In this manual, s ome parts can be changed for improving their performa nce without notice.
S o, If you need the latest parts informa tion, please visit and refer to P PL (P arts P rice L ist) ]
in S ervice Infromation C enter. ( http://svc.dwe.co. kr )
SEP. 2008.
Page 2
2
Page 3
2. EXTERNAL VIEWS
2-1. External Size ( U20DF./U20DG.. Series )
3
Page 4
2-2. External Size ( U20FF./U20FG. Series )
4
Page 5
2-3. Name of Each Parts
Full option models illustrated, features are model dependent.
Refrigerator CompartmentFreezer Compartment
6. Egg Case1. Freezer Pocket
7. Vegetable Case 12. Freezer Shelf
8. Vegetable Case 23. Freezer Case 1
9. Dairy Pocket4. Freezer Case 2
10. Refrigerator pocket
11. Wine rack (option)
12. Magic Cool Zone (option)
13. Refreshment Pocket (option)
5
Page 6
3. SPECIFICATION
SpecificationItem
C
O
O
L
I
N
G
ISO 15502
Gross
Volume
(Li)
ISO 15502
Storage
Volume
(Li)
C
Y
C
L
E
Refrigerator
U20DD./U20DF. / U20FD./U20FF.Model Name
604 LiTotal
227 LiFreezer
377 Li
531 LiTotal
175 LiFreezer
356 LiRefrigerator
113 / 115 / 113 / 115Weight (Kg)
R-600a or R-134a (Look for your rating label)Refrigerant
R-600a (76g)Quantity
Fan Cooling SystemCondenser
Molecular Sieve XH-9Dryer
IDΦ0.7 ×T0.55 ×L2200Capillary Tube
U20DE./U20DG. / U20FE./U20FG.
604 Li
227 Li
377 Li
518 Li
175 Li
324 Li
115 / 117 / 115 / 117
R-134a (190g)
Fin TypeEvaporator
H
E
A
T
E
R
S
E
N
S
O
R
E
L
E
C
T
R
I
C
P
A
R
T
AC 220V / 192WDefrost Heater
AC 220V / 5WDispenser Heater
AC 220V / 5WWater Pipe Heater
AC 220V / 10WHome Bar Heater
PBN-43Defrost Sensor
PT-38Freezer Sensor
PBN-43Refrigerator Sensor
AC 250V, 10A, 77CFuse Temp. (Defrost)
DC 13V / 2050 rpmFreezer Fan Motor
DC 13V / 1850 rpmRefrigerator Fan Motor
DC 13V / 1100 rpmCondenser Fan Motor
25W x 1EAFreezer Lamp
25W x 2EARefrigerator Lamp
6
Page 7
4. OPERATION AND FUNCTION
4-1. Display
INPUTCONTROL OBJECT
Front PCB button
FREEZER SET, REFRIGERATOR SET
SUPER FREEZER, SUPER REFRIGERATOR
DISPENSER SELECT & FILTER RESET
KEY LOCK
FCP C-LED
CONTENTS REMARKS
1. Display control
ControlFCP-LED
88 DISPLAY (SET TEMP.)
SUPER FREEZER,SUPER REFRIGERATOR
ICON
WATER / CRUSHED ICE
/ CUBED ICE / ICE MAKER LOCK
2. “Freezer” button
1) Temperature control of freezer compartment
2) Initial power input : “Medium(-19C)”
- Every time you press the “Freezer” button, the setting temperature changes in
a circulating order of -19C(Medium) / -20C / -21C / -22C (Max) / -16C(Min)
/ -17C / -18C / -19C (Medium)
3. “Refrigerator” button
1) Temperature control of refrigerator compartment
2) Initial power input : “Medium (4C)”
Initial mode : Freezer & Refrigerator set
Medium (-19C / 4C)
Dial
Dial
DialKEY LOCK ICON
After six month, LED ONFILTER CHANGE ICON
- Every time you press the “Refrigerator” button, the setting temperature changes in
a circulating order of 4C(Medium) / 3C / 2C(coldest) / 8C(warmest) / 7C
6C / 5C / 4C(Medium)
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Page 8
CONTENTS REMARKS
4. “Super Freezer” button
When this button is pressed, the “QUICK” icon of freezer compartment is ON.
(Yon can stop this function manually by pressing the button one more time.)
5. “Super Refrigerator” button
When this button is pressed, the “QUICK” icon of refrigerator compartment is ON.
(Yon can stop this function manually by pressing the button one more time.)
6. “Dispenser” button
1) Dispenser select function
You can select water, crushed ice or cubed ice by pressing the “Dispenser” button
2) Ice maker lock function
If you don’t want to produce ice cubes, press the “Dispenser” button till the “ICE MAKER
LOCK” icon is turn on.
- Every time you press the “Dispenser” button, the icon changes in a circulating order of
WATER - CRUSHED ICE - CUBED ICE - ICE MAKER LOCK - WATER
- The dispenser doesn’t operate while door is open.
3) Filter reset function
- After 6-months from the power is connected to the refrigerator, the “FILTER CHANGE”
icon is light up.
- If you have changed the filter after 6-months of use or want to reset the filter display,
press and hold the “Dispenser (Filter Reset)” button 3 seconds or more and the “FILTER
CHANGE” icon will be turn off.
REFERENCE : Please wait
for 2-3 seconds in order
to take final ice or drops
of water when taking out
cup from the pressing
switches after taking ice
or water.
6. “Lock” button
1) If you want to lock other buttons, press the “Lock” button and “LOCK” icon will be turn on.
No buttons other than “Lock” button will be work.
2) To disable the lock function, press and hold the “Lock” button for 3 seconds or more.
- The actual inner temperature varies depending on the food status, as the indicated setting
temperature is a target temperature, not actual temperature within refrigerator.
- Refrigeration function is weak in the initial time.
Please adjust temperature as above after using refrigerator for minimum2~3 days.
2.The defrost mode start with the following conditions
Pre-Cool
; Compressor runs (to sub-cool the freezer compartment prior to
the defrost heater switch on) for 50 minutes or until F-sensor temperature reaches -27C whichever comes first.
(Refrigerator compartment is controlled normal condition)
Heater
Defrosting
1) Defrost heater is switch on until D-sensor temperature
reaches 13C.
(Compressor, F-Fan, R-Fan is off)
2) Defrost heater on time.
- 30 seconds : Heater is ON regardless of D-sensor
temperature the moment when heater is on.
- 30 minutes : In case of “D1” error (D-sensor malfunction)
- 80 minutes : in normal control state, the maximum on time.
Pause
After the defrost heater is switched off, Compressor does not run
within 7 minutes.
( F-fan, R-fan, Heater etc. : OFF)
Fan-Delay
After defrost, when the first compressor turn on, F-Fan start to run
after 5 minutes from compressor turn on.
1) Total operation time of compressor becomes : 6, 8, 10, ……… , 24 hours.
a. Compressor operating rate (If RT-sensor temperature is below 35 C) : more 85% by 2 hours.
b. Total door open time : 2 minutes
(Any door, F or R open time is over 2 minutes.)
c. Any error mode (R1, F1, D1, F3, RT/S, Door-switch etc.)
2) Defrosting mode starts unconditionally as long as total comp. work time is
24 hours, even if the above conditions 1) are not satisfied.
