVICE AND INFORMATION.
THE UNIT DESCRIBED IN THIS MANUAL IS DESIGNED
FOR OUTDOOR INSTALLATION.
The English text is the original instruction. Other languages are
translations of the original instructions.
INTRODUCTION
General information
These units are used for both heating and cooling applications. The
units can be combined with Daikin fan coil units, floor heating
applications, low temperature radiators, domestic hot water tank
(option) and solar kit (option).
A remote controller is standard supplied with the unit to control your
installation.
Heating/cooling units and heating only units
The monoblock unit range consists of two main versions: a
heating/cooling (EB) version and a heating only (ED) version.
Installation manual
1
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Both versions are delivered with an integrated backup heater for
additional heating capacity during cold outdoor temperatures. The
backup heater also serves as a backup in case of malfunctioning of
the unit and for freeze protection of the outside water piping during
winter time. The backup heater factory set capacity is 6 kW, however,
depending on the installation, the installer can limit the backup heater
capacity to 3 kW/2 kW. The backup heater capacity decision is a
mode based on the equilibrium temperature, see scheme below.
P
H
3
1
2
4
1Heat pump capacity
2Required heating capacity (site dependent)
3Additional heating capacity provided by the backup heater
4Equilibrium temperature (can be set through the user interface,
refer to "Field settings" on page 28)
T
Ambient (outdoor) temperature
A
P
Heating capacity
H
T
A
■Domestic hot water tank (option)
An optional EKHW* domestic hot water tank with integrated
3 kW electrical booster heater can be connected to the indoor
unit. The domestic hot water tank is available in three sizes: 150,
200 and 300 litre. Refer to the domestic hot water tank
installation manual for further details.
■Solar kit for domestic hot water tank (option)
For information concerning the EKSOLHW solar kit, refer to the
installation manual of that kit.
■Digital I/O PCB kit (option)
An optional EKRP1HB digital I/O PCB can be connected to the
indoor unit and allows:
■ remote alarm output
■ heating/cooling ON/OFF output
■ bivalent operation (permission signal for the auxiliary boiler)
Refer to the operation manual of the indoor unit and to the
installation manual of the digital I/O PCB for more information.
Refer to the wiring diagram or connection diagram for
connecting this PCB to the unit.
■Bottom plate heater EKBPHTH16A (option)
■Remote thermostat kit (option)
An optional room thermostat EKRTW, EKRTWA, or EKRTR can
be connected to the indoor unit. Refer to the installation manual
of the room thermostat for more information..
To obtain more information concerning these option kits, please refer
to dedicated installation manuals of the kits.
Operation range
Heating modeCooling mode
A
°C DB
35
0
–15
–20
–25
AOutdoor temperature
BLeaving water temperature
No heat pump operation, back up heater only (V3 and W1 models)
No heat pump operation, back up heater only (for V3 models only)
Operation possible, but no guarantee of capacity (for W1 models only)
(*)- E(D/B)L* units include special equipment (insulation, heater
sheet, ...) to ensure good operation in areas where low ambient
temperatures can occur together with high humidity conditions. In
such conditions the E(D/B)H* units may experience problems with
severe ice build-up on the air-cooled coil. In case such conditions
are expected, the E(D/B)L* units must be installed instead.
- Both E(D/B)L* and E(D/B)H* units have a freeze prevention
function using the pump and backup heater to keep the water
system safe from freezing in all conditions. In case accidental or
intentional power shutdown is likely to happen, we recommend to
use glycol.
(**) Only for E(D/B)L* units
(*)
(**)
°C51525 40 55
A
°C DB
46
10
B
°C522
B
Connection to a benefit kWh rate power supply
This equipment allows for connection to benefit kWh rate power
supply delivery systems. Full control of the unit will remain possible
only in case the benefit kWh rate power supply is of the type that
power supply is not interrupted. Refer to "Connection to a benefit
kWh rate power supply" on page 23 for more details.
Scope of this manual
This installation manual describes the procedures for installing and
connecting all EDH, EBH, EDL and EBL outdoor unit models.
H = Low water temperature - ambient zone 3
L = Low water temperature - ambient zone 2
ED = Monoblock outdoor heating only
EB = Monoblock outdoor heat pump
(a) For exact values, refer to "Technical specifications" on page 43.
(a)
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
2
ACCESSORIES
Accessories supplied with the unit
12 34
1x1x2x1x
1Installation manual
2Operation manual
3Wiring diagram sticker (inside unit cover doors 1 and 2)
4User interface kit
(digital remote controller, 4 fixing screws and 2 plugs)
SAFETYCONSIDERATIONS
The precautions listed here are divided into the following four types.
They all cover very important topics, so be sure to follow them
carefully.
Meanings of DANGER, WARNING, CAUTION and NOTE symbols.
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices.
NOTE
Indicates situations that may result in equipment or
property-damage accidents only.
Danger
■Before touching electric terminal parts, turn off power switch.
■When service panels are removed, live parts can be easily
touched by accident.
Never leave the unit unattended during installation or servicing
when the service panel is removed.
■Do not touch water pipes during and immediately after operation
as the pipes may be hot. Your hand may suffer burns. To avoid
injury, give the piping time to return to normal temperature or be
sure to wear proper gloves.
■Do not touch any switch with wet fingers. Touching a switch with
wet fingers can cause electrical shock.
■Before touching electrical parts, turn off all applicable power
supply.
Warning
■Tear apart and throw away plastic packaging bags so that
children will not play with them.
Children playing with plastic bags face danger of death by
suffocation.
■Safely dispose of packing materials. Packing materials, such as
nails and other metal or wooden parts, may cause stabs or other
injuries.
■
Ask your dealer or qualified personnel to carry out installation work
Do not install the machine by yourself.
Improper installation may result in water leakage, electric shocks
or fire.
■Perform installation work in accordance with this installation
manual.
Improper installation may lead to water leakage, electric shocks
or fire.
■Be sure to use only the specified accessories and parts for
installation work.
Failure to use the specified parts may result in water leakage,
electric shocks, fire, or the unit falling.
■Install the unit on a foundation that can withstand its weight.
■Insufficient strength may result in the fall of equipment and
causing injury.
■Carry out the specified installation work in consideration of
strong winds, hurricanes, or earthquakes.
Improper installation work may result in accidents due to fall of
equipment.
■Make certain that all electrical work is carried out by qualified
personnel according to the local laws and regulations and this
installation manual, using a separate circuit.
Insufficient capacity of the power supply circuit or improper
electrical construction may lead to electric shocks or fire.
■Be sure to install a earth leak detector according to local laws
and regulations.
Failure to install a earth leak detector may cause electric shocks
and fire.
■Make sure that all wiring is secure, using the specified wires and
ensuring that external forces do not act on the terminal
connections or wires.
Incomplete connection or fixing may cause a fire.
■When wiring the power supply, form the wires so that the
frontside panel can be securely fastened.
If the frontside panel is not in place, overheat of the terminals,
electric shocks or a fire may be caused.
■After completing the installation work, check to make sure that
there is no leakage of refrigerant gas.
■Never directly touch any accidental leaking refrigerant. This
could result in severe wounds caused by frostbite.
■Do not touch the refrigerant pipes during and immediately after
operation as the refrigerant pipes may be hot or cold, depending
on the condition of the refrigerant flowing through the refrigerant
piping, compressor and other refrigerant cycle parts. Your hands
may suffer burns or frostbite if you touch the refrigerant pipes. To
avoid injury, give the pipes time to return to normal temperature
or, if you must touch them, be sure to wear proper gloves.
■Do not touch the internal parts (pump, backup heater, etc.)
during and immediately after operation.
Your hands may suffer burns if you touch the internal parts. To
avoid injury, give the internal parts time to return to normal
temperature or, if you must touch them, be sure to wear proper
gloves.
.
Installation manual
3
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Caution
■For use of units in applications with temperature alarm settings it
is advised to foresee a delay of 10 minutes for signalling the
alarm in case the alarm temperature is exceeded. The unit may
stop for several minutes during normal operation for "defrosting
of the unit" or when in "thermostat-stop" operation.
■Earth the unit.
Earth resistance should be according to local laws and
regulations
Do not connect the earth wire to gas or water pipes,
lightning conductor or telephone earth wire.
Incomplete earthing may cause electric shocks.
■ Gas pipe.
Ignition or explosion may occur if the gas leaks.
■ Water pipe.
Hard vinyl tubes are not effective earths.
■ Lightning conductor or telephone earth wire.
Electric potential may rise abnormally if struck by a lightning
bolt.
■Install the power wire at least 1 meter away from televisions or
radios to prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter may not
be sufficient to eliminate the noise.)
■Do not rinse the unit. This may cause electric shocks or fire.
■Do not install the unit in places such as the following:
■ Where there is mist of mineral oil, oil spray or vapour.
Plastic parts may deteriorate, and cause them to fall out or
water to leak.
■ Where corrosive gas, such as sulphurous acid gas, is
produced.
Corrosion of copper pipes or soldered parts may cause the
refrigerant to leak.
■ Where there is machinery which emits electromagnetic
waves.
Electromagnetic waves may disturb the control system, and
cause malfunction of the equipment.
■ Where flammable gases may leak, where carbon fibre or
ignitable dust is suspended in the air or where volatile
flammables, such as thinner or gasoline, are handled.
Such gases may cause a fire.
■ Where the air contains high levels of salt such as that near
the ocean.
■ Where voltage fluctuates a lot, such as that in factories.
■ In vehicles or vessels.
■ Where acidic or alkaline vapour is present.
BEFOREINSTALLATION
Installation
■Be sure to confirm the model name and the serial no. of the
outer (front) plates when attaching/detaching the plates to avoid
mistakes.
■When closing the service panels, take care that the tightening
torque does not exceed 4.1 N•m.
Model
EDL and EBL units include special equipment (insulation, heater
sheet,...) to ensure good operation in areas where low ambient
temperature can occur together with high humidity conditions. In
such conditions the EDH and EBH models may experience problems
with severe ice build up on the air-cooled coil. In case such
conditions are expected, the EDL or EBL must be installed instead.
These models contain countermeasures (insulation, heater sheet,...)
to prevent freeze up.
Due to relatively large dimensions
and high weight, the handling of the
unit is only to be done by means of
lifting tools with slings. These slings
can be fitted into specially for this
purpose foreseen sleeves at the
base frame.
■To avoid injury, do not
touch the air inlet or
aluminium fins of the
unit.
■Do not use the grips in
the fan grills to avoid
damage.
■Unit is top heavy!
Prevent the unit from falling due to inclination during
handling.
Centre of gravity is indicated on the unit.
IMPORTANTINFORMATIONREGARDINGTHE
REFRIGERANTUSED
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
This product contains fluorinated greenhouse gases covered by the
Kyoto Protocol. Do not vent gases into the atmosphere.
Refrigerant type:R410A
(1)
GWP
value:1975
(1)
GWP = global warming potential
The refrigerant quantity is indicated on the unit name plate
Installation manual
4
SELECTINGINSTALLATIONSITE
■Set the outlet side at a right angle to the direction of the wind.
■Make sure to provide for adequate measures in order
to prevent that the outdoor unit be used as a shelter
by small animals.
■Small animals making contact with electrical parts can
cause malfunctions, smoke or fire. Please instruct the
customer to keep the area around the unit clean.
1Select an installation site where the following conditions are
satisfied and that meets with your customer's approval.
- Places which are well-ventilated.
- Places where the unit does not bother next-door neighbours.
- Safe places which can withstand the unit's weight and
vibration and where the unit can be installed level.
- Places where there is no possibility of flammable gas or
product leak.
- The equipment is not intended for use in a potentially
explosive atmosphere.
- Places where servicing space can be well ensured.
- Places where the units' piping and wiring lengths come within
the allowable ranges.
- Places where water leaking from the unit cannot cause
damage to the location (e.g. in case of a blocked drain pipe).
- Places where the rain can be avoided as much as possible.
- Do not install the unit in places often used as workplace.
In case of construction works (e.g. grinding works) where a
lot of dust is created, the unit must be covered.
- Do not place any objects or equipment on top of the unit (top
plate)
- Do not climb, sit or stand on top of the unit.
- Be sure that sufficient precautions are taken, in accordance
with relevant local laws and regulations, in case of refrigerant
leakage.
2When installing the unit in a place exposed to strong wind, pay
special attention to the following.
Strong winds of 5 m/sec or more blowing against the unit's air
outlet causes short circuit (suction of discharge air), and this
may have the following consequences:
- Deterioration of the operational capacity.
-Frequent frost acceleration in heating operation.
- Disruption of operation due to rise of high pressure.
- When a strong wind blows continuously on the face of the
unit, the fan can start rotating very fast until it breaks.
Refer to the figures for installation of this unit in a place where
the wind direction can be foreseen.
■Tu rn the air outlet side toward the building's wall, fence or
screen.
Strong wind
Blown airStrong wind
3Prepare a water drainage channel around the foundation, to
drain waste water from around the unit.
4If the water drainage of the unit is not easy, please build up the
unit on a foundation of concrete blocks, etc. (the height of the
foundation should be maximum 150 mm).
5If you install the unit on a frame, please install a waterproof plate
within 150 mm of the underside of the unit in order to prevent the
invasion of water from the lower direction.
6When installing the unit in a place frequently exposed to snow,
pay special attention to elevate the foundation as high as
possible.
7If you install the unit on a building frame,
please install a waterproof plate (field
supply) (within 150 mm) of the underside
of the unit) in order to avoid the drainwater
dripping. (See figure).
Selecting a location in cold climates
Refer to "Handling" on page 4.
NOTE
■To prevent exposure to wind, install the unit with its suction side
■Never install the unit at a site where the suction side may be
■To prevent exposure to wind, install a baffle plate on the air
■In heavy snowfall areas it is very important to select an
When operating the unit in a low outdoor ambient
temperature, be sure to follow the instructions
described below.
facing the wall.
exposed directly to wind.
discharge side of the unit.
installation site where the snow will not affect the unit. If lateral
snowfall is possible, make sure that the heat exchanger coil is
not affected by the snow (if necessary construct a lateral
canopy).
Make sure there is enough room to do the installation
Installation manual
5
1Construct a large canopy.
2Construct a pedestal.
Install the unit high enough off the
ground to prevent burying in snow.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
PRECAUTIONSONINSTALLATION
Installation servicing space
■Check the strength and level of the installation ground so that
the unit will not cause any operating vibration or noise after
installation.
■In accordance with the foundation drawing in the figure, fix the
unit securely by means of the foundation bolts. (Prepare four
sets of M12 foundation bolts, nuts and washers each which are
available on the market.)
■It is best to screw in the foundation bolts until their length are
20 mm from the foundation surface.
ACC
B
240955240
1435
ADischarge side
BBottom view mm
CDrain hole
Drain work
Check in the combination table under "Possible options" on page 4
whether drain work is allowed. In case drain work on your unit is
allowed and the installation site requires drain work, then follow the
guidelines below.
■Drain kits for drainage are available as option.
■If drain work from the unit causes trouble (for example, if the
drain water may splash on people) provide the drain piping using
a drain socket (optional).
■Make sure the drain works properly.
345
380
The numerical figures used in the figures represent the dimensions in
mm.
(Refer to "Precautions on installation" on page 6)
Precaution
(A) In case of non-stacked installation figure 1
Suction side obstacle
Discharge side obstacle
Left side obstacle
Right side obstacle
20
Top side obstacle
NOTE
Minimum distance B1 in figure 1mentions the
Obstacle is present
✓
In these cases, close the
1
bottom of the installation
frame to prevent the
discharged air from
being bypassed
In these cases, only
2
2 units can be installed.
This situation is not
allowed
space required for correct operation of the unit.
Required space for servicing though is 300 mm.
(B) In case of stacked installation
1.In case obstacles exist in front of the outlet side.
A
≥100
≥1000
NOTE
If drain holes of the unit
are covered by a
mounting base or by floor
surface, raise the unit in
order to provide a free
space of more than
100 mm under the unit.
100 mm
Installation method for prevention of falling over
If it is necessary to prevent the unit from falling over, install as shown
in the figure.
■prepare all 4 wires as indicated in the drawing
■unscrew the top plate at the 4 locations indicated A and B
■put the screws through the nooses and screw them back tight
AA
B
C
2.In case obstacles exist in front of the air inlet.
A
≥100
≥300
Do not stack more than one unit.
About 100 mm is required as the dimension for laying the upper unit's
drain pipe. Get the portion A sealed so that air from the outlet does
not bypass.
ALocation of the 2 fixation holes on the front side of the unit
BLocation of the 2 fixation holes on the rear side of the unit
CWires: field supply
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
6
(C) In case of multiple-row installation (for roof top use, etc.)
1.In case of installing one unit per row.
≥100
≥2000
≥200
≥1000
2.In case of installing multiple units (2 units or more) in lateral
connection per row.
L
A
≥3000
H
≥600
≥1500
Relation of dimensions of H, A and L are shown in the table below.
LA
L≤H
H<LInstallation not allowed
0<L≤1/2H250
1/2H<L300
TYPICALAPPLICATIONEXAMPLES
The application examples given below are for illustration purposes
only.
Application 1
Space heating only application with a room thermostat connected to
the unit.
