Cub Cadet C470 User Manual

Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Warranty
OPERATOR’S MANUAL
4x4 Utility Vehicle — Model Series C460 4x2 Utility Vehicle — Model Series C470
IMPORTANT
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORM NO. 769-02244B
2/2/2007
This Operator’s Manual is an important part of your new utility vehicle. It will help you operate
and maintain the unit for best performance. Please read and understand what it says.
Table of Contents
Safe Operation Practices ................................... 4
Know Your Utility Vehicle ................................... 8
Operating Your Utility Vehicle .......................... 12
Servicing Your Utility Vehicle ........................... 16
Service Chart .................................................... 22
Finding and Recording Model Number
BEFORE YOU START OPERATING YOUR NEW EQUIPMENT...
please locate the model plate on the equipment and copy the information to the sample model plate provided to the right.
You can locate the model plate on the vehicle under the operator’s seat. Flip the seat forward to view model plate. This information will be necessary to use the manufacturer’s web site and/or to obtain help from the Customer Dealer Referral Line or an authorized service dealer.
Accessories ...................................................... 22
Specifications ................................................... 23
Troubleshooting ................................................ 24
Commercial Warranty ....................................... 27
Residential Warranty ........................................ 28
Model Number:_________________________
Serial Number:_________________________
CUB CADET LLC
www.cubcadet.com
DEALER LOCATOR PHONE NUMBER: 877-282-8684
P. O. BOX CLEVELAND, OH 44136
361131
Customer Support
For Customer Support please contact the dealer from which the unit was purchased,
or use one of the methods below to find a service dealer nearest you.
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, contact the dealer from which you purchased this vehicle. To find a Cub Cadet Dealer nearest you choose from the options below:
1. Visit
2. Phone our dealer locator number toll free at 1-877-282-8684.
3. The
www.cubcadet.com to search for a service dealer nearest you using your zip code. You will also find many
useful suggestions and tips.
engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifi­cations, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your unit, for more information.
2
WARNI N G
To Avo id An Ac cid ent And Inj ury
• Do not tow more than 1300 Lb. rolling weight (i.e., trailer plus cargo).
• Sp read load even ly. Never exceed 15 0 lb. tong ue weig ht.
• G o s l o w a n d u s e extr a c a r e w h e n towi n g . A l l o w f o r i n c r e a s e d brakin g d i s t a n c e .
• D o n o t t o w h e a vy loa d s o n s l o p e s o ver a 5 º i n c l i n e .
RIDERS CAN
F
ALL OFF AND BE
SERIOUS
LY
INJURED OR KILLED
• Only one person in each seat.
• No riders in the cargo box or anywhere other than seats
.
• Always wear the seat belt when operating the utility vehicle equipped with a OPS. Howev
e
r, if the OPS is not present or has been removed, the seat belt must not be used.
W
ARN I NG
MAX 15º
W
AR NI NG
This is an off-road utility vehicle. Do not operate
on public
highways. It handles and maneuvers
differently than a normal
passenger ca
r.
Sharp,
high speed turns or abrupt maneuvers
can cause vehicle to roll over or go out of control.
• H
andling and maneuvering characteristics of vehicle change depending upon cargo load. Heavy loads will affect steering, braking, stability and overall handling of vehicle.
Read and understand operator's manual before operating vehicle.
• Only one person in each seat. No other riders permitted.
• Always wear the seat belt when operating the utility vehicle equipped with a OPS. Howeve
r,
if the OPS is not present
or has been removed, the seat belt must not be used.
• Keep hands and feet inside vehicle during operation.
• Do not operate on slopes greater than 15º.
• Drive slowly when turning, on rough ground, or car
r
ying
a cargo load.
• Spread load evenly in cargo box. Do not exceed load capacity specified on cargo box label.
• Secure load to prevent movement.
F
ALLING OFF OR ROLLOVER
M
AY
CAUSE SERIOUS INJU
RY
OR DE
AT
H
MAX 15º
TO OPERATE BED LATCH
LA TC H LO CA TI ON
W A R N I N G
• Always re-latch cargo box latch upon manually lowering cargo box.
