: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the
latest parts information,please refer to PPL(Parts Price List) in
Service Information Center
- May, 2006
C O N T E N T S
1. WARNINGS AND PRECAUTIONS FOR SAFETY ----------------------------2
2. EXTERNAL VIEW
2-1. External Size ---------------------------------------------------3
2-2. Name of Each Parts ------------------------------------------6
2-3. Cold Air Circulation ----------------------------------------------8
4. OPERATION AND FUNCTIONS --------------------------------------11
5. CIRCUIT OPERATION
5-1. Power Circuit Diagram --------------------------------------------31
5-2. Function of Each Sensor ------------------------------------------32
5-3. Relay Function --------------------------------------------------34
5-4. Fan Function ---------------------------------------------------36
6. DIAGRAM
6-1. Wiring Diagram --------------------------------------------------37
6-2. Circuit Diagram of Main PCB ---------------------------------------39
9-1. Power Failure ----------------------------------------------------53
9-2. Freezer Compartment ---------------------------------------------54
9-3. Refrigerator Compartment ------------------------------------------60
9-4. Operation Noise of Refrigerator --------------------------------------65
9-5. Door -----------------------------------------------------------71
10. COOLING CYCLE HEAVY REPAIR
10-1. Summary of Heavy Repair ------------------------------------------72
10-2. Precaution during Heavy Repair --------------------------------------73
10-3. Practical Work for Heavy Repair --------------------------------------74
10-4. Standard Regulations for Heavy Repair --------------------------------76
10-5. Brazing Reference Drawing -----------------------------------------77
11. INSTALLATION GUIDE
11-1. Installation Preparation -------------------------------------------- 78
11-2. If the Refrigerator can not enter the Door ------------------------------ 79
11-3. Refrigerator Leveling & Door Adjustment -------------------------------80
11-4. Water Line Installation --------------------------------------------- 82
11-5. Dispenser Water Flow --------------------------------------------- 84
12. EXPLODED VIEW & PARTS LIST
-------------------------------------85
1
1. WARNINGS AND PRECAUTIONS FOR SAFETY
Please observe the following safety precautions in order to use safely and correctly the refrigerator
and to prevent accident and danger during repair.
1. Be care of an electric shock. Disconnect power cord from wall outlet and wait for more than
three minutes before replacing PCB parts.
Shut off the power whenever replacing and repairing electric components.
2. When connecting power cord, please wait for more than five minutes after power cord was
disconnected from the wall outlet.
3. Please check if the power plug is pressed down by the refrigerator against the wall.
If the power plug was damaged, it may cause fire or electric shock.
4. If the wall outlet is over loaded, it may cause fire.
Please use its own individual electrical outlet for the refrigerator.
5. Please make sure the outlet is properly earthed, particularly in wet or damp area.
6. Use standard electrical components when replacing them.
7. Make sure the hook is correctly engaged.
Remove dust and foreign materials from the housing and connecting parts.
8. Do not fray, damage, machine, heavily bend, pull out or twist the power cord.
9. Please check the evidence of moisture intrusion in the electrical components.
Replace the parts or mask it with insulation tapes if moisture intrusion was confirmed.
10. Do not touch the icemaker with hands or tools to confirm the operation of geared motor.
11. Do not let the customers repair, disassemble and reconstruct the refrigerator for themselves.
It may cause accident, electric shock, or fire.
12. Do not store flammable materials such as ether, benzene, alcohol, chemicals, gas, or
medicine in the refrigerator.
13. Do not put flower vase, cup, cosmetics, chemicals, etc., or container with full of water
on the top of the refrigerator.
14. Do not put glass bottles with full of water into the freezer.
The contents shall freeze and break the glass bottles.
15. When you scrap the refrigerator, please disconnect the door gasket first and scrap it
3. “SUPER FREEZER” Button
When this mode is chosen, the icon (FREEZER QUICK) is ON.
12
CONTENTS REMARKS
4. “REFRIGERATOR SET” button.
1) Temperature control of Refrig erator compartment
2) 5 step mode of successive temperature mode.
3) Initial mode by power input : “Medium (4℃)”※Whenever pressing button, setting is repeated in the order of
Medium (4℃) → Medium Max (3℃) → Max (2℃) → Min (6℃) → Medium Min (5℃).