3) Defrosting mode starts immediately as long as total time of [comp. ON +
comp. OFF] is over 60 hours, even if the above 1) and 2) conditions are not
satisfied.
3. In case of initially power connected (or power reset)
If D-sensor temperature below 3.5 degree, defrosting mode starts .
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CONTENTS REMARKS
4. Flow Chart of Defrosting Start
YES
YES
Start
Comp. operating time
is over 2 hours?
YES
Total time is
over 60 hours?
NO
Comp. operating time
is over 24 hours?
NO
Comp. operating time
is over 6 hours?
YES
NO
NO
YES
YES
YES
Is there
any error code?
Room Temp is over 35C ?
NO
Comp. operating rate
is more 85%?
NO
Total door open
time is over 2 min?
NO
EndDefrosting start
YES
10
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4-3. Defrost Mode ( Inverter Compressor Models )
INPUTCONTROL OBJECT
1. Defrosting Cycle
CONTENTS REMARKS
1. Defrost Mode
1. Comp
2. F-Fan
3. R-Fan
4. D-Heater
Pre-Cool
Heater
Defrosting
Pause
Fan-Delay
2.The defrost mode start with the following conditions
Pre-Cool
; Compressor runs (to sub-cool the freezer compartment prior to
the defrost heater switch on) for 50 minutes or until F-sensor temtemperature reaches -27C whichever comes first.
(Refrigerator compartment is controlled normal condition)
Heater
Defrosting
1) Defrost heater is switch on until D-sensor temperature
reaches 13C.
(Compressor, F-Fan, R-Fan is off)
2) Defrost heater on time.
- 30 seconds : Heater is ON regardless of D-sensor
temperature the moment when heater is on.
- 30 minutes : In case of “D1” error (D-sensor malfunction)
- 50 minutes : in normal control state, the maximum on time.
Pause
After the defrost heater is switched off, Compressor does not run
within 7 minutes.
( F-fan, R-fan, Heater etc. : OFF)
Fan-Delay
After defrost, when the first compressor turn on, F-Fan start to run
after 5 minutes from compressor turn on.
1) Total operation time of compressor becomes : 10, 12, 14, ……… , 24 hours.
a. Compressor operating rate (If RT-sensor temperature is below 35 C) : more 85% by 2 hours.
b. Total door open time : 2 minutes
(Any door, F or R open time is over 2 minutes.)
c. Any error mode (R1, F1, D1, F3, RT/S, Door-switch etc.)
2) Defrosting mode starts unconditionally as long as total comp. work time is
24 hours, even if the above conditions 1) are not satisfied.
3) Defrosting mode starts immediately as long as total time of [comp. ON +
comp. OFF] is over 60 hours, even if the above 1) and 2) conditions are not
satisfied.
3. In case of initially power connected (or power reset)
If D-sensor temperature below 3.5 degree, defrosting mode starts .
1) Defrost heater is switch on until D-sensor temperature
reaches 13C.
(Compressor, F-Fan, R-Fan is off)
2) Defrost heater on time.
● 30 seconds : Heater is ON regardless of D-sensor
temperature the moment when heater is on.
● 30 minutes : In case of “D1” error (D-sensor malfunction)
● 50 minutes (Inverter Compressor Models)
: in normal control state, the maximum on time.
● 80 minutes (None Inverter Compressor Models)
: in normal control state, the maximum on time.
1. Comp
2. F-Fan
3. R-Fan
4. D-Heater
Pause
Fan-Delay
2. How to start
1) Under “Lock” condition,
press and hold “Freezer” button and press “Refrigerator” button 5 times simultaneously.
3. How to proceed
1) Skip the pre-cool mode. (Others are same as normal defrosting)
2) Heater is ON for 30 seconds, regardless of D-sensor temp. the moment when the defrost
heater is switch on.
(Check of defrosting current)
Pause
After the defrost heater is switched off, Compressor does not run
within 7 minutes.
( F-fan, R-fan, Heater etc. : OFF)
Fan-Delay
After defrost, when the first compressor turn on, F-Fan start to run
after 5 minutes from compressor turn on.
4-5. Fan Motor Voltage of Control Mode
INPUTCONTROL OBJECT
1. F-Sensor
2. R-Sensor
CONTENTS REMARKS
1. F-FAN, R-FAN, C-FAN
1. Fan voltage of control mode
F-FAN
(Freezer compartment)
※ Refer to the 5-4. (Fan Function )
(Refrigerator compartment)
R-FAN
13
C-FAN
(Condenser)
13 V13 V13 VVoltage
Page 14
4-6. Buzzer or Alarm Control
INPUTCONTROL OBJECT
1. Control buttons
2. Door Switch
3. Initial Power Input
CONTENTS REMARKS
1. Buzzer sounds 3 times after initial power input.
2. Buzzer sounds 1 times, in case of A/S forced defrost mode.
3. Buzzer sounds 1 time, in case of pull down mode.
4. If door is left open, buzzer sounds after every 1 minutes for 5 minutes (Door open alarm)
4-7. Control of Interior Lights
INPUTCONTROL OBJECT
1. Refrigerator door switch
2. Freezer door switch
3. Home bar door switch
4. Dispenser switch
CONTENTS REMARKS
1. Control refrigerator compartment lights
R-Lights turn ON/OFF by R-door switch ON/OFF
( For 10 minutes after sensing door open, the lights turn off automatically
through door close is not sensed.)
Buzzer
Lamp
2. Control of freezer compartment lights.
F-Light turn ON/OFF by F-door switch ON/OFF
( For 10 minutes after sensing door open, the lights turn off automatically
through door close is not sensed.)
3. R-lights ON/OFF by home bar door switch ON/OFF. ( for only model with home bar )
R-lights turn ON for 10 minutes after sensing home bar door switch open.
4. Dispenser lamp control ( for only model with water/ice dispenser )
Dispenser lamp turns ON/OFF by Dispenser switch.
Dispenser lamp turns ON for 4 seconds after sensing switch close.
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4-8. Demonstration
INPUTCONTROL OBJECT
1. “Refrigerator” & “Dispenser” Button
CONTENTS REMARKS
1. How to start
1) Under “Lock” condition,
Press and hold “Refrigerator” button and press “Dispenser” button 5 times simultaneously.
2. How to control
1) All other electrical components are OFF except for F-Fan & R-Fan
2) Fan Control
Door opened - Fan ON
Door closed - Fan OFF.
3. How to exit
1) Under “Demonstration” mode,
Press and hold “REF Set” button and press “Dispenser” button 5 times simultaneously.
2) or power reset.
Comp
F/R-Fan
Heater
15
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4-9. Temperature compensation (Refrigeration compartment)
INPUTCONTROL OBJECT
Main PCB
Resistance of R-sensor
CONTENTS REMARKS
- If the temperature of refrigerator compartment is weak or insufficient,
you can compensate the on/off temperature by cutting jump wire of main PCB.
(temperature down)
- If need to compensate
Compensation
(weak-cool)
1.5C
down
R36 + R37 + R38R36 + R37R36Resistance
condition
< Circuit diagram of R-sensor>
Sensor
RR--Sensor
Normal
3C
down
cutcut-J1
cut--J2
Refer to the 5-2.
