DAEWOO CP-185N, CP-185C Schematic

Service Manual
Color Television
CHASSIS : CP-185N and CP-185C
Specification
S/M No. : TCP185C/NEF
Version Pal multi system
TV Standard PAL-SECAM B/G, D/K, H, I/I (NTSC : AV Only)
* 1 Speaker
Power consumption
Speaker 3W8Ohmo7.5W8Ohm
Teletext system Option
Aerial Input 75 Ohm unbalanced
Channel coverage off-air channels, S-cable channels and hyperband
Tuning system Ferquency synthesiser tuning system
Visual screen size 20':48cm
Channel indication On screen display
Program selection 100 Programmes
Auxiliary Outpup Terminal
Remote control R-40A01(With teletext)
14":49W / 20":60W / 21" 68W * 2Speaker 14":57W / 20":64W / 21":74W
14":34cm
21":51cm
RCA jack : Audio input and Vidio input ERUO SCART Jack : Audio/Video and R/G/B input. Sloe and fast swtching, SVHsin Audio - Video jack on front of cabinet in common connection with EURO-SCART Headphone jack on front of cabinet
R-40A10 (None teletext)
R-44C05(With teletext)
AAA Battery type AAA Battery type AA Battery type
DAEWOO ELECTRONICS CO., LTD
http://svc.dwe.co.kr
Sep. 2001
SAFETY INSTRUCTION 2 SPECIFICA TIONS 3
21 Pin EURO-SCART
3
CIRCUIT BLOCK DIAGRAM 4 ALIGNMENT INSTRUCTIONS 5
1. Service mode
5
2. Microcontroller configuration
5
3. TV SET Alignment
5~6
SCHEMA TIC DIAGRAM 7 EXPLODED VIEW 8~10 PRINTED CIRCUIT BOARD 11 SERVICE PARTS LIST 12~23
The different parts list
24
FUNCTIONAL DESCRIPTION 1~6 IC DESCRIPTION 7~20
1
TABLE OF CONTENTS
APPENDIX (Appendix is provide only by internet [http://svc.dwe.co.kr])
2
X-RAY RADIATION PRECAUTION
1. Excessive high voltage can produce potentially hazardous X-RAY RADIATION. To avoid such hazards, the high voltage must not exceed the specified limit. The nominal value of the high voltage of this receiver is 22-23 kV (14")or 24-26 kV (20"-21")at max beam current. The high voltage must not, under any circumstances, exceed 27.5 kV (14", 20"), 29KV (21"). Each time a receiver requires servicing, the high voltage should be checked. It is important to use an accurate and reliable high voltage meter.).
2. The only source of X-RAY Radiation in this TV receiver is the picture tube. For continued X-RAY RADIATION protection, the replacement tube must be exactly the same type tube as specified in the parts list.
SAFETY PRECAUTION
1. Potentials of high voltage are present when this receiver is operating. Operation of the receiver outside the cabinet or with the back cover removed involves a shock hazard from the receiver.
1) Servicing should not be attempted by anyone who is not thoroughly familiar with the precautions necessary when working on high voltage equipment.
2) Discharge the high potential of the picture tube before handling the tube. The picture tube is highly evacuated and if broken, glass fragments will be violently expelled.
2. If any Fuse in this TV receiver is blown, replace it with the FUSE specified in the Replacement Parts List.
3. When replacing a high wattage resistor (oxide metal film resistor) in circuit board, keep the resistor body 10 mm away from the circuit board.
4. Keep wires away from high voltage or high temperature components.
5. This receiver must operate under AC 230 volts, 5O Hz. NEVER connect to a DC supply of any other voltage or frequency.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this equipment have special safety-related characteristics. These characteristics are often passed unnoticed by a visual inspection and the X-RAY RADIATION protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these spe- cial safety characteristics are identified in this manual and its supplements, electrical components having such features are identified by designated symbol on the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitutes replacement parts which do not have the same safety characteristics as specified in the parts list may create X-RAY Radiation.
