S/M NO. : DSL210PEF0
Service Manual
LCD TV
CHASSIS : SL-210P
Model : DLP-2612
DLP-3212
Caution
:In this Manual, some parts can be changed for improving. their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List)in Service Information Center.
NOV. 2005
Contents
1.Safety Precaution 3
2.Product Specification 4 2-1. SPECIFICATION
4
2-2. Available Input Signal |
5 |
3.BLOCK DIAGRAM 6
4.Description of Each BLOCK 8
4-1. Block Diagram of Main IC and TP |
8 |
4-2. OVERVIEW |
8 |
4-2-1. Y/C(S-Video) and SCART(CVBS,RGB) |
8 |
4-2-2. RF CVBS |
11 |
4-2-3. DTV/DVD Signal |
12 |
4-2-4. PC Signal |
15 |
4-2-5. DVI Signal |
17 |
4-2-6. Video Enhancer and LVDS transmitter |
19 |
4-2-7. R/G/B PROCESSING (SCART1. TELETEXT R/G/B) |
19 |
4-2-8. Audio signal processing, KEY and LED |
20 |
4-3. POWER PCB |
23 |
5. SERVICE MODE |
26 |
5-1. Check initial Menu Data |
26 |
5-2. Entering SERVICE MODE |
27 |
6. White Balance Adjusting Method |
29 |
7. Main PCBs Trouble Diagnosis |
30 |
7-1. MAIN & SUB PCB Trouble Diagnosis |
30 |
7-1-1. When No Signal or No raster |
30 |
7-1-2. When No Sound |
37 |
7-1-3. When Control KEY does not operate |
39 |
7-1-4. When Remote Controller does not operate |
40 |
7-2. POWER PCB |
41 |
8.Trouble Diagnosis 42
8-1. Facts you must know when Diagnosis and Repairing 42 8-2. Typical Symptoms of PCB problem or bad connection
43
9.Structure of LCD Set 44
10.Service part list 49
10-1. DLP-2612APSB Part List |
49 |
10-2. DLP-3212APSB Difference Part List 60
11.SCHEMATIC DIAGRAM 62
12.EXPLODED VIEW 77
-2-
1. Safety Precautions
(1)When moving or laying down a LCD Set, please deal with care. Avoid any impact towards the LCD Set.
(2)Do not leave the broken LCD Set on for a long time. To prevent any further damages, after check the broken Set’s condition, make sure to turn the power (AC) off.
(3)When opening the BACK COVER, turn off the power (AC) to prevent electric shock.
(4)When loosening screws, check the connecting position and type of the screw. Sort out the screws and store them separately. Because screws holding PCB are working as electric circuit GROUNDING, make sure to check if any screw is missing when assembling.
(5)A LCD Set contain different kind of connector cables. When connecting or disconnecting connector cables, check the direction and position of the cable beforehand.
(6)When disconnecting connectors, unplug the connectors slowly with care.
(7)Connectors are designed so that if the number of pins or the direction does not match, connectors will not fit. When having problem in plugging the connectors, make sure to check their kind, position, and direction.
