Daikin E8.5064 V1 Installation manuals
E8.5064 V1
System Manager
Installation Manual
Please observe the safety instructions and
read through this manual carefully before
commissioning the equipment.
Safety information General information
General information
Safety information
Power connection regulations
Please note the connection conditions specified by your
local electrical power supply company and the VDE regulations.
Your heating control system may only be installed and serviced by appropriately authorised specialists.
E For fixed devices, a facility for mains disconnection in
accordance with EN 60335 must be installed in compliance
with the installation specifications (e.g. switch).
E The mains lines insulation must be protected against damage
caused by overheating (e.g. insulation hose).
E The minimum distance to installation objects in the vicinity
must be chosen so that the permitted ambient temperature is
not exceed during operation (see table - Technical Data).
E If the system is not installed properly, persons using it are at
put at risk of fatal or serious injury (electric shock).
Ensure the controller is de-energized prior to performing any
work on the controller!
Safety
Please read and keep in a safe place
Please read through these instructions carefully before installing or operating. Following the installation, pass the instructions on to the operator.
Warranty conditions
If the system is not installed, commissioned, serviced and
repaired properly, it will render the manufacturer's warranty
null and void.
Conversion
All technical changes are prohibited.
Transport
On receipt of the product, check that the delivery is complete. Report any transport damage immediately.
Storage
Store the product in a dry place. Ambient temperature: see
Technical data.
Important text passages
! Important information is highlighted by an
exclamation mark.
E This attention symbol indicates dangerous situations.
Note
! The operating manual describes the maximum
version of the controller, meaning that not all
statements are relevant for your device.
2
General information Description
General Notes
!
With regard to installation, operation, and maintenance,
the following instructions must be observed. This
device must only be installed by a specialist technician.
Improperly performed repairs can subject users to
considerable risks.
!
To comply with applicable regulations, the instructions
for assembly and operation must be readily available at
all times and must be handed over to the responsible
engineer when working on the device for his attention.
Description
Declaration of conformity
We the manufacturer declare the product E8.5064 is in
conformity with the fundamental requirements of the following directives and standards.
Directives:
– 2004/108/EC, 2006/95/EC
Standards:
– EN 60730-1, EN 60730-2-9
The manufacture is subject to the quality management
system in accordance with DIN EN ISO 9001.
Function
The device contains a number of functions and must be
set in accordance with use. The following functions are
mapped in the System Manager:
Cascade modulating HS
Cascade switching HS
Control of 2 HS or 2-stage HS via relay
Water heating, 2 mixed heating circuits, as well as 2
extra functions
Demand-related circulation pump control
Automatic toggle between summer and winter time
Activation of a timer is possible
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Inhaltsverzeichnis General information
Inhaltsverzeichnis
General information 2
Safety information 2
Safety 2
General Notes 3
Description 3
Declaration of conformity 3
Function 3
Inhaltsverzeichnis 4
Installation 6
Assembly/Dismantling 6
Electrical Connection 7
Connecting instructions 7
Connection diagram 8
Terminal assignment 9
Power terminal assignments 10
Sensor terminal assignments 11
Remote controls 13
Operation-control module Merlin BM, BM 8,
Lago FB 13
Remote control FBR2 13
Sensor resistances FBR 14
DCF receiver 14
PC 14
Maximum delimiter 15
Telephone switch 15
Sensor values/characteristic curve 16
Sensors 17
Outside sensor AF (AFS) S 17
Immersion sensor KF (KFS) H/SPF (SPFS) F 17
Strap-on sensor VF (VFAS) v 17
System bus 18
The heating system 18
Bus ID 18
Input of the basic setting 18
Operation in normal mode 18
Operating elements 18
Ç Operating mode selection 19
Effect of the operating mode 19
Display in normal operation 20
Changing set values 21
Operating elements 21
Operating level 22
Areas 23
