CYBEX Total Access Leg Press, Total Access Seated Leg Curl, 14051 Owner's And Service Manual

Cybex Total Access Leg Press

Owner’s and Service Manual

Strength Systems

Part Number 14040-999-4 C

www.cybexinternational.com

Cybex Total Access Leg Press

Owner’s and Service Manual

Strength Systems

Part Number 14040-999-4 C

Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.

®

VR3

and its mark are registered trademarks of Cybex International,Inc.

DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to
revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such
revisions or changes.

© Copyright 2010, Cybex International, Inc. All rights reserved.
Printed in the United States of America.

10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX [phone]
www.cybexinternational.com • [e-mail] • 14040-999-4 C • March 2010

Table of Contents

Front Pages

Table of Contents ................ i

Declaration of Conformity ......... ii

1 Safety

Safety ......................... 1-1

Safety Guidlines and Practices ..... 1-2

Warning/Caution Decals .......... 1-3

Regular Maintenance Activities ..... 1-6

Using Proper Form .............. 1-6

2 Exercises

Intended Use . . . ................ 2-1

Instructions . . . . . . . . . . . . . . . . . . . 2-1

3 Customer Service

Contacting Service .............. 3-1

Ordering parts .................. 3-1

Return Material Authorization (RMA) . 3-2

Damaged Parts ................. 3-3

4 Assembly . . . . . . . . . . . . . . . . . . . . . 4-1

5 Maintenance

Daily Procedures ................ 5-1

Weekly Procedures .............. 5-4

Yearly Procedures ............... 5-6

Environment. . . . . . . . . . . . . . . . . . . 5-7

Storage . . . . . . . . . . . . . . . . . . . . . . 5-7

6 Service . . . . . . . . . . . . . . . . . . . . . . . 6-1

Page i

Page ii

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Cybex Total Access 14040 Leg Press Owner’s Manual

1 - Safety

Safety

Read the Owner’s Manual carefully before assembling, servicing or using the equipment.
It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper operation of the

equipment and review all labels.

WARNING: Serious injury could occur if these safety precautions are not observed:

User Safety Precautions

Obtain a medical exam prior to beginning an exercise program.•
Read and understand warning labels and user manual prior to exercising. Obtain instruction •

prior to use.
Keep body and clothing free from and clear of all moving parts.•
Inspect machine prior to use. • DO NOT use if it appears damaged or inoperable.
DO NOT • attempt to fi x a broken or jammed machine. Notify fl oor staff.
Use the machine only for the intended use. • DO NOT modify the machine.
Be sure that the weight pin is completely inserted. Use only the pin provided by the manufacturer. •

If unsure seek assistance.
Never pin the weights in an elevated position. • DO NOT use the machine if found in this condition.

See assistance from fl oor staff.
Children must not be allowed near these machines. Teenagers must be supervised.•

DO NOT• use if guards are missing or damaged.
DO NOT • use dumbbells or other incremental weights, except those provided by the manufacturer.

Inspect all cables and belts and connections prior to use. • DO NOT use if any components are worn, frayed or
damaged.

DO NOT• remove any labeling from equipment. Replace any damaged labels.
Stop exercising if you feel faint, dizzy or experience pain at any time while exercising and consult your •

physician.

Facility Safety Precautions

Read the Owner’s Manual carefully before assembling, servicing or using the equipment. •
Securely anchor each machine to the fl oor using the anchor holes provided in each machine.•

NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional

contractor.

NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any

leg or frame not in contact with surface using fl at washers.

Safety

Page 1-1

Cybex Total Access 14040 Leg Press Owner’s Manual

Make sure that each machine is set up and operated on a solid level surface. • Do not install equipment on an
uneven surface.

Make sure that all users are properly trained on how to use the equipment.•
Make sure there is enough room for safe access and operation of the equipment. •
Perform regular maintenance checks on the equipment. Also pay close attention to all areas most susceptible to wear, •

including (but not limited to) cables, pulleys, belts and grips.
Immediately replace worn or damaged components. If unable to immediately replace worn or damaged components •

then remove from service until the repair is made.
Use only Cybex supplied components to maintain/repair the equipment.•
Keep a repair log of all maintenance activities.•
Inspect all cables and belts and connections prior to use. • DO NOT use if any components are worn, frayed or

damaged.

NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular maintenance is performed.

Safety Guidelines And Practices

Cybex recommends that all fi tness equipment be used in a supervised area. It is recommended that the equipment be
located in an access controlled area. Control is the responsibility of the owner. The extent of control is at the discretion of
the owner.