-3-
2. Product Specification
2-1. SPECIFICATION
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DLP-2612 |
DLP-3212 |
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LCD Panel |
Screen Size |
26” |
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32” |
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Aspect Ratio |
16:9 |
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16:9 |
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Resolution |
1366 |
768 (WXGA) |
1366 |
768 (WXGA) |
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Pixel Pitch |
0.4215mm |
0.51075mm |
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Contrast Ratio |
800:1 |
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800:1 |
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TV System |
Receiving System |
PAL, SECAM |
PAL, SECAM |
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Stereo System |
2-Carrier/NICAM |
2-Carrier/NICAM |
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Channel Memory |
99ch, Auto Preset |
99ch, Auto Preset |
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INPUT Connector |
RF |
75 Ohm Coaxial |
75 Ohm Coaxial |
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S-Video |
1 |
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Scart |
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Component |
RCA |
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RCA |
2 |
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PC RGB |
D-Sub |
1 |
D-Sub |
1 |
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PC Audio |
3.5mm Mini-Jack |
3.5mm Mini-Jack |
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DVI |
1 |
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OUTPUT Connector |
Monitor-out |
1 |
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Headphone |
3.5mm Mini-Jack |
3.5mm Mini-Jack |
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RF-out |
1 |
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SOUND OUTPUT |
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8W |
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8W |
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Power Consumption |
Max. |
140W |
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170W |
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Power Source |
220-240V~50Hz |
220-240V~50Hz |
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Dimension |
Set Dimension |
(850 |
518 231)mm |
(990 |
588.5 231) |
(W H D) |
(Contain Stand) |
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-4-
2-2. Available Input Signal
(1) PC/DVI/COMPONENT
RESOLUTION |
V-freq |
DVI |
D-SUB |
COMPONENT |
REMARK |
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640 |
480 |
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60 |
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IBM, VGA |
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66 |
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APPLE, MAC66 |
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72 |
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VESA |
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75 |
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VESA |
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720 |
400 |
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70 |
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IBM, VGA |
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85 |
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IBM, XGA2 |
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800 |
600 |
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60 |
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VESA |
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75 |
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VESA |
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85 |
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VESA |
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832 |
624 |
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74 |
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MAC74 |
1024 |
768 |
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60 |
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VESA |
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70 |
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VESA |
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720P(1280 |
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720) |
50 |
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60 |
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1080i(1920 |
1080) |
50 |
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60 |
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576P(704 |
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576) |
50 |
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480P(720 |
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480) |
60 |
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576i(704 |
576) |
50 |
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480i(720 |
480) |
60 |
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(2)VIDEO
-PAL, PAL-M, PAL-N
-NTSC, NTSC4.43
-SECAM
-5-
-6-
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LCD 26", 32" (Europe ) |
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8M |
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8M |
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Block Diagram |
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TMDS |
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24 BIT R, G, B |
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SDRAM |
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SDRAM |
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INPUT |
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Si1 169 |
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DVI |
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H, V, CLK |
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DVI RX |
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PANEL TV SVP |
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SVP RESET |
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PC(L,R) |
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PC L,R |
POWER |
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SW1 |
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3D COMB/ |
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COLOR DECODER/ |
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DOWN |
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24BIT R, G, B, |
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DE-INTERLADER/ |
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J-L003 |
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H, V, CLK |
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R, G, B, H, V |
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PANEL TV VSP |
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JEPICO |
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EL-LV385 |
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PANEL |
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D-SUB |
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SCALER/ |
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GUI/PIP/POP |
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VIDEO |
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LVDS TX |
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(SS/AUO) |
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DIGITAL |
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ENHANCEMENT |
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COMPONENT1 |
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Y1,Cb1,Cr1 |
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Y, Cb, Cr |
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IMAGE |
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PI5V330 |
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Y2,Cb2,Cr2 |
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COMPONENT2 |
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SW |
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SW3 |
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24 BIT R, |
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H, |
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SOUND1 |
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Y, Cb, Cr |
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8 |
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SDA5, SCL5 |
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COMP1 L, R |
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4 |
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SPI |
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8BIT |
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SOUND2 |
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COMP2 L, R |
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or |
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(CSB, JCLK, SI, SO) |
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PARALLEL |
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POWER FAIL |
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PC L,R |
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R, G, B, H, |
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ST9883 |
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PCF8591 |