SAFETY INSTRUCTION
WARNING : Only competent service personnel may carry out work involving the testing or repair of this equipment
3
PIN SIGNAL DESCRIPTION MATCHING VALUE
1 Audio Output Right 0.5 Vrms, Impedance < 1kΩ, (RF 54% Mod) 2 Audio Input Right 0.5Vrms, Impedance > 10k 3 Audio Output Left 0.5 Vrms, Impedance < 1k, (RF 54% Mod) 4 Audio Earth 5 Blue Earth 6 Audio Input Left 0.5Vrms, Impedance > 10k 7 Blue Input 0.7Vpp + 0.1V, Inpedance 75 8 Slow Switching TV : 0 to 2V, AV : 4.5 to 12V, Impedance > 10k
9 Green Earth 10 N.C 11 Green Input 0.7Vpp + 0.1V, Impedance 75 12 N.C 13 Red Earth 14 Blanking Earth 15 Red Input 0.7Vpp
0.1V, Impedance 75
Chroma Input 3dB for a luminance signal of 1 Vpp 16 Fast Switching 0 to 0.4V : Logic :"0", 1 to 3V : Logic "1", Impedance 75 17 Video Out Earth 18 Video In Earth 19 Video Output 1 Vpp 3dB, Impedance 75 20 Video Input 1 Vpp 3dB, Impedance 75 21 Common Earth
21Pin EURO-SCART
SPECIFICATIONS
4
CIRCUIT BLOCK DIAGRAM
5
Microcontroller configuration : Service mode
To switch the TV set into service mode please see instruction below.
1 - Select pr. number 91 2 - Adjust sharpness to minimum and exit all menu. 3 - Quickly press the key sequence : RED - GREEN - menu
To exit SERVICE menu press menu key or Std By key.
In Service Mode press "OK" to the microcontroller i.e. the I2C bus is free and the set can be controlled by external equipment. Press "OK" again to allow the microcontroller to control the set again
Microcontroller configuration :
Tuner Option
TV set Alignment
1 - G2 alignment
- Set TV in NORMAL I mode
- TV in AV mode without video signal ? Black screen.
- TV preset with WP Red, WP Green and WP Blue equal to 32.
- TV preset with Black R, Black G equal to 8.
- Adjust screen volume ( on FBT ) such that the highest cathode cut-off voltage measured on CRT board, is Vcut­off 5V
2 - White balance
- Select a dark picture and adjust Black G and Black R to the desired colour temperature.
- Select a bright picture and adjust WP Red, WP Green, WP Blue to the desired colour temperature.
ALIGNMENT INSTRUCTIONS
Option Tuner maker
DW DAEWOO / SAMSUNG PHI LIPS (tuner internal AGC )
PH2 PHILIPS ( Video processor AGC )
Screen size Vcut-off
14" 115V
20" & 21" 125V
6
3 - Focus
- Adjust the Focus volume ( on FBT ) to have the best resolution on screen.
4 - Vertical geometry
- Adjust the Vertical Amplitude, Shift, S-Correction and Slope to compensate for vertical distortion
5 - Horizontal picture centering
- Adjust H Shift to have the picture in the center of the screen.
7 - AGC
- Adjust the antenna signal level to 68dBµV
2 for Daewoo tuner (63dBµV 1 for Philips tuner)
- Set RF AGC to 0.