When a room thermostat (T) is connected to the unit and when there
is a heating request from the room thermostat, the unit will start
operating to achieve the target leaving water temperature as set on
the user interface.
When the room temperature is above the thermostat set point, the
unit will stop operating.
Make sure to connect the thermostat wires to the correct
terminals (see "Connection of the thermostat cable" on
page 22) and to configure the DIP switch toggle switches
correctly (see "Room thermostat installation configuration"
on page 25).
Installation manual
7
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Application 2
Space heating only application without room thermostat connected to
the unit. The temperature in each room is controlled by a valve on
each water circuit. Domestic hot water is provided through the
domestic hot water tank which is connected to the unit.
I
Domestic water heating
When domestic water heating mode is enabled (either manually by
the user, or automatically through a schedule timer) the target
domestic hot water temperature will be achieved by a combination of
the heat exchanger coil and the electrical booster heater.
When the domestic hot water temperature is below the user
configured set point, the 3-way valve will be activated to heat the
domestic water by means of the heat pump. In case of large domestic
hot water demand or a high domestic hot water temperature setting,
the booster heater (8) can provide auxiliary heating.
43721
1Unit9Heat exchanger coil
2Heat exchanger10Domestic hot water tank
3Pump
4Shut-off valveFHL1..3Floor heating loop
5Collector (field supply)
6Motorised 3-way valve
(optional)
7By-pass valve
(field supply)
8Booster heater
6
M
T1..3Individual room
M1..3Individual motorised
5
T1
M1
M2T2M3
98
FHL1
FHL2
10
(optional)
(field supply)
thermostat (field supply)
valve to control loop
FHL1 (field supply)
IUser interface
T3
FHL3
Pump operation
With no thermostat connected to the unit (1), the pump (3) can be
configured to operate either as long as the unit is on, or until the
required water temperature is reached.
It is possible to connect either a 2-wire or a 3-wire 3-way
valve (6). Make sure to fit the 3-way valve correctly. For
more details, refer to "Wiring the 3-way valve" on page 23.
NOTE
The unit can be configured so that at low outdoor
temperatures the domestic water is exclusively heated
by the booster heater. This assures that the full
capacity of the heat pump is available for space
heating.
Details on domestic hot water tank configuration for
low outdoor temperatures can be found under "Field
settings" on page 28, field settings [5-02] to [5-04].
Application 3
Space cooling and heating application with a room thermostat
suitable for heating/cooling changeover connected to the unit.
Heating is provided through floor heating loops and fan coil units.
Cooling is provided through the fan coil units only.
Domestic hot water is provided through the domestic hot water tank
which is connected to the unit.
5
I
T
4321
611
M
FCU1
FCU2
M
FCU3
NOTE
Details on pump configuration can be found under
"Pump operation configuration" on page 26.
Space heating
The unit (1) will operate to achieve the target leaving water
temperature as set on the user interface.
When circulation in each space heating loop (FHL1..3) is
controlled by remotely controlled valves (M1..3), it is
important to provide a by-pass valve (7) to avoid the flow
switch safety device from being activated.
The by-pass valve should be selected as such that at all
time the minimum water flow as mentioned under "Water
pipework" on page 14 is guaranteed.
It is recommended to select a pressure difference
controlled by-pass valve.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
98
FHL1
FHL2
FHL3
10
1Unit10Domestic hot water tank
2Heat exchanger11Motorised 2-way valve
3Pump
4Shut-off valveFCU1..3Fan coil unit (field supply)
5Collector (field supply)FHL1..3Floor heating loop
6Motorised 3-way valve
(optional)TRoom thermostat with
8Booster heater
9Heat exchanger coil
(field supply)
(field supply)
heating/cooling switch
(optional)
IUser interface
Installation manual
8
Pump operation and space heating and cooling
According to the season, the customer will select cooling or heating
on the room thermostat (T). This selection is not possible by
operating the user interface.
When space heating/cooling is requested by the room thermostat
(T), the pump will start operating and the unit (1) will switch to
"heating mode"/"cooling mode". The unit (1) will start operating to
achieve the target leaving cold/hot water temperature.
In case of cooling mode, the motorised 2-way valve (11) will close as
to prevent cold water running through the floor heating loops (FHL).
Make sure to connect the thermostat wires to the correct
terminals (see "Connection of the thermostat cable" on
page 22) and to configure the DIP switch toggle switches
correctly (see "Room thermostat installation configuration"
on page 25).
Wiring of the 2-way valve (11) is different for a NC (normal
closed) valve and a NO (normal open) valve! Make sure to
connect to the correct terminal numbers as detailed on the
wiring diagram.
The ON/OFF setting of the heating/cooling operation is done by the
room thermostat and cannot be done by the user interface.
Domestic water heating
Domestic water heating is as described under "Application 2" on
page 8.
Application 4
Space cooling and heating application without a room thermostat
connected to the unit, but with a heating only room thermostat
controlling the floor heating and a heating/cooling thermostat
controlling the fan coil units. Heating is provided through floor heating
loops and fan coil units. Cooling is provided through the fan coil units
only.
5
I
T4T5T6
432112
1Unit12Motorised 2-way valve for
2Heat exchanger
3PumpFCU1..3Fan coil unit with
4Shut-off valve
5Collector (field supply)FHL1..3Floor heating loop (field
7By-pass valve (field
supply)THeating only room
11Motorised 2-way valve
to shut off the floor
heating loops during
cooling operation (field
supply)
11
FCU1
T
M
M
T4..6Individual room
IUser interface
FCU2
5
FHL1
FHL2
activation of the room
thermostat (field supply)
thermostat (field supply)
supply)
thermostat (optional)
thermostat for fan coil
heated/cooled room
(optional)
FCU3
FHL3
Pump operation
With no thermostat connected to the unit (1), the pump (3) can be
configured to operate either as long as the unit is on, or until the
required water temperature is reached.
NOTE
Details on pump configuration can be found under
"Pump operation configuration" on page 26.
Space heating and cooling
According to the season, the customer will select cooling or heating
through the user interface.
The unit (1) will operate in cooling mode or heating mode to achieve
the target leaving water temperature.
With the unit in heating mode, the 2-way valve (11) is open. Hot water
is provided to both the fan coil units and the floor heating loops.
With the unit in cooling mode, the motorised 2-way valve (11) is
closed to prevent cold water running through the floor heating loops
(FHL).
When closing several loops in the system by remotely
controlled valves, it might be required to install a by-pass
valve (7) to avoid the flow switch safety device from being
activated. See also "Application 2" on page 8.
Wiring of the 2-way valve (11) is different for a NC (normal
closed) valve and a NO (normal open) valve! Make sure to
connect to the correct terminal numbers as detailed on the
wiring diagram.
The ON/OFF setting of the heating/cooling operation is done by the
user interface.
Application 5
Space heating with an auxiliary boiler (alternating operation)
7
Space heating application by either the Daikin unit or by an auxiliary
boiler connected in the system. The decision whether either the
E(D/B)* unit or the boiler will operate can be achieved by an auxiliary
contact or an E(D/B)* indoor controlled contact.
The auxiliary contact can e.g. be an outdoor temperature thermostat,
an electricity tariff contact, a manually operated contact, etc. See
"Field wiring configuration A" on page 10.
The E(D/B)* unit controlled contact (also called 'permission signal for
the auxiliary boiler") is determined by the outdoor temperature
(thermistor located at the outdoor unit). See "Field wiring
configuration B" on page 10.
Bivalent operation is only possible for space heating operation, not
for the domestic water heating operation. Domestic hot water in such
an application is always provided by the domestic hot water tank
which is connected to the Daikin unit.
The auxiliary boiler must be integrated in the piping work and in the
field wiring according to the illustrations below.
Installation manual
9
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
CAUTION
■Be sure that the boiler and the integration of the boiler
in the system is in accordance with relevant local laws
and regulations.
■Always install a 3-way valve, even if no domestic hot
water tank is installed. This to ensure that the freeze
protection function (see "[4-04] Freeze protection
function" on page 31) can operate when the boiler is
active.
I
1
M
2
FHL1 FHL2 FHL3
1Motorised 3-way valve
2Boiler
■Daikin can not be put responsible for incorrect or
unsafe situations in the boiler system.
I
618
4321
517
Field wiring configuration A
L
Com
H
E(D/B)*/auto
Boiler
/Boiler
N
A
K1A
K2A
Boiler thermostat input
K1A
E(D/B)*
X2M
123 4
Boiler
thermostat input
Y
X
K2A
thermostat input
AAuxiliary contact (normal closed)
HHeating demand room thermostat (optional)
K1AAuxiliary relay for activation of E(D/B)* unit (field
supply)
K2AAuxiliary relay for activation of boiler (field supply)
Field wiring configuration B
E(D/B)*
X2M
12
3 4
K1A
Com
H
C
EKRTW*
Boiler
thermostat input
CCooling demand room thermostat (optional)
HHeating demand room thermostat (optional)
ComCommon room thermostat (optional)
K1AAuxiliary relay for activation of boiler unit
When the room thermostat requests heating, either the E(D/B)*
unit or the boiler starts operating, depending on the position of
the auxiliary contact (A).
■Configuration B
When the room thermostat requests heating, either the E(D/B)*
unit or the boiler starts operating, depending on the outdoor
temperature (status of "permission signal for the auxiliary
boiler").
When the permission is given towards the boiler, the space
heating operation by the E(D/B)* unit will be automatically
switched off.
For more details see field setting [C-02~C-04].
FHL3
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
10
NOTE
■Configuration A
Make sure that auxiliary contact (A) has sufficient
differential or time delay so as to avoid frequent
changeover between the E(D/B)* unit and the
boiler. If the auxiliary contact (A) is an outdoor
temperature thermostat, make sure to install the
thermostat in the shade, so that it is not
influenced or turned ON/OFF by the sun.
Configuration B
Make sure that the bivalent hysteresis [C-04] has
sufficient differential to avoid frequent changeover
between the E(D/B)* unit and the boiler. As the
outdoor temperature is measured via the outdoor
unit, air thermistor make sure to install the
outdoor unit in the shade, so that it is not
influenced by the sun.
Frequent switching may cause corrosion of the
boiler in an early stage. Contact the manufacturer
of the boiler.
■During heating operation of the E(D/B)* unit, the
unit will operate so as to achieve the target
leaving water temperature as set on the user
interface. When weather dependent operation is
active, the water temperature is determined
automatically depending on the outdoor
temperature.
During heating operation of the boiler, the boiler
will operate so as to achieve the target leaving
water temperature as set on the boiler controller.
Never set the target leaving water temperature set
point on the boiler controller above 55°C.
■Make sure to only have 1 expansion vessel in the
water circuit. An expansion vessel is already
premounted in the Daikin unit.
Application 6
Space heating with room thermostat application through floor heating
loops and fan coil units. The floor heating loops and fan coil units
require different operating water temperatures.
The floor heating loops require a lower water temperature in heating
mode compared to fan coil units. To achive these two set points, a
mixing station is used to adapt the water temperature according to
requirements of the floor heating loops. The fan coil units are directly
connected to the unit water circuit and the floor heating loops after
the mixing station. The control of this mixing station is not done by the
unit.
The operation and configuration of the field water circuit is the
responsibility of the installer.
Daikin only offers a dual set point control function. By this function
two set points can be generated. Depending on the required water
temperature (floor heating loops and/or fan coil units are required)
first set point or second set point can be activated.
T1
T2
4321
B
A
FCU1
6
5
FCU2
FCU3
NOTE
Make sure to configure the DIP switch SS2-3 on the
PCB of the E(D/B)* switch box correctly. Refer to
"Room thermostat installation configuration" on
page 25.
For configuration B: Make sure to configure the field
settings [C-02, C-03 and C-04] correctly. Refer to
"Bivalent operation" on page 35.
CAUTION
Make sure that return water to the E(D/B)* heat exchanger
never exceeds 55°C.
For this reason, never put the target leaving water
temperature set point on the boiler controller above 55°C
and install an aquastat
(a)
valve in the return water flow of
the E(D/B)* unit.
Make sure that the non-return valves (field supply) are
correctly installed in the system.
Make sure that the room thermostat (th) is not frequently
turned ON/OFF.
Daikin shall not be held liable for any damage resulting
from failure to observe this rule.
(a) The aquastat valve must be set for 55°C and must operate to close the return
water flow to the unit when the measured temperature exceeds 55°C. When the
temperature drops to a lower level, the aquastat valve must operate to open the
return water flow to the E(D/B)* unit again.
Manual permission towards the E(D/B)* unit on the boiler.
In case only the E(D/B)* unit should operate in space
heating mode, disable the bivalent operation via setting
[C-02].
In case only the boiler should operate in space heating
mode, increase the bivalent ON temperature [C-03] to
25°C.
7
1Outdoor unit7Mixing station (field supply)
2Heat exchangerT1Room thermostat for zone
3Pump
4Shut-off valveT2Room thermostat for zone
5Collector zone A
(field supply)FCU1..3Fan coil unit (optional)
6Collector zone B
(field supply)
FHL1...3Floor heating loop
FHL1
FHL2
FHL3
A (optional)
B (optional)
(field supply)
The advantage of the dual set point control is that the heat
pump will/can operate at the lowest required leaving water
temperature when only floor heating is required. Higher
leaving water temperatures are only required in case fan
coil units are operating.
This results in a better performance of the heat pump.
Pump operation and space heating
When the room thermostat for the floor heating loop (T1) and the fan
coil units (T2) are connected to the indoor unit, the pump (4) will
operate when there is a request for heating from T1 and/or T2. The
outdoor unit will start operating to achieve the target leaving water
temperature. The target leaving water temperature depends on which
room thermostat is requesting heating.
Set pointField settingThermo status
Zone AFirstUIONOFFONOFF
Zone BSecond[7-03]OFFONONOFF
Resulting water temperatureUI[7-03][7-03]—
Result pump operationONONONOFF
Installation manual
11
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
When the room temperature of both zones is above the thermostat
set point, the outdoor unit and pump will stop operating.
Main components
NOTE
NOTE
■Make sure to connect the thermostat wires to the
correct terminals (see "Overview of the unit" on
page 12).
■Make sure to configure the field settings [7-02],
[7-03] and [7-04] correctly. Refer to "Dual set point
control" on page 33.
■Make sure to configure the DIP switch SS2-3 on
the PCB of the E(D/B)* switch box correctly. Refer
to "Room thermostat installation configuration" on
page 25.
■The request signals for space heating can be
implemented in two different ways (installer
choice).
- Thermo ON/OFF signal from room thermostat
- Status signal (active/not active) from the
mixing station
■It is the installers responsibility to make sure no
unwanted situations can occur (e.g. too high
water temperatures towards floor heating loops,
etc.)
■Daikin does not offer any type of mixing station.
Dual set point control only provides the possibility
to use two set points.
■When only zone A request heating, zone B will be
fed with water at a temperature equal to the first
set point.
This can lead to unwanted heating of zone B.
■When only zone B request heating, the mixing
station will be fed with water at a temperature
equal to the second set point.
Depending on the control of the mixing station,
the floor heating loop can still receive water at a
temperature equal to set point of the mixing
station.
Be aware that the actual water temperature through the
floor heating loops depends on the control and setting of
the mixing station.
OVERVIEWOFTHEUNIT
Opening the unit
22
1
3
Door 1 gives access to the compressor compartment and electrical parts
Door 2 gives access to the electrical parts of the hydraulic compartment
Door 3 gives access to the hydraulic compartment
Switch off all power supply — i.e. unit power supply and
backup heater and domestic hot water tank power supply
(if applicable) — before removing doors 1 and 2.
Parts inside the unit can be hot.
Hydraulic compartment (door 3)
1
18
13
17
16
15
8
10
3
9
8
14
12
3
11
1.Air purge valve
Remaining air in the water circuit will be automatically removed
via the air purge valve.
2.Backup heater
The backup heater consists of an electrical heating element that
will provide additional heating capacity to the water circuit if the
heating capacity of the unit is insufficient due to low outdoor
temperatures, it also protects the external water piping from
freezing during cold periods.
3.Temperature sensors
Four temperature sensors determine the water and refrigerant
temperature at various points in the water circuit.
4.Heat exchanger
5.Expansion vessel (10 l)
6.Refrigerant liquid connection
7.Refrigerant gas connection
8.Shut-off valves
The shut-off valves on the water inlet connection and water
outlet connection allow isolation of the unit water circuit side
from the residential water circuit side. This facilitates draining
and filter replacement of the unit.
9.Water inlet connection
10. Water outlet connection
11. Drain and fill valve
12. Water filter
The water filter removes dirt from the water to prevent damage
to the pump or blockage of the evaporator. The water filter must
be cleaned on a regular base. See "Maintenance and service"
on page 40.
13. Manometer
The manometer allows readout of the water pressure in the
water circuit.
3PW55762-1
2
3
4
5
7
6
3
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
12
14. Flow switch
O
>
3T
>
t >
t >
The flow switch checks the flow in the water circuit and protects
the heat exchanger against freezing and the pump against
damage.
15. Pump
The pump circulates the water in the water circuit.
16. Backup heater thermal protector
The backup heater is equipped with a thermal protector. The
thermal protector is activated when the temperature becomes
too high.
17. Backup heater thermal fuse
The backup heater is equipped with a thermal fuse. The thermal
fuse is blown when the temperature becomes too high (higher
than the backup heater thermal protector temperature).