General 23
Display 23
User 23
Time programs 23
Expert 23
Expert FA (only for FA via BUS) 23
Levels 23
Installation 23
Hot water 23
Heating circuit I/II 23
Solar/MF 23
4
General information Inhaltsverzeichnis
Installation level 24
Commissioning procedure 24
Installation (selecting basic controller functions) 24
BUS-ID HS (- - - -) 25
HS 1 TYPE (primary heat generator type) 25
HS1 BUS (connection for HS) 25
HS 2 TYPE
(secondary heat generator type HS => A7) 25
STORAGE HS2 (heat accumulator for HS2) 25
BUFFER (heater buffer storage type) 26
HC FUNCTION
(heating circuit function selection) 26
CAP/STAGE (boiler output for each stage) 27
Auxiliary relay functions 28
RELAY FUNC 1 (function selection relay MF1) 28
T-MF1 SETP
(switching temperature relay MF1) 28
MF 1 HYST (hysteresis relay MF1) 28
F15 FUNCTION (sensor function F15) 31
BUS ID (heating circuit number): 31
5 K SENSORS/1 K SENSORS 31
Choice of installation 32
Schematic circuit diagrams hydraulic system 32
Installation 01 = E8.4034
=> Cascade controller for modulating HS 32
Terminal assignment 33
Installation 02 = E8.4834
=> Cascade controller for switching HS 34
Terminal assignment 35
Installation 03 = E8.3611 => 0 - 10 V Controller 36
Terminal assignment 37
Installation 04 = E8.0634
=> Standard controller with 2-stage HS 38
Terminal assignment 39
Installation 05 = 2HS controller
=> 2 HS cascade switched via relay 40
Terminal assignment 41
Service 42
Error Messages 42
Troubleshooting 43
Dimensions 45
Technical Data 46
Glossary 47
5
Assembly/Dismantling Installation
Installation
Installation
Assembly/Dismantling
Sketch showing basic mode of operation:
A Controller, side view, cutaway view
B Control panel plate
C Mounting clamp
D Unlocking holes (see Chapter Changing set values)
E Sharp-pointed tool
Installing the controller:
1. Set the mounting clamp to the wall thickness of the control panel (at the left and right-hand side of the unit):
a. Pull the mounting clamp at the low away from the con-
troller wall (toothing).
b. In this condition, slide the mounting clamp down or up
until the distance from the edge of the unit corresponds to the thickness of the control panel wall.
Detent position 1 0.5 - 1.0 mm wall thickness
Detent position 5 5.0 mm wall thickness
c. Press the mounting clamp against the controller wall at
the low.
2. Press the controller into the control panel recess and
check that it is firmly secure. If the controller wobbles: Remove the controller and move the mounting clamps up.
6
Installation Electrical Connection
Removing the controller:
E Disconnect the unit from the power supply before
removing it.
d) Insert a sharp-pointed tool at an angle with respect to
the exterior wall into one of the unlocking holes (the
tool must be slid between mounting clamp and control
panel wall).
e) Lever the tool with respect to the unit exterior wall.
This causes the mounting clamp to release the control
panel wall.
Raise the unit slightly at the corresponding side and repeat
the procedure on the other side of the unit.
The unit can now be removed.
Electrical Connection
! After connecting or modifying the connections of
sensors and remote controls the controller must be
briefly switched off (mains switch/fuse). The function
of the controller is reconfigured in accordance with
the connected sensors the next time the controller is
switched on.
Note for installation in connection with digital room
device
When installing a digital room device, the heating circuitspecific set values are adjusted at the room device. These
values are automatically superceeded inside the controller.
! If during operation the digital room device is
separated from the BUS for a longer time period
(>5 min), the heating controller will continue to work
with its own set values.
In order to avoid damages in case of errors - for deviations
from relevant set values (such as maximum flow temperature for floor heaters) - we suggest the following proce-
Connecting instructions
E The controller is designed for an operating voltage of
230 V AC at 50 Hz. The burner contact is potential-free
and must always be connected in series with the
mechanical boiler thermostat (if present).
dure:
1. Installing the new heating controller
2. Set all values for heating controller
3. Install one digital room device
4. Set all values for digital room device
E Important: Bus lines and sensor lines must be laid
separately, away from mains cables!