Letters are indicated on 88 Display LED
MinTemperature Change
5. “SUPER REFRIGERATOR” button.
When this mode is chosen, the icon (REFRIGERATOR QUICK) is ON.
6. “WATER / ICE”button
1) Select Water / Cubed Ice / Crushed Ice.
2) Icon lights up to show your selection is on.
Initial mode by power input : “Water” mode.
3) The mode of Cubed Ice or Crushed Ice continues for 1 hour and then changes
to Water. (Water icon turns ON)
7. “ICE MAKER LOCK” button
1) Start by pushing “ICE MAKER LOCK” button
① “ICE MAKER LOCK” icon is on
② “WATER” icon is always on
2) Stop by pushing “ICE MAKER LOCK” button again
① “ICE MAKER LOCK” icon is off
② “WATER”icon is on
8. “RESET WATER FILTER” button
1) The normal (ICON OFF) is on for 6 month after are first power input.
2) After sic months, icon is ON.
3) How to reset Filter information
① Push the “RESET WATER FILTER”button for 3 seconds after change.
Medium
Min
Mid
4℃5℃6℃Temp indication
Medium
Max
Max
2℃3℃
REFERENCE : Please wait
for 2-3 seconds in order
to take final ice or drops
of water when taking out
cup from the pressing
switches after taking ice
or water.
9. “LOCK” button
1) This button stops operation of different button.
① “LOCK”icon is on
② Press this button to lock out this case and to keep temperature and
function setting.
2) Push “LOCK” button again for more than a second to stop it.
※ The actual inner temperature varies depending on the food status, as the indicated setting
temperature is a target temperature, not actual temperature within refrigerator.
※ Refrigeration function is weak in the initial time.
Please adjust temperature as above after using refrigerator for minimum2~3 days.
13
4-2. Defrost Mode
1. Defrost Mode
INPUTCONTROL OBJECT
1. Comp
1. Defrosting Cycle
2. F-Fan
3. R-Fan
4. D-Heater
CONTENTS REMARKS
Pre-Cool
Heater
Defrosting
Pause
Fan-Delay
2.The defrost mode start with the following conditions
Pre-Cool
1) Time : 50 minutes
2) Comp , F-fan : ON
R-fan : Control
D-HTR : OFF
3) If F-sensor ≤ -27℃, then Pre-Cool becomes. OFF
Heater
Defrosting
1) Comp, F-fan, R-fan : OFF
D-HTR : ON
2) Time limit
30 seconds : Heater is ON regardless of D-sensor
temperature right after defrosting start
30 minutes : in case of D1- Error
80 minutes : in normal control state
3) If D-sensor ≥13℃, Heater Defrosting is OFF
Pause
Time : 7 minutes
Comp, F-fan, R-fan, Heater etc. : OFF
Fan-Delay
1) Time : 5 minutes
Comp : ON and F-fan, R-fan, Heater : OFF
1) Total operation time of comp. becomes : 6,8,10,……… 24 hours.
① Comp. operating rate : more 85%
② Total door open time : 2 minutes
(Any door, F or R open time is over 2 minutes.)
③ Any error mode : R1, F1, D1, F3, RT/S, Door-switch etc.)
2) Defrosting mode starts unconditionally as long as total comp. work time is
24 hours, even if the above conditions 1) are not satisfied.
3) Defrosting mode starts immediately as long as total time of [comp. ON +
comp. OFF] is over 60 hours, even if the above 1) and 2) conditions are not
satisfied.
3. In providing initial power (or returning power failure)
If D-sensor temp. ≤ 3.5℃, defrosting mode starts .
1) Push “REF.TEMP”button 5 times while pushing “FRZ.TEMP” button simultaneously.
--------- FRS-U20IA
2) In “LOCK” mode, push “REFRIGERATOR SET” button 5 times while pushing “FREEZER SET”
button simultaneously. ------ FRS(N)-U20DA
3. How to proceed
1) Delete Pre-cool mode. (Others are same as normal defrosting)
2) Heater is ON regardless of D-sensor temp. at first 30 seconds.