• Do not operate or load vehicle with cargo box latch unlatched.
• Read and understand operator's manual for
lifting, loading and unloading instructions.
• Stop vehicle on level ground and set
parking brake before operating lift.
• When using optional electric lift stay in
seat and keep hands away from cargo box.
AVOI D I NJURY W HEN USI NG C ARG O BO X LIFT
• PULL LEVER UP TO RELEASE LATCH.
• LIFT BED UP.
• ALWAYS CHECK TO SEE BED IS LATCHED BEFORE OPERATION OF VEHICLE.
• WHEN LOWERING BED KEEP FINGERS CLEAR OF LATCH AND BED.
CARGO BOX LOAD CAPACITY: MAX 900 Lb.
• No riders in cargo box or anywhere other than seats.
• Avoid Injury From Explosion. Do Not Place Gas Container Inside Cargo Box When Fueling.
WA R N ING
• Spread load evenly. Secure load to prevent movement.
• Go slow. Avoid sudden starts and stops which could cause load to shift.
• Do not load above height of this panel. Load could shift forward injuring driver or passenger.
3
1
Safety
Labels
WARNING
This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before at­tempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol.
HEED ITS WARNING!
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
2
Safe
Operation
WARNING: Engine Exhaust, some of its constituents, and certain vehicle compo­nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This vehicle is designed to be operated according to the rules for safe operation in this manual. As with any type of vehicle, carelessness or error on the part of the operator can result in serious injury. Failure to observe the following safety instructions could result in serious injury or death.
Practices
WARNING
This symbol points
out important safety
instructions which,
if not followed, could
endanger the per-
sonal safety and/or
property of yourself
and others. Read and
follow all instruc-
tions in this manual
before attempting to
operate or service this vehicle. When
you see this symbol
- heed its warning.
Your
Responsibility
Restrict the use
of this power machine
to persons who read,
understand and
follow the warnings
and instructions
in this manual
General Operation
1. Read, understand, and follow all instructions on the vehicle and in the manual before attempting to operate or service. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. This is an off-road utility vehicle and it should not be operated on public highways. Know and comply with all laws and regulations governing the use of off-highway vehicles in your area.
3. This vehicle handles and maneuvers differently than a normal passenger car. Sharp high speed turns and abrupt maneuvers can cause vehicle to roll over or go out of control. Slow down when turning and avoid abrupt maneuvers.
4. Handling and maneuvering characteristics of vehicle change depending upon cargo load. Heavy loads affect steering, braking, stability, and overall handling of vehicle.
5. Be familiar with all instructions and controls and their proper operation before starting vehicle.
6. Never allow adults to operate this vehicle without proper instruction.
7. Never allow children under 16 years old to operate this vehicle. Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
8. Watch for traffic when operating near or crossing roadways. This vehicle is not intended for use on any public roadway.
9. Do not operate this vehicle while under the influence of alcohol or drugs.
10. Never carry more than one passenger. This vehicle is designed to carry the driver and one passenger only. No riders are allowed in cargo box or anywhere else on vehicle.
11. Keep all body parts (i.e. head, arms, hands, legs, feet) inside vehicle when vehicle is in motion.
12. Always remain seated and keep both hands on the steering wheel when driving the vehicle.
13. Sit on the center of the seat and keep both feet within the foot platform perimeter. Clean foot platform if dirty and remove any debris from around foot controls, e.g. brake pedal.
14. Do not misuse the utility vehicle. It is an utility vehicle, not a recreation vehicle or toy. Recreational riding can lead to accidents, severe bodily injury or death.
15. Inspect area around vehicle before moving, especially in reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident. Keep bystanders out of area.
16. Avoid driving through water, since loss of control may occur. Drive belt may slip if exposed to water thus reducing vehicle pulling power and stopping vehicle entirely.