18. Pressure relief valve
The pressure relief valve prevents excessive water pressure in
the water circuit by opening at 3 bar and discharging some
water.
Functional diagram of hydraulic compartment (door 3)
The main PCB (Printed Circuit Board) controls the functioning of
the unit.
3.Booster heater contactor K3M (only for installations with
domestic hot water tank)
4.Booster heater circuit breaker F2B (only for installations with
domestic hot water tank)
The circuit breaker protects the booster heater in the domestic
hot
water tank against overload or short circuit.
5.Backup heater circuit breaker F1B
The circuit breaker protects the backup heater electrical circuit
against overload or short circuit.
6.Te r minal blocks
The terminal blocks allow easy connection of field wiring.
7.Te r minal block for backup heater capacity limitation.
8.Cable tie mountings
The cable tie mountings allow to fix the field wiring with cable
ties to the switch box to ensure strain relief.
9.Te r minal blocks X3M, X4M (only for installations with domestic
hot water tank)
10. PCB fuse FU1
11. DIP switch SS2
The DIP switch SS2 provides 4 toggle switches to configure
certain installation parameters. See "DIP switch settings
overview" on page 25.
12. X13A socket
The X13A socket receives the K3M connector (only for
installations with domestic hot water tank).
6
8
21
20
22
Installation manual
13
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
13. X9A socket
The X9A socket receives the thermistor connector (only for
installations with domestic hot water tank).
14. Pump fuse FU2 (in line fuse)
15. Pump relay K4M
16. Tr ansformer TR1 for PCB power supply
17. A4P digital I/O PCB (only for installations with solar kit or digital
I/O PCB)
18. Conduit hole to pass through the booster heater power supply
cable.
19. Conduit hole to pass through the booster heater power supply
cable and the thermal protection cable.
20. Conduit hole to pass through the room thermostat cable and
2-way valve and 3-way valve control cables.
21. Conduit hole to pass through the thermistor cable and user
interface cable (and benefit kWh rate cable).
22. Conduit hole to pass through the backup heater power supply
wiring.
23. Conduit hole to pass through optional I/O PCB connection
wiring.
24. K7A relay for solar pump (optional)
This relay and its output on X2M can be activated when the solar
input on A4P becomes active.
25. Te r minal for expansion vessel heater and, only for EDL and EBL
units, plate heat exchanger heater and switch box heater.
NOTE
The electrical wiring diagram can be found on the
inside of the switch box cover.
Water pipework
All piping lengths and distances have been taken into consideration.
Requirement Value
Maximum allowable distance between the domestic hot
water tank and the unit (only for installations with domestic
hot water tank). The thermistor cable supplied with the
domestic hot water tank is 12 m in length.
In order to optimise efficiency Daikin recommends to install
the 3-way valve and the domestic hot water tank as close
as possible to the unit.
NOTE
If the installation is equipped with a domestic hot water
tank (optional), please refer to the domestic hot water
tank installation manual.
10 m
Checking the water circuit
The units are equipped with a water inlet and water outlet for
connection to a water circuit. This circuit must be provided by a
licensed technician and must comply with local laws and regulations.
The unit is only to be used in a closed water system.
Application in an open water circuit can lead to excessive
corrosion of the water piping.
Before continuing the installation of the unit, check the following
points:
■The maximum water pressure = 3 bar + static pressure of pump.
■The maximum water temperature is 65°C according to safety
device setting.
■Always use materials which are compatible with the water used
in the system and with the materials used in the unit.
■Ta ke care that the components installed in the field piping can
withstand the water pressure and temperature.
■Drain taps must be provided at all low points of the system to
permit complete drainage of the circuit during maintenance.
A drain valve is provided in the unit to drain the water from the
unit water system.
■Air vents must be provided at all high points of the system. The
vents should be located at points which are easily accessible for
servicing. An automatic air purge is provided inside the unit.
Check that this air purge valve is not tightened too much so that
automatic release of air in the water circuit remains possible.
■Select piping diameter in relation to required water flow and
available ESP of the pump.
■The minimum required water flow for the unit operation is
16 l/min. When the water flow is lower than this minimum value,
flow error 7H will be displayed and the operation of the indoor
unit will be stopped.
Checking the water volume and expansion vessel
pre-pressure
The unit is equipped with an expansion vessel of 10 litre which has a
default pre-pressure of 1 bar.
To assure proper operation of the unit, the pre-pressure of the
expansion vessel might need to be adjusted and the minimum and
maximum water volume must be checked.
1Check that the total water volume in the installation, excluding
the internal water volume of the unit, is 20 l minimum. Refer to
"Technical specifications" on page 43 to know the internal water
volume of the unit.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
In most applications this minimum water volume will have a
satisfying result.
In critical processes or in rooms with a high heat load
though, extra water volume might be required.
Installation manual
14
NOTE
When circulation in each space heating loop is
controlled by remotely controlled valves, it is important
that this minimum water volume is kept even if all the
valves are closed.
Example
3215
I
4
T1
M1
T3
M2T2M3
6
Checking the maximum allowed water volume
To determine the maximum allowed water volume in the entire circuit,
proceed as follows:
1Determine for the calculated pre-pressure (Pg) the
corresponding maximum water volume using the graph below.
2Check that the total water volume in the entire water circuit is
lower than this value.
If this is not the case, the expansion vessel inside the unit is too small
for the installation.
2Using the table below, determine if the expansion vessel pre-
pressure requires adjustment.
3Using the table and instructions below, determine if the total
water volume in the installation is below the maximum allowed
water volume.
Installation
height
difference
≤7 m
>7 m
Water volume
(a)
≤280 l
No pre-pressure adjustment
required.
Actions required:
• pre-pressure must be increased,
calculate according to "Calculating
the pre-pressure of the expansion
vessel"
• check if the water volume is lower
than maximum allowed water volume
(use graph below)
(a) Installation height difference: height difference (ft)(m) between the highest point
of the water circuit and the unit. If the unit is located at the highest point of the
installation, the installation height is considered 0 m.
>280 l
Actions required:
• pre-pressure must be decreased,
calculate according to "Calculating
the pre-pressure of the expansion
vessel"
• check if the water volume is lower
than maximum allowed water volume
(use graph below)
Expansion vessel of the unit
too small for the installation.
Calculating the pre-pressure of the expansion vessel
The pre-pressure (Pg) to be set depends on the maximum
installation height difference (H) and is calculated as below:
=(H
Pg
(bar)
/10+0.3) bar
(m)
1
pre-pressure
0.5
0.3
(Refer to "Caution: "Use of glycol"" on page 16)
100500 20150200250300350400450
maximum water volume
A= System without glycol
B= System with 25% propylene glycol
BA
[l]
= pre-pressure
= maximum water volume
Example 1
The unit is installed 5 m below the highest point in the water circuit.
The total water volume in the water circuit is 100 l.
In this example, no action or adjustment is required.
Example 2
The unit is installed at the highest point in the water circuit. The total
water volume in the water circuit is 350 l.
Result:
■Since 350 l is higher than 280 l, the pre-pressure must be
decreased (see table above).
■The required pre-pressure is:
= (H
Pg
(bar)
/10+0.3) bar = (0/10+0.3) bar = 0.3 bar
(m)
■The corresponding maximum water volume can be read from
the graph: approximately 410 l.
■Since the total water volume (350 l) is below the maximum water
volume (410 l), the expansion vessel suffices for the installation.
Setting the pre-pressure of the expansion vessel
When it is required to change the default pre-pressure of the
expansion vessel (1 bar), keep in mind the following guidelines:
■Use only dry nitrogen to set the expansion vessel pre-pressure.
■Inappropriate setting of the expansion vessel pre-pressure will
lead to malfunction of the system. Therefore, the pre-pressure
should only be adjusted by a licensed installer.
Installation manual
15
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Connecting the water circuit
Water connections must be made in accordance with local
regulations and the outlook diagram delivered with the unit,
respecting the water in- and outlet.
Be careful not to deform the unit piping by using excessive
force when connecting the piping. Deformation of the
piping can cause the unit to malfunction.
If air, moisture or dust gets in the water circuit, problems may occur.
Therefore, always take into account the following when connecting
the water circuit:
■Use clean pipes only.
■Hold the pipe end downwards when removing burrs.
■Cover the pipe end when inserting it through a wall so that no
dust and dirt enter.
■Use a good thread sealant for the sealing of the connections.
The sealing must be able to withstand the pressures and
temperatures of the system.
■When using non-brass metallic piping, make sure to insulate
both materials from each other to prevent galvanic corrosion.
■Because brass is a soft
material, use appropriate tooling
for connecting the water circuit.
Inappropriate tooling will cause
damage to the pipes.
NOTE
■The unit is only to be used in a closed water
system. Application in an open water circuit can
lead to excessive corrosion of the water piping.
■Never use Zn-coated parts in the water circuit.
Excessive corrosion of these parts may occur as
copper piping is used in the unit's internal water
circuit.
■When using a 3-way valve in the water circuit.
Preferably choose a ball type 3-way valve to
guarantee full separation between domestic hot
water and floor heating water circuit.
■When using a 3-way valve or a 2-way valve in the
water circuit.
The recommended maximum changeover time of
the valve should be less than 60 seconds.
Protecting the water circuit against freezing
Frost can cause damage to the hydraulic system. As this unit is
installed outdoors and thus the hydraulic system is exposed to
freezing temperatures, care must be taken to prevent freezing of the
system.
All hydraulic parts are insulated to reduce heat loss. Insulation must
be foreseen on the field piping.
The unit is already equipped with several features to prevent freezing.
■The software contains special functions using pump and back
up heater to protect the complete system against freezing.
This function will only be active when the unit is off.
■Only for EDL and EBL units:
As extra safety, a heatertape is winded around the piping to
protect vital parts of the hydraulic system inside the unit.
This heatertape will only be active in case of an abnormal
situation concerning the pump and will only protect internal parts
of the unit. It can not protect field installed parts outside the unit.
Field heater tape must be foreseen by the installer.
However in case of power failure, above mentioned features can not
protect the unit from freezing.
If power failure can happen at times the unit is unattended, Daikin
recommends adding glycol to the water system. Refer to Caution:
"Use of glycol" on page 16.
Refer to "[4-04] Freeze protection function" on page 31.
Depending on the expected lowest outdoor temperature, make sure
the water system is filled with a weight concentration of glycol as
mentioned in the table below.
Minimum outdoor temperature Glycol
–5°C10%
–10°C15%
–15°C20%
–20°C25%
–25°C30%
(a)(b)(c)
WARNING
(a)
ETHYLENE GLYCOL IS TOXIC
(b)
The concentrations mentioned in the table above will
not prevent the medium from freezing, but prevent the
hydraulics from bursting.
(c)
The maximum allowed water volume is then reduced
according to the figure "Maximum allowed water
volume" on page 15.
Caution: "Use of glycol"
Caution: Use of glycol
■For installations with a domestic hot water tank, the
use of propylene glycol, including necessary
inhibitors, is only allowed if classified as Category 3
according to EN1717 or equivalent based on national
regulations.
■In case of over-pressure when using glycol, be sure to
connect the safety valve to a drain pan in order to
recover the glycol.
For this purpose a knock out hole is foreseen in the
backplate of the unit making it possible to connect a
drain pipe to the safety valve.
Connecting a drain pipe is not required if no glycol is
used. The discharged water is then drained via the
bottom of the unit.
Corrosion of the system due to presence of glycol
Uninhibited glycol will turn acidic under the influence of
oxygen. This process is accelerated by presence of copper
and at higher temperatures. The acidic uninhibited glycol
attacks metal surfaces and forms galvanic corrosion cells
that cause severe damage to the system.
It is therefore of extreme importance:
■that the water treatment is correctly executed by a
qualified water specialist;
■that a glycol with corrosion inhibitors is selected to
counteract acids formed by the oxidation of glycols;
■that in case of an installation with a domestic hot
water tank, only the use of propylene glycol, including
necessary inhibitors classified as Category 3
according to EN1717 or equivalent based on national
regulations is allowed. In other installations the use of
ethylene glycol is permitted as well;
■that no automotive glycol is used because their
corrosion inhibitors have a limited lifetime and contain
silicates which can foul or plug the system;
■that galvanized piping is not used in glycol systems
since its presence may lead to the precipitation of
certain components in the glycol’s corrosion inhibitor;
■that it has to be made sure the glycol is compatible
with the used materials in the system.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
16
NOTE
Also refer to "Checks before initial start-up" on page 27.
Be aware of the hygroscopic property of glycol: it
absorbs moisture from its environment.
Leaving the cap off the glycol container causes the
concentration of water to increase. The glycol
concentration is then lower than assumed. And in
consequence, freezing can happen after all.
Preventive actions must be taken to ensure minimal
exposure of the glycol to air.
Charging water
1Connect the water supply to a drain and fill valve (see "Main
components" on page 12).
2Make sure the automatic air purge valve is open (at least 2
turns).
3Fill with water until the manometer indicates a pressure of
approximately 2.0 bar. Remove air in the circuit as much as
possible using the air purge valves. Air present in the water
circuit might cause malfunctioning of the backup heater.
4Check that the backup heater vessel is filled with water by
opening the pressure relief valve. Water must flow out of the
valve.
NOTE
■During filling, it might not be possible to remove all
air in the system. Remaining air will be removed
through the automatic air purge valves during first
operating hours of the system. Additional filling
with water afterwards might be required.
■The water pressure indicated on the manometer
will vary depending on the water temperature
(higher pressure at higher water temperature).
However, at all times water pressure should
remain above 1 bar to avoid air entering the
circuit.
■The unit might dispose some excessive water
through the pressure relief valve.
■Water quality must be according to EN directive
98/83 EC.
If no glycol is in the system in case of a power supply
failure or pump operating failure, drain the system (as
suggested in the figure below).
A
When water is at standstill inside the system, freezing is
very likely to happen and damaging the system in the
process.
<A
Piping insulation
The complete water circuit, inclusive all piping, must be insulated to
prevent condensation during cooling operation and reduction of the
heating and cooling capacity as well as prevention of freezing of the
outside water piping during winter time. The thickness of the sealing
materials must be at least 13 mm with 0.039 W/mK in order to
prevent freezing on the outside water piping.
If the temperature is higher than 30°C and the humidity is higher than
RH 80%, then the thickness of the sealing materials should be at
least 20 mm in order to avoid condensation on the surface of the
sealing.
Field wiring
WARNING
■A main switch or other means for disconnection,
having a contact separation in all poles, must be
incorporated in the fixed wiring in accordance with
relevant local laws and regulations.
■Switch off the power supply before making any
connections.
■Use only copper wires.
■For W1
Make sure to connect power supply cables in normal
phase. If connected in reverse phase, the remote
controller of the indoor unit indicates "
equipment cannot operate. Change any two of the
three power supply cables (L1, L2, L3) to correct
phase.
■Never squeeze bundled cables and make sure that it
does not come in contact with the piping and sharp
edges.
Make sure no external pressure is applied to the
terminal connections.
■All field wiring and components must be installed by a
licensed electrician and must comply with relevant
local laws and regulations.
■The field wiring must be carried out in accordance
with the wiring diagram supplied with the unit and the
instructions given below.
■Be sure to use a dedicated power supply. Never use a
power supply shared by another appliance.
■Be sure to establish an earth. Do not earth the unit to
a utility pipe, surge absorber, or telephone earth.
Incomplete earth may cause electrical shock.
■
■Be sure to install the required fuses or circuit
DANGER
Be sure to install an earth leakage circuit
breaker in accordance with relevant local
and national regulations. Failure to do so
may cause electrical shock.
breakers.
U1
" and the
Installation manual
17
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Precautions on electrical wiring work
■Fix cables so that cables do not make contact with the pipes
(especially on high pressure side).
■Secure the electrical wiring with cable ties as shown in figure 2
so that it does not come in contact with the piping, particularly
on the high-pressure side.
■Make sure no external pressure is applied to the terminal
connectors.
■When installing the earth leak detector make sure that it is
compatible with the inverter (resistant to high frequency
electrical noise) to avoid unnecessary opening of the earth leak
detector.
NOTE
The earth leak detector must be a high-speed
type breaker of 30 mA (<0.1 s).
■As this unit is equipped with an inverter, installing a phase
advancing capacitor not only will deteriorate power factor
improvement effect, but also may cause capacitor abnormal
heating accident due to high-frequency waves. Therefore, never
install a phase advancing capacitor.
Overview
The illustration below gives an overview of the required field wiring
between several parts of the installation. Refer also to "Typical
application examples" on page 7.
E
I
5
B
C D
3
1
2
A1011
ASingle power supply for
unit, backup heater and
booster heater
BUnitH2-way valve for cooling
CBottom plate heater
DBackup heaterJDomestic hot water tank
EUser interface
FRoom thermostat (field
(a) Bottom plate heater is only applicable in combination with ERLQ or in case of
optional EKBPHT kit.