(Check of defrosting current)
Heater
Defrosting
1) Comp, F-fan, R-fan : OFF
D-HTR : ON
2) Time limit
30 seconds : Heater is ON regardless of D-sensor
temperature right after defrosting start
30 minutes : in case of D1-Error
80 minutes : in normal control state
3) If D-sensor ≥13℃, Heater Defrosting is OFF
Pause
Time : 7 minutes
Comp, F-fan, R-fan, Heater etc. : OFF
Fan-Delay
1) Time : 5 minutes
Comp : ON
F-fan, R-fan, Heater : OFF
4-4. Fan Voltage of Control Mode
INPUTCONTROL OBJECT
1. F-Sensor
2. R-Sensor
1. Fan voltage of control mode
※ Refer to the 5-4. (Fan Function )
1. F-FAN, R-FAN, C-FAN
CONTENTS REMARKS
C-FANR-FANF-FANFAN
13 V13 V13 VVoltage
16
4-5. Louver Heater Control
INPUTCONTROL OBJECT
1. Comp
CONTENTS REMARKS
It is linked with comp.
4-6. Buzzer or Alarm Control
INPUTCONTROL OBJECT
1. Control (Inner or F-PCB) buttons
2. Door Switch
3. Initial Power Input
CONTENTS REMARKS
1. Buzzer sounds if any button of Inner Control is pushed.
2. Buzzer sounds 4 times 3 seconds after initial power input.
3. Buzzer sounds for 3 or 1 times in case of A/S forced defrosting and short (pull down)
operation or explanation mode.
4. If door is open, buzzer sounds after every 1 minutes for 5 minutes (Door open alarm)
Louver Heater
Buzzer
4-7. Control of Interior Lights (FRS(N)-U20DA)
INPUTCONTROL OBJECT
1. Refrigerator door switch
2. Freezer door switch
3. Home bar door switch
4. Dispenser switch
CONTENTS REMARKS
1. Control refrigerator compartment lights
R-Lights turn ON/OFF by R-door switch ON/OFF
(※ For 10 minutes after sensing door open, the lights turn off automatically
through door close is not sensed.)
2. Control of freezer compartment lights.
F-Light turn ON/OFF by F-door switch ON/OFF
(※ For 10 minutes after sensing door open, the lights turn off automatically
through door close is not sensed.)
3. R-lights ON/OFF by home bar door switch ON/OFF. ( for only model with home bar )
R-lights turn ON for 10 minutes after sensing home bar door switchopen.
4. Dispenser lamp control ( for only model with water/ice dispenser )
Dispenser lamp turns ON/OFF by Dispenser switch.
Dispenser lamp turns ON for 4 seconds after sensing switch close.
Lamp
17
4-8. Demonstration
4-8-1. Basic Model
INPUTCONTROL OBJECT
1. FRZ. TEMP
2. Door Switch
CONTENTS REMARKS
1. Start
Open and close “Freezer door switch” 5 times while pushing “FRZ. TEMP” button
simultaneously.
2. Control
1) All other electrical components are OFF except for F-fan / R-fan
2) Fan Control
Door open → Fan ON / Door close → Fan OFF.
3) Display control
“FRZ. LED” and “REF. LED” are ON in good order
3. Stop
1) During Demo mode, push “Freezer door switch” open and close 5 times while pushing
“FRZ. TEMP” button simultaneously.
2) Power in again
4-8-2. Dispenser Model
INPUTCONTROL OBJECT
1. “FREEZER SET, WATER/ICE” Button , Door switch
CONTENTS REMARKS
Comp
F/R-Fan
Heater
Comp
F/R-Fan
Heater
1. Start
Push “ICE/WATER”button 5 times while pushing “FREEZER SET” button
simultaneously.
2. Control
1) All other electrical components are OFF except for F-fan / R-fan
2) Fan Control
Door OPEN → Fan ON / Door close → Fan OFF.
3. Stop or termination
1) During Demo mode, push “ICE/WATER” button 5 times while pushing “FREEZER
SET” button simultaneously.
2) Power in again
18
4-9. Compensation of R-sensor ON/OFF Point
INPUTCONTROL OBJECT
Main PCB
CONTENTS REMARKS
Compensation of R-sensor ON/OFF temp. (down)
In case temperature of refrigerator compartment is weak or insufficient,
take the following action.
