Cushcraft D40, D4, D3, DW3 Instruction Manual

WORLD RANGER
ROTATABLE DIPOLE
D4 10, 15, 20, 40 METERS
Your Cushcraft Rotatable Dipole is designed and manufactured to give top performance and trouble free service. The antenna will perform as specified if the instructions and suggestions are followed and care is used in assembly and installation. When check the tubing received with your antenna package using the parts list, it is easiest to identify the various dimensions of tubing by separating them into groups of the same diameter and length.
MASTING
The mast mount bracket will accommodate up to a 2 1/8 in. OD [5.34 cm] mast.
ROTATOR
A good antenna rotator will provide the best service and longest life.
LOCATION
Location of the antenna is very important. Surrounding objects such as trees, power lines, other antennas, etc. will seriously reduce efficiency. To minimize the effects of surround objects, mount the antenna as high and in the clear as possible. If metal guy wires are used, they should be broken with strain insulators.
WARNING: THE ANTENNA IS AN ELECTRICAL CONDUCTOR; CONTACT WITH POWER LINES CAN RESULT IN DEATH, OR SEROUS INJURY. DO NOT INSTALL THIS ANTENNA WHERE THERE IS ANY POSSIBLITY OF CONTACT WITH OR HIGHT VOLTAGE ARC-OVER FROM POWER CABLES OR SERVICE DROPS TO BUILDINGS. THE ANTENNA SUPPORTING MAST AND/OR TOWER MUST NOT BE CLOSE TO ANY POWER LINES DURING INSTALLATION, REMOVAL OR IN THE EVENT PART OF THE SYSTEM SHOULD ACCIDENTLY FALL. FOLLOW THE GUIDELINES FOR ANTENNA INSTALLATIONS RECOMMENDED BY THE U.S. CONSUMER PRODUCT SAFETY COMMISSION AND LISTED IN THE ENCLOSED PAMPHLET.
Plan your installation carefully. If you use volunteer helpers be sure that they are qualified to assist you. Make certain that everyone involved understands that you are the boss and that they must follow your instructions. If you have any doubts at all employ a professional antenna installation company to install your antenna.
MOUNTING
Several antennas may be mounted on the same mast. Short VHF/UHF Beams should be mounted at least 5 feet from your Rotatable Dipole. Beams with similar boom lengths should be mounted one half the boom length from each other, if practical.
SYSTEM GROUNDING
Direct grounding of the antenna, mast, and tower is very important. This serves as protection from lightning­strikes and static buildup, and from high voltage which is present in the radio equipment connected to the antenna. A good electrical connection should be made to one or more ground rods (or other extensive ground system) directly at the base of the tower or mast, using at least 10AWG ground wire and non-corrosive hardware. For details and safety standards, consult the National Electrical Code. You should also use a coaxial lightning arrester in your feedline.
ELEMENT ASSEMBLY
Lay out the element pieces for your rotatable dipole. Slide the 1 ¼” x 3 ¼” (3.2x8.3cm) sleeve over the drilled end of EA (fig. 1) Insert the 5” (12.7cm) fiberglass insulator into the drilled end of EA. Secure it using machine screws (123), lock washers (10) and nuts (11) (fig. 2). Tighten these firmly. Assemble the mount assembly over the fiberglass insulator and sleeve using figure 3. Prepare your feedline as shown. The coaxial balun consists of approximately 12 turns of your feed line in a coil approximately 6 inches (15 cm) in diameter.
Assemble the rest of the element using figure 4. Each piece of tubing should be inserted into the next larger piece and secured with a clamp. The arrows on the traps should point toward the mount. Attach and tighten clamp (88) on tubing piece (ED) and tighten it firmly.
The D4 is equipped with a support line assembly. The support line clamp should be attached about 3 ft. (1 meter) above the dipole’s mount point. Attach the support line to the dipole as show in the diagrams. Confirm the dipole is horizontal before securing the support line.
FINAL CHECK
Now recheck your antenna dimensions. Your antenna is now ready for installation on your support. Note: checking the VSWR near the ground will provide erroneous results. The antenna must be in a working position for a good VSWR test.
WORLD RANGER DIPOLE SPECIFICATIONS
D40 D4 D3 DW3
BAND, METERS 40 10, 15, 20, 40 10, 15, 20 12, 16, 30
BANDWIDTH AT 200 350+ 500+ Entire Band 2:1 SWR, KHz 125 KHz on 40 m
SWR AT RESONANCE 1.5 to 1 1.5 to 1 1.5 to 1 1.5 to 1
POWER RATING; 2000 2000 2000 2000 WATTS PEP
LENGTH, FEET (M) 42.25 (12.88) 35.8 (10.92) 25.8 (7.86) 34.0 (10.37)
MAST DIAMETER MAX 2 (5) 2 (5) 2 (5) 2 (5) INCHES (cm)
WIND LOAD, FEET (m2) 1.3 (.12) 1.3 (.12) .9 (.08) .9 (.08)
WEIGHT, LB. Kg. 12 (5) 13 (6) 9 (4) 11 (5)
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