(Function of each sensor)
R36
R37
R38
J2
J1
< Location of R-sensor at Main-PCB >
J1
J2
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4-10. Error Display
INPUTCONTROL OBJECT
Temperature Control Buttons88 Display CLED
CONTENTS REMARKS
1. How to start
1) Under “Lock” condition,
Press and hold “Freezer” button and press “Super Freezer” button 5 times simultaneously.
2) The front CLED displays as the right diagram shows
( [Ex.] Time Display of 00 03 signifies 3 minutes of power on time.)
3) Every time you press “Freezer” button, the following value is displayed successively.
① Refrigerator operating time. (From power is connected)
② F-Sensor temperature.
③ D-Sensor temperature.
④ R-Sensor temperature.
⑤ RT-Sensor temperature.
⑥ P Factor display (Refer to water supply mode of automatic icemaker)
⑦ Filter remaining time until change (First check ; 4,320Hr)
Refer to Filter Information Reset of CLED of front control panel.
4) Error is displayed only if there is any ; it is skipped if no error.
2. How to exit
1) Press “Lock” button 1 time.
2) It exit automatically in 4 minutes after from the start.
3. All the error Codes are reset if they turn to be normal.
4. Error code
F1
r1
d1
dr
dF
dH
EI
EF
Et
Eg
ES
EA
Eu
C1
F3
Co
D2
CONTENTSERROR CODE
F-sensor : disconnection (“Lo”), short (“Hi”)
R-sensor : disconnection (“Lo”), short (“Hi”)
rt
RT-sensor : disconnection (“Lo”), short (“Hi”)
D-sensor : disconnection (“Lo”), short (“Hi”)
R-Door switch : defective
F-Door switch : defective
Homebar door switch : defective
I-sensor : disconnection (“Lo”), short (“Hi”)
Flow sensor : defective
Horizontal switch : error
Water supply : error
Micro switch : error
Drop the ice while Et
Full ice switch : error
Cycle : abnormal or defective
Return after defrosting : abnormal or defective
Full-Down mode display
Forced defrost mode display
17
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CONTENTS REMARKS
5. Control way of Error (if any)
1) “F1” error
Cause : F-sensor disconnection or short
Check point : Measure the resistance between both terminals after separating CN15
If F-sensor is disconnected or shorted , change the F-sensor in the freezer compartment.
How to reset : If F-sensor is normal, the error is terminated automatically.
2) “R1” error
Cause : R-sensor disconnection or short
Check point : Measure the resistance between both terminals after separating CN14
If R-sensor is disconnected or shorted , change the F-sensor in the refrigerator compartment.
How to reset : If F-sensor is normal, the error is terminated automatically.
3) “rt” error
Cause : RT-sensor disconnection or short (full down)
Check point : Measure the voltage of “A” part on the Main PCB.
If the voltage is 0.5V~4.5V, it is normal.
If the voltage is 0V (short) or 5V (disconnected), change the RT-sensor on the Main PCB
How to reset : If F-sensor is normal, the error is terminated automatically.
of the Main PCB. (Refer to the 5-2.)
of the Main PCB. (Refer to the 5-2.)
A
4) “d1” error
Cause : D-sensor disconnection or short (full down)
Check point : Measure the resistance between both terminals after separating CN15
If D-sensor is disconnected or shorted , change the D-sensor on the evaporator.
How to reset : If D-sensor is normal, the error is terminated automatically.
5) Door error (“dF” “dR” “dH” on display)
Cause : in case it senses that door is open for more than 1 hour.
Check point : F/R door is opened or not.
6) “C1” error
Cause : in case comp. works for over 3 hours when D-sensor temp. is over -5C
Check point : Refrigerant leakage.
7) “F3” error
Cause : in case defrosting return is done by time limit of 50 min
Check point : Measure the resistance between both terminals of the defrost heater.
If the resistance is ∞ ohm (disconnected) or 0 ohm (short) change the
8) “d2” mode (A/S forced defrosting mode)
Push “REFRIGERATOR SET” button 5 times while pushing “FREEZER SET” button
simultaneously.
Control : A/S forced defrosting control (Pre-cool is deleted)
If D-sensor temp. is over 13C, the mode is terminated automatically.
Refer to the 4-3. .
of the Main PCB. (Refer to the 5-2.)
(Assembled with evaporator)
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CONTENTS REMARKS
9) “EI”ERROR
Cause : I-SENSOR disconnection / short
Check point : Measure the resistance between both terminals after separating CN11
If F-sensor is disconnected or shorted , change the I-sensor in the automatic ice maker.
10) “EF” ERROR
Cause : When Flow-sensor ERROR (There is no Pulse during some time)
Check point : Water supply line
11) “Eg” ERROR
Cause : I-sensor temp (5min after water supply) doesn’t go up.
Check the I-sensor or water supply line.
12) “ES” error (MICRO switch error)
Cause : When it senses 1min continuously
Check the MICRO switch of the dispenser.
13) “Ea” error
Cause : Malfunction of ice drop motor.
Check the motor by pushing test switch.
of the Main PCB. (Refer to the 5-2.)
The number of pulse signal is below 10 by 1 sec during water supply.
14) “Eu” error
Cause : Switch (which senses if the ice is full or not) is in error.
Control : When dropping the ice, the motor just rotates 90 degree.
Termination : When the switch is in normal.
15)“EA“ ERROR
Cause : When sensing Ice dropping by time 3 times in level sensor SW Error.
Control : Stop of Ice Maker
Termination : With normal level switch.
Re-input of power or push if icemaker test switch.
16)“Et” ERROR
Cause : Level switch error (No pulse is sensed for some time)
Control : By time (Supply mode is skipped)
Termination : Normal condition.
* When all ERROR CODE is normal, the Refrigerator reset
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4-11. Summary of Function and additional information
CONTENTS
1. Dial Function Summary
- All the modes are started “Lock” condition (except “Reset water filter” mode)
Forced Defrosting
Reset water filter
Demonstration function
Pull-Down
Error display
Temperature Value
(CELSIUS <-> FAHRENHEIT)
2. Filter Information Check
1) Filter exchange information : Record a real time from the date of power input.
- The filter is normal for 6 months after the first plug in.
- When the time comes to change or reset, press the ‘Dispenser’ button for 3 seconds.
2) How to check the filter running time
[Step 1]Press the ‘Lock’ button.
[Step 2] Press ‘Super Freezer’ 5 times while pushing the ‘Freezer’ button.
[Step 3] Push ‘Freezer’ button 6times. ( Fi-Lt display )
[Step 4] Remaining time is display if dispenser button pressed.
( ex, 40 : 12 means that 4012 minutes remains until the exchange.
[Step 5] Reset : Push ‘Lock’ button or it is automatically reset after 4 minutes.
3. Adjust the amount of water
; Function to adjust the amount of water supply.
( Step 1 and Step 2 is the same above ‘How to check the Filter running time.’
“Freezer” + “Refrigerator” 5 times
Press “Dispenser” button for 3 seconds
“Refrigerator” + “Dispenser” 5 times
“Refrigerator” + “Freezer” + “Dispenser” 5 times
“Freezer”+ “Super Freezer” 5 times
Push the ‘‘Super Freezer’’ for 15 seconds
Dispenser button
[Step 1] Press the ‘Lock’ button.