- Increase RF AGC level and stop when the level on pin 6 of I501 goes below 2.5 Vdc
ALIGNMENT INSTRUCTIONS
7
9
2. 20V1
EXPLODED VIEW
LOC PART CODE PART NAME DESCRIPTION REMARK
12
ZZ100 48B3740A10 TRANSMITTER REMOCON R-40A10 ZZ110 PTACPWD434 ACCESSORY AS DTA-20V1MZ 00100 4850Q00910 BATTERY R03/NN 00200 48586002E2 MANUAL INSTRUCTION ENGLISH,ARABIC M821 4858213800 BAG INSTRUCTION L.D.P.E T0.05X250X400 ZZ120 PTBCSHD435 COVER BACK AS DTA-21V1MZ M211 4852151601 COVER BACK HIPS BK M541 4855415800 SPEC PLATE 150ART P/E FILM (C/TV) M781 4857820300 CLOTH BLACK T0.5 L=150 ZZ130 PTPKCPD435 PACKING AS DTA-21V1MZ 10 6520010100 STAPLE PIN AUTO W65 M801 485805063B BOX CARTON DW-3A M811 4858186800 PAD EPS 21V1 M821 4858211800 BAG P.E L.D.P.E T0.03X1300X1100 ZZ131 48519A5310 CRT GROUND NET 2101S-1015-1P ZZ132 58G0000147 COIL DEGAUSSING DC-21SF ZZ140 PTCACAD435 CABINET AS DTA-21V1MZ M201A 4856013300 SCREW CRT FIXING 30X80 BK M201B 4856215402 WASHER RUBBER CR T2.0 M201C 4856013302 SCREW CRT FIXING 30X190 BK M211A 7172401412 SCREW TAPPTITE TT2 TRS 4X14 MFZN BK M211D 7172401412 SCREW TAPPTITE TT2 TRS 4X14 MFZN BK M492 4854939403 BUTTON POWER ABS BK M591 4855930900 DECO TERM PVC CL T0.2 SP01A 7178301011 SCREW TAPPTITE TT2 WAS 3X10 MFZN V901 4859625560 CRT A51EFK155X01 ZZ200 PTFMSJD435 MASK FRONT AS DTA-21V1MZ M191 4851932302 BUTTON CTRL 4939402+5536301 M201 4852067601 MASK FRONT HIPS BK M561 48556159SS MARK BRAND SILVER ETCHING DIA-CUTTIN ZZ210 PTSPPWA652 SPEAKER AS DTA-14C4TFF P601A 4850703S50 CONNECTOR YH025-03+35098+ULW=200 SP01 4858314010 SPEAKER SP-5070F01 3W 8 OHM ZZ290 PTMPMSD435 PCB MAIN MANUAL AS DTA-21V1MZ
10 2193102005 SOLDER BAR SN:PB=63:47 S63S-1320 30 2291050616 FLUX SOLDER JS-64T3
40 2291050301 FLUX SOLVENT IM-1000 C404 CMYH3C752J C MYLAR 1.6KV BUP 7500PF J C408 CMYE2D474J C MYLAR 200V PU 0.47MF J C801 CL1UC3104M C LINE ACROSS WORLD AC250V 0.1UF M R.47 C804 CEYN2W151P C ELECTRO 450V LHS 150MF (25X40)
ELECTRICAL PARTS LIST
CAUTION
is safety part, so it must be used the same part.
“ ” is a recommendable part for essential stock.
13
ELECTRICAL PARTS LIST
LOC PART CODE PART NAME DESCRIPTION REMARK
C808 CH1AFE222M C CERA AC 4KV 2200PF M KX DE1210 D707 DSML1216W- LED SML1216W D807 DRGP30J—- DIODE RGP30J F801 5FSGB4022L FUSE GLASS TUBE SEMKO TL 4A 250V MF51 G901 4SG0DX0001 SPARK GAP SSG-102-A1(1.0KV) G902 4SG0DX0001 SPARK GAP SSG-102-A1(1.0KV) G903 4SG0DX0001 SPARK GAP SSG-102-A1(1.0KV) G904 4SG0DX0001 SPARK GAP SSG-102-A1(1.0KV) I301 PTA2SW5405 HEAT SINK ASS`Y 1TDA8357J- + 7174301011 00001 1TDA8357J- IC VERTICAL TDA8357J 0000A 4857025405 HEAT SINK A1050P-H24 T=2 0000B 7174300811 SCREW TAPPTITE TT2 RND 3X8 MFZN I501 1DW3812EB1 IC MICOM DW9381/N1/2S-2B1 I601 