17. Always use vehicle lights while operating in low light situations.
18. Do not mount or leave vehicle while it is in motion or in actual operation.
19. Avoid sudden starts, stops, or turns and always use a level turn-around area.
20. Never leave vehicle unattended with the key in the ignition. Always turn key to the “Stop” position, set the parking brake and remove key.
4
21. Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle perfor­mance or personal injury.
22. Engine must be stopped when cleaning, servicing, adjusting, repairing, or installing attachments on utility vehicle.
23. After striking foreign objects, stop the unit and shut off the engine. Inspect for damage and repair the damage before restarting and operating equipment.
24. Do not start or operate vehicle in an inside area, unless it is adequately ventilated. Engine exhaust contains carbon monoxide fumes, which are very poisonous and can be deadly.
25. Do not change engine governor setting or over speed the engine. The governor is set at the factory for safe operating speed.
26. Assure safety interlock switch is adjusted correctly so engine cannot be started unless gearshift is in the neutral position.
27. Do not touch engine or muffler while engine is running or soon after it is stopped. They will be hot and can cause a burn.
28. Always inspect your vehicle each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual.
29. Use the operator protective structure (OPS) and seat belt for safe operation. Overturning the utility vehicle without a operator protective structure (OPS), or with a operator protective structure (OPS) and the seat belt unfastened, can result in death or injury.
30. Always use the seat belt, except if the operator protec­tive structure (OPS) has been removed.
31. Check overhead clearance carefully before driving under power lines, wires, bridges or low hanging tree branches, before entering or leaving buildings, or in any other situation where the operator and/or operator protective structure (OPS) may be struck, which could result in serious injury.
32. If situations occur which are not covered in this manual, use care and good judgement. Contact your local service center or call toll free 1-877-282-8684 for the name of your nearest service center.
Slope Operation
Slopes are a major factor related to loss of control and rollover accidents, which can result in severe injury or death. If a slope is steeper than a 15° incline, do not operate this unit on that area. Exercise extreme caution while operating on slopes.
DO:
1. Travel straight up and down slopes, not across. Exercise extreme caution when changing direction on slopes.
2. Travel slowly while on a slope. Always keep the forward speed limited when going down slopes to take advantage of the motor braking action.
3. Keep all movement on the slopes slow and gradual. Avoid starting or stopping on a slope.
4. Avoid slopes with slippery, loose, or bumpy surfaces as they are especially hazardous.
5. Use extra care while carrying cargo. It may affect the stability of the vehicle. Spread the load evenly or tie down.
Do Not:
1. Do not travel near drop-offs, ditches or embank­ments. The vehicle could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.
2. Do not stop or start suddenly when going uphill or downhill. Be especially cautious when changing direction on slopes.
3. Do not turn sideways to the hill. The vehicle may roll over. If you must turn, go slow and do so carefully and gradually.
4. Do not carry cargo on steep slopes or tow loads.
Children
1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the vehicle. They do not understand the dangers. Never assume that children will remain where you last saw them. Avoid run over accidents.
a. Keep children out of the immediate area of the
vehicle and in watchful care of a responsible adult other than the operator.
b. Be alert and turn the vehicle off if a child enters
the area.
c. Before and while backing, look behind and down
for small children.
2
Safe
Operation
Practices
WARNING
This symbol points
out important safety
instructions which,
if not followed, could
endanger the per-
sonal safety and/or
property of yourself
and others. Read and
follow all instruc-
tions in this manual
before attempting to
operate or service
this vehicle. When
you see this symbol
- heed its warning.
Your
Responsibility
Restrict the use
of this power machine
to persons who read,
understand and follow
the warnings
and instructions
in this manual
5
2
Safe
Operation
Practices
WARNING
This symbol points
out important safety
instructions which,
if not followed, could
endanger the per-
sonal safety and/or
property of yourself
and others. Read and
follow all instruc-
tions in this manual
before attempting to
operate or service this vehicle. When
you see this symbol
- heed its warning.
d. Never carry small children, they may fall off and
be seriously injured or interfere with safe vehicle operation.
e. Use extreme care while approaching blind corners,
doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the vehicle.
f. Remove key when vehicle is unattended to
prevent unauthorized operation.