It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s manual, and warning
labels; as well as instruct all individuals, whether end users or supervising personnel, on proper usage of the equipment.

PROPER USAGE:

Use machine only as described in the manual. Failing to follow proper instructions may result in injury.
Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine is at rest or in use.

Inappropriate or improper use may result in injury to users or third parties (bystanders).
Do not use machine if it is not located on a solid level surface or is improperly installed.
Provide an adequate safety perimeter between the machine, walls and other equipment to ensure that the facility has the

proper clearance for usage and training.

SECURING EQUIPMENT:

The machine has holes in the feet, which allow for ease in anchoring to the fl oor. Cybex strongly recommends that,
to eliminate rocking, tipping or falling over due to incorrect usage and misuse, equipment be secured to a solid, level
surface.

1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defi ned and required by local
building and architectural codes.

2. Anchoring of equipment must be completed by a qualifi ed licensed contractor.

Safety
Page 1-2

Cybex Total Access 14040 Leg Press Owner’s Manual

3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the
equipment to the fl oor.

4. Due to the wide variation of fl ooring on which machines may be anchored or installed, verify anchoring method and
anchoring fasteners with a qualifi ed and licensed contractor.

5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position..

6. Do not use machine until it is properly anchored.
MAINTENANCE:

Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform the maintenance
requirements as specifi ed in the manual.

STANDARD COMPLIANCE:

Cybex products meet or exceed applicable ASTM and EN Standards.

Warning/Caution Decals

Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.
The warning and caution decals are shown on the following page. The diagrams following the decals show where each

decal is located.

Safety

Page 1-3

Cybex Total Access 14040 Leg Press Owner’s Manual

A

B

C

CAUTION

4605-381-4 A

Keep away from moving
parts. Failure to do so could
result in personal injury.

8500-026-4

Safety
Page 1-4

Cybex Total Access 14040 Leg Press Owner’s Manual

Leg Press - 14040

C

(both sides)

B

(both sides)

A

C

(both sides)

Description Part No.

A. Warning Label....................4605-381-4

B. Caution Decal.....................8500-025-4

C. Caution Decal.....................8500-026-4

Safety

Page 1-5

Cybex Total Access 14040 Leg Press Owner’s Manual

Regular Maintenance Activities

Preventative maintenance activities must be performed to maintain normal operation of your equipment.
Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative
maintenance activities. The preventative maintenance actions are described in detail in Chapter 5.
Briefl y, they include:

Daily

1. Clean upholstery.
Weekly

1. Inspect all nuts and bolts for looseness. Tighten as required.

2. Inspect all cables and belts for damage or wear (see Chapter 5). If a cable or belt is worn

or damaged, immediately discontinue use until cable or belt has been replaced.

3. Check for worn handles, worn snap links, and worn warning labeling. Replace all worn parts

immediately.

4. Inspect for loose or worn grips. Replace all worn grips immediately.

5. Inspect weight stacks for proper alignment and operation. Correct all improper alignment

and operation issues immediately.

6. Lubricate guide rods using automotive engine oil only.
Yearly

1. Replace all cables and belts at least annually.

Using Proper Form

Before working out, read and understand the exercises located on the placard and in Chapter 2.

Safety
Page 1-6

Cybex Total Access Owner’s Manual

2 - Exercise

Intended Use

The intended use of this equipment is to aid or
improve general physical fi tness and exercise. For
commercial use.

Instruction

Read and understand all instructions and warnings
prior to using this machine. See Chapter 1, Safety, in
the Owner’s Manual or consult with fl oor staff.

MUSCLES USED

Quadriceps, Gluteus Maximus,
Hamstrings

START FINISH

NOTE: Motion Developed: Hip Extension, Knee Extension

NOTE: Do not turn knob when weight stack is elevated.
NOTE: All adjustment points on the machine have yellow handles or knobs.
NOTE: See next page for “Set Up” and “Movement.”

Exercise
Page 2-1

Cybex Total Access Owner’s Manual

Set Up - Consult fl oor staff if assistance is required.

1. Adjust seat to comfortable start position for knees and hips.

2. Position feet comfortably on foot plates with toes pointed slightly outward.
Movement

1. Push into foot plate until legs are straight.

NOTE: Do not hyperextend knees.

Exercise
Page 2-2

Cybex Total Access Owner’s Manual

3 - Customer Service

Contacting Service

Hours of phone service are Monday through Friday from 8:30 a.m. to 6:00 p.m. Eastern Standard Time.
For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239.
For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300

or fax [phone].
Find information on the web at www.eCybex.com or by e-mail at [e-mail].