7
Electrical Connection Installation
Connection diagram
~ 230 V; Relay switching capacity 2 (2) A, ~ 250 V
8
Installation Electrical Connection
Terminal assignment
Sensors
VII (1+2): eBUS (FA) or 0 - 10 V output
I (1,2,3+
low/middle/top
I (2+3+
I (2+
I (4+5): F5 = Flow sensor heating circuit 2
I (6+7): F6 = Storage tank sensor
I (7+8): F8 = Boiler sensor/header sensor
I (9+10): F9 = Outdoor sensor
V (1+
Multifunction relay sensor
V (2+
Multifunction relay sensor
VIII (1+
Multifunction relay sensor
VIII (2+
Multifunction relay sensor
III (1-3): FBR2 (FBR1) for heating circuit 2
): F1/F2/F3 = buffer storage tank
): FBR2 (FBR1) for heating circuit 1
): F2 = Room sensor for heating circuit 1
): F11 = Flow sensor heating circuit 1/
1
): F12 = Hot-water tank low/
2
): F13 = PT1000 => HS2/collector 2/
3
): F14 = PT1000 => Collector 1/
4
Mains
II (1): Neutral conductor, mains
II (2): Power supply, unit
II (3): Power supply, relay
II (4): A1 = Pump heating circuit 1
II (5): A1 = Pump heating circuit 2
II (6): A3 = Cylinder charging pump
II (7): A4 = Mixer motor heating circuit 2 on
II (8): A5 = Mixer motor heating circuit 2 to
II (9+10): A6 = Burner stage 1/HS 1
VI (1+2): A7 = Burner stage 2/HS 2/Solid fuel
IV (1): A8 = Mixer motor heating circuit 1 on/
Multifunction relay
1
IV (2): A9 = Mixer motor heating circuit 1 to/
Multifunction relay
2
IV (3): A10 = Collector pump 2/Switching valve to
solar tank 2/Multifunction relay
3
IV (4): A11 = Collector pump 1 (ON / OFF)
multifunction relay
4
III (1+2): F15 = 0-10V input/light sensor/
Room sensor for heating circuit 2
III (2+3): F17 = Pulse counter for output
measurement
IX (1+2): Data line CAN bus
IX (3+4): Power supply CAN bus
E Important: Bus lines and sensor lines must be laid separately, away from mains cables!
9
Electrical Connection Installation
Power terminal assignments
Plug 2 [II]
Options
Provided no separate regulations for protecting the
relay apply, a bridge to
supply the relay must be
connected between terminals II 2 and II 3.
Plug 6 [VI]
Plug 4 [IV]
s
1
2
N: Neutral conductor, mains
L1: Power supply, unit
L1´: Power supply to relay
D 1: heating circuit pump HC 1
D 2: heating circuit pump HC 2
F: Storage tank charging pump
v: Mixer open, heating circuit 2
v: Mixer closed, heating circuit 2
H: Burner stage 1
H: Burner stage 1
H: Burner stage 2/HS2
H: Burner stage 2/HS2
v: Mixer heating circuit 1 open / Multifunction relay 1
v: Mixer heating circuit 1 close / Multifunction relay
Collector pump 2/Switching valve / Multifunction relay
Collector pump 1(ON / OFF) / Multifunction relay
2
3
4
10
Installation Electrical Connection
Sensor terminal assignments
Connector 7 [VII]
+
-
Connector 1 [I]
Pin 1: eBUS (FA) or 0 - 10 V output
Pin 2: (Ground BUS/0 - 10 V)
Pin 1: Buffer storage tank low sensor
Pin 2:
D
2
D
I
Buf. stor. tank middle sensor/FBR heat. circ. 1 (room sensor)
Pin 3:
Buf. stor. tank top, sensor/FBR heating circuit 1 (set value)
Pin 4: Flow sensor, heating circuit 2 (ground)
Pin 5: Flow sensor, heating circuit 2
Pin 6: Waste water sensor
Pin 7: Waste water and boiler sensor (ground)
Pin 8: Boiler sensor
Pin 9: Outdoor sensor
Pin 10: Outdoor sensor (ground)
Connector 5 [V]
12
Connector 8 [VIII] => PT 1000 sensor
3
4
1
D
V
Pin 1: Flow sensor heating circuit 1/sensor multifunction 1
Pin 2: Service water low sensor/sensor multifunction 2
Pin 1: Sensor HS2/Solar 2/Multifunction relay 3
Pin 2: Sensor Solar 1/Sensor multifunction relay 4
11
Electrical Connection Installation
Connector 3 [III]
Connector 9 [IX]
0-10V
Licht
-
D
III
IMP
HL
+
Pin 1: FBR heating circuit 2 (room sensor)/0 - 10 V IN/Light
Pin 2: FBR heating circuit 2 (ground)
Pin 3: FBR heating circuit 2 (set value)/Pulse counter for
output measurement
CAN Bus Pin 1 = H (Data)
CAN Bus Pin 2 = L (Data)
CAN Bus Pin 3 = - (ground, Gnd)
CAN Bus Pin 4 = + (12 V supply)
12
Installation Remote controls
Remote controls
Operation-control module Merlin BM, BM 8, Lago FB
(Only for controller models with CAN-Bus connection)
Remote control FBR2
Electrical connection: HC1: Connector I; 2, Ground and 3
or HC2: Connector III; 1 - 3
Rotating switch for modifying room temperature setting
Electrical connection: Connector IX; 1 - 4
The controller permits connection of an operation-control
module BM for each heating circuit via a bus line. The operation-control module allows various operation-control
functions and monitoring functions for the system values to
be relocated to the main controlled zone – i.e. the living
room. This achieves maximum comfort and convenience.