FRS(N)-U20IAFRS(N)-U20DA
R-SENSOR
R36
R37
R38
J2
J1
R36
R37
R38
Resistance of R-sensor Mid ON/OFF Point
R-SENSOR
J19
J18
※ Refer to the 5-2.
(Function of each sensor)
J1
J18,19
J2
R36 : R-SENSOR standard resistance in normal mode (31.4K)
R37 : In case of weak ref., cut J1 (or J18) to down the standard resistance by 1.5deg(2K)
R38 : In case of weak ref., cut J2 (or J19) to down the standard resistance by 1.5deg(2K)
FRS(N)
-U20IA
FRS(N)
-U20DA
Temperature
compensation
Temperature
compensation
0
℃
0
℃
-1.5
-1.5
℃
℃
cutcut-J1
cut--J2
3
℃
cutcut-J18
cut--J19
3
℃
19
4-10. Error Display
4-10-1. Basic Model (LED Display of Inner Control)
INPUTCONTROL OBJECT
Temperature Control ButtonsLamp LED of Inner control
CONTENTS REMARKS
1. How to start
1) Press “FRZ.TEMP”button 5 times while pressing
“REF.TEMP” button at the same time.
2. How to stop
1) Push “FRZ.TEMP” button 1 time.
2) It stops automatically in 4 minutes from the start.
3. All the error codes are reset if they turn to be normal.
4. Error display
DisplayCONTENTS
FRZ. LED “5” is on and off F-sensor : open (“Lo”), short (“Hi”)
FRZ. LED “4” is on and offR-sensor : open (“Lo”), short (“Hi”)
FRZ. LED “3” is on and offRT-sensor : open (“Lo”), short (“Hi”)
FRZ. LED “2” is on and offD-sensor : open (“Lo”), short (“Hi”)
FRZ. LED “1” is on and offR-Door Switch : defective
REF. LED “5” is on and offF-Door Switch : defective
REF. LED “3” is on and offCycle : defective
REF. LED “2” is on and offReturn after defrosting : defective
REF. LED “1” is on and offEEPROM : defective
REF. LED “1” is onFull Down mode
REF. LED “1” is on and off (twice)Forced defrost mode for A/S
(Full down mode and forced defrost mode are displayed while pressing
“REF.TEMP” b u tt o n a t t h e err or displa y mod e)
20
CONTENTS REMARKS
5. Control way of Errors (if any)
1) “F-sensor” error
Cause : F-sensor open or short
Control : Condition of ambient temperature
How to reset : If F-sensor is normal, the error is terminal temperature.
2) “R-sensor” error
Cause : R-sensor open or short
Control : Condition of ambient temperature
How to reset : If R-sensor is normal, the error is terminal temperature.
3) “RT-sensor” error
Cause : RT-sensor open or short (full down)
Control : Normal operation, deletion of control by RT-sensor
If RT-sensor is normal, the error is terminated automatically.
4) “D-sensor” error
Cause : D-sensor open or short (full down)
Control : Time limit (30 min) of defrosting return
5) “Door” error
Cause : in case it senses that door is open for more than 1hour.
Control : Deletion of function related door switch sensing
6) “Cycle” error
Cause : in case comp. works for over 3 hours when D-sensor temp. is over -5℃
Control : normal operation
7) “Return after defrosting” error
Cause : in case defrosting return is done by time limit of 80 min
Control : Deletion of Pre-cool mode in defrosting mode
8) A/S forced defrosting mode
Push “REFRIGERATOR SET” button 5 times while pushing “FREEZER SET” bu t t o n
Simultaneously.
Control : A/S forced defrosting control (Pre-cool is deleted)
If D-sensor temp. is over 10℃, the mode is terminated automatically.
When all error code is normal, the Refrigerator reset
If D-sensor is normal, the error is terminated automatically.
If door switch (open & close) is sensed, the error is terminated automatically.
When D-sensor temp. is below -5℃ in comp. off it is terminated.
If defrosting return is done by D-sensor, it is terminated.
21
4-10-2. Dispenser Model (CLED Display of Front PCB)
INPUTCONTROL OBJECT
Temperature Control Buttons88 Display CLED
CONTENTS REMARKS
1. How to start
1) Under “LOCK” mode, press “SUPER FREEZER” button 5 times while pressing
“FREEZER SET” button at the same time.