1TDA7267A- IC AMP TDA7267A I702 1AT24C08PC IC AT24C08-10PC I703 1SRV21M—- IC PREAMP SRV-21M I801 PTA2SW7919 HEAT SINK ASS`Y 1MA8920—- + 7174301211 00001 1MA8920—- IC POWER MA8920 0000A 4857027919 HEAT SINK AL EX 0000B 7174301211 SCREW TAPPTITE TT2 RND 3X12 MFZN 0000C 4853938501 BRKT TR SBHG1-A T1.5 I802 1LTV817C— IC PHOTO COUPLER LTV-817C I803 1DP123—— IC ERROR AMP DP123 I805 1KA7805—- IC REGULATOR KA7805 I901 PTC3SW1100 HEAT SINK ASS`Y 1TDA6107Q- + 7174300811 00001 1TDA6107Q- IC VIDEO TDA6107Q 0000A 4857031100 HEAT SINK A1050P-H24 T2.0 0000B 7174300811 SCREW TAPPTITE TT2 RND 3X8 MFZN JPA01 4859200401 SOCKET RGB YRS21-R1 JPA02 4859109950 JACK PIN BOARD PH-JB-9710A L401 58H0000020 COIL H-LINEARITY L-76(76.5UH) LF801 5PLF20A1— FILTER LINE LF-20A1 M561 4853533600 HOLDER LED P.P BK P401 4859240120 CONN WAFER YFW500-06 P501 4850708N08 CONNECTOR BIC-08T-25T+C-20T+ULW=400 PWC1 4859908110 CORD POWER AS 1-L0+H03VVH2-F+HOU=2200 Q401 PTJ2SW7200 HEAT SINK ASS`Y TST1803DH- + 7174301011 00001 TST1803DH- TR ST1803DHI 0000A 4857027200 HEAT SINK AL T1.0 0000B 7174301011 SCREW TAPPTITE TT2 RND 3X10 MFZN R801 DDC7R0M290 POSISTOR ECPCD7R0M290 R802 RX07B339JP R CEMENT 7W 3.3 OHM J BEN 15MM 4P SCT1 4859303530 SOCKET CRT PCS629-03C SF01 5PK7252M— FILTER SAW K7252M SW801 5S40101146 SW POWER PUSH SS-160-7-B
14
LOC PART CODE PART NAME DESCRIPTION REMARK
T401 50D10A3—- TRANS DRIVE TD-10A3 T402 50H0000211 FBT 1142.5109 T802 50M4042A7- TRANS SMPS TSM-4042A7 U100 4859721530 TUNER VARACTOR DT5-BF18D N X502 5XE12R000E CRYSTAL QUARTZ HC-49/U 12.00000MHZ 30PPM Z501 5PYXT5R5MB FILTER CERA XT 5.5MB Z502 5PYXT6R5MB FILTER CERA XT 6.5MB Z503 5PYXT6R0MB FILTER CERA XT 6.0MB ZZ200 PTMPJ0D435 PCB MAIN (RHU) AS DTA-21V1MZ C315 CEXF2C330V C ELECTRO 160V RSS 33MF (13X20) TP C415 CEXF2E100V C ELECTRO 250V RSS 10MF (10X20) TP C805 CBXB3D102K C CERA SEMI 2KV BL(N) 1000PF K (T) C810 CEXF2C101V C ELECTRO 160V RSS 100MF (16X25) TP C811 CEXF2C101V C ELECTRO 160V RSS 100MF (16X25) TP C813 CEXF1C222V C ELECTRO 16V RSS 2200MF (13X25) TP C814 CEXF1E102V C ELECTRO 25V RSS 1000MF (13X20) TP C903 CCXB3D102K C CERA 2KV B 1000PF K (TAPPING) ZZ200 PTMPJBD435 PCB MAIN M-10 AS DTA-21V1MZ
10 2TM18006BE TAPE MASKING 6.2X500 E001 4856310300 EYE LET BSR T0.2 (R1.6) E002 4856310300 EYE LET BSR T0.2 (R1.6) E003 4856310300 EYE LET BSR T0.2 (R1.6) E004 4856310300 EYE LET BSR T0.2 (R1.6) E005 4856310300 EYE LET BSR T0.2 (R1.6) E006 4856310300 EYE LET BSR T0.2 (R1.6) E007 4856310300 EYE LET BSR T0.2 (R1.6) E008 4856310300 EYE LET BSR T0.2 (R1.6) E009 4856310300 EYE LET BSR T0.2 (R1.6) E010 4856310300 EYE LET BSR T0.2 (R1.6) E011 4856310300 EYE LET BSR T0.2 (R1.6) E012 4856310300 EYE LET BSR T0.2 (R1.6) E013 4856310300 EYE LET