[Step 2] Press ‘Super Freezer’ 5 times while pushing the ‘Freezer’ button.
[Step 3] Press ‘Freezer’ button 5 times until display P100 on front LED.
[Step 4] Adjust the amount of water. ( Default setting is P100, it means 86cc water supply. )
When need more water supply : Press ‘Super Refrigerator’ button
- TA7291P is the drive IC for the only DC motor, and used for control of the fan motor
- One input and output is used for the control of the fan motor
Input
Motor IC No.5 Pin
(R:MT2/F:MT3/C:MT1)
- Vref is the reference voltage for the adjustment of the output voltage by the voltage
distribution of Vs (Maximum output voltage), and the output voltage applied to the fan
is determined by the PWM control using the software.
Output
Motor IC No.2 Pin
(R:MT2/F:MT3/C:MT1)
High
Low
Remark
13VHigh
StopLow
30
Page 31
5-5. Compressor speed control (Inverter comp. models only – FRN-U20***I)
1. Circuit Diagram
A
2. Measure the Frequency Output Signal from Main-PCB.
8-8. Inverter Box As ( Inverter compressor models only )
8-8-1. Connections & Cables
Ground Terminal block
CN 01
CN 01
CN 02
Ground Terminal
Block
CN 05
CN 07
CN 02
CN 05
AC Input Connection
The AC power supply must be connected on this connection.
Auxiliary AC Connection
It provides an auxiliary AC power connection that supplies
energy for other devices, like a lamp or other facilities.
EMI & Safety Ground Connection
External Ground Terminal Block.
Control Input Connection
The Inverter has different types of control signal, depending on
the mode. (This refrigerator use the frequency signal mode)
Compressor Connection (internal)
It is internal on Inverter Box. It is connected to the compressor
using the compressor cable. This connection provides the power
supply to the compressor.
Ground Terminal block
PINDESCRIPTIONCONNECTION
N
P
N
N
P
-
GND
IN
-
AC Input
Cable
Compressor Cable
(Internal CN 07)
Control Input
Cable
DESCRIPTION
Neutral
Phase (Live)
Neutral
Neutral
Phase
Ground
Data In
Not
applied
-
-
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Page 44
8-8-2. Inverter Control Mode
1) Frequency Mode
Controls the compressor speed through a frequency signal sent to the Inverter.
The frequency signal is a digital square wave, with 0 to +5V voltage amplitude and defined range as described ahead.
The duty cycle must be from 30% to 70%.
< Frequency signal >
2) Compressor speed
Compressor speed will follow the frequency signal, according to the relation described bellow.
Input Signal
(Hz)
Comp Speed
(rpm)
00 to 50
1,60050.1 to 53.3
30 x Hz53.4 to 150
hysteresis105 to 111
hysteresis130 to 132
hysteresis136.6 to 138.6
4,500> 150
< Relation between Inverter frequency and compressor rotation >
3) In this refrigerator, input frequency signals are used as below.
Condition
Other conditionsAmbient Temperature
-
Normal condition
below 35℃
Initial Power connected
Weak-Cool
Super FRZ
Super REF
Input
Frequency
122 Hz
85 Hz
122 Hz
Comp Speed
3660 rpmover 35℃
2550 rpm
3660 rpm
44
Page 45
4) Troubleshooting
- No Start
No Compressor Trial
No AC power supply ; or wrong
voltage/wrong
Terminals connected to the Inverter.
No control signal input or bad connection.
Open compressor motor winding.
Compressor with locked rotor.
(due to mechanical damage).
Inverter on Waiting Time after failed start.
Demagnetized rotor
(only if compressor was previously
connected
directly to the AC power supply).
Compressor positions rotor, But fails to start
Unequaled pressures between discharge
and suction pressures in the refrigerating
system.
Open compressor motor winding.
Too low AC voltage supplied to the Inverter.
Demagnetized rotor
(only if compressor was previously
connected
directly to the AC power supply).
- Malfunction during operation
ACTIONPROBLEM
Verify the Compressor Cable connection.Compressor disconnected from the Inverter
Verify the AC Input Cable connection and measure the AC Input voltage.
Verify the Control Input Cable connection and measure the signal from the
Main-PCB.
Return the unit to manufacturer, replacing it by a new one.Blown fuse (due to previous major failure).
Measure winding for open circuit between all pair of pins on the hermetic terminal.
If one winding is open, replace it by a new one.
Replace compressor by a new one and test for confirmation.
Replace by a new one and test for confirmation.Dropped, damaged, burnt Inverter.
Wait the necessary time or reset the Inverter disconnecting it from the
AC power supply. The reset time is about 15s.
Replace compressor by a new one and test for confirmation.
Allow the Inverter to equalize pressure between suction and discharge sides.
Measure winding for open circuit between all pair of pins on the hermetic
terminal. If one winding is open, replace it by a new one.
Measure AC voltage to confirm; correct the voltage or change the Inverter
to the correct voltage range (115V or 220V model).
Replace compressor by a new one and test for confirmation.
Compressor does not run at the speed
selected by the Inverter.
ACTIONPROBLEM
Too high compression load, with compressor being subjected to a stall
condition. (lower suction and/or discharge pressures for correction).
Too low AC voltage. Check the AC voltage supplied to the Inverter and set it
to the required level or change the Inverter to the correct voltage range.
(115V or 220V model).
No or incorrect control signal.
(check if the correct control signal is arriving at the control Input Connection).
45
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5) Frequency mode connection & Check point
The main-PCB is connected to the Inverter through the Control Input Connection, using the Control Input Cable.
Frequency signal to the IN pin and the 0V to the GND pin (see below Figure)
- Inverter AC Input & Input & Output Signal
a. AC Input
Measure the AC input voltage with multi tester
INVERTER
Main-PCB
b. Input Signal
Measure the input signal frequency
with Oscilloscope (Hz).
- Compressor Motor Winding
c. Output Signal
Measure the output signal frequency
with Oscilloscope (Hz).
Measure winding for open circuit between
all pair of pins on the hermetic terminal.
1) R1 = R2 = R3
- Compressor Motor Winding is OK.
2) R1, R2, R3 are not same
- Compressor Motor Winding is OPEN.
46
Page 47
9. TROUBLE DIAGNOSIS
9-1. Faulty Start (F/R lights OFF , F-PCB Power OFF)
Start
Power cord or Fuse
is disconnected ?
N
1’st power of SMPS
is on?
Y
Main PCB Fuse is
disconnected?
N
Voltage
(DC12V/14.5V/5V) on
Main PCB is OK?
Y
Wire connection
of F-PCB is OK?
Y
N
Y
N
※ Refer to the 5-1.
(Power circuit diagram)
Y
Change the Main Fuse
(AC250V 15A)
(In the left side of
machine compartment)
Check power Cord connection
from machine compartment and
to CN1 of M-PCB.
Change the Fuse
(AC250V 3.15A)
(on the Main PCB)
Change Main PCB
N
Checkup and connect
F-PCB wires.
Change F-PCB AS.
- How to replace Front PCB
<Backside of Front PCB>
1) Insert a flat tip driver into the left down groove of panel frame and snap it out smoothly.
2) Separate 3 connector from Front PCB. (Do not hold only wires to pull out.)
3) Unscrew (7 points) to remove Front PCB.
- Follow the reverse order when assembling.