Please refer to the technical description of the BM for a
precise description of the overall scope of functions.
Display of the system parameters
Entry of the heating circuit parameters
Room temperature control
Automatic adaptation of the heat slope (not Lago FB)
Adjusting range: (± 5 K)
Room control via the integrated room sensor
Rotating switch for selecting operating mode
i Standby/OFF (frost protection only)
q
Automatic mode (according to timer program 1 in
1
controller)
q
Automatic mode (according to timer program 2 in
2
controller)
C 24-hour night operation (reduction temperature)
B 24-hour daytime operation (comfort temperature)
F Summer mode (heating OFF, hot water only)
Depending on the version, your FBR supports a portion of the
following operating modes.
! The operating mode at the controller must be set to q.
The controller can also be operated with an FBR1.
13
Remote controls Installation
Installation location:
In reference/main living room of the heating circuit
(on an inside wall of the room).
Not in the vicinity of radiators or other heat dissipating
units.
Any, if the room sensor influence is switched off.
Installation:
Remove cap from underside of pedestal.
Secure the base at the installation location.
Connect the electrical connection cables.
Press the cap back on.
Sensor resistances FBR
Temperature FBR1
terminals 1-2
switch in position q
+10 °C 680 Ω 9950 Ω
+15 °C 700 Ω 7855 Ω
+20 °C 720 Ω 6245 Ω
+25 °C 740 Ω 5000 Ω
+30 °C 760 Ω 4028 Ω
FBR2
terminals 1-2
Room sensor
DCF receiver
Electrical connection: Connector VII; Terminal 1, 2
The controller can evaluate a eBUS DCF receiver on the
eBUS FA-Terminals.
If the DCF receiver is connected, the controller time is updated as soon as the DCF transmits a valid time on the
BUS.
If the time has not been corrected after max. 10 min, select
a different place of installation for the DCF (e.g. another
wall - not in proximity to TV devices, monitors or dimmers).
PC
All system-specific parameters can be set and interrogated
using the
ComfortSoft parameterisation software. The pa-
rameters can be saved, displayed graphically and evaluated on the PC at predefined intervals. T connect to a PC
you need the optical adapter or CoCo PC active, which also supports the sending of error messages by SMS and
the remote interrogation of controller data.
14
Installation Remote controls
Maximum delimiter
If a maximum delimiter is required it must be connected
between the heating circuit pump and the pump controller
switch output.
Connector I, terminals 4 and 5
Telephone switch
12
FBR
1
FBR
3
1
1
3
32
1
32
The heating system can be switched to Heating mode h
with a telephone switch. The connection terminals of the
controller for the remote control FBR (see connection diagram) are used for installation. As soon as a short circuit
between terminal 3 of the FBR and ground (FBR terminal
2) is detected, the assigned heating circuit is switched to
T
T
heating mode. Additionally the hot water preparation is activated (only for controllers with hot water preparation).
When the short-circuit is eliminated, the controller once
again heats on the basis of the set heating program.
E If the heating circuit is controlled remotely by an
operating module, the telephone switch must be
connected at the operating module.
15
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