(a)
EKBPHT
supply, optional)
4
F
T
6
G
M
7
H
M
J
K
8
9
G3-way valve for domestic
hot water tank (field
supply, optional)
mode (field supply,
optional)
(optional)
KBooster heater
(optional)
Required
number of
AC/
conductors
ItemDescription
1Pow er supply cable for unitAC2+GND
2Pow er supply cable for backup
heater
3Pow er cable for bottom plate
heater
4Room thermostat cableAC3 or 4100 mA
5User interface cableDC2100 mA
63-way valve control cableAC2+GND100 mA
72-way valve control cableAC2+GND100 mA
8Booster heater power supply
and thermal protection cable
9Thermistor cableDC2
10Booster heater power supply
cable
11Benefit kWh rate power supply
cable (voltage free contact)
(a) Refer to nameplate on outdoor unit
(b) See table under "Connection of the backup heater power supply" on page 21.
(c) Minimum cable section 1.5 mm
(d) Minimum cable section 0.75 mm
(e) Cable section 0.75 mm2 till 1.25 mm2, maximum length: 500 m.
(f) The thermistor and connection wire (12 m) are delivered with the domestic hot
water tank.
(g) Cable section 0.75 till 1.25 mm2, maximum length: 500 m. Voltage free contact
shall ensure the minimum applicable load of 15 V DC, 10 mA.
2
DC
AC2+GND
AC2
AC4+GND
AC2+GND13 A
DC2100 mA
2
2
1Protection cap
2Entry for power cables
3Entry for low voltage cables
entry (<30 V)
1
3
CAUTION
Select all cables and wire sizes in accordance with
relevant local laws and regulations.
WARNING
After finishing the electric work, confirm that each electric
part and terminal inside the electric parts box is connected
securely.
Maximum
running
current
(a)
(b)
(c)
(b)
(f)
(d)
(e)
(d)
(d)
(g)
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
18
Internal wiring - Parts table
Refer to the internal wiring diagram supplied with the unit (on the
inside of the switch box cover). The abbreviations used are listed
below.
Door 1 compressor compartment and electrical parts
A1P ................. Main PCB
A2P ................. Inverter PCB
A3P ................. Noise filter PCB
A4P ................. PCB (only for V3 models)
BS1~BS4......... Push button switch
C1~C4............. Capacitor
DS1 .................DIP switch
E1H .................Bottom plate heater
E1HC............... Crankcase heater
F1U,F2U.......... Fuse (31.5 A/250 V) (only for W1 models)
F1U,F3U,F4U.. Fuse (T 6.3 A/250 V) (only for V3 models)
F3U~F6U......... Fuse (T 6.3 A/250 V) (only for W1 models)
output
Solar inputSolar input
Standard 6 kWStandard 6 kW
Reduced 3 kWReduced 3 kW
Dual setpoint application
(refer to installation
manual)
3 wire type (SPST)3 wire type (SPST)
NO valveNO valve
NC valveNC valve
user interfaceuser interface
OUTSIDE UNITOUTSIDE UNIT
only for... optiononly for... option
electric heater fuseelectric heater fuse
*KHW* kit fuse*KHW* kit fuse
Only for benefit kWh rate power supply
installation: use normal kWh rate power supply
for E5H, E6H, E7H.
FROM COMPRESSOR MODULE
SWITCHBOX
E5H, E6H, E7H, internally powered (Standard)
HYDROMODULE SWITCHBOX
change-over to boiler output
cooling/heating on/off output
Dual setpoint application
(refer to installation manual)
WIRING DEPENDENT ON MODEL
FIELD WIRING
OPTION
FIELD WIRING
PCB
WIRE COLOUR
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
20
Field wiring guidelines
■Most field wiring on the unit is to be made on the terminal block
inside the switch box. To gain access to the terminal block,
remove the switch box service panel (door 2).
WARNING
Switch off all power supply – i.e. unit power supply
and backup heater and domestic hot water tank
power supply (if applicable) – before removing the
switch box service panel.
■Cable tie mountings are provided at the bottom of the switch
box. Fix all cables using cable ties.
■A dedicated power circuit is required for the backup heater.
■Installations equipped with a domestic hot water tank (optional),
require a dedicated power circuit for the booster heater.
Please refer to the domestic hot water tank installation manual.
Secure the wiring in the order shown below.
■Lay the electrical wiring so that the front cover does not rise up
when doing wiring work and attach the front cover securely (see
figure 2).
■Follow the electric wiring diagram for electrical wiring works (the
electric wiring diagrams are located on the rear side of doors 1
and 2).
■Form the wires and fix the cover firmly so that the cover may be
fit in properly.
Precautions on wiring of power supply
■Use a round crimp-style terminal for connection to the power
supply terminal board. In case it cannot be used due to
unavoidable reasons, be sure to observe the following
instruction.
1Round pressure terminal
2Cut out section
3Cup washer
123
- Do not connect wires of different gauge to the same power
supply terminal. (Looseness in the connection may cause
overheating.)
- When connecting wires of the same gauge, connect them
according to the below figure.
Specifications of standard wiring components
Door 1: compressor compartment and electrical parts: X1M
V3
1~ 50 Hz
230 V
L1L3
3N~ 50 Hz
L2
W1
400 V
1Earth leakage circuit
breaker
2Fuse
1
2
L1L3L2
X1MX1M
V3W1
Minimum circuit amps (MCA)
Recommended field fuse32 A20 A
(b)
Wire type
SizeWiring size must comply with the
Wire type of wiring between the unitsH05VV-U4G2.5
(a) Stated values are maximum values (see electrical data of combination with
indoor unit for exact values).
(b) Only in protected pipes, use H07RN-F when protected pipes are not used.
NOTE
The earth leakage circuit breaker must be a
(a)
26.514
H05VV-U3GH05VV-U5G
applicable local and national code
high-speed type breaker of 30 mA (<0.1 s).
The wiring diagram can be found on the inside of the front plate of the
unit.
Connection of the backup heater power supply
Power circuit and cable requirements
■Be sure to use a dedicated power circuit for the
backup heater. Never use a power circuit shared by
another appliance.
■Use one and same dedicated power supply for the
unit, backup heater and booster heater (domestic hot
water tank).
This power circuit must be protected with the required safety devices
according to local laws and regulations.
Select the power cable in accordance with relevant local laws and
regulations. For the maximum running current of the backup heater,
refer to the table below.
■Use the correct screwdriver to tighten the terminal screws.
Small screwdrivers can damage the screw head and prevent
appropriate tightening.
■Over-tightening the terminal screws can damage the screws.
■See the table below for tightening torques for the terminal
screws.
Tightening torque
(N•m)
M4 (X1M)1.2~1.8
M5 (X1M)2.0~3.0
M5 (EARTH)3.0~4.0
■Attach a earth leak detector and fuse to the power supply line.
■In wiring, make certain that prescribed wires are used, carry out
complete connections, and fix the wires so that outside forces
are not applied to the terminals.
Installation manual
21
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Door 2: electrical parts of the hydraulic compartment: X10M
V3
1~ 50 Hz
230 V
3N~ 50 Hz
L1L3
L2
W1
400 V
1Earth leakage circuit
breaker
2Fuse
1
2
L1L3L2
X10MX10M
(1)
Backup heater
Model
(a) (b)
V3
W16 kW3x 400 V8.7 A—
(c)
V3
W12 kW3x 400 V5.0 A—
(a) Equipment complying with EN/IEC 61000-3-12
(b) This equipment complies with EN/IEC 61000-3-11
(c) Refer to procedure how to set the backup heater to lower capacity.
NOTE
capacity
6 kW1x 230 V26 A0.29
3 kW1x 230 V13 A—
impedance Z
user's supply and the public system. It is the responsibility of the installer or user
of the equipment to ensure, by consultation with the distribution network operator
if necessary, that the equipment is connected only to a supply with a system
impedance Z
sys
sys
The earth leak detector must be a high-speed type
Backup heater
nominal voltage
is less than or equal to Z
less than or equal to Z
Maximum
running current
(1)
(2)
provided that the system
at the interface point between the
max
.
max
Z
(Ω)
max
breaker of 30 mA (<0.1 s).
Procedure
1Using the appropriate cable, connect the power circuit to the
main circuit breaker as shown on the wiring diagram and in
figure 2.
2Connect the earth conductor (yellow/green) to the earthing
screw next to the X10M terminal.
3Fix the cable with cable ties to the cable tie mountings to ensure
strain relief. (Positions are marked with in figure 2.)
Note: only relevant field wiring is shown.
4If the backup heater capacity is to be set lower than the default
value (6 kW), this can be done by reconnecting wires according
to following figure. The backup heater capacity is now 3 kW for
V3 models or 2 kW for W1 models.
Connection of the thermostat cable
Connection of the thermostat cable depends on the application.
See also "Typical application examples" on page 7 and "Room
thermostat installation configuration" on page 25 for more information
and configuration options on pump operation in combination with a
room thermostat.
Thermostat requirements
■Power supply: 230 V AC or battery operated
■Contact voltage: 230 V.
Procedure
1Connect the thermostat cable to the appropriate terminals as
shown on the wiring diagram and installation manual of the room
thermostat kit.
2Fix the cable with cable ties to the cable tie mountings to ensure
strain relief.
3Set DIP switch SS2-3 on the PCB to ON. See "Room thermostat
installation configuration" on page 25 for more information.
Connection of the first set point and second set point contacts
The connection of the set point contact is only relevant in case dual
set point contact is enabled.
See also "Typical application examples" on page 7 and "Dual set
point control" on page 33.
Contact requirements
The contact shall be a voltage free contact that ensure 230 V
(100 mA).
Procedure
1Connect the contact of first set point and second set point to the
appropriate terminals as shown in the figure below
X2M
123
4
SP1SP2
2Fix the cables with cable ties to the cable tie mountings to
ensure strain relief.
3Depending on the required pump operation set DIP switch
SS2-3 and field setting [F-00]. See "Pump operation
configuration" on page 26 and field setting [F-00] in "[F] Option
setup" on page 36.
SP1First set point contact
SP2Second set point contact
V3W1
X5M
1
1
E12H
ON
2
2
3
4
X5M
3
E12H
OFF
4
BLK
BRN
X5M
1
1
E12H
ON
2
2
3
4
(1) European/International Technical Standard setting the limits for harmonic
currents produced by equipment connected to public low-voltage systems
with input current >16 A and ≤75 A per phase.
(2) European/International Technical Standard setting the limits for voltage
changes, voltage fluctuations and flicker in public low-voltage supply
systems for equipment with rated current ≤75 A.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
X5M
3
E12H
OFF
4
BLK
BRN
X5M
1
2
3
4
5
6
X5M
1
2
3
4
5
6
E11H
1
E12H
E13H
2
3
E11H
4
E12H
5
E13H
6
E11H
1
E12H
E13H
2
3
E11H
4
E12H
5
E13H
6
X5M
X5M
BRN
BLK
GRY
BRN
BLK
GRY
Connection of the valve control cables
Valve requirements
■Power supply: 230 V AC
■Maximum running current: 100 mA
Wiring the 2-way valve
1Using the appropriate cable, connect the valve control cable to
the X2M terminal as shown on the wiring diagram.
NOTE
Wiring is different for a NC (normal closed) valve
and a NO (normal open) valve. Make sure to
connect to the correct terminal numbers as
detailed on the wiring diagram and illustrations
below.
Normal closed (NC) 2-way valveNormal open (NO) 2-way valve
5X2M6 7
M
NC
5 6X2M7
M
NO
2Fix the cable(s) with cable ties to the cable tie mountings to
ensure strain relief.
Installation manual
22
Wiring the 3-way valve
1Using the appropriate cable, connect the valve control cable to
the appropriate terminals as shown on the wiring diagram.
Tw o types of 3-way valves can be connected. Wiring
is different for each type:
■"Spring return 2-wire" type 3-way valve
The 3-way valve should be fitted as such that
when the 3-way valve is idle (not activated), the
space heating circuit is selected.
■"SPST 3-wire" type 3-way valve
The 3-way valve should be fitted as such that
when terminal ports 9 and 10 are electrified, the
domestic hot water circuit is selected.
"Spring return 2-wire" valve"SPST 3-wire" valve
10
9X2M 8
M
10
9X2M 8
M
2Fix the cable(s) with cable ties to the cable tie mountings to
ensure strain relief.
Connection to a benefit kWh rate power supply
Electricity companies throughout the world work hard to provide
reliable electric service at competitive prices and are often authorized
to bill clients at benefit rates. E.g. time-of-use rates, seasonal rates,
Wärmepumpentarif in Germany and Austria, ... .
This equipment allows for connection to such benefit rate power
supply delivery systems.
Consult with the electricity company acting as provider at the site
where this equipment is to be installed to know whether it is
appropriate to connect the equipment in one of the benefit kWh rate
power supply delivery systems available, if any.
When the equipment is connected to such benefit kWh rate power
supply, the electricity company is allowed to:
■interrupt power supply to the equipment for certain periods of
time;
■demand that the equipment only consumes a limited amount of
electricity during certain periods of time.
The unit is designed to receive an input signal by which the unit
switches into forced off mode. At that moment, the outdoor unit
compressor will not operate.
CAUTION
for a benefit kWh rate power supply like illustrated
below as type 1 (allowed for all models)
■If the benefit kWh rate power supply is of the type that
power supply is not interrupted, then control of the
heaters is still possible.
For the different possibilities of controlling heaters at
moments that benefit kWh rate is active, refer to
"[D] Benefit kWh rate power supply/Local shift value
weather dependent" on page 35.
If heaters must be controlled at moments that the
benefit kWh rate power supply is off, then these
heaters shall be connected to a separate power
supply.
■During the period that the benefit kWh rate is active
and power supply is continuous, then stand-by power
consumption is possible (PCB, controller, pump, ...).
for a benefit kWh rate power supply like illustrated
below as types 2 or 3 (only allowed for EDL and EBL
models)
If during benefit kWh rate power supply the power supply is
shut off, then heaters can not be controlled.
■This power supply interruption should not be longer
than 2 hours, otherwise the real time clock of the
controller will be reset.
■During power supply interruption, the controller
display will be blank.
If during benefit kWh rate power supply the power supply is
shut off, the freeze protection function (refer to "[4-04]
Freeze protection function" on page 31) can not operate.
For this reason it is important that the power supply of the
expansion vessel heater, plate heat exchanger heater and
switch box heater are changed to guarantee freeze
protection.
Procedure
1Using the appropriate cable, connect the power
supply to the circuit heater as shown in the wiring
diagram and in the figure below.
1
2
1234
1
1
43
2
2
L
N
1Earth leakage
circuit breaker
2Fuse
X11M
Installation manual
23
2Connect the earth conductor (yellow/green) to the
earthing screw.
3Fix the cable with cable ties to the cable tie mountings
to ensure strain relief.
4Reconnect the wires according to the figure below.
BLK
1
L
212
N
X11M
WHT
4321
43
BLK
WHT
4321
1
43
212
L
N
X11M
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Possible types of benefit kWh rate power supply
Possible connections and requirements to connect the equipment to
such power supply are illustrated in the figure below:
[D-01]=1
LN
1
2
1
2
1
2
3
3
DHQ/*DLQ/*BHQ/*BLQ
*
1Benefit kWh rate power supply box
2Receiver controlling the signal of the electricity company
3Power supply to unit
4Voltage free contact
Allowed only for EDL and EBL unit models
LN
LN
S2S
S2S
S2S
43
43
4
X2M17 18
A1P
X40A
[D-01]=2
LN
1
2
1
2
1
2
3
S2S
43
LN
S2S
43
LN
S2S
When the unit is connected to a benefit kWh rate power supply, the
voltage free contact of the receiver controlling the benefit kWh rate
signal of the electricity company must be connected to clamps 17
and 18 of X2M (as illustrated in the figure above).
When parameter [D-01]=1 at the moment that the benefit kWh rate
signal is sent by the electricity company, that contact will open and
the unit will go in forced off mode
(1)
.
When parameter [D-01]=2 at the moment that the benefit kWh rate
signal is sent by the electricity company, that contact will close and
the unit will go in forced off mode
(2)
.
Type 1
This type of benefit kWh rate power supply is not interrupted.
Type 2
This type of benefit kWh rate power supply is interrupted after elapse
of time.
Type 3
This type of benefit kWh rate power supply is interrupted
immediately.
When connecting the equipment to a benefit kWh rate
power supply, change field settings [D-01] and both [D-01]
and [D-00] in case the benefit kWh rate power supply is of
the type that power supply is not interrupted (like illustrated
above as type 1). Refer to "[D] Benefit kWh rate power
supply/Local shift value weather dependent" on page 35 of
chapter "Field settings".
If the benefit kWh rate power supply is of the type that
power supply is not interrupted, the unit will be forced to
off. Controlling the solar pump is still possible.
When the benefit kWh rate signal is sent, the centralised
control indicator e will flash to indicate that the benefit
kWh rate is active.
Installation of the digital controller
The unit is equipped with a digital controller offering a user-friendly
way to set up, use and maintain the unit. Before operating the
controller, follow this installation procedure.
Wiring specifications
Wire specificationVal ue
Type2 wire
Section
Maximum length500 m
NOTE
The wiring for connection is not included.
0.75~1.25 mm
2
Mounting
The digital controller, delivered in a kit, has to be mounted
indoors.
1Remove the front part of the digital controller.
Insert a slotted screwdriver into the slots (1)
in the rear part of the digital controller, and
remove the front part of the digital
controller.
2Fasten the digital controller on a flat
surface.