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MSP_VDD5 (HP_ID) |
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MONITOR L, R |
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H, |
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V |
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CONVERTER |
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AD/DA |
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S/SW1 |
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CVBS OUT3 |
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S/SW2 |
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SCART 2 |
CVBS3, Y3, C3, |
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CXA1855 |
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SDA5, SCL5 |
SDA33, |
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R3, L3 |
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8 BIT |
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S/SW2 |
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AUDIO/VIDEO SW |
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Y, C, CVBS OUT2 |
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POWER DOWN |
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SCART 1 |
CVBS2, R2, L2 |
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SVP RESET |
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S/SW1 |
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PS |
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VPC3230 |
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CVBS, H, V |
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SDA 5550M |
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MICOM |
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RF L, R |
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COLOR DECODER |
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AFT |
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KEY |
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MAIN |
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COMP1 COMP2 |
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IR |
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TUNER |
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L, R |
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R, G, B, FB |
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VPC RESET |
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TTX R, G, B, FB |
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SDA5, |
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PI5V330 |
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Not Used |
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SCL5 |
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MONO |
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MSP3410 |
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SDA5, SCL5 |
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SW |
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SDA 6000 |
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AV1 |
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RF L, R |
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MSP RESET |
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TELETEXT |
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CVBS1, Y1, C1, R1, L1 |
SOUND PROCESSOR |
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SDA5, SCL5 |
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SDA5, SCL5 |
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S-VHS |
MONITOR |
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L, R |
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HP(L,R) |
HP L,R |
MAIN L,R |
PCF8574 |
SW1 |
PCF8574 |
SW3 |
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16M BIT |
2M BYTE |
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SW2 |
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HP ID |
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L |
I/O |
VPC RESET |
I/O |
FLASHROM |
SDRAM |
L |
TDA7480 |
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MSP_RESET |
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MUTE |
BLK ON |
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R |
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R |
TDA7480 |
DIMM PWM |
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MUTE |
2005.09.09 |
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LCD ON |
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DIAGRAM BLOCK MAIN .1-3
3-2. POWER BLOCK DIAGRAM
-7-
4-1. Block Diagram of main IC and TP
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TP564 |
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ICU2 |
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ICU3 |
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TP565 |
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ICJ10 |
TP566 |
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ICS2 |
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ICU10 |
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TP603 |
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ICL10 |
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TP604 |
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ICS3 |
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ICS1 |
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TP605 |
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PW30 |
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ICD10 |
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TP159 |
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TP160 |
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JP11 |
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TP161 |
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TP246 |
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PW11 |
TP162 |
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TP247 |
ICA10 |
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TP248 |
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JP12 |
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PW12 |
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TP494 TP508 |
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ICV10 |
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TP495 TP509 |
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PW7 |
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TP496 TP529 |
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PW15 |
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JP3 |
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PW6 |
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JP206 |
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PW21 |
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PW20 |
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IC603 |
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P204 |
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TP56 |
TP63 |
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TP149 |
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TP100 |
IC201 |
TP57 |
TP64 |
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P601 |
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TP101 |
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TP58 |
TP67 |
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TP144 |
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TP102 |
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PW602 |
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TP103 |
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TP143 |
TP120 |
TP104 |
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TP121 |
TP105 |
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IC604 |
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TP106 |
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IC601 |
TP107 |
TU1 |
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TP108 |
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TP141 |
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TP109 |
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JP201 |
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JP202 |
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TP27 |
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TP29 |
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TP19 |
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4-2. Overview
A/V block (Main and Sub PCB) is Multi Media circuit board that can process various input signals such as video, component, PC, DVI, and analog TV signal. It is mainly composed of switching, sync processing, decoding, analog TV, digital image processing, and system control part.
4-2-1. Composite video, Y/C(S-Video) and SCART(CVBS, RGB) composite video Y/C(S-Video) and SCART(CVBS) have similar signal paths. For the Main signal, IC201 receives these inputted signals and switches out a selected signal. Then the signal goes into ICV10 for video processing, SCART(RGB) signal goes directly into ICV10. The output of ICV10 goes through ICS1 for de-interlacing and digital image processing respectively. However, at PIP mode, sub signal has a little bit different path from the Main signal. First of all, IC201 receives input signals such as composite video, Y/C or etc, and switches out the selected signal like as the Main signal. But the selected signal goes into ICS1 for video processing and image processing instead of going into ICV10.