BSR T0.2 (R1.6) E014 4856310300 EYE LET BSR T0.2 (R1.6) E015 4856310300 EYE LET BSR T0.2 (R1.6) E016 4856310300 EYE LET BSR T0.2 (R1.6) E017 4856310300 EYE LET BSR T0.2 (R1.6) E018 4856310300 EYE LET BSR T0.2 (R1.6) E019 4856310300 EYE LET BSR T0.2 (R1.6) E020 4856310300 EYE LET BSR T0.2 (R1.6) E021 4856310300 EYE LET BSR T0.2 (R1.6) E022 4856310300 EYE LET BSR T0.2 (R1.6) E023 4856310300 EYE LET BSR T0.2 (R1.6) E024 4856310300 EYE LET BSR T0.2 (R1.6) E100 4856310600 EYE LET BSR T0.2 (R2.3) E101 4856310600 EYE LET BSR T0.2 (R2.3)
ELECTRICAL PARTS LIST
15
LOC PART CODE PART NAME DESCRIPTION REMARK
E102 4856310600 EYE LET BSR T0.2 (R2.3) E103 4856310600 EYE LET BSR T0.2 (R2.3) E104 4856310600 EYE LET BSR T0.2 (R2.3) E105 4856310600 EYE LET BSR T0.2 (R2.3) E106 4856310600 EYE LET BSR T0.2 (R2.3) E107 4856310600 EYE LET BSR T0.2 (R2.3) E108 4856310600 EYE LET BSR T0.2 (R2.3) E109 4856310600 EYE LET BSR T0.2 (R2.3) E110 4856310600 EYE LET BSR T0.2 (R2.3) E111 4856310600 EYE LET BSR T0.2 (R2.3) E112 4856310600 EYE LET BSR T0.2 (R2.3) E113 4856310600 EYE LET BSR T0.2 (R2.3) E114 4856310600 EYE LET BSR T0.2 (R2.3) E115 4856310600 EYE LET BSR T0.2 (R2.3) E116 4856310600 EYE LET BSR T0.2 (R2.3) E117 4856310600 EYE LET BSR T0.2 (R2.3) E118 4856310600 EYE LET BSR T0.2 (R2.3) E119 4856310600 EYE LET BSR T0.2 (R2.3) N001 4857417500 TERM PIN DA-IB0214(D2.3/DY PIN) N002 4857417500 TERM PIN DA-IB0214(D2.3/DY PIN) N003 4857417500 TERM PIN DA-IB0214(D2.3/DY PIN) N004 4857417500 TERM PIN DA-IB0214(D2.3/DY PIN) P601 485923162S CONN WAFER YW025-03 (STICK) R303 RS02Z129JS R M-OXIDE FILM 2W 1.2 OHM J SMALL R402 RS01Z279J- R M-OXIDE FILM 1W 2.7 OHM J (TAPPING) R415 RS02Z102JS R M-OXIDE FILM 2W 1K OHM J SMALL R819 RS02Z473JS R M-OXIDE FILM 2W 47K OHM J SMALL R821 RS02Z180JS R M-OXIDE FILM 2W 18 OHM J SMALL R822 RS02Z101JS R M-OXIDE FILM 2W 100 OHM J SMALL R824 RS02Z560JS R M-OXIDE FILM 2W 56 OHM J SMALL ZZ200 PTMPJRD435 PCB MAIN RADIAL AS DTA-21V1MZ C101 CEXF1H100V C ELECTRO 50V RSS 10MF (5X11) TP C102 CEXF1E470V C ELECTRO 25V RSS 47MF (5X11) TP C106 CEXF1H100V C ELECTRO 50V RSS 10MF (5X11) TP C121 CEXF1H100V C ELECTRO 50V RSS 10MF (5X11) TP C305 CEXF1E221V C ELECTRO 25V RSS 220MF (8X11.5) TP C313 CMXM2A104J C MYLAR 100V 0.1MF J (TP) C314 CMXM2A104J C MYLAR 100V 0.1MF J (TP) C412 CEXF2C229V C ELECTRO 160V RSS 2.2MF (8X11.5)TP C414 CMXM2A104J C MYLAR 100V 0.1MF J (TP) C417 CXSL2H470J C CERA 500V SL 47PF J (TAPPING) C418 CMXM2A104J C MYLAR 100V 0.1MF J (TP) C420 CCXB1H102K C CERA 50V B 1000PF K (TAPPING) C500 CEXF1H478V C ELECTRO 50V RSS 0.47MF (5X11) TP C501 CEXF1H100V C ELECTRO 50V RSS 10MF (5X11) TP
ELECTRICAL PARTS LIST
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