Ordering Parts

Fax your order to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for
customers living within the USA) or 508-533-4300 (for customers outside the USA). You may also contact
us through e-mail at [e-mail].

Having the following information ready when calling will assist our Cybex representatives in serving you.

Unit Serial Number•
Product Name•

The unit serial number and product name can be found on the serial number decal. See Chapter 6 for
exact location of serial number decal.

Part Description•
Part Number•

Part descriptions and part numbers are located in Chapter 6 of this manual.

Shipping Address•
Contact Name•

In addition to your shipping address and contact name, your account number is helpful but not required.

Customer

Service

Page 3-1

Cybex Total Access Owner’s Manual

Return Material Authorization (RMA)

The Return Material Authorization (RMA) system outlines the procedures to follow when returning material
for placement, repair or credit. The system assures that returned materials are properly handled and analyzed.
Follow the following procedures carefully.

Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request
a RMA from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by
Cybex without proper RMA and an Automated Return Service (ARS) label.

1. Call the Customer Service Hotline listed above for the return of anything that is defective.

2. Provide the technician with a detailed description of the problem you are having or the defect in the item

you wish to return.

3. Provide the model and serial number of your Cybex equipment.

4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for evaluation

and repair or replacement. The technician will assign you a RMA number and will send you an ARS label.
The ARS label and the RMA numbers must be clearly displayed on the outside of the package that contains
the item(s) to be returned. Include the description of the problem, the serial number of the Cybex equipment
and the name and address of the owner in the package along with the part(s).

5. Forward the package through UPS to Cybex.
Attn: Customer Service Department
Cybex International, Inc.
1975 24th Ave SW
Owatonna, MN 55060

NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent COD

will not be accepted by the Cybex receiving department.

Customer
Service
Page 3-2

Cybex Total Access Owner’s Manual

Damaged Parts

Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility
of the carrier (UPS, Federal Express, trucking companies, etc.)

Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a
visual check must be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result
in the carriers refusal to honor your damage claim. The carrier will provide you with the required forms for
fi ling such claims.

Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but noticed later
must be reported to the carrier as soon as possible. Upon discovery of the damage, a written or phone
request to the carrier asking them to perform an inspection of the materials must be made within ten
days of the delivery date. Keep all shipping containers and packing materials as they will be needed in
the inspection process. The carrier will provide you with an inspection report and the necessary forms for
fi ling a concealed damage claim. Concealed damage claim is the carrier’s responsibility.

Customer

Service

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Cybex Total Access Owner’s Manual

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Customer
Service
Page 3-4

Cybex Total Access Owner’s Manual

4 - Assembly

TOOLS REQUIRED

7/32” Allen wrench•
1/8” Allen wrench •
Medium weight automotive engine oil•
Torque wrench•
3/4” Wrench•

NOTE: Two people will be required for this procedure.
NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that there

is appropriate clearance around each machine to allow for safe use and passage.

NOTE: Refer to chapter 6 for reference diagrams.

1. Read and understand all instructions thoroughly before starting any of
the procedures listed on this instruction sheet.

2. Verify you have received the appropriate confi guration.

Verify that you received the correct color machine that you ordered.A.
Verify you received the proper weight stack.B.
Verify you received the appropriate owner’s manual. C.
Verify you received the warranty sheet.D.
Verify you received the weight stack decals.E.

3. Move to desired location.

4. Remove shipping feet.

WARNING: Use extreme caution when removing shipping cones and installing feet.

Failure to do so could result in injury.

With an assistant, carefully remove each (standard) cone-shaped shipping support A.
using a 3/4” socket or wrench.

Cut shipping tie securing top weight.B.
Carefully place rubber feet (supplied with machine) on each foot of the frame.C.

5. Installing the weight stack.

If weight stack is already installed, proceed to step 9.A.
Using a 1/8” Allen wrench, remove the two Button Head Socket Cap Screws (BHSCS) securing the B.

bottom bracket to the frame. NOTE: Do not remove middle BHSCS securing shroud to bottom bracket.
Remove the remaining BHSCS securing the back shroud to the frame. C. NOTE: After fi nal BHSCS

is removed shroud will slide down to the fl oor with bottom support bracket attached.

Carefully slide shroud out of machine.D.

Assembly

Page 4-1

Cybex Total Access Owner’s Manual

Slide spring loaded top guide rod cap down guide rod until guide rod cap is clear E.
of frame. NOTE: Top guide rod cap is spring loaded.