-8-
-Flow Chart of RF, Video, S-Video Signal
-Main Signal
A.IC201 : Switching IC (Input: analog inputs, Output:: an analog output)
B.ICV10 : Color Decoder (Input: Y/C, CVBS, R/G./B, Output: 8bit digital, H/V)
C.ICS1 : Color Decoder/Image Processor(Input: 8bit Digital or 24bit Digital R/G/B,
H/V,Output: 24bit Digital R/G/B, H/V)
-Main TP (Input: Color Bar Pattern)
CCV15(Y Signal), CCV14(C Signal), CCV16(CVBS Signal)
RCS12(Horizontal sync), RCS13(Vertical sync), RCS14(Clock) RCS15(Data enable) -Sub Signal(In PIP mode)
A.IC201: Switching IC (Input: analog inputs, Output: an analog output)
B.ICS1: Color Decoder/Image Processor (Input: 8bit Digital or 24bit Digital R/G/B, H/V,Output: 24bit Digital R/G/B, H/V)
Y signal (input to ICV10)
Location: LCV13
-9-
Color signal (input to ICV10) Location: LCV4
CVBS signal (Input to ICV10) Location: LCV1
Data Enable(Output of ICS1)
Loacation(RCS15, ICD10.73PIN)
-10-
Horizontal sync (Out of ICS1)
Location: RCS12, ICD10.72PIN
Vertical sync (Out of ICS1)
Location: RCS13, ICD10.71PIN
Clock for display (Out of ICS1)
Location: RCS14, ICD10.76PIN
4-2-2. TV signal
Tuner(TU1) receives antenna signal and outputs CVBS and sound signal. For the main signal, IC201 switches out the CVBS and the rest of the signal flow is same as composite video signal flow mentioned earlier.
Also, Sub TV signal at PIP mode flows similar path to the Sub composite video signal pass except that IC201 switches out the CVBS signal
-11-
- Flow Chart of RF CVBS
-Main Signal
A.TU1 : Tuner (Input: antenna signal, Output: CVBS)
B.IC201 : Switching IC (Input: CVBS, Output: CVBS)
C.ICV10 : Vided processor (Input: CVBS, Output: 8bit Digital, H/V)
D.ICS1 : Color Decoder/Image Processor(Input: 24bit Digital R/G/B, H/V, Output: 24bit Digital R/G/B, H/V)
-Sub Signal(In PIP mode)
A.IC201 : Switching IC (Input Input: antenna signal, Output: CVBS)
B.ICS1 : Color Decoder/Image Processor(Input: 24bit Digital R/G/B, H/V, Output: 24bit Digital R/G/B, H/V)
-Main TP (Input: Color Bar Pattern)
CE220, CCV16
RCS12(Horizontal sync), RCS13(Vertical sync), RCS14(Clock) RCS15(Data enable)
CVBS signal (Input to IC201)
4-2-3. DTV/DVD signal
Both DTV(Y, Pb, Pr) and DVD(Y, Cb, Cr) share same jack and signal path. Main and Sub in PIP mode have same path. ICI3 switches out signal and also detects type of signal so that ICA10 can convert the analog signal to digital. Then the signal goes through ICS1 for the image processing.
-12-
- Flow Chart of COMPONENT
-Main Signal
A.ICI3 : Switching IC (Input: Component, Output: Component, H/V)
B.ICA10 : A/D converter (Input: Component, H/V, Output: 24bit Digital RGB, H/V)
C.ICS1 : Color Decoder/Image Processor(Input: 24bit Digital R/G/B, H/V,Output: 24bit
Digital R/G/B, H/V)
-Main TP (Input: 576I, Color Bar Pattern)
Y signal (Input to ICA10)
Location: LCA4, RCA12
Pb Signal (Input to ICA10)
Location: LCA5, RCA14
-13-
Pr Signal (Input to ICA10)
Location: LCA3, RCA11
Clock (Output of ICA10)
Location: LCA1, RCA10
Horizontal sync (Output of ICA10)
Location: RCA9
-14-
Vertical sync (Output of ICA10)
Location: RCA8
4-2-4. PC (Personal Computer) signal
PC signal is switched out by ICI3 and input to ICA10 for A/D conversion. Then the signal goes through ICS1 for digital image processing.