NOTE
Be careful not to distort the shape of the lower part of
the digital controller by over tightening the mounting
screws.
1
(1) When the signal is released again, the voltage free contact will close and
the unit will restart operation. It is therefore important to leave the auto
restart function enabled. Refer to "[3] Auto restart" on page 29.
(2) When the signal is released again, the voltage free contact will open and
the unit will restart operation. It is therefore important to leave the auto
restart function enabled. Refer to "[3] Auto restart" on page 29.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
24
3Wire the unit.
START-UPANDCONFIGURATION
6
16a
16a
16
1
16
1
2
P1P2
P1P2
3
45
1Unit
2Rear part of the digital controller
3Front part of the digital controller
4Wired from the rear
5Wired from the top
6Notch the part for the wiring to pass through with nippers, etc.
Connect the terminals on top of the front part of the digital
controller and the terminals inside the unit (P1 to 16, P2 to 16a).
NOTE
■When wiring, run the wiring away from the
power supply wiring in order to avoid
receiving electric noise (external noise).
■Peel the shield for the part
that has to pass through the
inside of the digital controller
case ( l ).
4Reattach the upper part of the digital controller.
Be careful not to pinch the wiring when attaching.
First begin fitting from the clips at the
bottom.
The unit should be configured by the installer to match the installation
environment (outdoor climate, installed options, etc.) and user
expertise.
It is important that all information in this chapter is read
sequentially by the installer and that the system is
configured as applicable.
DIP switch settings overview
DIP switch SS2 is located on the switch box PCB (see "Switch box
main components (door 2)" on page 13) and allows configuration of
domestic hot water tank installation, room thermostat connection and
pump operation.
WARNING
Switch off the power supply before opening the switch box
service panel and making any changes to the DIP switch
settings.
ONOFF
DIP
switch
SS2
Description ONOFF
1Not applicable for installer —(Default)
2Domestic hot water tank
installation
(see "Domestic hot water
tank installation
configuration" on page 26)
3Room thermostat
connection
(see "Room thermostat
installation configuration"
on page 25)
4This setting
operation mode when
there is a simultaneous
demand for more space
heating/cooling and
domestic water heating.
(a) only applicable in case DIP switch 2 = ON
(b) Heating/cooling or domestic water heating mode can be restricted by schedule
1
timer and/or field settings (4, 5, 8).
(a)
decides the
4321
InstalledNot installed
Room thermostat
connected
Heating/cooling
priority
(Default)
No room
thermostat
connected
(Default)
Priority to highest
demand side
(b)
Installation manual
25
Room thermostat installation configuration
■When no room thermostat is connected to
the unit, toggle switch SS2-3 should be set to
OFF.
■When a room thermostat is connected to the
unit, toggle switch SS2-3 should be set to ON.
■On the room thermostat, set the hysteresis appropriately to
prevent the pump from repeatedly turning on and off (i.e.
chattering), and thereby impacting the lifetime of the pump.
NOTE
■When a room thermostat is connected to the unit,
the heating and cooling schedule timers are never
available. Other schedule timers are not affected.
For more information on the schedule timers, refer
to the operation manual.
■When a room thermostat is connected to the unit,
and the = button or y button is pressed, the
centralised control indicator e will flash to
indicate that the room thermostat has priority and
controls on/off operation and changeover
operation.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
ONOFF
ONOFF
4PW57621-1A
4321
4321
The following table summarizes the required configuration and
thermostat wiring at the terminal block in the switch box. Pump
operation is listed in the third column. The three last columns indicate
whether the following functionality is available on the user interface
(UI) or handled by the thermostat (T):
• space heating or cooling on/off (y)
• heating/cooling changeover (=)
• heating and cooling schedule timers (pr)
Pump
ThermostatConfiguration
No thermostat
Heating only
thermostat
Thermostat with
heating/cooling
switch
(a) The pump will stop when space heating/cooling is turned off or when the water
reaches the desired water temperature as set on the user interface. With space
heating/cooling turned on, the pump will then run every 5 minutes during 3
minutes to check the water temperature.
• SS2-3=OFF
•wiring: (non)
X2M
1 234
• SS2-3=ON
•wiring:
X2M
1 234
• SS2-3=ON
•wiring: (see
installation
manual of the
room
thermostat kit)
• SS2-3=ON
•wiring: (see
installation
manual of the
room
thermostat kit)
operation
determined by
leaving water
temperature
on when space
heating or
cooling is on
(a)
(y)
on when
heating
request by
room
thermostat
on when
heating
request or
cooling request
by room
thermostat
yyyy==== pppprr
UIUIUI
UIUIUI
T——
TT—
rr
Pump operation configuration
NOTE
To set the pump speed, refer to "Setting the pump
speed" on page 27.
The following table summarizes the required configuration and wiring
at the terminal block (X2M: 1, 2, 4) in the switch box. Pump operation
is listed in the third column. The three last columns indicate whether
the following functionality is available on the user interface (UI) or
handled by the set point selection contacts SP1 and SP2:
• space heating or cooling on/off (y)
• heating/cooling changeover (=)
• heating and cooling schedule timers (pr)
Dual set point
ConfigurationPump operationyy
•[7-02]=1
• SS2-3=OFF
•wiring:
X2M
123
4
SP1SP2
•[7-02]=1
• SS2-3=ON
•wiring:
X2M
1234
SP1SP2
(a) The pump will stop when space heating/cooling is turned off or when the water
reaches the desired water temperature as set on the user interface. With space
heating/cooling turned on, the pump will then run every 5 minutes during 3
minutes to check the water temperature.
determined by
leaving water
temperature
on when main or/and
sub set point is
requested
SP1 =
First set point contact
SP2 =
Second set point contact
(a)
yy
UIUIUI
SP2/SP1UI—
==== pppprr
rr
Domestic hot water tank installation configuration
■When no domestic hot water tank is
installed, toggle switch SS2-2 should be set to
OFF (default).
■When a domestic hot water tank is installed,
toggle switch SS2-2 should be set to ON.
ONOFF
ONOFF
4321
4321
Without room thermostat: DIP switch SS2-3=OFF
When no thermostat is connected to the unit, pump operation will be
determined by the leaving water temperature.
To f orce continuous pump operation when no room thermostat is
connected do the following:
- set toggle switch SS2-3 to ON,
- short-circuit the terminal numbers 1-2-4 on the terminal block
in the switch box.
With room thermostat: DIP switch SS2-3=ON
When a thermostat is connected to the unit, the pump will operate
continuously whenever there is heating or cooling demand requested
by the thermostat.
Dual set point
When dual set point is enabled, the pump operation will be
determined depending on the status of the DIP switch SS2-3 and set
point selection contacts. Refer to the pump operation configurations
when the thermostat is connected or not as described above.
When dual set point is enabled, the "forced continuous
pump operation" is not possible. When SS2-3 is ON while
SP1 and SP2 are both closed, the pump operation will be
the same operation as "with room thermostat" and the
second set point will be the applicable set point. Refer to
"Dual set point control" on page 33.
When SS2-3 was set to ON without all necessary and
correct wiring connections between indoor unit and switch
box of the domestic hot water tank, the error code AC will
be displayed on the user interface.
Initial start-up at low outdoor ambient temperatures
During initial start-up and when water temperature is low, it is
important that the water is heated gradually. Failure to do so may
result in cracking of concrete floors due to rapid temperature change.
Please contact the responsible cast concrete building contractor for
further details.
To do so, the lowest leaving water set temperature can be decreased
to a value between 15°C and 25°C by adjusting the field setting
[9-01] (heating set point lower limit). Refer to "Field settings" on
page 28.
NOTE
Heating between 15°C and 25°C is performed by the
backup heater only.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
26
Pre-operation checks
Powering up the unit
Checks before initial start-up
DANGER
Switch off the power supply before making any
connections.
After the installation of the unit, check the following before switching
on the circuit breaker:
1Field wiring
Make sure that the field wiring between local supply panel and
unit and valves (when applicable), unit and room thermostat
(when applicable), and unit and domestic hot water tank has
been carried out according to the instructions described in the
chapter "Field wiring" on page 17, according to the wiring
diagrams and according to local laws and regulations.
2Fuses, circuit breakers, or protection devices
Check that the fuses or the locally installed protection devices
are of the size and type specified in the chapter "Technical
specifications" on page 43. Make sure that neither a fuse nor a
protection device has been bypassed.
3Backup heater circuit breaker F1B/F3B
Do not forget to turn on the backup heater circuit breaker F2B in
the switch box (F1B/F3B depends on the backup heater type).
Refer to the wiring diagram.
4Booster heater circuit breaker F2B
Do not forget to turn on the booster heater circuit breaker F2B in
the switch box (applies only to units with optional domestic hot
water tank installed).
5Earth wiring
Make sure that the earth wires have been connected properly
and that the earth terminals are tightened.
6Internal wiring
Visually check the switch box on loose connections or damaged
electrical components.
7Fixation
Check that the unit is properly fixed, to avoid abnormal noises
and vibrations when starting up the unit.
8Damaged equipment
Check the inside of the unit on damaged components or
squeezed pipes.
9Refrigerant leak
Check the inside of the unit on refrigerant leakage. If there is a
refrigerant leak, call your local dealer.
10 Power supply voltage
Check the power supply voltage on the local supply panel. The
voltage must correspond to the voltage on the identification label
of the unit.
11 Air purge valve
Make sure the air purge valve is open (at least 2 turns).
12 Pressure relief valve
Check if the backup heater vessel is completely filled with water
by operating the pressure relief valve. It should purge water
instead of air.
NOTE
Operating the system with the backup heater not
completely filled with water will damage the backup
heater!
When power supply to the unit is turned on, "88" is displayed on the
user interface during its initialisation, which might take up to 30
seconds. During this process the user interface cannot be operated.
Setting the pump speed
The pump speed can be selected on the pump (see "Main
components" on page 12).
The default setting is high speed (I). If the water flow in the system is
too high (e.g., noise of running water in the installation) the speed
can be set to low speed (II).
NOTE
The speed dial on the pump indicates 3 speed
settings. However, only 2 speed settings exist: low
speed and high speed. The indicated medium speed
setting on the speed dial is equal to low speed.
The available external static pressure (ESP, expressed in kPa) in
function of the water flow (l/min) is shown in the graph below.
[kPa]
85
80
75
70
65
60
55
50
45
ESP
40
35
30
25
20
15
10
5
0
203040501660
[l/min]
Failure diagnosis at the moment of first installation
■In case nothing is displayed on the remote controller (the current
set temperature does not display), check for any of the following
abnormalities before you can diagnose possible malfunction
codes.
■ Disconnection or wiring error (between power supply and unit
and between unit and remote controller).
■ The fuse on the PCB may have run out.
■If the remote controller shows "E3", "E4" or "L8" as an error code,
there is a possibility that either the stop valves are closed, or that
air inlet or air outlet are blocked.
■If the error code "U2" is displayed on the remote controller, check
for voltage imbalance.
■If the error code
possible that air inlet or air outlet are blocked.
"L4"
is displayed on the remote controller, it is
13 Shut-off valves
Make sure that the shut-off valves are fully open.
Operating the system with closed valves will damage the
pump!
Installation manual
27
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
■The reversed phase protection detector of this product only
works during the initialisation stage after a power reset.
The reversed phase protection detector is designed to stop the
product in case of an abnormality when the product is started
up.
■ When the reversed phase protection circuit forced the unit to
stop, check if all phases are existing. If this is the case, shut
off the power supply to the unit and replace two of three
phases. Turn on power again and start the unit.
■ Reversed phase detection is not performed while the product
is operating.
■ In case of possible reversal of phases after a momentary
black out of power and the power goes on and off while the
product is operating, install a reversed phase protection
circuit on site. Such situation is not unimaginable when using
generators. Running the product in reversed phase can
break the compressor and other parts.
E7
■For a missing phase in case of W1 units, "
" or "U2" will be
displayed on the remote controller of the unit.
Operation will be impossible with either one of these phenomena. If
this happens, turn off the power, re-check the wiring and switch the
position of two of the three electrical wires.
Field settings
The unit shall be configured by the installer to match the installation
environment (outdoor climate, installed options, etc.) and user
demand. Thereto, a number of so called field settings are available.
These field settings are accessible and programmable through the
user interface.
Each field setting is assigned a 3-digit number or code, for example
[5-03], which is indicated on the user interface display. The first digit
[5] indicates the 'first code' or field setting group. The second and
third digit [03] together indicate the 'second code'.
A list of all field settings and default values is given under "Field
settings table" on page 37. In this same list, we provided for 2
columns to register the date and value of altered field settings at
variance with the default value.
A detailed description of each field setting is given under "Detailed
description" on page 28.
Procedure
To change one or more field settings, proceed as follows.
3Press the bgj button to select the appropriate field
setting second code.
4Press the pfi button and pfj button to change
the set value of the select field setting.
5Save the new value by pressing the pr button.
6Repeat step 2 through 4 to change other field settings as
required.
7When finished, press the z button to exit FIELD SET MODE
NOTE
Changes made to a specific field setting are only
.
stored when the pr button is pressed. Navigating to a
new field setting code or pressing the z button will
discard the change made.
NOTE
■Before shipping, the set values have been set as
shown under "Field settings table" on page 37.
■When exiting FIELD SET MODE, "88" may be
displayed on the user interface LCD while the unit
initialises itself.
Detailed description
[0] User permission level
If required, certain user interface buttons can be made unavailable for
the user.
Three permission levels are defined (see the table below). Switching
between level 1 and level 2/3 is done by simultaneously pressing
buttons pfi and pfj immediately followed by
simultaneously pressing buttons s and ba, and keeping all 4
buttons pressed for at least 5 seconds (in normal mode). Note that no
indication on the user interface is given. When level 2/3 is selected,
the actual permission level — either level 2 or level 3 — is
determined by the field setting [0-00].
Permission level
Button
Quiet mode button
Weather dependent
set point button
Schedule timer
enable/disable button
Programming button
Time adjust buttons
Inspection/test
operation button
s
ba
pr
<
pf
i
pf
j
z
123
operable——
operable——
operableoperable—
operable——
operable——
operable——
3
2
1
1Press the z button for a minimum of 5 seconds to enter FIELD
SET MODE.
The $ icon (3) will be displayed. The current selected field
setting code is indicated ; (2), with the set value displayed to
the right - (1).
2Press the bgi button to select the appropriate field
setting first code.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
28
[1] Weather dependent set point (heating operation only)
The weather dependent set point field settings define the parameters
for the weather dependent operation of the unit. When weather
dependent operation is active the water temperature is determined
automatically depending on the outdoor temperature: colder outdoor
temperatures will result in warmer water and vice versa. During
weather dependent operation, the user has the possibility to shift up
or down the target water temperature by a maximum of 5°C. See the
operation manual for more details on weather dependent operation.
■ [1-00] Low ambient temperature (Lo_A): low outdoor
temperature.
■ [1-01] High ambient temperature (Hi_A): high outdoor
temperature.
■ [1-02] Set point at low ambient temperature (Lo_Ti): the
target outgoing water temperature when the outdoor
temperature equals or drops below the low ambient
temperature (Lo_A).
Note that the Lo_Ti value should be higher than Hi_Ti, as for
colder outdoor temperatures (i.e. Lo_A) warmer water is
required.
■ [1-03] Set point at high ambient temperature (Hi_Ti): the
target outgoing water temperature when the outdoor
temperature equals or rises above the high ambient
temperature (Hi_A).
Note that the Hi_Ti value should be lower than Lo_Ti, as for
warmer outdoor temperatures (i.e. Hi_A) less warm water
suffices.
T
t
[2] Disinfection function
Applies only to installations with a domestic hot water tank.
The disinfection function disinfects the domestic hot water tank by
periodically heating the domestic water to a specific temperature.
CAUTION
The disinfection function field settings must be configured
by the installer according to local laws and regulations.
■ [2-00] Operation interval: day(s) of the week at which the
domestic water should be heated.
■ [2-01] Status: defines whether the disinfection function is
turned on (1) or off (0).
■ [2-02] Start time: time of the day at which the domestic water
should be heated.
■ [2-03] Set point: high water temperature to be reached.
■ [2-04] Interval: time period defining how long the set point
temperature should be maintained.
T
DHW
[2-03]
T
H
T
U
[2-04]
Lo_Ti
Hi_Ti
Lo_AHi_AT
T
Target water temperature
t
T
Ambient (outdoor) temperature
A
= Shift value
+ 05
– 05
A
00
Shift value
00.0022.0024.0001.0023.00t
[2-02]
T
Domestic hot water temperature
DHW
T
User set point temperature (as set on the user interface)
U
T
High set point temperature [2-03]
H
tTime
WARNING
Be aware that the domestic hot water temperature at the
hot water tap will be equal to the value selected in field
setting [2-03] after a disinfection operation.
If this high domestic hot water temperature can be a
potential risk for human injuries, a mixing valve (field
supply) shall be installed at the hot water outlet connection
of the domestic hot water tank. This mixing valve shall
secure that the hot water temperature at the hot water tap
never rise above a set maximum value. This maximum
allowable hot water temperature shall be selected
according to local laws and regulations.
[3] Auto restart
When power returns after a power supply failure, the auto restart
function reapplies the user interface settings at the time of the power
supply failure.