47
Page 48
9-2. Freezer Compartment
9-2-1. Freezing failure . (Foods are not frozen / cold.)
Start
Any Error code
on F-PCB?
N
Does Comp.
work?
Y
F/C-Motor
works OK?
Y
Temp. Fuse
Is OK?
Y
- Refer to the 4-9.
(Error Display)
N
N
Inverter
is OK?
N
Change the inverter
F/C-Motor
is OK?
- Refer to the 8-7.
Refer to error display
in operation and function
Y
(Inverter)
Change the
Comp.
N
Change F/C-Motor
Y
Y
Wiring connection
Is OK?
Change M-PCB
N
Check lead wire
N
Y
Defrost Heater
Is Ok?
Y
Ice formation on Eva.
Is OK?
Y
Change Fuse. Temp
- Left-up side of Evaporator
N
Defrost Heater : 192W (252 ohm)
Change the
Defrost Heater
N
Check ice formation on Eva.
And if refrigerant leak
is found, repair it.
48
Page 49
Removing and replacing Freezer parts
(1)
1) Remove foods.
2) Remove Ice Bucket,
shelves and cases in
Freezer compartment.
(2)
(3)
* Remove 2 screws
of Ice Maker.
* Remove the Housing
of Ice Maker AS.
(Right side)
49
(4)
(5)
* Remove 4 screws
of Geared Motor.
* Remove the Housing
of Geared Motor AS.
(Center)
Page 50
Removing and replacing Freezer parts
(6)
(7)
(8)
(9)
Remove light cover screws.
Pull down smoothly the
bottom of light cover to
remove.
Remove the left housing.
(10)
Remove the screw cap on
the F-Louver A with a flat
tip driver.
(11)
Remove 3 screws of
F-Louver A.
(12)
Hold the end of F-Louver A
and pull forward slowly.
(13)
Hold the end of F-Fan cover
and pull forward slowly.
Remove the housing.
(14)
Remove the screw of
F-Return cover
and pull out cover.
(15)
Hold the end of F-Louver B
and pull forward slowly.
50
Page 51
Removing and replacing Freezer parts
Temp. Fuse connector
F-Fan Motor connector
D-Sensor connector
D-Sensor
Temp. Fuse
Defrost Heater connector
Defrost Heater
51
Page 52
9-2-2. Ice Formation on F-Louver
Start
Dews are formed on the
gasket surface inside F
compartment ?
N
Door is open and closed
too frequently ?
N
Y
Gasket has a gap
between cabinet ?
Y
Remove the gap.
N
Y
Door is hanged
down ?
Reassemble the door.
N
Y
Explain not to open
doors too frequently.
Heat appliances are too
close to the refrigerator ?
N
Watery or hot foods are
stored in refrigerator
compartment ?
N
Y
Make enough distance
between heat appliances
and refrigerator.
Y
Wipe out dews on the
louver surface and run
the refrigerator again.
52
Page 53
9-2-3. Disconnection / breaking of Freezer Lights Wires
Start
Freezer light filament is
disconnected or breaking ?
N
Connection of F door
switch is OK ?
Y
Check the F door switch
connection and F-light socket.
Y
Change the light bulb.
N
Repair the F-door switch.
Change of F LightsChange of F Door Switch
①
* Remove 2 screws
of light cover.
①
* Insert a flat tip screw
driver Into a gap of door
switch to pull forward.
②
③
- Follow the reverse order
of disassembling after
changing the light.
* Hold the bottom of light
cover and pull forward
to remove.
* Change the light bulb.
(AC240V 25W)
53
②
* Disconnect the housing
and change the switch
for a new one.
Be careful when changing
the switch. F and R door
switch are different in type
and shape.
- Follow the reverse order
of disassembling after
changing the switch.
Page 54
9-3. Refrigerator Compartment
9-3-1. Refrigeration failure (Foods does not get cool or cold soon.)
Start
Any error mode
on F-PCB?
Y
Refer to the 4-9.
(Error Display)
N
N
R-Motor works OK ?R-Motor is OK ?
Y
R-Sensor is OK
(normal) ?
Wiring connection
N
Y
Is OK ?
N
Y
Freezer compartment
Is OK ?
N
Y
Refrigerator gasket
have gap ?
Y
Gasket have
any gap ?
N
N
Foods are placed just
close to R-Sensor ?
N
Y
Door is hanged down
to make gap between
cabinet ?
Solve error code
problem, if any.
N
Y
Change the Main PCB.
Change the R-Sensor
and check connector.
Y
Y
Change
the R-Motor.
Check the wirings.
Refer to “Freezing
does not work.”
Repair to eliminate
the gap of gasket.
Reassemble doors.
N
Refrigerator door
openings are too often ?
N
Explain not to place foods close to
R-sensor or cold air spout.
Y
* Counsel to use in “strong” setting.
* Cut the jump wire on the Main PCB
54
Explain not to open doors
unnecessarily or frequently.
to compensate weak-cool.
→ Option 1 : cut J1 to down 1.5 C.
→ Option 2 : cut J1 & J2 to down 3 C.
Page 55
9-3-2. Disconnection / Breaking of Refrigerator Lights Wires
Start
Freezer light filament is
disconnected or breaking ?
N
Connection of R door
switch is OK ?
Y
Check the R-door switch
connection and R-light socket.
Y
Change the light bulb.
N
Repair the R-door switch.
Change of F LightsChange of F Door Switch
①
* Remove screws
of light cover.
①
* Insert a flat tip screw
driver into a gap of door
switch to pull forward.
②
③
* Hold the bottom
of cover and pull
forward to remove.
* Change the light
bulbs.
(AC240V 25W)
Follow the reverse order
of disassembling after
changing the light.
55
②
* Disconnect the housing
and change the switch
for a new one.
Be careful when changing
the switch. F and R door
switch are different in type
and shape.
Follow the reverse order
of disassembling after
changing the switch.
Page 56
9-3-3. Dews on Refrigerator Compartment
Start
Dews are formed
on the gasket inside
R-compartment?
N
Door is open too long ?
N
Door is open and closed
too frequently ?
N
Y
Gasket has
Any gap ?
Y
Repair to eliminate the gap.
N
N
Door is
hanged down ?
Y
Reassemble the doors.
Y
Explain not to open doors
too long.
Y
Explain not to open
doors unnecessarily.
Heat appliances are
used near the refrigerator ?
N
Watery or hot foods are
stored in the R-compartment?
N
R-fan works OK ?
Y
Y
Make enough distance between
the appliances and refrigerator.
Y
Advise to cool down foods, wrap
or cover foods with much water
before storing in the compartment.
N
Repair and change R-motor.
56
Page 57
9-3-4. Super-cooling of Vegetable Case
Start
Refrigerator temp.
setting is “Strong” ?
N
R-check valve
Works OK ?
Y
Is there any
R-sensor error code ?
Y
Counsel the temperature modes.
Counsel to set the temp.
“Middle” or “Weak” mode.
N
Repair and/or Change
the R-check valve.
※ Refer to “Repair /Change
of Check Valve”.
N
R-sensor is OK ?
N
Change the R-sensor.
Y
Y
Check the R-sensor connection.
(Check the connector to Main PCB.)
57
Page 58
Removing of Check Valve
①
②
③
* Remove screws
of light cover.