- Flow Chart of PC Signal
-Main IC
A.ICI3 : Switching IC (Input: Analog RGB, H/V, Output: Analog RGB, H/V)
B.ICA10 : A/D converter (Input: Analog RGB, H/V, Output: 24bit Digital RGB, H/V)
C.ICS1 : Color Decoder/Image Processor(Input: 24bit Digital R/G/B, H/V, Output: 24bit Digital R/G/B, H/V)
-Main TP (Input: Color Bar Pattern, 1024X768 60Hz)
-15-
R Signal (Input to ICA10) Location: LCA3, RCA11
G Signal (Input to ICA10) Location: LCA4, RCA12
B Signal (Input to ICA10)
Location: LCA5, RCA14
-16-
Clock (Output of ICA10)
Location: LCA1, RCA10
Horizontal sync (Output of ICA10)
Location: RCA9
Vertical sync (Output of ICA10)
Location: RCA8
4-2-5 DVI (Digital Visual Interface) signal
To process DVI signal, graphic card of AV device reads EDID data from ICI5(ROM). Then
DVI signal is directly inputted to ICD10, which output digital 24bit RGB and H/V. The output goes through ICS1 for digital image processing
-17-
- Flow Chart of DVI Signal
-Main IC
A.ICI5 : ROM containing EDID data (EDID: display capabilities such as resolution, aspect ratio etc.)
B.ICD10: DVI signal processor (Input: TMDS, Output: 24bit digital RGB, H/V)
-Main TP (Input: Color Bar Pattern)
Clock (Output of ICD10)
Location: LCD5, RCD5
Horizontal sync (Output of ICD10)
Location: RCD6
-18-
Vertical sync (Output of ICD10)
Location: RCD7
4-2-6. Video Enhancer and LVDS transmitter (for all inputs)
Outputs of ICS1 are inputted to ICJ10(Video signal enhancer, MGDI) which improves picture quality greatly.
Outputs of ICJ10 are inputted to ICL10 which is a LVDS transmitter. The converted LVDS signal is transmitted to the LCD panel.
-Main IC
A.ICJ10: Video enhancer (Input: 24bit digital RGB, H/V Output: 24bit digital RGB, H/V)
B.ICL10: LVDS transmitter (Input: 24bit digital RGB, H/V Output: LVDS signal)
-Main TP
RCJ2: Horizontal sync (Output of ICJ10), refer to RCS12RCJ3: Vertical sync (Output of ICJ10), refer to RCS13
RCJ1 : Data Enable sync (Output of ICJ10), refer to RCS15
4-2-7. R/G/B PROCESSING (SCART1, TELETEXT R/G/B)
- Flow Chart of SCART1, TELETEXT R/G/B
- Main TP
-19-
R Signal (Input to ICV10)
Location: LCV10, RCV30
G Signal (Input to ICV10)
Location: LCV9, RCV28
B Signal (Input to ICV10)
Location: LCV8, RCV26
4-2-8. Audio signal processing, KEY, and LED
IC201 switches Audio signals and passes a switched signal to IC601 for audio signal processing. IC601 controls sound parameters such as Volume, Balance, and Equalize.
-20-
The outputs of IC601 are passed to IC604(right), and IC603(left) respectively to amplify the signals. KEY and LED PCBs send signals received from key buttons and LED to
ICU10 for command processing.