NOTE
It is therefore recommended to leave the auto restart
function enabled.
Installation manual
29
Note that with the function disabled the schedule timer will not be
activated when power returns to the unit after a power supply failure.
Press the pr button to enable the schedule timer again.
■ [3-00] Status: defines whether the auto restart function is
turned ON (0) or OFF (1).
NOTE
If the benefit kWh rate power supply is of the type that
power supply is interrupted, then always allow the auto
restart function.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
[4] Backup heater operation and space heating off temperature
Backup heater operation
The operation of the backup heater can be enabled or disabled, or it
can be disabled depending on operation of the booster heater.
■ [4-00] Status: defines whether backup heater operation is
enabled (1) or disabled (0).
NOTE
Even in case the backup heater operation
status field setting [4-00] is disabled (0), the
backup heater can operate during start-up and
defrost operation.
■ [4-01] Priority: defines whether backup heater and booster
heater can operate simultaneously (0), or if the booster
heater operation has priority over the backup heater
operation (1), or if the backup heater operation has priority
over the booster heater operation (2).
NOTE
When the priority field setting is set to ON (1),
space heating performance of the system
might be decreased at low outdoor
temperatures, since in case of domestic water
heating demand the backup heater will not be
available for space heating (space heating will
still be provided by the heat pump).
When the priority field setting is set to ON (2),
domestic water heating performance of the
system might be decreased at low outdoor
temperatures, since in case of space heating
demand the booster heater will not be
available for domestic water heating. However
domestic water heating by heat pump will still
be available.
When the priority field setting is set to OFF (0),
make sure that electrical power consumption
does not exceed supply limits.
Space heating off temperature
■ [4-02] Space heating off temperature: outdoor temperature
above which space heating is turned off, to avoid
overheating.
Booster heater operation
Applies only to installations with a domestic hot water tank.
The operation of the booster heater can be enabled or limited
depending on outdoor temperature (TA), domestic hot water
temperature (T
) or operation mode of the heat pump.
DHW
■ [4-03] Booster heater operation: defines whether the optional
booster heater operation is enabled (1) or has certain
limitations (0/2/3).
Explanation of settings of [4-03]
Booster heater will/can only operate if domestic hot water mode
is activated (w).
■ [4-03]=0, then booster heater operation is only allowed
during "[2] Disinfection function" and "Powerful domestic
water heating" (see operation manual).
This setting is only recommended in case the capacity of the
heat pump can cover the heating requirements of the house
and domestic hot water over the complete heating season.
The result of this setting is that the domestic hot water will
never be heated by the booster heater except for
"[2] Disinfection function" and "Powerful domestic water
heating" (see operation manual).
If the booster heater operation is limited ([4-03]=0)
and the ambient outdoor temperature TA is lower than
the field setting to which parameter [5-03] is set and
[5-02]=1, then the domestic hot water will not be
heated.
The consequence of this setting is that the domestic
hot water temperature (T
heat pump OFF temperature (T
) can be maximum the
DHW
HP OFF
). Refer to
setting of [6-00] and [6-01] in "[6]" on page 32.
■ [4-03]=1, then booster heater heater operation is only
determined by booster heater OFF temperature (T
booster heater ON temperature (T
) and/or schedule
BH ON
BH OFF
timer. Refer to setting "[7-00]" on page 32 and "[7-01]" on
page 33.
■ [4-03]=2, then booster heater operation is only allowed if heat
pump is out of "operation range" of heat pump domestic
water heating mode (TA<[5-03] or TA>35°C) or domestic hot
water temperature is 2°C lower than the heat pump OFF
temperature (T
(T
DHW>THP OFF–
) for domestic hot water mode
HP OFF
2°C). (Refer to setting [5-03] on page 31,
[6-00] on page 32 and [6-01] on page 32).
Results in the most optimum coverage of domestic hot water
heated by the pump.
■ [4-03]=3, then booster heater operation is the same as
setting 1, except that booster heater is OFF when the heat
pump is active in domestic hot water mode. The
consequence of this functionality is that setting [8-03] is not
relevant.
Results in optimum coverage of domestic hot water heated
by heat pump in relation with [8-04].
),
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
■When setting [4-03]=1/2/3, the booster heater
operation can still be restricted by the schedule
timer as well. I.e., when booster heater operation
is preferred during certain period of the day. (See
operation manual)
■When setting [4-03]=2, the booster heater will be
allowed to operate when TA<[5-03] independent
of the status of [5-02]. If bivalent operation is
enabled and permission signal for auxiliary boiler
is ON, the booster heater will be restricted even
when T
<[5-03]. (See "[C-02]" on page 35).
A
■Booster heater is always allowed during powerful
and disinfection function, except for the period
that the backup heater operation is required for
safety reasons and [4-02]=1.
Installation manual
30
■ [4-04] Freeze protection function: avoids freezing of the
water piping between home and unit. In case of low ambient
temperatures it will activate the pump and in case of low
water temperatures it will additionally activate the backup
heater.
Default freeze protection function takes into account freezing
of water piping which is insufficiently insulated.
Basically it means that the pump is activated whenever
ambient temperatures become close to freezing,
independently of the working temperature.
[5] Equilibrium temperature and space heating priority
temperature
Equilibrium temperature — The 'equilibrium temperature' field
settings apply to operation of the backup heater.
When the equilibrium temperature function is enabled, operation of
the backup heater is restricted to low outdoor temperatures, i.e. when
the outdoor temperature equals or drops below the specified
equilibrium temperature. When the function is disabled, operation of
the backup heater is possible at all outdoor temperatures. Enabling
this function reduces the working time of the backup heater.
■ [5-00] Equilibrium temperature status: specifies whether the
equilibrium temperature function is enabled (1) or
disabled (0).
■ [5-01] Equilibrium temperature: outdoor temperature below
which operation of the backup heater is allowed.
Space heating priority temperature
— Applies only to installations
with a domestic hot water tank. — The 'space heating priority
temperature' field settings apply to operation of the 3-way valve and
the booster heater in the domestic hot water tank.
When the space heating priority function is enabled, it is assured that
the full capacity of the heat pump is used for space heating only
when the outdoor temperature equals or drops below the specified
space heating priority temperature, i.e. low outdoor temperature. In
this case the domestic hot water will only be heated by the booster
heater.
■ [5-02] Space heating priority status: specifies whether space
heating priority is enabled (1) or disabled (0).
■ [5-03] Space heating priority temperature: outdoor
temperature below which the domestic hot water will be
heated by the booster heater only, i.e. low outdoor
temperature.
If the booster heater operation is limited ([4-03]=0)
and the ambient outdoor temperature TA is lower than
the field setting to which parameter [5-03] is set and
[5-02]=1, then the domestic hot water will not be
heated.
■ [5-04] Set point correction for domestic hot water
temperature: set point correction for the desired domestic hot
water temperature, to be applied at low outdoor temperature
when space heating priority is enabled. The corrected
(higher) set point will make sure that the total heat capacity of
the water in the tank remains approximately unchanged, by
compensating for the colder bottom water layer of the tank
(because the heat exchanger coil is not operational) with a
warmer top layer.
T
set
T
U
T
Domestic hot water set point temperature
set
T
User set point (as set on the user interface)
U
T
Ambient (outdoor) temperature
A
Space heating priority
[5-04]
[5-03]
T
A
WARNING
Be aware that the domestic hot water temperature will be
automatically increased with the value selected in field
setting [5-04] (if the outdoor temperature drops below field
setting [5-03]) compare to the user set point for domestic
hot water (TU). Refer to field setting [5-03], [7-00] and the
operation manual to select preferable set point.
If this high domestic hot water temperature can be a
potential risk for human injuries, a mixing valve (field
supply) shall be installed at the hot water outlet connection
of the domestic hot water tank. This mixing valve shall
secure that the hot water temperature at the hot water tap
never rise above a set maximum value. This maximum
allowable hot water temperature shall be selected
according to local laws and regulations.
Installation manual
31
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
[6] DT for heat pump domestic water heating mode
Applies only to installations with a domestic hot water tank.
The 'DT (temperature difference) for heat pump domestic water
heating mode' field settings determine the temperatures at which
heating of the domestic hot water by the heat pump will be started
(i.e., the heat pump ON temperature) and stopped (i.e., the heat
pump OFF temperature).
When the domestic hot water temperature drops below the heat
pump ON temperature (T
), heating of the domestic hot water by
HP ON
the heat pump will be started. As soon as the domestic hot water
temperature reaches the heat pump OFF temperature (T
HP OFF
) or
the user set point temperature (TU), heating of the domestic hot water
by the heat pump will be stopped (by switching the 3-way valve).
The heat pump OFF temperature, and the heat pump ON
temperature, and its relation with field settings [6-00] and [6-01] are
explained in the illustration below.
■ [6-00] Start: temperature difference determining the heat
T
pump ON temperature (
). See illustration.
HP ON
■ [6-01] Stop: temperature difference determining the heat
pump OFF temperature (
TU > T
HP MAX
T(°C)
70
55T
48T
41T
T
U
T
HP MAX
T
HP OFF
T
HP ON
(a) 50°C = T
48°C = T
TU = 70°C
[6-01] = 7°C
[6-00] = 7°C
T
U
HP MAX
HP OFF
HP ON
User set point temperature (as set on the user interface)
Maximum heat pump temperature at sensor in domestic hot
water tank (50°C)(depending on T
Heat pump OFF temperature
Heat pump ON temperature
HP MAX
HP MAX
[6-01]
[6-00]
at TA≤25°C.
at TA>25°C.
T
). See illustration.
HP OFF
T
< T
U
T(°C)
55T
45
38T
HP MAX
TU = T
)
A
TU = 45°C
[6-01] = 7°C
[6-00] = 7°C
HP MAX
HP OFF
HP ON
(a)
[6-00]
The maximum domestic hot water temperature that can be
reached with the heat pump is 50°C. It is advised to select
T
not higher than 48°C in order to improve
HP OFF
performance of the heat pump during domestic water
heating mode.
When setting [4-03]=0 or 2 special attention to setting
[6-00] is recommended. A good balance between the
required domestic hot water temperature and heat pump
ON temperature (T
HP ON
) is a must.
[7] DT for booster heater and dual set point control
DT for booster heater
Applies only to installations with a domestic hot water tank.
When the domestic hot water is heated and the domestic hot water
set point temperature (as set by the user) has been reached, the
booster heater will continue to heat the domestic hot water to a
temperature a few degrees above the set point temperature, i.e. the
booster heater OFF temperature. These extra degrees are specified
by the domestic hot water step length field setting. Correct setting
prevents the booster heater from repeatedly turning on and off (i.e.
chattering) to maintain the domestic hot water set point temperature.
Note: the booster heater will turn back on when the domestic hot
water temperature drops [7-01] (field setting) below the booster
heater OFF temperature.
If the schedule timer for booster heater (see the operation
manual) is active, the booster heater will only operate if
allowed by this schedule timer.
■ [7-00] Domestic hot water step length: temperature
difference above the domestic hot water set point temperature before
the booster heater is turned off.
(°C)T
DHW
T
BH OFF
T
T
HP MAX
T
HP OFF
T
BH ON
T
HP ON
73
71
70
U
60
50
48
41
40
30
20
HP
10
5
[7-00]
[6-01]
[6-00]
BH
T
[7-00] = 3°C
[6-01] = 2°C
[6-00] = 7°C
BHBooster heater
HPHeat pump. If heating up time by the heat pump takes too
long, auxiliary heating by the booster heater can take place
T
BH OFF
T
BH ON
T
HP MAX
T
HP OFF
T
HP ON
T
DHW
T
Booster heater OFF temperature (TU + [7-00])
Booster heater ON temperature (T
Maximum heat pump temperature at sensor in domestic hot
water tank
Heat pump OFF temperature (T
Heat pump ON temperature (T
HP MAX
HP OFF
Domestic hot water temperature
User set point temperature (as set on the user interface)
U
tTime
U
BH OFF
– [6-00])
[7-01]
=70°C
HP
– 2°C)
– [6-01])
t
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
WARNING
Be aware that the domestic hot water temperature will be
automatically increased (always) with the value selected in
field setting [7-00] compare to the user set point for
domestic hot water (TU). Refer to field setting [7-00] and
the operation manual to select preferable set point.
If this high water temperature can be a potential risk for
human injuries, a mixing valve (field supply) shall be
installed at the hot water outlet connection of the domestic
hot water tank. This mixing valve shall secure that the hot
water temperature at the hot water tap never rise above a
set maximum value. This maximum allowable hot water
temperature shall be selected according to local laws and
regulations.
If the booster heater operation is limited ([4-03]=0), then
set point of field setting parameter [7-00] has only meaning
for powerful domestic water heating.
Installation manual
32
■ [7-01] Hysteresis value booster heater: temperature
difference determining the booster heater ON temperature
(T
BH ON
). T
BH ON
= T
BH OFF
– [7-01]
The minimum value for booster heater ON
temperature (T
OFF temperature (T
) is 2°C (fixed) below heat pump
BH ON
HP OFF
).
Dual set point control
Applies only to installations with different heat emitter which require
different set points.
Dual set point control makes it possible to generate 2 different set
points.
NOTE
There is no indication available which set point is
active!
■ [7-02] Dual set point control status: defines whether the dual
set point control is enabled (1) or disabled (0).
■ [7-03] Second set point heating: specifies the second set
point temperature in heating operation.
■ [7-04] Second set point cooling: specifies the second set
point temperature in cooling operation.
NOTE
■The first set point heating/cooling is the set point
selected on the user interface.
- In heating mode the first set point can be a
fixed value or weather dependent.
- In cooling mode the first set point is always a
fixed value.
■The second set point heating [7-03] should be
linked to the heat emitters which requires the
highest set point in heating mode. Example: fan
coil unit.
■The second set point cooling [7-04] should be
linked to the heat emitters which requires the
lowest set point in cooling mode. Example: fain
coil unit.
■The actual second set point heating value
depends on the selected value of setting [7-03].
- In case [7-03]=1~24°C, the actual second set
point will be first set point heating increased
with [7-03] (the maximum is 55°C).
In this way the second set point heating is
linked to the first set point heating.
- In case [7-03]=25~55°C, the actual second set
point heating is equal to [7-03].
■The selection of second set point or first set point
is determined by the terminals (X2M: 1, 2, 4).
The second set point has always priority on the
first set point.
[8] Domestic water heating mode timer
Applies only to installations with a domestic hot water tank.
The 'domestic water heating mode timer' field settings defines the
minimum and maximum domestic water heating times, minimum time
between two domestic water heating cycles by heat pump, and
booster heater delay time.
■ [8-00] Minimum running time: specifies the minimum time
period during which heat pump domestic water heating mode
should be activated, even when the target domestic hot water
temperature for heat pump (T
) has already been
HP OFF
reached.
■ [8-01] Maximum running time: specifies the maximum time
period during which heat pump domestic water heating mode
can be activated, even when the target domestic hot water
temperature for heat pump (T
) has not yet been
HP OFF
reached.
The actual maximum running time will automatically vary
between [8-01] and [8-01]+[8-04] depending on the outdoor
temperature. See figure in chapter "[8-04]" on page 34.
Note that when the unit is configured to work with a
room thermostat (refer to "Room thermostat
installation configuration" on page 25), the
maximum running timer will only be taken into
account when there is a request for space cooling
or space heating. When there is no request for
room cooling or room heating, domestic water
heating by the heat pump will continue until the
'heat pump OFF temperature' (see field settings [6]
on page 32) is reached. When no room thermostat
is installed, the timer is always taken into account.
■ [8-02] Anti-recycling time: specifies the minimum required
interval between two heat pump domestic water heating
mode cycles.
The actual anti-recycling time will automatically vary between
[8-02] and 0 depending on the outdoor temperature. See
figure in chapter "[8-04]" on page 34.
1
0
1
0
[8-00]
[8-01][8-02]
1Domestic water heating (1 = active, 0 = not active)
2Hot water request (1 = request, 0 = no request)
tTime
t
When dual set point control is enabled, heating/cooling
selection always has to be done on the user interface.
NOTE
It is the responsibility of the installer to make sure no
unwanted situations can occur.
It is very important that the water temperature to the
floor heating loops never becomes too high in heating
mode or never too cold in cooling mode. Failure to
observe this rule can result in construction damage or
discomfort. For example in cooling mode condensation
on the floor can occur when water towards the floor
heating loops is too cold (dew point).
Installation manual
33
X2M
1234
SP1SP2
SP1First set point contact
SP2Second set point
contact
If the outdoor temperature is higher than the field setting to
which parameter [4-02] is set, then field settings of
parameters [8-01], [8-02], and [8-04] are not considered.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
■ [8-03] Booster heater delay time: specifies the start-up time
delay of the booster heater operation when heat pump
domestic water heating mode is active.
■When heat pump is active in domestic water
heating mode, the delay time of booster
heater is [8-03].
■When heat pump is not active in domestic
water heating mode, the delay time is 20 min.
■The delay timer starts from booster heater ON
temperature (T
BH ON
)
■ [8-04] Additional running time at [4-02]/[F-01]: specifies the
additional running time on the maximum running time at
outdoor temperature [4-02] or [F-01]. See figure below.