* Hold the bottom
of cover and pull
forward to remove.
* Disconnect light
housing.
⑤
⑥
⑦
* Hold the bottom and
right of damper to pull
down to remove.
* Lift up a piece of Check Valve
Flap and insert a finger to the
valve frame to hold out.
④
⑧
* Remove screws with a
(+)screw driver.
58
Page 59
9-4. Operation Noise of Refrigerator
9-4-1. Comp. operation Noise
Start
Refrigerator is leveled ?
Y
Front cover or door gasket
is assembled wrong ?
N
Rubber absorber comp
is distorted or aged ?
N
Sound from Comp itself
or Vibration ?
N
Level the refrigerator by
adjusting wheels.
☞ Refer to User’s Guide
and SVC Manual.
Y
Set it right.
Y
Change the Rubber absorber.
N
Y
Change the compressor.
Remarks
- Compressor sound is somewhat normal because it works like a heart to circulate the refrigerant in
the pipes during the refrigerator operation.
- Rattling or metallic touch sound of motor, piston of comp. can be heard when it starts or stops.
59
Attach a restrainer on the comp.
head to reduce vibration and
high frequency noise.
Page 60
9-4-2. Refrigerant Flow Sound
Start
Water flowing or hiss sounds
from the refrigerator ?
N
Refrigerant sound of hiss or
sizzling sound when comp. starts ?
N
Refrigerant sound of hiss or
sizzling when comp. stops ?
N
Any shaking sound from
F-compartment
when comp. works ?
Y
Attach an absorber gum
on the capillary tube.
Y
Apply a gum on the
accumulator.
Y
Apply a gum on the
accumulator.
Y
N
Fasten the evaporator in F-
compartment tightly against
touching (liner) surfaces.
Explain refrigerator work
mechanism and sound to the
users or customers.
Remarks
Water flowing sound, hiss or sizzling sound can make while refrigerant in the pipes is changing from
liquid to gas state when comp. starts or stops.
It is normal to the refrigerator.
60
Page 61
Troubleshooting of Evaporator Sound
1. Hiss Sound from Capillary Tube
“I” tube
1
2
3
2. Sizzling Sound from Accumulator
Attach a absorber on point 3 (accumulator).
3. Shaking or trembling Sound of Evaporator
1) “I” tube is used to connect the
capillary tube and evaporator.
(2 welding points : 1, 2)
2) When such a sound is made,
attach a absorber on the tube
including 2 welding points.
12
1) Check whether evaporator is fastened tight
with the fasteners of 1, 2.
2) Insert a soft spacer (EPS) between left and right wall.
Evaporator not to be shaken or trembled during
refrigerator operation.
61
Page 62
9-4-3. Fan Noise
Start
Fan is damaged
or transformed ?
N
Fan is touching
the surround ?
N
Fan-motor assembly
is moving or shaking ?
N
Motor has its own noise
or vibration when working ?
Y
Change the fan.
Y
Set it right not to touch.
Y
Set it right not to move.
Y
N
Explain to the customers
how fan is working to
circulate cold air in the
compartments.
Remarks
The fan is sending out cold air to circulate it through the compartments.
When the air is touching the surface of louver or liner wall, such sound can make.
62
Change the motor
assembly.
Page 63
Troubleshooting of Fan Noise
1. Fixing or Fastening of Fan Motor
2. Any Touch Sound from Fan
1) Check if fan motor frame of the assembly is
fastened tightly with screws to the liner wall.
Unless it is tight, vibration of shaking can make.
2) Check if fan motor and fan are hanged down.
Fan working sound can be louder if they are
not set right.
1) Check if sealing sponge on the insulator
touches the fan.
If so, set it again not to touch it.
2) If any damage on the insulator around the fan
rotation is found, set the fan motor assembly right
not to touch it.
63
Page 64
9-4-4. Pipe Noise
Start
Pipes are touching
in the machine compartment ?
N
Tray drip makes
noise by Condenser shaking ?
N
Pipe itself is
shaking much ?
N
Compressor itself
is shaking much ?
Y
Separate the touching
pipes, if any.
Y
Apply cushion material between
Comp. base and Tray drip.
Y
Move or change the points of
vibration absorber rubbers on
the pipes to reduce the shaking.
Y
Attach a absorber
N
on the comp. head.
Explanation to the users.
Remarks
- Refrigerant is erupting rapidly from the compressor to circulate pipes, so pipe shaking noise
can make to some degree.
- In case compressor vibration is sent to a pipe directly, apply vibration absorber rubbers to welding
points of the pipe and comp. or to a much bent point on the pipe.
64
Page 65
9-5. Door
9-5-1. Door Opening Alarm Continues though the door is closed.
Start
Door switch is pushed
well ?
Y
Door switch is soaked with
water or there is water in
the switch ?
N
PCB input is OK ?
N
Check # 5,6 of CN15 (F-Door)
→ Open : 5V, Close : 0V
N
Y
and # 8,11 of CN14 (R-Door).
Check if interior light is ON.
Y
Attach a thin pad on the
door liner or change the
door assembly.
Change the door switch.
Repair any disconnection
of wires and defective
Door switch.
Connector insertion to
Main PCB is OK ?
N
Door switch itself is
OK ?
N
Check it up.
Y
Repair the defective
connection.
Y
Change the switch.
65
Page 66
10. COOLING CYCLE HEAVY REPAIR
10-1. Summary of Heavy Repair
Remove
refrigerant
Residuals
Parts
replacement
and welding
* Cut charging pipe ends (Comp. & Dryer) and
discharge refrigerant from drier and compressor.
* Confirm refrigerant (R-134a or R-600a) and oil for
compressor and drier.
* Confirm N2 sealing and packing conditions before use.
Use good one for welding and assembly.
* Weld under nitrogen gas atmosphere.
* Repair in a clean and dry place.
ToolsContentsProcess
* Nipper, side cutters
* Pipe Cutter, Gas welder,
N2 gas
Vacuum
Refrigerant
charging and
charging
inlet welding
Check
refrigerant leak
and cooling
capacity
Compressor
compartment
and tools
arrangement
* Evacuate for more than forty minutes after connecting
manifold gauge hose and vacuum pump to high (drier)
and low (compressor) pressure sides.
* Weigh and control the bombe in a vacuum conditions
with electronic scales and charge through compressor
inlet (Process tube).
* Charge while refrigerator operates).
* Weld carefully after inlet pinching.
* Check leak at weld joints.
Note :Do not use soapy water for check.
* Check cooling capacity
Check condenser manually to see if warm.
→
Check hot pipe manually to see if warm.
→
Check frost formation on the whole surface of the
→
evaporator.
* Remove flux from the silver weld joints with soft
brusher wet rag. (Flux may be the cause of corrosion
and leaks.)
*Clean tools and store them in a clean tool box
or in their place.
* Vacuum pump
, Manifold gauge.
* Bombe (mass cylinder),
refrigerant manifold gauge,
electronic scales, punching
off flier, gas welding machine
* Electronic Leak Detector,
Driver.
* Copper brush, Rag, Tool box
Transportation
and
installation
* Installation should be conducted in accordance with
the standard installation procedure. (Leave space of
more than 5 cm from the wall for compressor
compartment cooling fan mounted model.)