- Flow Chart of Audio Signal
- Main IC
A. IC201: Switching IC
B. IC601: Audio processing IC C. IC603,604: Amplifying IC
MSP3410 INPUT |
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Location |
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- Main R sound: CE620, RC621 |
- Main L sound: CE619, RC620 |
- Sub R Sound: CE618, RC619 |
- Sub L Sound: CE617, RC618 |
- Component1 R sound: CE616, RC617 |
- Component1 L sound: CE615, RC616 |
- Component2 R sound: CE614, RC615 |
- Component2 L sound: CE613, RC614 |
PC_L Sound (Input to IC201)
Location (CE208, RC253)
-21-
IC604, 605 INPUT
Location: L out(CE605), R out(CE604)
Tuner SIF Input
Location: CC613, TU1.9PIN
HEADPHONE Out
Location: CE636, CE639
-22-
Remote control signal
Location: RCW17, CCW3
4-3. POWER PCB
4-3-1. POWER SPEC Rating: 220V~240V
Regulating Method: Input Frequency: 50Hz
Inrush Current: Below 80A at AC230V Output Voltage and Current are shown below
Board |
Output |
Minimum output |
Maximum output |
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Output Current |
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Condition |
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Voltage |
voltage |
voltage |
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Continuous |
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+24Vdc |
+22.8Vdc |
+25.2Vdc |
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0-6.0A |
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( |
5%) |
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(144Watt) |
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+15Vdc |
+14.25Vdc |
+15.75Vdc |
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0-1.0A |
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( |
5%) |
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(30Watt) |
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PWR-CTL |
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DEP |
+6Vdc |
+5.7Vdc |
+6.3Vdc |
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0-4.0A |
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ON |
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( |
5%) |
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(24Watt) |
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+5Vdc |
+4.75Vdc |
+5.25Vdc |
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0-2.5A |
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( |
5%) |
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(12.5Watt) |
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ST+5Vdc |
+4.75Vdc |
+5.25Vdc |
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0-1.0A |
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PWR-CTL |
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( |
5%) |
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(5Watt) |
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OFF |
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-23-
Ripple and Noise
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Output voltage |
AC ripple, Switching |
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Output |
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ripple and noise |
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Condition |
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Name |
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Minimum output |
Maximum output |
Continuous |
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voltage |
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voltage |
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+24V |
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22.8Vdc |
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25.2Vdc |
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PWR-CTL |
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+15V |
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14.25Vdc |
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15.75Vdc |
500mVp-p |
ON |
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+6V |
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5.7Vdc |
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6.3Vdc |
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Max Load |
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+5V |
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4.75Vdc |
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5.25Vdc |
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ST+5V |
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4.75Vdc |
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5.25Vdc |
500mVp-p |
PWR-CTL |
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OFF |
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Other Lines |
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Don’t Care |
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4-3-2. Connectors |
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A. AC Connectors |
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P801 (I-SHENG PLASTIC 7003 7.0MM 3P) |
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Power Switch Connector |
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P802 (YEON-HO YDW236-02P) |
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PIN NO. |
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CONFIGRATION |
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1 |
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LIVE Switch PIN1 |
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2 |
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LIVE Switch PIN2 |
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B. PL11, PL12 pin Spec (HAN JUN A2002WV2-14P 14p)
PL11(SAMSUNG PANNEL)
PIN NO. |
OUT PUT |
1 |
+24V |
2 |
+24V |
3 |
+24V |
4 |
+24V |
5 |
+24V |
6 |
GND |
7 |
GND |
8 |
GND |
9 |
GND |
10 |
GND |
11 |
Not Connected |
12 |
INV ON/OFF |
13 |
GND |
14 |
PWM-DIMMING |
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PL12(AUO)
PIN NO. |
OUT PUT |
1 |
+24V |
2 |
+24V |
3 |
+24V |
4 |
+24V |
5 |
+24V |
6 |
GND |
7 |
GND |
8 |
GND |
9 |
GND |
10 |
GND |
11 |
GND |
12 |
INV ON/OFF |
13 |
PWM-DIMMING |
14 |
GND |
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-24-