HeatingCooling
t
[8-01]+
[8-04]
[8-02]
[8-01]
t
[8-01]+
[8-04]
[8-02]
[8-01]
1
4
0
1
3
0
1
0
1
0
[8-03]
1Booster heater operation (1 = active, 0 = not active)
2Heat pump domestic water heating mode
(1 = active, 0 = not active)
3Hot water request for booster heater
(1 = request, 0 = no request)
4Hot water request for heat pump (1 = request, 0 = no request)
tTime
t
■By adapting the booster heater delay time versus the
maximum running time, an optional balance can be
found between the energy efficiency and the heat up
time.
■However, if the booster heater delay time is set too
high, it might take a long time before the domestic hot
water reaches its set temperature upon domestic hot
water mode request.
■The purpose of [8-03] is to delay the booster heater in
relation with the heat pump operation time in domestic
water heating mode.
■The setting [8-03] has only meaning if setting
[4-03]=1. Setting [4-03]=0/2/3 limits the booster
heater automatically in relation to heat pump
operation time in domestic water heating mode.
■Ta ke care that [8-03] is always in relation with the
maximum running time [8-01].
Example: [4-03]=1
Quick heating settings
Energy saving settings
[8-01]20~60 min30 min
[8-03][8-01] + 20 min20 min
(default)
0
[5-03][4-02]
tTime
T
Ambient (outdoor) temperature
A
maximum running time
anti-recycle time
0
T
A
[F-01]35°C
The full advantage of [8-04] will be applicable if setting
[4-03] is not 1.
[9] Cooling and heating set point ranges
The purpose of this field setting is to prevent the user from selecting
a wrong (i.e., too hot or too cold) leaving water temperature. Thereto
the heating temperature set point range and the cooling temperature
set point range available to the user can be configured.
CAUTION
■In case of a floor heating application, it is important to
limit the maximum leaving water temperature at
heating operation according to the specifications of
the floor heating installation.
■In case of a floor cooling application, it is important to
limit the minimum leaving water temperature at
cooling operation (field setting of parameter [9-03]) to
16~18°C to prevent condensation on the floor.
■ [9-00] Heating set point upper limit: maximum leaving water
temperature for heating operation.
■ [9-01] Heating set point lower limit: minimum leaving water
temperature for heating operation.
■ [9-02] Cooling set point upper limit: maximum leaving water
temperature for cooling operation.
■ [9-03] Cooling set point lower limit: minimum leaving water
temperature for cooling operation.
■ [9-04] Overshoot setting: defines how much the water
temperature may rise above the set point before the
compressor stops. This function is only applicable in heating
mode.
T
A
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
34
[A] Quiet mode
This field setting allows to select the desired quiet mode. Two quiet
modes are available: quiet mode A and quiet mode B.
In quiet mode A, priority is given to the unit operating quietly under all
circumstances. Fan and compressor speed (and thus performance)
will be limited to a certain percentage of the speed at normal
operation. In certain cases, this might result in reduced performance.
In quiet mode B, quiet operation might be overridden when higher
performance is required. In certain cases, this might result in less
quiet operation of the unit to meet the requested performance.
■ [A-00] Quiet mode type: defines whether quiet mode A (0) or
quiet mode B (2) is selected.
■ [A-01] Parameter 01: do not change this setting. Leave it set
to its default value.
NOTE
Do not set other values than the ones mentioned.
■ [C-04] Bivalent hysteresis: defines the temperature difference
between bivalent ON temperature and bivalent OFF
temperature.
Permission signal X1–X2 (EKRP1HB)
closed
[C-04]
open
T
[C-03]
T
Outdoor temperature
A
A
CAUTION
Make sure to observe all rules mentioned in
application 5 when bivalent operation function is
enabled.
Daikin shall not be held liable for any damage
resulting from failure to observe this rule.
[C] Setup on EKRP1HB digital I/O PCB
Solar priority mode
■ [C-00] Solar priority mode setting: for information concerning
the EKSOLHW solar kit, refer to the installation manual of
that kit.
Alarm output logic
■ [C-01] Alarm output logic: defines the logic of the alarm
output on the EKRP1HB digital I/O PCB.
[C-01]=0, the alarm output will be powered when an alarm
occurs (default).
[C-01]=1, the alarm output will not be powered when an
alarm occurs. This field setting allows for distinction between
detection of an alarm and detection of a power failure to the
unit.
No power supply
[C-01]AlarmNo alarm
0
(default)
1Open outputClosed outputOpen output
Closed outputOpen outputOpen output
to unit
Bivalent operation
Applies only to installations with an auxiliary boiler (alternating
operation, parallel connected). The purpose of this function is to
determine —based on the outdoor temperature— which heating
source can/will provide the space heating, either the Daikin unit or an
auxiliary boiler.
The field setting "bivalent operation" apply only the unit space
heating operation and the permission signal for the auxiliary boiler.
When the "bivalent operation" function is enabled, the unit will stop
automatically in space heating operation when the outdoor
temperature drops below "bivalent ON temperature" and the
permission signal for the auxiliary boiler becomes active.
When the bivalent operation function is disabled, the space heating
by unit is possible at all outdoor temperatures (see operation ranges)
and permission signal for auxiliary boiler is always disactivated.
■ [C-02] Bivalent operation status: defines whether bivalent
operation is enabled (1) or disabled (0).
■ [C-03] Bivalent ON temperature: defines the outdoor
temperature below which the permission signal for the
auxiliary boiler will be active (closed, KCR on EKRP1HB) and
space heating by indoor unit will be stopped.
■In case the unit is single phase, the combination
of setting [4-03]=0/2 with bivalent operation at
low outdoor temperature can result in domestic
hot water shortage.
■The bivalent operation function has no impact on
the domestic water heating mode. The domestic
hot water is still and only heated by the unit.
■The permission signal for the auxiliary boiler is
located on the EKRP1HB (digital I/O PCB).
When it is activated, the contact X1, X2 is closed
and open when it is disactivated. See figure for
the schematic location of this contact.
X1 X2 X3 X4
X2M
OFF ON
SS1
X1M
YC Y1 Y2 Y3 Y4
[D] Benefit kWh rate power supply/Local shift value weather
dependent
Benefit kWh rate power supply
■ [D-00] Switching off heaters: Defines which heaters are
switched off when the benefit kWh rate signal of the
electricity company is received.
If [D-01]=1 or 2 and the benefit kWh rate signal of the
electricity company is received, following devices will be
switched off:
[D-00]CompressorBack up heater Booster heater
0
(default)
1Forced offForced offPermitted
2Forced offPermittedForced off
3Forced offPermittedPermitted
Forced offForced offForced off
Installation manual
35
[D-00] settings 1, 2 and 3 are only meaningful if the
benefit kWh rate power supply is of the type that
power supply is not interrupted,
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
■ [D-01] Unit connection to benefit kWh rate power supply:
Defines whether or not the outdoor unit is connected to a
benefit kWh rate power supply.
If [D-01]=0, the unit is connected to a normal power supply
(default value).
If [D-01]=1 or 2, the unit is connected to a benefit kWh rate
power supply. In this case the wiring requires specific
installation like explained in "Connection to a benefit kWh
rate power supply" on page 23.
When parameter [D-01]=1 at the moment that the benefit
kWh rate signal is sent by the electricity company, that
contact will open and the unit will go in forced off mode
(1)
.
When parameter [D-01]=2 at the moment that the benefit
kWh rate signal is sent by the electricity company, that
contact will close and the unit will go in forced off mode
(2)
.
Local shift value weather dependent
The local shift value weather dependent field setting is only relevant
in case weather dependent set point (see field setting "[1] Weather
dependent set point (heating operation only)" on page 29) is
selected.
■ [D-03] Local shift value weather dependent: determines the
shift value of the weather dependent set point around
outdoor temperature of 0°C.
T
t
[1-02]
local shift value
[1-03]
range
[F] Option setup
Pump operation
The pump operation field setting apply to the pump operation logic
only when DIP switch SS2-3 is OFF.
When the pump operation function is disabled the pump will stop if
the outdoor temperature is higher than the value set by [4-02] or if the
outdoor temperature drops below the value set by [F-01]. When the
pump operation is enabled, the pump operation is possible at all
outdoor temperatures. Refer to "Pump operation configuration" on
page 26.
■ [F-00] Pump operation: specifies whether the pump
operation function is enabled (1) or disabled (0).
Space cooling permission
■ [F-01] Space cooling permission temperature: defines the
outdoor temperature below which space cooling is turned off.
This function is only valid for E(D/B) when space
cooling is selected.
Bottom plate heater control
Applies only to installation with an outdoor unit E(D/B)LQ or in case
the option bottom plate heater kit is installed.
■ [F-02] Bottom plate heater ON temperature: defines the
outdoor temperature below which the bottom plate heater will
be activated by unit in order to prevent ice build-up in the
bottom plate of the outdoor unit at lower outdoor
temperatures.
■ [F-03] Bottom plate heater hysteresis: defines the
temperature difference between bottom plate heater ON
temperature and the bottom plate heater OFF temperature.
[1-00] 32°F
T
t
T
A
rangeRange
local shift
value
[1-00], [1-01],
[1-02], [1-03]
[D-03]
0——
1
24
3
44
Target water temperature
Outdoor temperature
Local shift value
Applicable field setting of the weather dependent set
point [1]
Outdoor temperature range (TA)
[E] Unit information readout
■ [E-00] Readout of the software version (example: 23)
■ [E-01] Readout of the EEPROM version (example: 23)
■ [E-02] Readout of the unit model identification (example: 11)
■ [E-03] Readout of the liquid refrigerant temperature
0°C
–2°C~2°C
–4°C~4°C
[1-01]
T
A
Local shift value
2
2
Bottom plate heater
ON
OFF
T
Outdoor temperature
A
CAUTION
The bottom plate heater is controlled via X14A. Make sure
[F-04] is correctly set.
Functionality of X14A
■ [F-04] Functionality of X14A: specifies if the logic of X14A
follows the output signal for the solar kit model (EKSOLHW)
(0) or if the logic of X14A follows the output for the bottom
plate heater (1).
NOTE
Independent from field setting [F-04], the contact
X3-X4 (EKRP1HB) follows the logic of the output
signal for the solar kit model (EKSOLHW). See figure
below for the schematic location of this contact.
X1 X2 X3 X4
■ [E-04] Readout of the inlet water temperature
NOTE
[E-03] and [E-04] readouts are not permanently
refreshed. Temperature readouts are updated
after looping through the field setting first codes
again only.
X2M
[F-02]
[F-03]
T
A
OFF ON
SS1
(1) When the signal is released again, the voltage free contact will close and the unit
will restart operation. It is therefore important to leave the auto restart function
enabled. Refer to "[3] Auto restart" on page 29.
(2) When the signal is released again, the voltage free contact will open and the unit
will restart operation. It is therefore important to leave the auto restart function
enabled. Refer to "[3] Auto restart" on page 29.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
X1M
YC Y1 Y2 Y3 Y4
Installation manual
36
Field settings table
First
Second
code
code
Setting name
0User permission level
00User permission level
1Weather dependent set point
00Low ambient temperature (Lo_A)
01High ambient temperature (Hi_A)
02Set point at low ambient temperature (Lo_TI)
03Set point at high ambient temperature (Hi_TI)
2Disinfection function
00Operation interval
01Status
02Start time
03Set point
04Interval
3Auto restart
00Status
4Backup/booster heater operation and space heating off temperature
00Status
01Priority
02Space heating off temperature
03Booster heater operation
04Freeze-up protection function0
5Equilibrium temperature and space heating priority temperature
00Equilibrium temperature status
01Equilibrium temperature
02Space heating priority status
03Space heating priority temperature
04Set point correction for domestic hot water
temperature
6DT for heat pump domestic water heating mode
00Start
01Stop
02Not applicable
7DT for booster heater and dual set point control
00Domestic hot water step length
01Hysteresis value booster heater
02Dual set point control status
03Second set point heating
04Second set point cooling
8Domestic water heating mode timer
00Minimum running time
01Maximum running time
02Anti-recycling time
03Booster heater delay time
04Additional running time at [4-02]/[F-01]
Installer setting at variance with default value
Default
value
32/31—
–10–20~51°C
1510~201°C
4025~551°C
2525~551°C
Fri
1 (ON)0/1——
23:000:00~23:001:00hour
7040~805°C
105~605min
0 (ON)0/1——
1 (ON)0/1——
0 (OFF)0/1/2——
3514~351°C
30/1/2/3——
(active)
Read
only
1 (ON)0/1——
0–15~351°C
0 (OFF)0/1——
0–15~201°C
100~201°C
22~201°C
20~101°C
0Read only——
00~41°C
22~401°C
00/1——
101~24 / 25~551°C
75~221°C
50~201min
305~605min
30~100.5hour
5020~955min
950~955min
RangeStepUnitDateVa lueDateVa lue
Mon~Sun,
All
———
——
Installation manual
37
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
First
code
Second
code
Setting name
Installer setting at variance with default value
9Cooling and heating set point ranges
00Heating set point upper limit
01Heating set point lower limit
02Cooling set point upper limit
03Cooling set point lower limit
04Overshoot setting
(a)
AQuiet mode
00Quiet mode type
01Parameter 01
02Not applicable
03Not applicable
04Not applicable
bNot applicable
00Not applicable
01Not applicable
02Not applicable
03Not applicable
04Not applicable
CSetup on EKRP1HB digital I/O PCB
00Solar priority mode setting
01Alarm output logic
02Bivalent operation status
03Bivalent ON temperature
04Bivalent hysteresis
DBenefit kWh rate power supply/local shift value weather dependent
00Switching off heaters
01Unit connection to benefit kWh rate power supply
02Not applicable. Do not change the default value.
03Local shift value weather dependent
EUnit information readout
00Software versionRead
01EEPROM versionRead
02Unit model identificationRead
03Liquid refrigerant temperatureRead
04Inlet water temperatureRead
FOption setup
00Pump operation
01Space cooling permission temperature
02Bottom plate heater ON temperature
03Bottom plate heater hysteresis
04Functionality of X14A
(a) Only possible to modify the first 3 minutes after power ON.
Default
value
RangeStepUnitDateVa lueDateVa lue
5537~551°C
2515~371°C
2218~221°C
55~181°C
11~41°C
00/2——
3———
1Read only——
0Read only——
0Read only——
0Read only——
0Read only——
0Read only——
0Read only——
0Read only——
00/11—
00/1——
00/1——
0–25~251°C
32~101°C
00/1/2/3——
0 (OFF)0/1/2——
0———
00/1/2/3/4——
only
only
only
only
only
———
———
———
——°C
——°C
00/1——
2010~351°C
33~101°C
52~51°C
10/1——
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
38
TESTRUNANDFINALCHECK
Test run operation (manual)
The installer is obliged to verify correct operation of unit after
installation.
Final check
Before switching on the unit, read following recommendations:
■When the complete installation and all necessary settings have
been carried out, close all front panels of the unit and refit the
unit cover.
■The service panel of the switch box may only be opened by a
licensed electrician for maintenance purposes.
DANGER
Never leave the unit unattended during installation or
servicing. When the service panel is removed live parts
can be easily touched by accident..
NOTE
Note that during the first running period of the unit,
required power input may be higher than stated on the
nameplate of the unit. This phenomenon originates
from the compressor that needs elapse of a 50 hours
run in period before reaching smooth operation and
stable power consumption.
Pre-run checks
Items to check
Electrical wiring
Inter-unit wiring
Earth wire
■Is the wiring as mentioned on the wiring diagram?
Make sure no wiring has been forgotten and that
there are no missing phases or reverse phases.
■Is the unit properly earthed?
■Is the wiring between units connected in series
correct?
■Are any of the wiring attachment screws loose?
■Is the insulation resistance at least 1 MΩ?
- Use a 500 V mega-tester when measuring
insulation.
- Do not use a mega-tester for low-voltage circuits.
Automatic test run
When the unit is put into operation (by pressing the y button) for
the first time, the system will automatically perform a test run in
cooling mode. The test run will take up to 3 minutes, during which no
specific indication is given on the user interface.
During the automatic test run, it is important to ensure that the water
temperature does not drop below 10°C, which might activate the
freeze-up protection and thereby prevent the test run to finish.
Should the water temperature drop below 10°C, press the h/c
button so the h icon is displayed. This will activate the backup heater
during the automatic test run and raise the water temperature
sufficiently.
If the automatic test run has ended successfully, the system will
automatically resume normal operation.
If there are misconnections or malfunctions, an error code will be
displayed on the user interface. To resolve the error codes, see "Error
codes" on page 42.
If required, the installer can perform a manual test run operation at
any time to check correct operation of heating, cooling and domestic
water heating.
Procedure
1Push the z button 4 times so the t icon will be displayed.
2Depending on the unit model, heating operation, cooling
operation or both must be tested as follows (when no action is
performed, the user interface will return to normal mode after 10
seconds or by pressing the z button once):
•To test the heating operation push the h/c button so the h
icon is displayed. To start the test run operation press the
y button.
•To test the cooling operation push the h/c button so the c
icon is displayed. To start the test run operation press the
y button.
•To test the domestic water heating operation push the v
button. The test run operation will start without pressing the
y button.
3The test run operation will end automatically after 30 minutes or
when reaching the set temperature. The test run operation can
be stopped manually by pressing the z button once. If there are
misconnections or malfunctions, an error code will be displayed
on the user interface. Otherwise, the user interface will return to
normal operation.