Slowly release grasp of guide rod cap. F. NOTE: Guide rod cap contains a compression spring

that will fl y if grasp is not released slowly.

Remove guide rod cap and spring and set aside. G.
Repeat steps 5F-5H for other rod guide.H.
Carefully lean guide rods slightly outward, away from machine to clear pulley. I.

NOTE: Excessive pressure on guide rods may damage lower guide rod caps.
Slide top weight up and out of machine and carefully set it aside.J.
Wipe guide rods clean over entire length. Lubricate with light coating of medium K.

weight automotive engine oil.
Have an assistant hold the guide rods vertical. L.
Carefully align weight plate over guide rods and slowly lower weight plate. M. NOTE: When installing weight

plates, position plates so wide edges of bushing face upward and narrow edges of bushing face downward.
See Figures 1A and 1B.

Repeat step 5M-5N to install each weight plate.N.

CORRECT

WRONG

WIDE bushing

edge faces

upward

Figure 1A Figure 1B

Slide top weight over guide rods. O.
Place springs and guide rod caps on guide rods (removed from step 5G).P.
Compress guide rod caps and ailgn guide rod caps with weight frame holes and secure in place. Q.

NOTE: Guide rod caps must snap or lock into weight frame holes.

NOTE: The narrow bushing

edge must face downward.

NARROW

bushing edge

Assembly
Page 4-2

Cybex Total Access Owner’s Manual

6. Belt Routing.

Verify belt is routed through top of pulley bracket and A.
then route end of belt down to the top weight.

Carefully lift top weight and verify that the position of the B.
belt clamp (on the top weight) is aligned properly with the
top pulley bracket.

Slide belt through slot in belt clamp.C.
Verify belt and insert are installed properly, as shown in D.

Figure 2A. NOTE: Do not install the insert backwards as

shown in Figure 2B.

Pull belt tight and secure belt to clamp with the two set E.
screws. NOTE: Torque set screws 300-350 in./lbs.

Place weight stack pin in each plate to verify proper F.
installation.

Without selecting any resistance, lift top weight up G.
and down (simulating normal operation).

Have an assistant verify that the belt is moving H.
smoothly and is routed straight from the top
pulley bracket to the top weight belt clamp.

Guide Rod

Correct belt routing Wrong belt routing

Insert

Insert

Belt

Stem

Figure 2A

Stem

Figure 2B

Front

Back

Figure 3

Belt

Turn the Increment Weight Adjusting Knob to I.
select 0 lbs or 0 kg.

7. Install back shrouds.

Carefully place shroud into position.A.
Starting at the bottom replace the two B.

BHSCS (removed in step 5D) to secure
bottom support bracket to the shroud. Install
but do not tighten remaining BHSCS securing
shroud.

Tighten all BHSCS. C.

8. Install weight plate decals.

Slowly and carefully peel off back side of decal. A. NOTE: When peeling off back cover,
make sure that the decals remain attached to the front sticker. Figure 3.

Insert a guide pin through each hole of the template.B. NOTE: A guide pin can be anything that fi ts
through the weight stack hole, such as a weight stack selector pin.

Carefully align decal and rub it onto weight plates. C.
Carefully remove front side, leaving decals adhering to weight plates. See Figure 4.D.

Weight Stack

Figure 4

Pounds

9.0

1

18.0

2

3

36.0

4

45.0

5

54.0

6

63.0

7

72.0

8

81.0

9

90.0

10

Kilograms

Assembly

Page 4-3

Cybex Total Access Owner’s Manual

NOTE: It is important that you perform regular inspection and maintenance activities on your equipment.

See the CYBEX Owner’s Manual for inspection and maintenance activities. If you do not have a
CYBEX Owner’s Manual or if you have any questions or concerns, call CYBEX Customer Relations
at 888-462-9239.

9. Verify proper operation

10. Securely anchor machine to the fl oor.

Securely anchor machine to the fl oor using A.
the anchor holes provided in each machine.

NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor.
NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8’’ grade 2 bolts or better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or

frame not in contact with surface using fl at washers.

Assembly
Page 4-4

Cybex Total Access Owner’s Manual

Chapter 5 - Maintenance

All preventive maintenance activities must be performed on a regular basis. Performing
routine preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex

Strength Systems equipment.

NOTE: Cybex is not responsible for performing regular inspection and maintenance actions
for your machines. Instruct all personnel in equipment inspection and maintenance
actions and also in accident reporting/recording. Cybex phone representatives are
available to answer any questions or concerns that you may have.

NOTE: All inspections and
repairs must be
performed by trained
service personnel only.