2. Never allow children under 16 years old to operate this vehicle. Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
3. Do not let children ride in the cargo box, in the driver’s or passenger’s lap or anywhere other than the passenger seat. Never give small children a ride;
not even in the passenger seat. They may fall off.
Cargo Box Loading/Operation
1. Do not exceed vehicle’s Total Load Capacity rating of 1,300 lb. This includes operator, passenger, accessories, and cargo.
2. Do not exceed 900 lb. load in cargo box.
3. Spread load evenly and secure to prevent move­ment.
4. Do not load above height of cargo box front panel. Load could shift forward and injure driver or pas­senger.
5. Avoid loads which exceed the physical dimensions of cargo box.
6. Go slow. Heavy loads will affect steering, braking, stability, and overall handling of the vehicle. Limit loads to those that can be safely controlled.
7. Avoid sudden starts, stops, and turns which could cause load to shift.
Cargo Box Lift
1. Stop vehicle on level ground and set Parking Brake before raising cargo box.
2. On manual lift units, unload cargo box before raising cargo box.
3. Do not operate vehicle with cargo box in raised position.
4. Do not operate vehicle with cargo box latch unlatched. Always re-latch upon manually lowering cargo box.
When using optional electric lift:
a. Stay in driver’s seat.
b. Keep body parts away from cargo box and keep all
bystanders away.
c. Do not allow rear wheels to hang over the edge of
a drop-off when raising cargo box. The load in the cargo box may shift causing the vehicle to tip over backwards.
Towing
1. Always use an approved hitch and hitch point provided on the utility vehicle.
2. Do not tow more than 1300 lb. (454 kg) rolling weight (i.e. trailer plus cargo).
3. Never load more than 150 lb. (45.5 kg) tongue weight on tow bracket provided.
4. Go slow and use extra care when towing a trailer. Allow for increased braking distance. Load trailer properly.
5. Do not tow heavy loads on slopes greater than 5° incline. When going downhill or turning, the extra weight tends to push the tow vehicle and may cause you to loose control (i.e. braking and steering ability are reduced, towed equipment may jack-knife and cause utility vehicle to overturn).
Your
Responsibility
Restrict the use
of this power machine
to persons who read,
understand and
follow the warnings
and instructions
in this manual
6
Safety Frame (OPS)
1. Your vehicle is equipped with a operator protective structure (OPS) which must be maintained in a fully functional condition. Use care when driving through doorways or spaces with a low overhead.
a. Never modify the OPS in any way.
b. Never attempt to straighten or reweld any part
of the main frame or retaining brackets that have been damaged. Doing so may weaken the structure and endanger your safety.
c. Never secure any parts other than Cub Cadet
approved accessories on the main frame or attach the safety frame with anything other than the special fasteners specified.
d. Never attach ropes, chains, or cables to the OPS
for pulling purposes.
e. Although the OPS provides you the maximum
protection possible, never take unnecessary risks.
Service
Safe Handling Of Gasoline:
1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
c. When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
f. Never fuel machine indoors.
g. Never remove gas cap or add fuel while the engine
is hot or running. Allow engine to cool at least two minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more than ½
inch below bottom of filler neck to allow space for fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the equipment. Move
unit to another area. Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep vehicle free of debris
build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.
l. Never store the vehicle or fuel container inside
where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.
2
Safe
Operation
Practices
WARNING
This symbol points
out important safety
instructions which,
if not followed, could
endanger the per-
sonal safety and/or
property of yourself
and others. Read and
follow all instruc-
tions in this manual
before attempting to
operate or service this vehicle. When
you see this symbol
- heed its warning.
Your
Responsibility
Restrict the use
of this power machine
to persons who read,
understand and follow
the warnings
and instructions
in this manual
7
Know Your Utility Vehicle
NOTE: Reference to right or left hand side of the utility vehicle is observed from the operating position.