66
Page 67
10-2. Precautions During Heavy Repair
1) Use special parts and tools for R-134a or R-600aUse of tools.
1) Remove retained refrigerant more than 5 minutes after turning off
Removal of retained
refrigerant.
a refrigerator. (If not, oil will leak inside.)
2) Remove retained refrigerant by cutting first high pressure side
(drier part) with a nipper and then cut low pressure side.
(If the order is not observed, oil leak will happen.)
Suction tube
PrecautionsItems
Low pressure
side
Evaporator
Replacement of drier.
Nitrogen blowing
welding.
Others.
Hot Pipe
Dryer
High Pressure side
Process tube
Compressor
Discharge tube
Condenser
1) Be sure to replace drier when repairing pipes
and injecting refrigerant.
1) Weld under nitrogen atmosphere in order to prevent oxidation
inside a pipe. (Nitrogen pressure : 0.1~0.2 kg/cm2.)
1) Nitrogen only should be used when cleaning inside of cycle pipes
inside and sealing.
2) Check leakage with an electronic leakage tester.
3) Be sure to use a pipe cutter when cutting pipes.
4) Be careful not the water let intrude into the inside of the cycle.
67
Page 68
10-3. Practical Work for Heavy Repair
1. Removal of residual
refrigerant.
1) Remove residual refrigerant more than 5 minutes later after
turning off the refrigerator. ( If not, compressor oil may leak inside.)
2) Remove retained refrigerant slowly by cutting first high pressure
side (drier part) with a nipper and then cut low pressure side.
Suction tube
PrecautionsItems
Low pressure
side
Evaporator
2. Nitrogen blowing
welding.
Hot Pipe
Dryer
High Pressure side
Evaporator
Hot Pipe
Process tube
Compressor
Discharge tube
Compressor
③
Condenser
Low pressure
side
②
Dryer
Process tube
④
Condenser
High Pressure side
①
* When replacing a drier:
Weld 1 and 2 parts by blowing nitrogen (0.1~0.2kg/cm2) to high
pressure side after assembling a drier.
* When replacing a compressor:
Weld 3 and 4 parts by blowing nitrogen to the low pressure side.
Note) For other parts, nitrogen blowing is not necessary because it
does not produce oxidized scales inside pipe because of its short
welding time.
- KEYPOINTING
Welding without nitrogen blowing produces oxidized scales inside
a pipe, Which affect on performance and reliability of a product.
68
Page 69
3.Vacuum degassing.
PrecautionsItems
* Pipe Connection
Connect a red hose to the high pressure side and a blue hose
to the low pressure side.
* Vacuum Sequence
Open 1,2 valves and evacuate for 40 minutes.
Close valve 1.
Evaporator
4.Refrigerant charging.
Compressor
Low
Pressure
Hot Pipe
DryerCondenser
High
Pressure
①
Vaccum
Pump
※ KEYPOINTING
Blue
Yellow
Red
②
1) If power is applied during vacuum degassing, vacuum degassing
shall be more effective.
2) Operate compressor while charging refrigerant. (It is easier and
more certain to do like this.)
* Charging sequence
1) Check the amount of refrigerant supplied to each model after
completing vacuum degassing.
2) Evacuate bombe with a vacuum pump.
3) Measure the amount of refrigerant charged.
- Measure the weight of an evacuated bombe with an electronic scale.
- Charge refrigerant into a bombe and measure the weight. Calculate
the weight of refrigerant charged into the bombe by subtracting the
weight of an evacuated bombe.
Indicate the weight of
an evacuated bombe
69
- KEYPOINTING
1) Be sure to charge
the refrigerant at
around 25C.
2) Be sure to keep
-5g in the winter
and +5g in summer.
Calculation of amount of refrigerant charged
the amount of refrigerant charged
= a weight after charging
- a weight before charging
(a weight of an evacuated cylinder)
Page 70
PrecautionsItems
4.Refrigerant charging.
5. Gas-leakage test
6. Pipe arrangement
in each cycle
4) Refrigerant Charging
Charge refrigerant while operating a compressor as shown above.
5) Pinch a charging pipe with a pinch-off plier after completion of charging.
6) Braze the end of a pinched charging pipe with copper brazer and take
a gas leakage test on the welded parts.
Compressor
Bombe
* Take a leakage test on the welded or suspicious area with an
electronic leakage tester.
* Check each pipe is placed in its original place before closing
a cover back-M/C after completion of work.
10-4. Standard Regulations for Heavy Repair
Condenser
Evaporator
Hot Pipe
Dryer
1) Observe the safety precautions for gas handling.
2) Use JIG (or wet towel) in order to prevent electric wires from burning during welding.
(In order to prevent insulation break and accident.)
3) The inner case shall be melted and insulation material (polyurethane) shall be burnt
if not cared during welding inner case parts.
4) The copper pipe shall be oxidized by overheating if not cared during welding.
5) Not allow the aluminum pipes to contact to copper pipes. (In order to prevent corrosion.)
6) Make sure that the inner diameter should not be distorted while cutting a capillary tube.
7) Be sure that a suction pipe and a filling tube should not be substituted each other during welding.
( High efficiency pump.)
70
Page 71
10-5. Brazing Reference Drawings.
Accumulator
Hot Pipe
R
I-Pipe
Suction Pipe
F
Evaporator
Pipe Suc Conn
Condenser
Dryer
Pipe Conn B
Capi-Tube
- Welding Point
●
■
- Flow of Refrigeration Cycle
HighLow
Compressor
Copper Welding (Ag 5%)7 Points
Silver Welding (Ag 35%)
Pipe Conn. B
Pipe Suction Conn
Wire-Con. Pipe
Compressor
Hot Pipe
Suction Pipe
3 Points
Accumulator
Capillary Tube
Dryer
Evaporator
71
Page 72
11. INSTALLATION GUIDE
11-1. Installation Preparation
Check if the refrigerator can pass
a doorway or enter a door first.
(Width*Depth*Height) 903mm X 730.5mm X 1790mm
Dimensions( including Door Handles)
Find a suitable place to install
Sufficient space from refrigerator back to the
wall for free air ventilation
Once the installation place is ready follow the installation instructions.
If surround temperature of refrigerator is low (below 10C)),
foods can be frozen or the refrigerator can work in abnormal way.
Avoid direct sunlight.
72
Page 73
11-2. If the refrigerator can not enter the door
Removing Freezer Door
Remove front bottom cover first,
1
Pull out the left collar of the
coupling first, then hold the
coupling and pull out the left
water tube.
Lift up the front of hinge to remove.
4
( After the hinge is removed the
door can fall down forward.
Be careful !)
Remove front bottom cover first, if it is attached.
Unscrew top hinge cover with a
2
screw driver.
Remove the hinge cover.
Be careful not to damage the
5
water line when removing the
door.
Turn top hinge bolt
3
counterclockwise .
Disconnect the harness wires.
Removing Refrigerator Door
Unscrew top hinge cover with a
1
screw driver.
Remove the hinge cover.
Lift the door straight up to remove.
4
Turn top hinge fastener
2
counterclockwise.
Disconnect harness wires.
Lift up the front of hinge to remove.
3
(After the hinge is removed the
door can fall down forward.
Be careful !)
73
Page 74
Replacing Freezer Door
Insert the water tube into the hole
1
Of the bottom hinge pin first, then
Insert the bottom of freezer door
Into the bottom hinge pin.