Cybex will void warranty if
non-Cybex replacement parts
are used.

Daily Procedures

1. Upholstery - Wipe down all upholstery as per the recommendations listed below for light soiling and more

difficult stains.
Light Soiling

• A solution of 10% household liquid dish soap with warm water applied with a soft damp cloth.

• If necessary, a solution of liquid cleanser and water applied with a soft bristle brush. Wipe away the
residue with a water dampened cloth.

Maintenance

Page 5-1

Cybex Total Access Owner’s Manual

More Difficult Stains

• Dampen a soft white cloth with a solution of 10% household bleach (sodium hypochlorite), 90% water.
Rub gently. Rinse with a water dampened cloth to remove bleach concentration.

• The same procedure can be used with full strength household bleach, if necessary.

• Allow bleach to puddle on the affected area or apply with a soaked cloth for approximately 30 minutes.
Rinse with a water dampened cloth to remove any remaining bleach concentration.

Alternative Method for Difficult Stains

• Dampen a soft white cloth with rubbing alcohol and rub gently. Rinse with a water dampened cloth to
remove any remaining rubbing alcohol concentration.

NOTE: To restore luster, a light coat of spray furniture wax can be used. Apply for 30 seconds and follow

with a light buffing using a clean white cloth.

Please Review Carefully

When using strong cleaning agents such as rubbing alcohol or bleach, it is advisable to first test in an incon­spicuous area. Other cleaning agents may contain harsh or unknown solvents and are subject to formula
changes by the product manufacturer without notice. Should you desire to use other cleaning agents, carefully
try them in an inconspicuous area to determine potential damage to the material. Never use harsh solvents or
cleaners which are intended for industrial applications. To clean stained or soiled areas, a soft
white cloth is recommended. Avoid use of paper towels.

Cleaning products may be harmful/irritating to your skin, eyes, etc. Use protective gloves and eye protection. Do
not inhale or swallow any cleaning product. Protect surrounding area/clothing from exposure. Use in a well ven­tilated area. Follow all product manufacturer’s warnings. CYBEX and its vendors cannot be held responsible for
damage or injuries resulting from the use or misuse of cleaning products.

2. Frames - Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry
thoroughly. AVOID acid or chlorine based cleaners and also cleaners
containing abrasives as these could scratch or damage the equipment.

3. Chrome - Clean chrome tubes, first using chrome polish and then using a car wax seal.
Neutral cleaners with a pH between 5.5 and 8.5 are recommended. Be sure to dry
thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives
as these could scratch or damage the equipment.

Maintenance
Page 5-2

Cybex Total Access Owner’s Manual

4. Guidelines for cleaning front panel:

• Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing.

• Follow up the application with warm water rinse.

• Don’t use abrasives or high alkaline cleaners.

• Don’t leave cleaners on for long periods, wash immediately.

• Don’t apply cleaners in direct sunlight or at elevated temperatures.

• Don’t use scrapers, squeegees or razors.

• Don’t clean with gasoline.

5. Compatible Cleaners and Detergents:

• Formula 409

• Top Job

• Joy

• Palmolive

• Windex with Ammonia D

6. To Minimize Fine or Hairline Scratches:

Mild automotive polish applied and removed with a soft, clean cloth will help fill scratches.

7. Suggested Polishes:

• Johnson Paste Wax

• Mirror Glaze #10 Plastic Polish (by Mirror Bright Polish Co.)

• Novus Plastics Polish #1, #2 (by Novus Inc.)

Maintence

Page 5-3

Cybex Total Access Owner’s Manual

Weekly Procedures

1. Check all nuts and bolts for looseness. Tighten as required.

2. Inspect all belts (entire length) for any non-uniformity and wear.
Immediately replace belt if any of the following conditions are present:

Maintenance
Page 5-4

Cybex Total Access Owner’s Manual

3. Some machines use cables in addition to belts. Inspect all cables for wear or damage and proper

tension. When inspecting cables, run your fingers on the cable, paying particular
attention to bends in the cable and attachment points.

Replace all worn cables immediately. The following conditions may indicate a worn

cable:

• A tear or crack in the cable sheath that exposes the cable. See Figure 1

Figure 1

• A kink in the cable. See Figure 2.

Figure 2

• A curled sheath. See Figure 3.

Figure 3

• “Necking”, a stretched cable sheath. See Figure 4.

Figure 4

Maintenance

Page 5-5

Cybex Total Access Owner’s Manual

4. Inspect bars and handles for wear, paying particular attention to tab area connecting

points.
Replace all worn handles immediately.