3
Know
Your
Utility
Vehicle
IMPORTANT
Read the Engine operator’s manual before operating this vehicle to familiarize yourself with the engine controls and adjust­ments.
F
A
B
C
D
E
G
H
I
J
K
L
M
N
O
NOTE: Before operat­ing your vehicle, follow the starting instructions in the Operating Section and check tire pressure per the recommenda­tions in the Servicing Section.
Figure 1
A Ignition Switch H 4x4 Switch (4x4 Only)
B Brake Pedal I 12 Volt Power Outlet
C Differential Lock Lever J Accelerator Pedal
D Parking Brake Lever K Adjustable Seat Lever
E Choke Knob L Shift Lever
F Auxiliary Light Switch (Limited M Cup Holders
Edition Only) N Seat Belts
G Warning Light Cluster O Fuel Tank
Read this operator’s manual, safety labels, and operating instructions on the vehicle before operating. Compare the illustrations in this manual with your unit to familiarize yourself with the location of various controls and adjustments. Reference to the right or left hand side of unit is observed from the operating position. Save this manual for future reference.
IMPORTANT: Read the Engine operator’s manual before operating this vehicle to familiarize yourself with the engine controls and adjustments.
8
Accelerator Pedal
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The accelerator pedal is located on the right side of the floor beneath the dash panel. Depressing the accelerator pedal will move the vehicle in the direction selected on the gearshift. As the pedal is depressed, speed will increase to the maximum selected range. Releasing the pedal reduces the speed, but does not stop the vehicle. The brake must be applied to stop vehicle. See Figure 1.
3
Know
Brake Pedal
The brake pedal is located on the left side of the floor beneath the dash panel. Remove foot from accelerator pedal apply pressure to the brake pedal evenly until vehicle slows down and stops. See Figure 1.
Parking Brake Lever
The parking lever is located to the left of the driver’s seat. It holds the brake in the engaged position for parking. See Figure 1.
To engage the parking lever, place shift lever in Neutral, and pull up on the parking brake lever. Parking brake light on dash will come on to indicate parking brake is engaged.
To release parking brake, push in on the parking brake release button and down on the parking brake lever and the parking brake latch will release.
NOTE: There is a buzzer which will become activated (audible sound) when the parking brake is engaged and the unit is not in Neutral.
Choke Knob
The choke knob is located to the left of the driver’s seat. The choke is used when starting a cold engine. It richens the fuel mixture for cold weather starting. See Figure 1.
Shift Lever
The shift lever is located in the center console between the seats and has four positions, FORWARD, LOW (4x4 Only), NEUTRAL, and REVERSE. The brake pedal must be depressed and the utility vehicle must not be in motion when the moving shift lever.
NOTE: To shift into LOW, move the shift lever from the neutral position towards the passenger seat and then forward. (4x4 Only)
IMPORTANT: Never force the shift lever. Doing so may result in serious damage to the utility vehicle’s transmission.
* 4x4 Shift Lever Label Shown
Figure 2
Differential Lock Lever
The differential lock lever is located in the center con­sole between the seats. When engaged, the differential lever locks the differential so both drive wheels will pull equally when rear wheels start to slip. See Figure 1.
Ignition Switch
WARNING: Never leave a running machine unattended. Always set parking brake, stop engine and remove key to prevent unintended starting.
The ignition switch is located to the right of the steering wheel on the left side of the dash panel. To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the Run position once engine has fired. See Figure 1.
Refer to Starting The Engine in the Operation Section of this manual for detailed starting instructions.
Warning Light Cluster
The warning light cluster is located in the middle of the dash panel. See Figure 2. There are four warning lights: alternator discharge light (Bat tery), parking brake light, engine oil pressure light, and low fuel light.
The engine oil pressure light activates when engine has low oil pressure. The alternator discharge light will indicate that the alternator is not charging. The low fuel light activates when fuel is low in the tank. The parking light indicates that the parking brake is engaged.
Your
Utility
Vehicle
WARNING
Never leave a running
machine unattended.
Always set parking
brake, stop engine
and remove key to
prevent unintended
starting.
9
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