2) The front CLED displays as the right diagram shows
( [Ex.] Time Display of 0003 signifies 3 minutes of power on time.)
3) Press “FREEZER SET” button and the following value is displayed successively.
① Time
② F-Sensor temperature
③ D-Sensor temperature
④ R-Sensor temperature
⑤ RT-Sensor temperature
⑥ P Factor display (Refer to water supply mode of automatic icemaker)
⑦ Filter remaining time until change (First check ; 4,320Hr)
Refer to Filter Information Reset of CLED of front control panel.
4) Error is displayed only if there is any ; it is skipped if no error.
2. How to stop
1) Push “LOCK”button 1 time.
2) It stops automatically in 4 minutes from the start.
3. All the error Codes are reset if they turn to be normal.
4. Error code
CONTENTSERROR CODE
F-sensor : disconnection (“Lo”), short (“Hi”)F1
R-sensor : disconnection (“Lo”), short (“Hi”)r1
RT-sensor : disconnection (“Lo”), short (“Hi”)rt
D-sensor : disconnection (“Lo”), short (“Hi”)d1
R-Door Switch : defectivedr
F-Door Switch : defectivedF
Home bar Door Switch : defectivedH
I-sensor : disconnection (“Lo”), short (“Hi”)EI
Flow sensor : defectiveEF
Horizontal switch : errorEt
Water supply : errorEg
Micro switch : errorES
Drop the ice while EtEA
Full ice switch : errorEu
Cycle : abnormal or defectiveC1
Return after defrosting : abnormal or defectiveF3
Display Full Down modeCo
Display forced defrost mode for A/SD2
22
CONTENTS REMARKS
5. Control way of Error (if any)
1) “F1” error
Cause : F-sensor disconnection or shor t
Check point : Measure the resistance between both terminals after separating CN8 (or CN15)
If F-sensor is disconnected or shorted , change the F-sensor in the freezer compartment.
How to reset : If F-sensor is normal, the error is terminal temperature.
2) “R1” error
Cause : R-sensor disconnection or short
Check point : Measure the resistance between both terminals after separating CN7 (or CN14)
If R-sensor is disconnected or shorted , change the F-sensor in the refrigerator compartment.
How to reset : If R-sensor is normal, the error is terminal temperature.
3) “rt” error
Cause : RT-sensor disconnection or short (full down)
Check point : Measure the voltage of “A”part on the Main PCB.
If the voltage is 0.5V~4.5V, it is normal.
If the voltage is 0V (short) or 5V (disconnected), change the RT-sensor on the Main PCB
How to reset : If RT-sensor is normal, the error is terminated automatically.
of the Main PCB. (Refer to the 5-2.)
of the Main PCB. (Refer to the 5-2.)
A
< Basic Model >
4) “d1” error
Cause : D-sensor disconnection or short (full down)
Check point : Measure the resistance between both terminals after separating CN8 (or CN15)
of the Main PCB. (Refer to the 5-2.)
If D-sensor is disconnected or shorted , change the D-sensor on the evaporator.
How to reset : If D-sensor is normal, the error is terminated automatically.
5) Door error (“dF” “dR” “dH” on display)
Cause : in case it senses that door is open for more than 1 hour.
Check point : F/R door is opened or not.
6) “C1” error
Cause : in case comp. works for over 3 hours when D-sensor temp. is over -5℃
Check point : Refrigerant leakage.
7) “F3” error
Cause : in case defrosting return is done by time limit of 80 min
Check point : Measure the resistance between both terminals of the defrost heater.
(Assembled with evapora t or)
If the resistance is ∞Ω (disconnected) or 0Ω (short) change the
< Dispenser Model >
A
8) “d2” mode (A/S forced defrosting mode)
Push “REFRIGERATOR SET”button 5 times while pushing “FREEZER SET” button
simultaneously.
Control : A/S forced defrosting control (Pre-cool is deleted)
If D-sensor temp. is over 10℃, the mode is terminated automatically.
Refer to the 4-3. .
23
CONTENTS REMARKS
9) “EI”ERROR
Cause : I-SENSOR disconnection / short
Check point : Measure the resistance between both terminals after separating CN11
If F-sensor is disconnected or shorted , change the I-sensor in the automatic ice maker.