4To resolve the error codes, see "Error codes" on page 42.
To display the last resolved error code, push the z button
1 time. Push the z button again 4 times to return to
normal mode.
NOTE
It is not possible to perform a test run if a forced
operation from the unit is in progress. Should forced
operation be started during a test run, the test run will
be aborted.
■Never leave the unit unattended with an open front
panel during test run.
■To protect the compressor, make sure to turn on the
power supply 6 hours before starting operation.
NOTE
When the unit is put into pump down operation, the
automatic test run flag will be cleared. The next time
the system is put into operation, the automatic test run
will be executed again.
After finishing automatic test run or power ON/OFF, the
compressor will operate in the selected operation
mode and continue for certain time (set point on the
remote controller is overruled during this operation).
Installation manual
39
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
MAINTENANCEANDSERVICE
In order to ensure optimal availability of the unit, a number of checks
and inspections on the unit and the field wiring have to be carried out
at regular intervals.
This maintenance has to be carried out by your local Daikin
technician.
DANGER: ELECTRIC SHOCK
■Before carrying out any maintenance or repair activity,
always switch off the circuit breaker on the supply
panel, remove the fuses (or switch off the circuit
breakers) or open protection devices of the unit.
■Make sure that before starting any maintenance or
repair activity, also the power supply to the outdoor
unit is switched off.
■Do not touch live parts for 10 minutes after the power
supply is turned off because of high voltage risk.
■The heater of the compressor may operate even in
stop mode.
■Please note that some sections of the electric
component box are hot.
■In order to prevent damage to the PCB, first eliminate
static electricity by touching a metal part (e.g. stop
valve) with your hand. Then pull out the connector.
■After measuring the residual voltage, pull out the
outdoor fan connector.
■Make sure you do not touch a conductive section.
■The outdoor fan may rotate due to strong backblow
wind, causing the capacitor to charge. This may result
in an electric shock.
■Make sure you do not touch a conductive section.
■Do not rinse the unit. This may cause electric shocks
or fire.
■When service panels are removed, live parts can be
easily touched by accident.
Never leave the unit unattended during installation or
servicing when service panel is removed.
After maintenance, make sure the outdoor fan connector is
connected again. Otherwise, the unit may break down.
Play it safe!
Touch a metal part by hand (such as the stop valve) in
order to eliminate static electricity and to protect the PCB
before performing service.
DANGER
Do not touch water pipes during and immediately after
operation as the pipes may be hot. Your hand may suffer
burns. To avoid injury, give the piping time to return to
normal temperature or be sure to wear proper gloves.
WARNING
■Do not touch the refrigerant pipes during and
immediately after operation as the refrigerant pipes
may be hot or cold, depending on the condition of the
refrigerant flowing through the refrigerant piping,
compressor, and other refrigerant cycle parts. Your
hands may suffer burns or frostbite if you touch the
refrigerant pipes. To avoid injury, give the pipes time to
return to normal temperature or, if you must touch
them, be sure to wear proper gloves.
■Do not touch the internal parts (pump, backup heater,
etc.) during and immediately after operation.
Your hands may suffer burns if you touch the internal
parts. To avoid injury, give the internal parts time to
return to normal temperature or, if you must touch
them, be sure to wear proper gloves.
The described checks must be executed at least once a year by
qualified personnel.
1Water pressure
Check if the water pressure is above 1 bar. If necessary add
water.
2Water filter
Clean the water filter.
3Water pressure relief valve
Check for correct operation of the pressure relief valve by
turning the red knob on the valve counter-clockwise:
■ If you do not hear a clacking sound, contact your local dealer.
■ In case the water keeps running out of the unit, close both
the water inlet and outlet shut-off valves first and then contact
your local dealer.
4Pressure relief valve hose
Check that the pressure relief valve hose is positioned
appropriately to drain the water.
5Backup heater vessel insulation cover
Check that the backup heater insulation cover is fastened tightly
around the backup heater vessel.
6Domestic hot water tank pressure relief valve (field supply)
Applies only to installations with a domestic hot water tank.
Check for correct operation of the pressure relief valve on the
domestic hot water tank.
7Domestic hot water tank booster heater
Applies only to installations with a domestic hot water tank.
It is advisable to remove lime buildup on the booster heater to
extend its life span, especially in regions with hard water. To do
so, drain the domestic hot water tank, remove the booster heater
from the domestic hot water tank and immerse in a bucket (or
similar) with lime-removing product for 24 hours.
8Unit switch box
■ Carry out a thorough visual inspection of the switch box and
look for obvious defects such as loose connections or
defective wiring.
■ Check for correct operation of contactors K1M, K3M, K5M
(applications with domestic hot water tank only) and K4M by
use of an ohm meter. All contacts of these contactors must
be in open position.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
40
9In case of use of glycol
(Refer to Caution: "Use of glycol" on page 16)
Document the glycol concentration and the pH-value in the
system at least once a year.
■ A pH-value below 8.0 indicates that a significant portion of
the inhibitor has been depleted and that more inhibitor needs
to be added.
■ When the pH-value is below 7.0 then oxidation of the glycol
occurred, the system should be drained and flushed
thoroughly before severe damage occurs.
Make sure that the disposal of the glycol solution is done in
accordance with relevant local laws and regulations.
TROUBLESHOOTING
This section provides useful information for diagnosing and
correcting certain troubles which may occur in the unit.
This troubleshooting and related corrective actions may only be
carried out by your local Daikin technician.
General guidelines
Before starting the troubleshooting procedure, carry out a thorough
visual inspection of the unit and look for obvious defects such as
loose connections or defective wiring.
General symptoms
Symptom 1: The unit is turned on (y LED is lit) but the unit is not
heating or cooling as expected
POSSIBLECAUSESCORRECTIVEACTION
The temperature setting is not
correct.
The water flow is too low.
The water volume in the installation
is too low.
Symptom 2: The unit is turned on but the compressor is not starting
(space heating or domestic water heating)
Check the controller set point.
• Check that all shut off valves of the
water circuit are completely open.
• Check if the water filter needs
cleaning.
• Make sure there is no air in the
system (purge air).
• Check on the manometer that there
is sufficient water pressure. The
water pressure must be >1 bar
(water is cold).
• Check that the pump speed setting is
on the highest speed.
• Make sure that the expansion vessel
is not broken.
• Check that the resistance in the
water circuit is not too high for the
pump (refer to "Setting the pump
speed" on page 27).
Make sure that the water volume in
the installation is above the minimum
required value (refer to "Checking
the water volume and expansion
vessel pre-pressure" on page 14).
DANGER
When carrying out an inspection on the switch box of the
unit, always make sure that the main switch of the unit is
switched off.
When a safety device was activated, stop the unit and find out why
the safety device was activated before resetting it. Under no
circumstances safety devices may be bridged or changed to a value
other than the factory setting. If the cause of the problem cannot be
found, call your local dealer.
If the pressure relief valve is not working correctly and is to be
replaced, always reconnect the flexible hose attached to the pressure
relief valve, to avoid water dripping out of the unit!
NOTE
For problems related to the optional solar kit for
domestic water heating, refer to the troubleshooting in
the installation manual of that kit.
POSSIBLECAUSESCORRECTIVEACTION
The unit must start up out of its
operation range (the water
temperature is too low).
The benefit kWh rate power supply
settings and electrical connections
do not match.
The benefit kWh rate signal was sent
by the electricity company.
Symptom 3: Pump is making noise (cavitation)
POSSIBLECAUSESCORRECTIVEACTION
There is air in the system.Purge air.
Water pressure at pump inlet is too
low.
In case of low water temperature, the
system utilizes the backup heater to
reach the minimum water
temperature first (15°C).
• Check that the backup heater power
supply is correct.
• Check that the backup heater
thermal fuse is closed.
• Check that the backup heater
thermal protector is not activated.
• Check that the backup heater
contactors are not broken.
If [D-01]=1 or 2, the wiring requires
specific installation like illustrated in
"Connection to a benefit kWh rate
power supply" on page 23. Other
correctly installed configurations are
possible, but are to be specific for
the type of benefit kWh rate power
supply type at this specific site.
Wait for the power to return.
• Check on the manometer that there
is sufficient water pressure. The
water pressure must be >1 bar
(water is cold).
• Check that the manometer is not
broken.
• Check that the expansion vessel is
not broken.
• Check that the setting of the prepressure of the expansion vessel is
correct (refer to "Setting the pre-
pressure of the expansion vessel" on
page 15).
Installation manual
41
Symptom 4: The water pressure relief valve opens
POSSIBLECAUSESCORRECTIVEACTION
The expansion vessel is broken.Replace the expansion vessel.
The water volume in the installation
is too high.
Make sure that the water volume in
the installation is under the
maximum allowed value (refer to
"Checking the water volume and
expansion vessel pre-pressure" on
page 14).
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Symptom 5: The water pressure relief valve leaks
POSSIBLECAUSESCORRECTIVEACTION
Dirt is blocking the water pressure
relief valve outlet.
Check for correct operation of the
pressure relief valve by turning the
red knob on the valve counter
clockwise:
• If you do not hear a clacking sound,
contact your local dealer.
•In case the water keeps running out
of the unit, close both the water inlet
and outlet shut-off valves first and
then contact your local dealer.
Symptom 6: The user interface displays "nn
nn
" when pressing
certain buttons
POSSIBLECAUSESCORRECTIVEACTION
The current permission level is set to
a level that prevents using the
pressed button.
Change the "user permission level"
field setting ([0-00], see "Field
settings" on page 28.
Symptom 7: Space heating capacity shortage at low outdoor
temperatures
POSSIBLECAUSESCORRECTIVEACTION
Backup heater operation is not
activated.
Check that the "backup heater
operation status" field setting [4-00]
is turned on, see "Field settings" on
page 28.
Check whether or not the thermal
protector of the backup heater has
been activated (refer to Main
components, "Backup heater
thermal protector" on page 13 for
location of the reset button).
Check if booster heater and backup
heater are configured to operate
simultaneously (field setting [4-01],
see "Field settings" on page 28)
Check whether or not the thermal
fuse of the backup heater is blown
(refer to "Main components",
"Backup heater thermal fuse" on
page 13 for location of the reset
button).
The backup heater equilibrium
temperature has not been
configured correctly.
Too much heat pump capacity is
used for heating domestic hot water
(applies only to installations with a
domestic hot water tank).
Raise the
field setting [5-01] to activate backup
heater operation at a higher outdoor
temperature.
Check that the
temperature
configured appropriately:
• Make sure that the 'space heating
• Raise the 'space heating priority
'equilibrium temperature'
'space heating priority
' field settings are
priority status' field setting [5-02] is
enabled.
temperature' field setting [5-03] to
activate booster heater operation at a
higher outdoor temperature.
Error codes
When a safety device is activated, the user interface LED will be
flashing, and an error code will be displayed.
A list of all errors and corrective actions can be found in the table
below.
Reset the safety by turning the unit OFF and back ON.
Instruction to turn the unit OFF
User interface mode
(heating/cooling =)
ONON1 time1 time
ONOFF1 time—
OFFON—1 time
OFFOFF——
In case this procedure for resetting the safety is not successful,
contact your local dealer.
Error
code
Failure causeCorrective action
80Inlet water temperature
thermistor failure (inlet water
thermistor broken)
81Outlet water temperature
thermistor failure (outlet water
temperature sensor broken)
89Water heat exchanger freeze-up
failure (due to water flow too low)
Water heat exchanger freeze-up
failure (due to refrigerant
shortage)
7HFlow failure (water flow too low
or no water flow at all, minimum
required water flow is 16 l/min.
8HOutlet water temperature of unit
too high (>65°C)
A1Hydraulic PCB defectiveContact your local dealer.
A5Too low (during cooling
operation) or too high (during
heating operation) refrigerant
temperature (measured by
R13T)
Domestic water
heating mode (w)
Push the y
button
Push the
v button
Contact your local dealer.
Contact your local dealer.
Refer to error code 7H.
Contact your local dealer.
• Check that all shut off valves of
the water circuit are completely
open.
• Check if the water filter needs
cleaning.
•
Check that the unit is
operating within its operating
range (refer to
specifications" on page 43
•Also refer to "Charging water" on
page 17.
• Make sure there is no air in the
system (purge air).
• Check on the manometer that
there is sufficient water
pressure. The water pressure
must be >1 bar (water is cold).
• Check that the pump speed
setting is on the highest speed.
• Make sure that the expansion
vessel is not broken.
• Check that the resistance in the
water circuit is not too high for
the pump (refer to "Setting the
pump speed" on page 27).
• If this error occurs at defrost
operation (during space heating
or domestic water heating),
make sure that the backup
heater power supply is wired
correctly and that fuses are not
blown.
• Check that the pump fuse (FU2)
and PCB fuse (FU1) are not
blown.
• Check that the contactor of the
electric backup heater is not
short circuited.
• Check that the outlet water
thermistor is giving the correct
read out.
"Technical
).
Contact your local dealer.
E(D/B)(H/L)Q011~016BA6V3+W1
Unit for air to water heat pump system
4PW57621-1A
Installation manual
42
Error
code
Failure causeCorrective action
AABooster heater thermal protector
is open (applies only to
Reset the thermal protector
installations with a domestic hot
water tank)
Backup heater thermal protector
is open.
Reset the thermal protector by
pressing the reset button (refer
to "Main components" on
page 12 for location of the reset
button)
Check the reset button of the
thermal protector.
Contact your local dealer.
If both the thermal protector and
the controller are reset, but the
AA error code persists, the
backup heater thermal fuse has
blown.
C0Flow switch failure (flow switch
remains closed while pump is
stopped)
C4Heat exchanger thermistor
failure (heat exchanger
Check that the flow switch is not
clogged with dirt.
Contact your local dealer.
temperature sensor broken)
E1Compressor PCB defectiveContact your local dealer.
E3Abnormal high pressureCheck that the unit is operating
within its operating range (refer
to "Technical specifications" on
page 43).
Contact your local dealer.
E4Actuation of low pressure sensor Check that the unit is operating
within its operating range (refer
to "Technical specifications" on
page 43).
Contact your local dealer.
E5Overload activation of
compressor
Check that the unit is operating
within its operating range (refer
to "Technical specifications" on
page 43).
Contact your local dealer.
E7Fan lock failure (fan is locked)Check if the fan is not obstructed
by dirt. If the fan is not
obstructed, contact your local
dealer.
E9Malfunction of electronic
Contact your local dealer.
expansion valve
ECDomestic hot water temperature
too high (>89°C)
F3Too high discharge temperature
(e.g. due to outdoor coil
blockage)
• Check that the contactor of the
electric booster heater is not
short circuited.
• Check that the domestic hot
water thermistor is giving the
correct read out.
Clean the outdoor coil. If the coil
is clean, contact your local
dealer.
H3Malfunctioning HPS systemContact your local dealer.
H9Outdoor temperature thermistor
failure (outdoor thermistor is
broken)
HCDomestic hot water tank
thermistor failure
Contact your local dealer.
Contact your local dealer.
J1Malfunction of pressure sensor Contact your local dealer.
J3Discharge pipe thermistor failure Contact your local dealer.
J5Suction pipe unit thermistor
failure
J6Aircoil thermistor frost detection
failure
J7Aircoil thermistor mean
temperature failure
Contact your local dealer.
Contact your local dealer.
Contact your local dealer.
J8Liquid pipe unit thermistor failure Contact your local dealer.
L4Electric component failureContact your local dealer.
L5Electric component failureContact your local dealer.
L8Electric component failureContact your local dealer.
L9Electric component failureContact your local dealer.
LCElectric component failureContact your local dealer.
P1PCB failureContact your local dealer.
P4Electric component failureContact your local dealer.
PJFailure of capacity settingContact your local dealer.
U0Refrigerant failure (due to
refrigerant leak)
Contact your local dealer.
Error
code
Failure causeCorrective action
U1Power supply cables are
connected in the reverse phase
instead of the normal phase.
Connect the power supply
cables in normal phase. Change
any two of the three power
supply cables (L1, L2 , L3) to
correct phase.
U2Main circuit voltage failureContact your local dealer.
U4Communication failureContact your local dealer.
U5Communication failureContact your local dealer.
U7Communication failureContact your local dealer.
UACommunication failureContact your local dealer.
TECHNICALSPECIFICATIONS
General
Nominal capacity
• heating
• cooling
Dimensions H x W x D1418 x 1435 x 382 mm
Weight
• machine weight
• operation weight
Connections
•water inlet/outlet
•water drain
Expansion vessel
•volume
• maximum working
pressure (MWP)
Pump
•type
•no. of speed
Internal water volume5.5 l
Pressure relief valve
water circuit
Operation range - water side
• heating
• cooling
Operation range - air side
• heating
• cooling
• domestic hot water by
heat pump
(a) FBSP = Female British Standard Pipe
(b) EDL and EBL models can reach –20°C / EDL_W1 and EBL_W1 models can
reach –25°C, but this is without capacity guarantee
Electrical specifications
Standard unit (power supply via unit)
•power supply
• nominal running current
Backup heater
•power supply
• maximum running current
EDLQEDHQEBLQEBHQ
Refer to the Technical Data
Refer to the Technical Data