Turn the hinge fastener tightly to
4
The end.
Connect harness wire and screw
ground wire.
Insert the bottom hole of freezer
2
door straight to the bottom hinge
pin.
Insert the water tube far into the
5
coupling.
Let the top of door close to the
3
cabinet and insert the top hinge
pin to the top hole of freezer door.
( Insert the back of hinge to the
groove of protrusion first, then
front to the top hole of door.)
Replacing Refrigerator Door
Insert the bottom hole of
1
refrigerator door straight to the
bottom hinge pin.
Let the top of door close to the
2
cabinet and insert the top hinge
pin to the top hole of refrigerator
door.
( Insert the back of hinge to the
groove of protrusion first, then
front to the top hole of door.)
74
Turn the hinge fastener tightly to
3
the end.
Connect harness wirings and
screw ground wire.
Click and screw the top hinge
cover.
Page 75
11-3. Refrigerator Leveling & Door Adjustment
Refrigerator must be level in order to maintain optimal performance and desirable front appearance.
(If the floor beneath the refrigerator is uneven, freezer and refrigerator doors look unbalanced.)
In case freezer door is lower
than refrigerator door
Insert a screw driver (flat tip) into a groove of the
left wheel (bottom of freezer) and turn it clockwise
until the door is balanced.
(clockwise to raise freezer door ;
counterclockwise to lower)
Caution
The front of refrigerator needs to be higher just a little than the back for easy
door closing, but if the wheel is raised too much for door balance, i.e. front of
refrigerator is too higher than the back, it can be difficult to open the door.
In case refrigerator door is lower
than refrigerator door
Insert a screw driver (flat tip) into a groove of the
right wheel (bottom of refrigerator) and turn it
clockwise until the door is balanced.
(clockwise to raise refrigerator door ;
counterclockwise to lower)
75
Page 76
11-4. Water Line Installation
How to install Water Line
1.The water pressure should be 3 kgf /cm2 or more t o run t h e
automatic icemaker.
Checkup your tap water pressure ; if a cup of 1 8 0cc is full
within 10 seconds, the pressure is OK.
2.When installing the water tubes, ensure they are not close to
Any hot surface.
3.The water filter only “filters” water ; it does not eliminate any
bacteria or microbes.
4.If the water pressure is not so high to run the icemaker, call the
local plumber to get an additional water pressure pump.
5.The filter life depends on the amount of use. We recommend
you replace the filter at least once every 6 months.
※When attaching the filter, place it for easy access (removing
& replacing)
6.After installation of refrigerator and water line system, select
“WATER” on your control panel and press it for 2~3 minutes to
supply water into the water tank and dispense water.
7.Use sealing tape to every connection of pipes/tubes to ensure
there is no water leak.
8.The water tube should be connected to the cold water line.
Installation Procedure
1. Join connector to water tap
Place the rubber washer inside the tap connector and
screw onto the water tap.
2. Get ready to install water line
1) Measure an approximate distance between the filter and the
Water Tube and cut the tube off filter vertically.
2) Connect the tubes to the filter as the figure shows.
Leave a sufficient distance when cutting the tubes.
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Page 77
3. Remove any substance from filter
1) Open the main tap water valve and check if water comes out of
the Water Tube.
2) Check if the Water Valve is open in case water does not come out.
3) Leave the valve open until clean water is coming out.
※Initial water may contain some substances out of filter
(manufacturing process).
4. Attach the filter box
1)Screw and fasten the filter holder to the left/right side of the back of
refrigerator.
※In case the holder is not fastened well, remove the back paper
of the tape on the filter holder and attach it.
2)Insert the filter box into the holder.
5. Connect water tube
1)Remove the rear cover at the bottom back of the refrigerator.
2)
Insert the fastening ring into the Water tube.
(Be careful to follow the direction of the nut.)
3)Insert the Water Tube into the top of Water Valve, turn the nut
clockwise to fasten it. (The Water valve is to the right of the motor.)
4)Check for any bent tubes or water leaks; if so, re-check installation
procedure.
5)Replace the rear cover. (The Water Tube should be placed
between the groove of the refrigerator back and motor cover.)
Set the tube upright as the figure shows.
6. Fasten water tube
1) Fasten the Water Tube with the [Fastener A] .
2) Check if the tube is bent or squeezed. If so, set it right to
prevent any water leak.
7. After installation
1) Plug the refrigerator, press the [WATER] button on the control
panel for 2~3 minutes to remove any air (bubble) in the pipes
and drain out the initial water.
2) Check the water leak again through the water supply system
(tubes, connectors and pipes) Rearrange the tubes again
and do not move the refrigerator.
643013602500 LAMP F/RAC 240V 25W(S)2222
653015510800 WINDOW R LAMPMIPS1111
663017842820 SHELF INMOLDING R A ASFRAME+PRINTED GLASS2222
673017842510 SHELF WINEGPPS(MILKY)
683017842920 SHELF INMOLDING R B ASFRAME+PRINTED GLASS1111
693012514511 GUIDE CASE A *L ASHIPS2222
703012514611 GUDIE CASE A *R ASHIPS2222
713011109260 CASE VEGETB A ASFRU-54AD1111
723011114680 CASE VEGETB B ASFRU-54AD1111
733011446700 COVER V/CASE BGPPS11xx
743012529711 GUIDE CASE C *L ASHIPS11xx
753012529811 GUIDE CASE C *R ASHIPS11xx
763011114780 CASE VEGETB C ASFRU-54AD11xx
803016767100 DAMPER ASDU24-013xx11
813011450901 COVER DUCT CHANGE RM AS FRU-541Exx11
823012529500 GUIDE CHANGE RM *LABS SCRAPxx11
833011446800 COVER CHANGE RMGPPSxx11
843010548200 BOX CHANGE RMHIPSxx11
853011115050 CASE CHANGE RM ASFRU-54AExx11
863010551000 BOX CONTL CHANGE RM ASFRU-541E/Gxx11
86-1 3014806800 SENSOR M ASPBN-43Bxx11
873012529600 GUIDE CHANGE RM *RABS SCRAPxx11
903018701800 DEO ANTI AS1111
913011445900
3018124000SP201R-7DR(R-134a)1x1x
92
3018128500SPF101B-2D(R-600a)x1x1
933011171310 CASE EGG ASCASE+VINYL1111
943018201000 TANK WATER ASFRU-541D1111
COVER RETURN DUCTPP1111
SWITCH DR
FRS-U20D(F) FRN-U20D(F) FRS-U20E(G) FRN-U20E(G)
- Some parts can be chaged for improving their perfomance without notice.
Q'ty
Option
Date
mendment Note
81
Page 82
A
Freezer Compartmen
t
FRS-U20.. : R-134a Models
FRN-U20..: R-600a Models
NOPART-CODEPART NAMESPEC.
693012514511GUIDE CASE A *L ASHIPS11
703012514611GUDIE CASE A *R ASHIPS11
743012529711GUIDE CASE C *L ASHIPS11
753012529811GUIDE CASE C *R ASHIPS11
963012529000GUIDE DRNGA11
1003018921710LOUVER F A ASFRU-571I11
100-13011834520FANPP OD13011
100-23015915900MOTOR F FAND4612AAA2111