5. Inspect snap links for proper latching (indicates wear).
Replace all worn snap links immediately.

6. Inspect for loose or worn grips.
Replace all loose or worn grips immediately.

7. Inspect all labeling for readability. This includes instructional placards, warning and caution decals.
Replace all worn labeling immediately.

8. Inspect all weight stacks for proper alignment and operation.
Correct all improper alignment and operation issues immediately.

9. Wipe Weight Stack Guide Rods clean over entire length. Lubricate with a light coat of medium
weight automotive engine oil.

Yearly Procedures

1. Replace all belts and cables at least annually.

Maintenance
Page 5-6

Cybex Total Access Owner’s Manual

Environment

Static Electricity - Depending upon where you live, you may experience dry air, causing a common
experience of static electricity. This may be especially true in the winter time. You may notice a static
build-up just by walking across a carpet and then touching a metal object. The same can hold true while work­ing out on your unit. You may experience a shock due to the build-up of static electricity on your body and the
discharge path of the unit. If you experience this type of situation, you may want to increase the humidity to a
comfortable level through the use of a humidifier.

Humidity - The unit is designed to function normally in an environment with a relative
humidity range of 30% to 75%.

NOTE: Do not install or use the unit in an area of high humidity, such as in the vicinity of a steam room, sauna,
indoor pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely
affect the electronics as well as other parts of the machine.

Temperature - The unit is designed to function normally in an environment with an ambient temperature range

o

of 50

F (10o C) to 104o F (40o C) degrees.

Storage

Humidity - The unit can be shipped and stored in an environment with a relative humidity range of 10% to 90%.

NOTE: Do not store the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor
pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the
electronics as well as other parts of the machine.

Temperature - The unit can be shipped and stored in an environment with an ambient temperature range of 32
F (0o C) and 140o F (60o C) degrees.

o

Maintenance

Page 5-7

Cybex Total Access Owner’s Manual

This page intentionally left blank

Maintenance
Page 5-8

Cybex Total Access Owner’s Manual

6 - Service

Please refer to the next several pages for parts lists, exploded-view diagrams and cable
and belt routing diagrams.

NOTE: All inspections
and repairs must be
performed by trained
service personnel only.

Cybex will void warranty if
non-Cybex replacement parts
are used.

Service

Page 6-1

Cybex Total Access Owner’s Manual

This page intentionally left blank

Service
Page 6-2

Cybex Total Access 14040 Leg Press Owner’s Manual

LEG PRESS

A

E (Both Sides)

H

O

L (Both Sides)

B

N

D

P

K

G

F

I,J

NOTE: See exploded-view diagram for location of M (serial number decal).

DESCRIPTION PART NO.

A. Placard Decal .................... 14040-598-4

B. Placard Decal .................... 14040-599-4

C. Caution Decal .................... 8500-025-4

D. Warning Label ................... 4605-381-4

E. Caution Decal .................... 8500-026-4

F. Weight Stack Belt 240.75”.. GB000202

G. Weight Stack Belt 36”......... GB000202

H. Water Bottle Holder............. 13000-400

C

E (Both Sides)