10) “EF” ERROR
Cause : When Flow-sensor ERROR (There is no Pulse during some time)
Check point : Water supply line
11) “Eg” ERROR
Cause : I-sensor temp (5min after water supply) doesn’t go up.
Check the I-sensor or water supply line.
12) “ES” error (MICRO switch error)
Cause : When it senses 1min continuously
Check the MICRO switch of the dispenser.
13) “Ea” error
Cause : Malfunction of ice drop motor.
Check the motor by pushing test switch.
of the Main PCB. (Refer to the 5-2.)
The number of pulse signal is below 10 by 1 sec during water supply.
14) “Eu” error
Cause : Switch (which senses if the ice is full or not) is in error.
Control : When dropping the ice, the motor just rotates 90 degree.
Termination : When the switch is in normal.
15)“EA“ ERROR
Cause : When sensing Ice dropping by time 3 times in level sensor SW Error.
Control : Stop of Ice Maker
Termination : With normal level switch.
Re-input of power or push if icemaker test switch.
16)“Et” ERROR
Cause : Level switch error (No pulse is sensed for some time)
Control : By time (Supply mode is skipped)
Termination : Normal condition.
* When all ERROR CODE is normal, the Refrigerator reset
24
4-11. Summary of Function
4-11-1. Basic Model (Inner Control)
INPUTCONTROL OBJECT
Each button
Element A/S Function
“REF.TEMP”+ “FRZ.DOOR” OPEN/CLOSE 5 timesPull Down
“FRZ.TEMP”+ “FRZ.DOOR” OPEN/CLOSE 5 timesDemo function
4-11-2. Dispenser Model (Front PCB)
INPUTCONTROL OBJECT
Each button
Resistance of R-sensor Mid ON/OFF Point
CONTENTS REMARKS
“FRZ.TEMP” + “REF.TEMP” 5 timesForced Defrosting
“REF.TEMP”+ “FRZ.TEMP” 5 timesError display
Resistance of R-sensor Mid ON/OFF Point
CONTENTS REMARKS
1. All the modes are started “LOCK”mode (except “FILTER RESET”mode)
“WATER/ICE”+ “RESET WATER FILTER” 5timesEEPROM clear
“WATER/ICE” + “ICE MAKER LOCK” 5 timesIce maker test
25
4-12. Back up Function (Basic Model)
INPUTCONTROL OBJECT
None
CONTENTS REMARKS
1. Filter Exchange Information : Record as a real-time from the point of
power input
2. P Factor (Information about Ice Maker)
4-13. Automatic Icemaker ( Dispenser Model)
INPUTCONTROL OBJECT
Full ice sensing switch
Ice Maker Lock
Sensors
CONTENTS REMARKS
1. Flow of ice making
START
Ice making mode
Ice is being made
▶
1. F-FAN, R-FAN, C-FAN
Ice separating motor
(water supply stand by)
Ice separating mode
Water supply mode
Ice tray is twisted to separate
▶
Water is supplied to ice tray
▶
ice cubes
Water supply
Check is water is supplied OK.
check mode
▶
RETURN
1) Press TEST switch under the Icemaker for more than 1 second and test starts.
* Test mode starts from ice separating mode.
* In case test switch has an error of short, test is done only once.
26
CONTENTS REMARKS
2) With the initial power input, Ice tray turns to be horizontal and ice making
mode starts.
3) Control of water hose heater
* Heater is always ON if RT-sensor has an error or RT is below 15 degree.
* Heater is always ON for 60 minutes (max. Limit time) if Flow-sensor has
an error
4) Water supply stand-by
Condition : if ice is sensed full
Operation : proceeds to Ice making mode (Ice separating and water supply Modes stop)
5) Crusher Function
It stops operation when freezer door is open
It operates if freezer door is closed.
2 Ice making mode
START
NO
130 min passed?
I-S<-12.5℃
Ice saparating mode
YES
YES
NO
I-S<-9.5℃
YES
15 min passed?
YES
NO
NO
1) Ice making stops if ice-sensor is below -12.5℃ after 130 minutes.
2) Ice making also stops if ice-sensor is below -9.5℃ for 15 minutes, though
ice-sensor is not below -12.5℃ after 130 minutes.
3) In case of ice sensor, ice making stops after 4.8 hours.
27
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