I. Back Pad w/Wear Cover ..... 4800-184

J. Wear Cover .......................... 4800-187

K. Seat Pad .............................. 4800-188

L. Grip .....................................4605-507

M. Serial Number Decal

N. Weight Selector Pin............ BH030207

O. Non-Slip.............................. 11040-562

P. Increment Weight Decal...... 14000-407-4

Service

Page 6-3

Cybex Total Access 14040 Leg Press Owner’s Manual

ITEM QTY PART NO. DESCRIPTION

49 6 FB030232 BEARING, RADIAL 17 mm EX RACE

50 6 FC030006 TOLERANCE RING 1.575 ID

51A 244” 12040-362 WEIGHT STACK BELT .95 WIDE

51B 35” GB000202 BELT .95 WIDE

52 12 gp000209 PULLEY ASSEMBLY-3.50

53 7 HC700415 BHSCS .375-16 X .75

54 2 HC700416 BHSCS .375-16 X .875

55 8 HC700428 BHSCS .375-16 X 2.25

56 10 HC700430 BHSCS .375-16 X 2.50

57 1 HD303315 S BOLT .250 X .750 .190-10-24

58 1 HD303312 S BOLT .250 X .500 .190-10-24

59 2 HF449063 INSERT 3/4 X 1/4-20

60 14 HF579000 PANEL FASTNER, 10-24 U TYPE

61 2 HN575100 LOCKNUT .190-No 10-24

62 29 HN704901 LOCKNUT, .375-16 NYLON

63 27 HS347600 WASHER, SAE .375

64 10 HT512517 TAP SC 10-24 X 1.00 TYPE WB PN

HD PHIL BLK

65 1 HT552515 TAP SC NO. 8-16 X .75 PLASTITE PN

HD PHIL BLK

ITEM QTY PART NO. DESCRIPTION

1 2 11040-301 CLAMP BLOCK INSERT

2 1 11040-562 NON-SLIP

3 1 11040-568 CLAMP BLOCK INSERT

4 1 11090-314 P/PIN,DETENT

5 2 11090-369 SHAFT, PIVOT

6 2 11090-374 END CAP

7 2 11090-376 RING, HANDLE GRIP

8 1 11090-385 GRIP

9 1 12000-467 PULLEY COVER

10 1 12000-385 PANEL INSERT

11 2 12000-388 EXTRUSION, INC WT CHANNEL

12 1 12000-389 CHANNEL, INCREMENT WEIGHT

13 1 12000-390 CHANNEL, INCREMENT WEIGHT

14 1 12000-395 TOP CAP

15 2 12000-396 END CAP

16 4 12000-398 SPACER

17 1 12040-200 W/ FRAME

18 1 12040-201 W/PIVOT

19 1 12040-202 W/ FOOT PLATE

20 1 12040-203 W/LINK

66 4 HT570410 SCREW, PNH TORX 10-24 X .375, BLK

67 14 HX570412 BHSCS, 10-24 X .50, SS

68 7 HY740000 SET SCREW

69 2 JC620422 BHSCS .250-20 x 1.50

70 6 JC700412 BHSCS .375-16 X .50

71 5 JC700420 BHSCS .375-16 X 1.25

72 1 JC700422 BHSCS .375-16 X 1.50

73 4 JC700434 BHSCS .375-16 X 3.00

74 4 JS347400 LOCKWASHER, INT TOOTH .375

21 1 12040-206 P/CAM BOLT

22 1 12040-207 W/GUARD

23 1 12040-208 W/BELT CLAMP

24 4 12040-323 ROLLER

25 5 12040-324 SPACER

26 2 12040-336 WT ROD .625 DIA X 68.625

27 1 12040-347 BLOCK

28 1 12040-348 EXTENSION SPRING 20.25 LONG

29 2 12040-354 SPACER

75 2 PP090208 INSERT, PLASTIC 1.75 DIA. RIBBED

76 1 PP130002 INSERT, DOMED PLASTIC

77 2 PR060003 BUMPER, RECESS

78 2 PR060005 BUMPER, WEIGHT

79 2 4605-507 GRIP 1.38 OD X .94 ID X 6.50LG

80 1 4800-188 SEAT PAD

81 1 4800-184 BACKPAD W/WEAR COVER

82 1 4800-187 WEAR COVER

83 1 14040-598-4 LEG PRESS PLACARD

84 1 14040-599-4 LEG PRESS PLACARD

85 1 4605-381-4 DECAL, WARNING

30 4 12090-322 FOOT PAD

31 2 12102-330 INSERT, INCREMENT WEIGHT

32 4 12102-331 INSERT, INCREMENT WEIGHT

33 2 12210-347 GUIDE ROD CAP

34 2 12210-348 GUIDE ROD CAP

35 1 13000-400 HOLDER, WATER BOTTLE

36 1 13000-402 MOUNT, WATER BOTTLE HOLDER

37 1 14040-009 TOP WEIGHT ASSY 25

38 1 14040-204 W/SEAT

39 1 14040-202 W/ HANDLE, PIVOT

40 1 14040-306 TUBE

86 1 14040-999-4 OWNERS MANUAL (NOT SHOWN)

87 1 8500-025-4 DECAL, CAUTION

88 4 8500-026-4 DECAL, CAUTION

89 2 11040-409 BUMPER

90 1 11040-216 BELT CLAMP

41 1 14000-400 DECAL, WEIGHT PLATE

42 6 4860-332 PLUG, ADJ BEARING

43 1 51198 WARRANTY BOOK (NOT SHOWN)

44 2 5220-305 2.00 X 4.00 BUMPER

45 2 BR030226 RETAINING RING, 1.653 INTERNAL

91 1 14000-407-4 INCREMENT WEIGHT DECAL

92 1 11040-790 DECAL, MADE IN U.S.A.

46 1 BS070201 COM SPRING .56 x .66 1.50 LG

47 2 BS070208 COMPRESSION SPRING

48 1 CM000211 DECAL, PATENT PENDING

Service
Page 6-4

17

Cybex Total Access 14040 Leg Press Owner’s Manual

55

62

54

53

54

9

66

66

66

66

20

36

64

35

2

19

88

75

70

50 63

45

16

16

64

65

75

70

63

50

49

45

52

16

16

62

88

49

48

Serial Number

62

53

44

62

62

22

62

55

52

76

68

Torque Set Screws

300-350 In/Lbs

3

6262

1

55

55

72

28

71

29

23

86

56

56

27

62

29

62

56

40

56

70

63

5

49

50

Torque Set Screws

300-350 In/Lbs

18

50

49

63

70

14040 VR3 TA MAIN ASSEMBLY

44

53

68

53

70

63

49

1

50

5

49

70

62

51B

50

52

63

62

52

68

Torque Set Screws

300-350 In/Lbs

Service

Page 6-5

Cybex Total Access 14040 Leg Press Owner’s Manual

LEG PRESS SEAT ASSEMBLY

61

61

80

82

81

38

63

42

62

4

46

63

62

42

62

63

42

69

6

59

79

42

69

6

59

7

79

56

87

7

62

62

74

71

62

63 62

56

77

24

21

24

25

63

7471

62

74

55

25

71

42

40

71

74

88

63

8

39

73

25

63

25

55

57

73

58

73

63 63

Service
Page 6-6

24

24

25

42

73

56

77

62

62 62

Cybex Total Access 14040 Leg Press Owner’s Manual

LEG PRESS PANEL ASSEMBLY

15

16

16

67

67

67

67

12

64

64

60

83

60

60

67

60

60

66

60

84

67

10

9

66

60

66

66

60

60

14

64

64

67

67

67

13

15

16

67

67

89

11

64

32

64

60

60

31

91

32

92

85

89

60

60

64

60

11

32

32

31

64

67

67

16

67

Service

Page 6-7

Cybex Total Access 14040 Leg Press Owner’s Manual

23

22

8

4

12

1

2

16

13

14

3

17

11

5

15

6

25

7

18

9

24

10

4

3

12

26

21

19

20

TOURQUE SET SCREWS
300-350 IN./LBS

27

NOTE: Increment weights are located
in the increment weight channel.
See main assembly.

Top Weight Assembly

(Light Stack and Heavy Stack Configurations)

ITEM QTY PART NO. DESCRIPTION

1 1 11040-366 Top Weight Assembly, Molded
2 1 11040-367 Hub, Molded
3 2 11040-369 Rod, Linkage
4 2 11040-370 Pin
5 1 11040-427 Rod
6 1 11040-426 Stem
7 1 11040-424 Cover Plate
8 1 11040-416 Cover, Top Weight
9 1 11040-425 Knob
10 1 BH030207 Pin, Weight Selector
11 1 4700-253 Lifting Post 25
12 4 BR030209 External Retaining Ring .188
13 2 BR030220 Internal Retaining Ring 1.250
14 1 HP016820 Cotter Pin .125 X 1.25
15 1 HP266765 Roll Pin, .125 X .938
16 2 HS720004 Felt Washer, .641 1.250 .125 T

ITEM QTY PART NO. DESCRIPTION

17 4 HT562715 Tap SC NO 10 x .750 F Phil
18 4 HT582510 Tap SC NO 10 x .375 PN HD
Phil
19 2 11040-409 Molded Bumper Pad
20 12 11040-572 Guard, Increment Weight
21 6 11040-573 Weight Increment
22 1 11040-216 Belt Clamp
23 1 11040-301 Clamp Block Insert
24 1 11040-428 Adjustment Decal
25 1 HT552512 Screw, Pan HD Phil HD Self
Tapping 8-16 x .50, Type WB
26 3 HY740000 Set Screw
27 19 4000C101 Weight Plate Light Stack
27 24 4000C101 Weight Plate Heavy Stack
28 1 12040-020 Light Weight Pack (Not Shown)
29 1 12020-021 Heavy Weight Pack (Not Shown)

Service
Page 6-8

Cybex Total Access 14040 Leg Press Owner’s Manual

Belt Routing Assembly Detail

56

63

63

56

56

56

52

63

63

33

47

52

55

26

1

68

Torque Set Screws
300-350 In/Lbs

62

62

62

63

63

62

62

63

63

34

63

62

63

47

78

33

62

62

52

55

26

90

37

78

63

56

63

56

34

51A

Service

Page 6-9

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www.cybexinternational.com • [e-mail]